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T e c h n i c a l System Description
1/2003
Table of Contents
2-1
Page
General Information
2-7
2.1
Overview Sub-Racks
2-8
2.1.1
2-8
2.2
2-9
2.2.1
2-9
2.3
UF Sub-Rack
2-10
2.3.1
Legend UF Sub-Rack
2-10
2.4
DF Sub-Rack
2-11
2.4.1
Legend DF Sub-Rack
2-11
2.5
2-12
2.5.1
2-12
2.6
Rinsing Bridge
2-13
2.6.1
2-13
2.7
Rear Door
2-14
2.7.1
2-14
2.8
TFT Monitor
2-15
2.8.1
2-15
2.9
2-16
2.9.1
2-16
2.10
2-17
2.10.1
2-17
2.11
Supervisor Board SB
2-18
2.11.1
2-18
2.12
Controller Board CB
2-19
2.12.1
2-19
2.13
2-20
2.13.1
2-20
2.14
Front Door
2-21
2.14.1
2-21
2.15
Flow Diagram
2-22
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2 . T e c h n i c a l System Description
1/2003
2-2
2.15.1
2-23
2.16
2-25
2.16.1
2-25
2.16.2
2-26
2.16.3
Dialysate Processing
2-27
2.16.4
2-28
2.16.5
2-28
2.16.6
2-29
2.16.7
2-29
2.16.8
2-31
2.16.9
2-31
2.17
Block Diagram
2-32
2.17.1
2-33
2.18
TFT Monitor
2-35
2.18.1
2-35
2.19
2-37
2.19.1
2-37
2.20
2-38
2.21
Supervisor Board SB
2-39
2.21.1
Supervisor
2-39
2.21.1.1
2-39
2.21.1.2
Description Supervisor
2-39
2.22
2-41
2.22.1
2-41
2.22.2
2-41
2.23
2-42
2.23.1
2-42
2.23.2
2-42
2.23.3
2-42
2.23.4
2-42
2.24
Temperature Measurement
2-43
2.24.1
2-43
2.24.2
2-43
2.24.3
2-43
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2 . T e c h n i c a l System Description
1/2003
2-3
2.24.4
2-43
2.24.5
2-44
2.24.6
2-44
2.25
Level Measurement
2-44
2.25.1
2-44
2.25.2
2-44
2.26
Reed Contacts
2-45
2.26.1
2-45
2.26.2
2-45
2.27
Pressure Measurement
2-45
2.27.1
2-45
2.27.2
2-45
2.27.3
2-46
2.27.4
2-46
2.28
2-46
2.28.1
2-46
2.28.2
2-46
2.29
Level Sensors
2-47
2.29.1
2-47
2.29.2
2-47
2.30
Red Detector
2-47
2.30.1
2-47
2.30.2
2-47
2.31
2-48
2.31.1
2-48
2.31.2
2-48
2.32
2-48
2.32.1
2-48
2.32.2
2-48
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2 . T e c h n i c a l System Description
1/2003
2-4
2.33
2-49
2.33.1
2-49
2.33.2
2-49
2.33.3
2-50
2.33.4
2-52
2.34
2-53
2.34.1
2-53
2.34.2
2-53
2.35
Controller Board CB
2-54
2.35.1
2-54
2.35.2
2-55
2.36
2-57
2.36.1
2-57
2.36.2
2-57
2.37
2-59
2.37.1
2-59
2.37.2
2-60
2.38
2-62
2.38.1
2-62
2.38.2
2-62
2.39
2-64
2.39.1
2-64
2.39.2
2-65
2.40
2-66
2.40.1
2-66
2.40.2
2-66
2.40.3
2-67
2.40.4
2-67
2.40.5
Pin Assignment
2-67
2.41
2-68
2.41.1
2-68
2.41.2
System Integration
2-69
2.41.3
2-70
2.41.4
2-71
2.41.5
2-72
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2 . T e c h n i c a l System Description
1/2003
2-5
2.41.6
2-72
2.42
Safety Concept
2-77
2.42.1
2-77
2.42.2
2-78
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2 . T e c h n i c a l System Description
1/2003
2-6
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2 . T e c h n i c a l System Description
1/2003
2-7
General Information
Operation is accomplished via a touch screen (TFT monitor). Two
microprocessor systems control and monitor the machine.
