BALANCE DE MATERIA MOLINOS BOLAS

BALANCE DE MATERIA MOLINOS BOLAS

CIRCUITOS MOLIENDA

DIRECTO

INVERSO

CIRCUITO CERRADO
Moly-Cop Tools

TM

Remarks

(Version 2.0)

Sample N

Base Case Example

psi

7.98

40.00 % Solids
60.29 % - Size 18
150.0 P80

# of Cyclones
Vortex

10
7.50

Circ. Load

Apex

3.67

% Solids

76.00

0.372 Bpf
0.392 Bpw

m /hr

305.73
1566

Water,
ton/hr

400.0

Water,

F80

9795

m3/hr

kWh/ton
Wio

10.79
15.08

m3/hr

355.1

% Solids

62.20

223.9

Gross kW
% Balls
% Critical
% Solids

4316.1
38.00
72.00
72.00

CIRCUITO INVERSO
Moly-Cop Tools

TM

Remarks

(Version 2.0)

Sample N

Base Case Example

40.00 % Solids
59.64 % - Size 18
160.2 P80

9.41 psi

Bpf
Bpw

ton/hr
F80

0.425
0.448

400.0
9795

112.6 Water, m3/hr

466.4
Gross kW
% Balls
% Critical
% Solids

kWh/ton
Wio

10 # of Cyclones
7.50 Vortex
4.05 Apex
76.00 % Solids

Water,
m3/hr

10.79
15.66

4316.0
38.00
72.00
72.00

Circ. Load
3

m /hr
% Solids

384.94
1779
64.10

Tamao de partcula

d = (d1 * d2)0.5

Distribucin de tamaos

100

80

%
% Passing

10
10

100

1000

Particle Size, mm

D80

10000

Distribucin de tamaos

100

80
% Retenido

%
% Pasante

10
10

100

1000

Particle Size, mm

D80

10000

Conceptos Bsicos y Terminologa

CARGA CIRCULANTE

Se define como la razn entre el tonelaje seco de slidos

recirculados a travs de la descarga de los ciclones y el
tonelaje seco de slidos en el flujo de rebalse de los
ciclones.
Rebalse

Resulta conveniente considerar

que la Carga Circulante es
una propiedad de los ciclones,
ms que del circuito o el molino mismo.
Descarga

CIRCUITO CERRADO
CARGA CIRCULANTE

Carga circulante = (Alimentacin Ciclon Overflow)

(Underflow Alimentacin ciclon)

Overflow
Alimentacin

Underflow

EJERCICIO CALCULAR LA CARGA CIRCULANTE

Malla

+1/2
+3/8
+ 3
+4
+ 6
+9
+ 10
+ 14
+ 20
+ 28
+ 35
+ 48
+ 65
+100
+150
+200
+270
+ 400
- 400
Total

Malla

+ 28

% PESO
Almt. Fresca

9.47
12.29
15.37
10.52
8.94
9.41
2.79
3.79
3.36
2.87
2.32
1.72
1.82
1.43
1.20
0.96
0.87
0.51
10.35
100.00

Almt. Ciclon

3.96
6.46
5.99
4.15
3.47
5.98
2.64
5.39
6.92
9.20
8.63
5.66
5.20
3.67
2.63
1.86
1.60
0.99
15.61
100.00

% ACUMULADO

Overflow

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.73
3.60
8.66
10.17
10.36
7.79
6.33
4.83
4.07
2.47
40.99
100.00

Underflow

5.03
8.06
9.67
5.61
3.23
8.29
3.68
7.33
8.61
10.37
8.04
4.18
3.37
2.14
1.25
0.79
0.66
0.39
9.31
100.00

Almt. Fresca

9.47
21.76
37.13
47.66
56.60
66.01
68.80
72.59
75.95
78.83
81.14
82.86
84.67
86.10
87.30
88.27
89.14
89.65
100.00

Almt. Ciclon

Overflow

3.96
10.42
16.41
20.56
24.03
30.01
32.65
38.04
44.95
54.16
62.78
68.45
73.64
77.31
79.94
81.80
83.40
84.39
100.00

Carga
Circulante

3.17

DETERMINACION DEL BY PASS

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.73
4.33
12.99
23.16
33.52
41.30
47.63
52.46
56.54
59.01
100.00

Underflow

5.03
13.09
22.76
28.37
31.60
39.88
43.57
50.89
59.50
69.87
77.91
82.09
85.46
87.60
88.85
89.64
90.30
90.69
100.00