The hardware concept consists of the following systems:
Top Level System
Low Level System
Top Level System
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2 . T e c h n i c a l System Description
2.1
1/2003
2-8
Overview Sub-Racks
2.1.1
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3
4
DF Sub-Rack
Water Inlet Sub-Rack
2 . T e c h n i c a l System Description
2.2
1/2003
2-9
2.2.1
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2 . T e c h n i c a l System Description
2.3
1/2003
2 - 10
UF Sub-Rack
Fig. : UF Sub-Rack
2.3.1
Legend UF Sub-Rack
Air Separator LA
Air Separator Valve VLA
Balance Chamber BK1/2
Bypass Valve VBP
Dialyser Inlet Throttle DDE
Dialyser Inlet Valve VDEBK1
Dialyser Inlet Valve VDEBK2
Dialyser Outlet Valve Balance Chamber VABK1
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2 . T e c h n i c a l System Description
2.4
1/2003
2 - 11
DF Sub-Rack
Fig. : DF Sub-Rack
2.4.1
Legend DF Sub-Rack
BIC Pump BICP
Bicarbonate Conductivity BICLF
Bicarbonate Temperature Sensor TSBIC
Bicarbonate Throttle RVB
Concentrate Pump KP
Concentrate Throttle RVK
Degassing Chamber EK
Degassing Control Valve RVE
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2 . T e c h n i c a l System Description
2.5
1/2003
2 - 12
Outlet
Ausgang
H
PE
EP
Fig. : Water Inlet Sub-Rack (with and without Heat Exchanger WT Option)
2.5.1
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Heater H
Heater Inlet Temperature Sensor TSHE
Heater Temperature Sensor TSH
Pressure Reducer Valve DMV
Upline Tank Inlet Valve VVBE
Upline Tank VB
2 . T e c h n i c a l System Description
2.6
1/2003
2 - 13
Rinsing Bridge
VD
PDA
VDE
BL
2.6.1
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2 . T e c h n i c a l System Description
2.7
1/2003
2 - 14
Rear Door
1
HOP
BIC-KV
PB2
PB1
SB
2
CB
SMPS
2.7.1
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2 . T e c h n i c a l System Description
2.8
1/2003
2 - 15
TFT Monitor
2.8.1
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2 . T e c h n i c a l System Description
2.9
1/2003
2 - 16
V5
C37
P5
U13
V34
V21
V22
V20
C50
R75
V33
C39
V32
C148
R312
C127
V10
R127
V8
C93
C62
P6
U14
V37
V25
V24
V23
C65
R131
V36
V35
C64
C147
C128
V13
R182
V11
C86
C146
P7
U15
V38
V28
V27
V26
C89
R186
V40
C34
C117
V39
C125
V4
R1
P1
V1
C15
U12
V31
V18
V17
V19
C124
R14
C18
V30
V29
C17
P4
P4
P3
P2
Fig. : Power Board 1 PB1
2.9.1
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P5
P6
P7
2 . T e c h n i c a l System Description
2.10
1/2003
2 - 17
P3
V33
V34
V35
V36
P1
V37
U24
C78
V38
V39
V40
V41
V42
U25
V43
V44
V45
V3
V46
U26
C93
V47
P4
C83
P5
P2
Fig. : Power Board 2 PB2
2.10.1
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P2
P3
P4
P5
Supervisor Board SB
Piston Pumps:
Concentrate Pump KP,
KP
Bicarbonate Pump BICP,
BICP
Ultrafiltration Pump UFP
Voltage Supply
Disinfection Valve VD
2 . T e c h n i c a l System Description
2.11
2 - 18
Supervisor Board SB
P11 P12
P19
1/2003
P8
K1
P5
P2
P9 14
P6 P7
P3
P18
P10
P23
P1 P4
P16
2.11.1
Controller Board CB
BICSS/KSS/RDVLED/SAD RTS/TX/CTS/RX Signals
Staff Call Signals
BPV/PBS/SAKA Signals
BL Signals
REM/HOFF/HREL Signals
SCB-RX/TX/CTS/RTS Signals
BP/EP/FP Signals
VVBE/KP/BICP/UFP/SKAV/VDE/VDA Signals
Heparin Pump Signals
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P13
P14
P15
P16
P17
P18
P19
K1
2 . T e c h n i c a l System Description
2.12
1/2003
2 - 19
Controller Board CB
P2
P5
U9
U2
U5
P3
U11
P1
U3
U12
U10
U6
U8
U22
U25
U18
U26
U1
U51
U33
2.12.1
Supervisor Board SB
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P5
2 . T e c h n i c a l System Description
2.13
1/2003
2 - 20
PE3 N3 L3
PE
PE L1
F5
F1
N2 L2
X2
F4 X3
N1
X1.4 X1
F3
F6
P12
F401
F402
F403
P10
F303
F302
+24V
F2
F301
F304
F1 T6.25A 6.3x32
F2 T6.25A 6.3x32
F3 T3.15A TR5
F4 T3.15A TR5
F5/F6 - 110/120V: F20A 6.3x32
- 230V: M10A 6.3x32
P4
3
F602
F601
P5
P13
P3
1
1
P9
P7
1
2
P8
1
X100
P2
3
P101 3
2.13.1
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P8
P9
P10
P11
P12
P13
P14
P101
X100
F401
F402
F403
F600
F601/
F602
ABPM
Fan, Mains Switch
PC
Hard Disk Drive
Options
EXT ON
Service Watchdog
Fan
1.25 AT (TR5), +12 VD
5.00 AT (TR5), +12 VD
1.25 AT (TR5), +12 VAN
10 AM (6.3x32), +24 VL
3.15 AT (TR5), +24 VGB
2 . T e c h n i c a l System Description
2.14
1/2003
2 - 21
Front Door
HP
PV
SN
HP
PA
PBS/SN
PBE
SN
PV
SN
PBA
PBS/SN
PA
SN
PBV
PBA
SAD
PBE
PBV
SAD
1
SAKV-SG
SAKA
SAKV-SG
SAKA
2.14.1
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TSE
PBE
BPA
RVE
EP
EK
PV
PBS
BPV
PBE
Double-Needle
BPA
HP
HP
PE
SAD
RDV
H
PA
Water Sub-Rack
Wasser-Einschub
SAD
RDV
SAKA
SAKV-SG
Flow Diagram
TSH
PA
2.15
MT-MD-DE08C M.KAY
SAKV-SG
Single-Needle
VB
TSHE T
DF Sub-Rack
DF-Einschub
UF Sub-Rack
UF-Einschub
NSVB
Rinsing Bridge
Splbrcke
Pyrogen Filter
Pyrogenfilter
DDE
RVK
DBK
VVB
VDE
TSD TSD-S
RVB
BK1
VDEBK1
TSBIC
BICLF
VABK1
FPE
ENDLF ENDLF-S
VBP
FBK1
LAB1
Z.D.
VDABK1
VEBK1
MSBK1
VBKO
B
VDEBK2
VABK2
VEBK2
VDABK2
VLA
V.D.
KP
BICP
LAFS
BL
FVD
PDA
MSBK2
FBK2
RVDA
VBICP
VVBE
FBIC
LAB2
Dialysat AB
Dialysate Outlet
BKUS
Heparin
Luft
Air
B
UFP
RVFPA
SBS1
S1
VD
LVD
SBS2
BICSS
BVA
LA
FB
KSS
FD
FK
BE
BIC-Konzentrat
BIC Concentrate
KE
KVA
Zentrale
KonzentratVersorgung
Central
Concentrate
Supply
Konzentrat
Surekonzentrat
Concentrate
Acid Concentrate
Disinfectant
(Rear Side of Unit)
Desinfektionsmittel
(Gerterckseite)
S2
2 - 22
Blut Arteriell
Blood Arterial
Blut Vens
Blood Venous
VZ
Zentrale
BicarbonatVersorgung
Central
Bicarbonate
Supply
FPA
1/2003
Luft
Air
Wasser
Water
Bicarbonat
Bicarbonate
Konzentrat
Concentrate
Dialysierflu 1
Dialysate Flow 1
Dialysierflu 2
Dialysate Flow 2
Dialysierflssigkeit
Dialysate
Desinfektionsmittel
Disinfectant
Optionen
Options
VBKS
Wasser ZU
Water Inlet
BK2
FM
WT
DMV
Dialysator
Dialyser
2 . T e c h n i c a l System Description
PV
2 . T e c h n i c a l System Description
2.15.1
1/2003
2 - 23
Description
BE
BICLF
Bicarbonate Conductivity
BICP
Bicarbonate Pump
BICSS
BK1
Balance Chamber 1
BK2
Balance Chamber 2
BL
BPA
BPV
BVA
DBK
DDE
DMV
EK
Degassing Chamber
ENDLF
END Conductivity
ENDLF-S
EP
Degassing Pump
FB
Filter Bicarbonate
FBIC
FBK1
FBK2
FK
Filter Concentrate
FM
Flowmeter
FPA
FPE
FVD
Heater
HP
KE
KP
Concentrate Pump
KSS
KVA
LA
Air Separator
LAB1
LAB2
LAFS
LVD
MSBK1
MSBK2
NSVB
PA
PBE
PBS
PDA
PE
PV
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2 . T e c h n i c a l System Description
1/2003
RDV
RVB
Throttle Bicarbonate
RVDA
RVE
RVFPA
RVFPE
RVK
Throttle Concentrate
RVUF
Throttle Ultrafiltration
SAD
SAKA
SAKV-SD
SBS1
SBS2
TSBIC
TSD
TSD-S
TSE
TSH
TSHE
UFP
Ultrafiltration Pump
VABK1
VABK2
VB
Upline Tank
VBICP
VBKO
VBKS
VBP
Bypass Valve
V.D.
VD
Disinfection Valve
VDA
VDABK1
VDABK2
VDE
VDEBK1
VDEBK2
VEBK1
VEBK2
VLA
VVB
VVBE
VZ
Circulation Valve
WT
Heat Exchanger
Z.D.
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2 - 24
2 . T e c h n i c a l System Description
2.16
1/2003
2 - 25
2.16.1
TSE
KSS
VB
NSVB
RVE
WT
RVB
VZ
VVBE
- VVBE is closed
DMV
RVDA
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2 . T e c h n i c a l System Description
2.16.2
1/2003
2 - 26
The control valve RVE, pressure sensor PE, degassing chamber EK and degassing
pump EP produce and measure a negative pressure respectively. The negative
pressure is produced to separate the dissolved gas from the water.
The control valve RVE reduces the flow (throttle principle) depending on the
measured pressure at the pressure sensor PE. Thereby the desired negative
pressure is gained between the control valve RVE and the degassing pump EP.
The value of the negative pressure is approx. -500 mmHg and thus always
higher than the lower pressure of the dialysate behind the dialyser. The
degassing pump works with constant speed, which is determined by the
dialysate, unless the negative pressure is insufficient at the smallest opening of
RVE. Then the speed of EP is increased.
Heater Element H
Thermal Fuse Heater Element TSH
Degassing Temperature Sensor TSE
The heater H has an integrated thermal fuse TSH as a thermal cut-off. The
temperature sensor TSE measures the actual temperature posterior to the
heater.
Temperature Control
The temperature of the water inlet determines the amount of heat which the
heater must supply, to replace the amount of heat (dialysate flow and dialysate
temperature) withdrawn by the drainage.
The differential temperature between the heater inlet (TSHE) and the heater
outlet (TSE) determines the controlled variable for the heater, depending on the
dialysate flow and dialysate temperature.
VLA
TSE
TSH
RVE
EP
EK
PE
TSHE
zum VB/to VB
vom VB/from VB
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2 . T e c h n i c a l System Description
2.16.3
1/2003
2 - 27
Dialysate Processing
The dialysate processing has the following components:
Bicarbonate Concentrate Pump BICP
Bicarbonate Throttle RVB
Bicarbonate Temperature Sensor TSBIC
Bicarbonate Conductivity BICLF
Concentrate Pump KP
Concentrate Throttle RVK
END Conductivity ENDLF
END Conductivity Supervisor ENDLFS
Dialysate Temperature Sensor TSD
Dialysate Temperature Sensor Supervisor TSDS
Inlet Flow Pump FPE
Inlet Flow Pump Throttle RVFPE
The main components of the dialysate preparation are the bicarbonate
concentrate pump BICP and the concentrate pump KP, with the conductivity
cells BICLF and ENDLF and a flow pump FPE. The flow pump FPE delivers the
dialysate. The bicarbonate concentrate, which is added via the bicarbonate
pump BICP, is measured by the conductivity measurement cell BICLF. Thereby
the pump can control the given conductivity set-point value.
The concentrate or acid concentrate addition has the same working principle.
The nonreturn valves RVB and RVK stablise the dosage of the bicarbonate and
concentrate.
The temperature sensors TSBIC and TSD are responsible for:
the temperature compensation of the conductivity measurement and
temperature measurement TSD after the addition of cold concentrate
(second measurement sensor for temperature system) and thus
compensation of temperature loss.
The conductivity sensor ENDLFS is an independent monitoring unit (supervisor).
The geometry of the ENDLFS sensor is different (but has the same cell constant)
than the ENDLF sensor of the controller. Thereby a deposit on the sensor can be
identified. The temperature compensation is carried out by the temperature
sensor TSDS. The temperature sensor additionally monitors the dialysate flow
temperature for the supervisor. The ENDLFS and TSDS sensors have no influence
on the respective control.
The throttle RVFPE prevents a high pressure build-up and thus a bursting of
tubing if the flow path is blocked behind FPE. If the set pressure is reached
RVFPE is opened and the fluid can circulate.
RVFPE
vom VB
from VB
ENDLF ENDLF-S
BICLF
TSBIC
TSD TSD-S
T
RVB
FPE
RVK
BICP
T
zu Bilanzierungskammern
to Balance Chambers
KP
vom Bicarbonat
from Bicarbonate
vom Konzentrat
from Concentrate
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2 . T e c h n i c a l System Description
2.16.4
1/2003
2 - 28
2.16.5
LAB1
VBKO
VBKS
VBICP
LAB2
VVB
BICLF
ENDLF
TSBIC
TSD
FPE
vom Vorlaufbehlter
from Upline Tank
VVB
DBK
RVK
RVB
BICP
ENDLF-S
TSD-S
KP
VBICP
LAB1
LAB2
VBKO
VBKS
BVA
FBIC
FB
BE
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2 . T e c h n i c a l System Description
2.16.6
1/2003
2 - 29
2.16.7
Phase 1:
The balance chamber BK2 is filled with fresh dialysate during this period. The
used dialysate from the previous phase 2 is drained (see description phase 2).
PE/RVE
DDE
VDE
FPE
BK1
VDEBK1
VEBK1
MSBK1
VDABK1
VLA
VDEBK2
VABK2
VDA
LA_FS
MSBK2
BL
VDABK2
VEBK2
BK2
RVDA
VBP
VABK1
FPA
LA
RVFPA
VZ
UFP
PDA
open
offen
closed
geschlossen
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2 . T e c h n i c a l System Description
Phase 2:
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PE/RVE
DDE
VDE
FPE
BK1
VDEBK1
VEBK1
MSBK1
VDABK1
VLA
VDEBK2
VABK2
VDA
LA_FS
MSBK2
BL
VDABK2
VEBK2
BK2
RVDA
VBP
VABK1
FPA
LA
RVFPA
VZ
UFP
PDA
open
offen
closed
geschlossen
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2 . T e c h n i c a l System Description
2.16.8
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2.16.9
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2 . T e c h n i c a l System Description
2.17
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Block Diagram
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2 . T e c h n i c a l System Description
2.17.1
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Supervisor Board SB
Controller Sensoren
BICLF
BICSS
ENDLF
KSS
NSVB
PBE
PE
Bicarbonate Conductivity
Bicarbonate Rinsing Connection Sensor
END Conductivity
Concentrate Rinsing Connector Sensor
Level Sensor Upline Tank
Pressure Sensor
Degassing Pressure Sensor
SBS1
SBS2
TSBIC
TSD
TSE
Supervisor Sensors
ENDLFS
TSDS
Controller/Supervisor
Sensors/Actuators
BKUS
BL
FEDFFS
FEDHDFS
LAFS
MSBK1
MSBK2
PA
PDA
PSABFS
PSAUS
PV
RDV
SAD
TSHE
VBE
VBICP
VBKS
VBKO
VDFF
DF Filter Valve
VSAA
VSAE
VSB
VVB
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2 . T e c h n i c a l System Description
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FPA
FPE
Bicarbonate Pump
KP
Concentrate Pump
RVE
SAKV-SG
UFP
VABK1
VABK2
VB
Upline Tank
VBP
Bypass Valve
VD
VDA
Disinfection Valve
Dialyser Outlet Valve
VDABK1
VDABK2
VDE
VDEBK1
VDEBK2
VEBK1
VEBK2
VLA
VVBE
VZ
Circulation Valve
HP
SN-Crossover Board
BPV
PBS
PBS-S
SAKA
Power Supply
H
TSH
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Heater Element
Thermal Fuse Heater Element
2 . T e c h n i c a l System Description
2.18
TFT Monitor
2.18.1
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TFT Monitor
The 15" TFT monitor (TFT=thin film transistor) has a resolution of
1024 x 768 XGA. The TFT housing can be swivelled.
Keyboard
The following settings can be performed via the keyboard:
Start/stop arterial blood pump BPA
Increase/decrease speed of arterial blood pump BPA
Acknowledge alarms
Acknowledge entries
Display:
+ -
Battery Option
Keys:
stop
Start and stop arterial blood pump BPA
+ -
stop
Acknowledge alarms
Acknowledge entries
The
start
stop
and
keys two red LEDs are integrated. All keys switch a
resistor on the supervisor communication board to ground GNDD.
Optical Status Displays OSD
An optical status display OSD is integrated into the TFT housing
(top left and right). The red LED is cyclically checked during
therapy. The following operating statuses are displayed:
Red:
Alarm
Red
Yellow:
Yellow Warning
Green:
Green Trouble-free operation
Touch Screen/Touch Controller Board TCB
The touch screen has a resolution of 4096 x 4096 with a 4-wire
to technique and has an RS 232 interface (9600 Baud).
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2 . T e c h n i c a l System Description
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The backlight inverter board drives four lamps for the TFT
monitor.
The front panel board has five keys. If a key is pressed a signal is
generated for the TLC and LLS.
Three LEDs are integrated in each key. Thus the signals for the
TLC are generated. The alarm acknowledge key additionally
generates a signal for the LLS.
A charge LED is integrated on the FPB for the battery option.
The volume can be set with a potentiometer. A signal is
generated for the TLC. The LLS monitors the signal via the
current and the pulse.
The signals are generated for the TLC and LLS for the optical
status displays OSDs.
The signals for the brightness of the LEDs (OSD) are generated
for the TLC.
The signal (brightness for the TFT) for the backlight inverter
board BIB is generated for the TLC.
The signal for the parallel port is generated for the TLC.
The signal for the RS 232 interface is generated for the LLS.
Loudspeaker
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2 . T e c h n i c a l System Description
2.19
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2.19.1
The ABPM option consists of the ABPM module and the ABPM interface board.
The ABPM option will be assembled in the basic housing (left side).
Voltage Supply
The ABPM module is connected to the switch mode power supply via the ABPM
interface board (connector P8).
Multi I/O
The ABPM module is connected to the motherboard (COM3 port) via the ABPM
interface board.
ABPM Module
ABPM-Modul
Floppy Disk Drive
Diskettenlaufwerk
P2
P1
Motherboard
GX1LCD
Switch Mode Power Supply SMPS
Schaltnetzteil SMPS
1
COM4
COM2
COM3
1
1
COM1
P8
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2 . T e c h n i c a l System Description
2.20
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2 . T e c h n i c a l System Description
2.21
Supervisor Board SB
2.21.1
Supervisor
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E 2 PROM
RAM
Digitale
Eingnge
Digital
Inputs
SpeicherKarte
Memory
Card
Daten/Adressbus
Data/Address Bus
ACIA
DIABUS
Serielle
Schnittstelle
Serial
Interface
TLCB
Serielle Schnittstelle
Serial Interface
CPU
80C535
Datenaustausch Controller
Data Communication Controller
LLCB
E 2 PROM
Seriell
Serial
Digitale
Ausgnge
Digital
Outputs
Reset
Generator
Fig. : Block Diagram Supervisor Board
Additionally the following components are available for monitoring and control:
Monitoring of analogue 12 V supply voltage
Synchronisation of actual pump values
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2 . T e c h n i c a l System Description
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The signal processing for the low level controller and supervisor are on the
supervisor board. All sensors are connected to this board via plugs. The power
board BP1 and PB2 are also connected to this board. Signals for single sensors
of the processor system are also processed separately.
Microprocessor
80C535 CPU
The supervisor CPU (central processing unit) has the following data:
8 Bit Processor
256 x 8 RAM (internal)
6 8 Bit I/O Ports
3 16 Bit Counter
1 Serial Interface with max. 9600 Baud
8 Bit AD Converter with 8 Multiplexer Inputs
Serial E2PROM
The serial E2PROM stores the supervisor sensor calibration data. The data is
stored during calibration in the TSM service program and loaded before a
therapy is activated.
Additional signal memory (latches) for the in- and outputs are available,
because the implemented ports of the 535 processor are limited. The outputs
have open colectors. All inputs have TTL level.
Analogue Inputs
The processor has an internal 8 bit AD converter. The input voltage range is 0 to
5 V. The supervisor monitors the analogue sensors conductivity, temperature
and pressure, these are directly connected with the inputs.
Serial Interface
The serial interface is used for the communication with the front panel board
FPB (via the SUPBUS). The transfer rate is 9600 baud. The interface works in full
duplex mode with V 24 level.
An additional ACIA (asynchronous communications interface adapter) is
implemented for the communication with the top level controller via the
DIABUS. The ACIA works in full duplex mode with 19200 baud and 24 V level.
Reset Generator
The reset generator resets the processor after the supply voltage is switched on.
Thereby the program can start at a predefind address.
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2 . T e c h n i c a l System Description
2.22
Bicarbonate Conductivity
Measurement
2.22.1
2 - 41
BICLF-A
Sendeelektrode
Transmitter Electrode
CLK4
Takt 4000 Hz
Cycle 4000 Hz
Tiefpa
Low-Pass
1/2003
Geschalteter
Gleichrichter
Switch
Rectifier
Verstrker
Amplifier
BICLF-C
Empfangselektrode
Receiver Electrode
BIC-LF
Ausgangssignal
Output Signal
Fig. : Block Diagram Bicarbonate Conductivity Measurement
2.22.2
Description Bicarbonate
Conductivity Measurement
The conductivity of the dialysate is determined by a resistance measurement.
The measurement is performed by an alternating current with approx. 4 kHz.
The calibration is accomplished by the controller. The measurement cell has two
transmitter electrodes and a receiver electrode with a fixed cell constant.
A transmitter voltage for the transmitter electrode BICLF_A signal is
generated from the +5 VREF reference voltage by the CLK4 signal (4000 Hz).
The signal runs through the fluid.
The received BICLF_C signal is amplified.
The switched rectifier converts the a.c. voltage to a d.c. voltage BIC_LF.
A d.c. voltage, which is proportional to the conductivity is fed to the AD
converter.
The temperature compensation and linearisation of the conductivity is
performed by the controller.
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2 . T e c h n i c a l System Description
2.23
2.23.1
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2.23.2
2.23.3
Taktgenerator
4000 Hz
Pulse Generator
4000 Hz
Referenzspannung
Reference
Voltage
ENDLF-S-A
Sendeelektrode
Transmitter Electrode
END-S-LF
Ausgangssignal
Output Signal
Geschalteter
Gleichrichter
Switch
Rectifier
Verstrker
Amplifier
ENDLF-S-C
Empfangselektrode
Receiver Electrode
2.23.4
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2 . T e c h n i c a l System Description
2.24
Temperature Measurement
2.24.1
+5 VREF
Referenzspannung
Reference Voltage
1/2003
U/I Wandler
U/I Converter
Offset
2 - 43
PTC
Verstrker
Amplifier
Tiefpa
Low-Pass
2.24.2
2.24.3
Description Bicarbonate
Temperature Measurement
The design is identical with the degassing temperature measurement in
paragraph 2.24.1.
2.24.4
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2 . T e c h n i c a l System Description
2.24.5
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ReferenzSpannung
Reference
Voltage
U/I Wandler
U/I Converter
Offset
PTC
Verstrker
Amplifier
Tiefpa
Low-Pass
TSD-S
Ausgangssignal
Output Signal
2.24.6
2.25
Level Measurement
2.25.1
+5 V
NSVBO
NSVBU
Fig. : Block Diagram Upline Tank
2.25.2
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2 . T e c h n i c a l System Description
2.26
Reed Contacts
2.26.1
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+5 V
SBS1
SBS2
KSS
BICSS
Fig. : Block Diagram Query Reed Contacts
2.26.2
2.27
Pressure Measurement
2.27.1
+1,2 VREF
Offsetspannung
Offset Voltage
Differenz
Verstrker
Differential
Amplifier
+5 V
Begrenzer
Limiter
Ausgangssignal
PV
Reference Voltage
Druckaufnehmer
Pressure Sensor
Fig. : Block Diagram Venous Pressure Measurement
2.27.2
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2 . T e c h n i c a l System Description
2.27.3
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+2,5 VREF
Offsetspannung
Offset Voltage
Differenz
Verstrker
Differential
Amplifier
+5 V
Begrenzer
Limiter
Ausgangssignal
Reference Voltage PA
Druckaufnehmer
Pressure Sensor
Fig. : Block Diagram Arterial Pressure Measurement
2.27.4
2.28
2.28.1
+5 VREF
+1,8 VREF
Offsetspannung
Offset Voltage
Differenz
Verstrker
Differential
Amplifier
+5 V
Begrenzer
Limiter
Ausgangssignal
Reference Voltage PBE
Druckaufnehmer
Pressure Sensor
Fig. : Block Diagram Blood Inlet Pressure Measurement
2.28.2
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2 . T e c h n i c a l System Description
2.29
Level Sensors
2.29.1
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LAFSO-EL
Gleichrichter
Rectifier
Tiefpa
Low-Pass
Komparator
Comparator
LAFSO
LAFSU-EL
Gleichrichter
Rectifier
Tiefpa
Low-Pass
Komparator
Comparator
LAFSU
Oszillator
Oscillator
Hochpa
High-Pass
2.29.2
2.30
Red Detector
2.30.1
LEDAnsteuerung
LED Drive
CLK4
RDV
Ausgangssignal
Output Signal
Tiefpa
Low-Pass
Grn
Green
Verstrker
Amplifier
Empfnger
Receiver
2.30.2
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2 . T e c h n i c a l System Description
2.31
2.31.1
+2.5 VREF
Offsetspannung
Offset Voltage
Differenz
Verstrker
Differential
Amplifier
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+5 V
Begrenzer
Limiter
Ausgangssignal
Reference Voltage PE/PDA
Druckaufnehmer
Pressure Sensor
Fig. : Block Diagram Pressure Measurement
2.31.2
2.32
Monitoring Analogue 12 V
Voltage Supply
2.32.1
+12 VAN
-12 VAN
berwachung
Monitoring
P12ANOK
M12ANOK
2.32.2
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2 . T e c h n i c a l System Description
2.33
2.33.1
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2.33.2
Flow Dependent
Alarm Limits
If an alarm was not previously activated, the detected and added air volume
from both the LLC and LLS system is decremented with a rate of 1 l s-1 Thus air
bubbles which may have gathered in the venous bubble catcher and are
accumulated in larger time intervals, do not automatically lead to an alarm,
because the detected air volume is continuously subtracted by 1 l s-1.
The alarm limits for the air alarm depend upon the flow through the detector:
50 ..... 200 ml min-1 blood flow = 0.2 ml
200 ... 400 ml min-1 blood flow = 0.3 ml
400 ... 850 ml min-1 blood flow = 0.5 ml
Example
set blood flow =250 ml min-1
no substitution
Flow through the sensor = 270 ml min-1:
(270 ml min-1 = 250 ml min-1 set blood flow + 20 ml min-1 additional flow
possible by external infusion devices, e.g. HDF
Alarm limit value = 0.3 ml air
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2 . T e c h n i c a l System Description
Event Chart
1/2003
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Alarm Limit
Value
[ml}
SAD Alarm
yes / no
-1
0
1
2
3
4
6
0
0 + 0,2 air
0,14
0,08
0,02 + 0,2 air
0,16 + 0,2 air
0 after acknowledgement
0,3
0,3
0,3
0,3
0,3
0,3
0,3
no
no
no
no
no
yes
no
After t = 3 min a second air bubble with 0.2 ml is detected. An alarm is not
activated, because the first detected air volume is decremented with a rate of
1 l s-1, during t = 3 min = 180 s (i.e. 0.18 ml). After t = 4 min an SAD alarm is
activated, because the limit of 0.3 ml is exceeded..
2.33.3
SAD Function
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2 . T e c h n i c a l System Description
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SAD Calibration
The test threshold and alarm threshold for the SAD are calibrated in the TSM
service program. In dialysis the test threshold is cyclically checked to guarantee
that the sensitivity of the SAD has not been reduced compared to calibration.
Thus a reduction of sensitivity is detected caused by operation and ageing. The
alarm threshold is cyclically measured (250 ms) by the LLS during therapy and
compared with the fixed alarm threshold. The calibration threshold is the
maximum sensitivity which can be reached. An individual calibration value is
set in the TSM service program for the calibration ex works.
Control Logic
In the control logic the signals are linked for programming the shift register
and to generate the process control for the SAD. Additionally the transmitter
pulses are triggered and the receiver window is closed or opened.
Transmitter
The tramsmitter piezo element oscillates via an induction voltage (piezo effect)
and transmits ultrasonic waves.
Receiver
The transmitted pulses from the transmitter are converted into a voltage in the
receiver piezo element (piezo effect). The receiver voltage is fed to the
comparator input.
The shift registers are selected by the SADSEL signal to enable data loading. The
USDI signal is loaded into the shift register by the clock pulse signal USCLK. The
outputs of the shift registers are fed to the low-passes.
The output of the shift register 1 controls the control input of the multiplexer.
A pulse width modulated voltage PWM is present at the output of the shift
register 1. The low-pass 1 smooths the voltage which is fed to the multiplexer.
This voltage is the alarm threshold for the comparator.
The output of the shift register 2 controls the control input of the multiplexer.
A pulse width modulated voltage PWM is present at the output of the shift
register 2. The low-pass 2 smooths the voltage which is fed to the multiplexer.
This voltage is fed to the comparator, during the cyclic SAD test.
Comparator
The comparator compares the receiver voltage with the alarm threshold. The
receiver voltage is smaller than the alarm threshold if the transmitter signal is
attenuated, due to air in the tubing. Together with the function of the receiver
window the output signal of the comparator (to the flip-flop) becomes logic 1.
The receiver signal is larger than the alarm threshold if blood is in the tubing.
The output signal of the comparator (to the flip-flop) becomes logic 0.
The SD signal is fed to the flip-flop and sent to the LLC as SAD signal. The SAD
signal is checked cyclically by the LLC. The LLC resets the flip-flop via the
SADRESET signal. If air is detected at any time during a cycle the SAD output
changes to logic 0. Thereby the LLC evaluates the complete last cycle as air.
The SD signal is fed to the flip-flop and sent to the LLS as SAD_S signal. The
SAD_S signal is checked cyclically by the LLS. The LLS resets the flip-flop via the
SADRESET_S signal. If air is detected at any time during a cycle the SAD_S
output changes to logic 0. Thereby the LLS evluates the complete last cycle as
air.
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SADREF Signal
TIMECONTR Signal
The quartz oscillator monitors the SAD sampling frequency. If the control logic
and quartz oscillator work correctly the divider is reset by the SADX signal.
The counter output becomes logic 1 if the SADX signal is not present or the
time between two reset pulses is too long. Thereby a drop below the SAD
sampling frequency is reported to the LLS. The TIMECONTR signal becomes logic
1 and inhibits the CLK input of the counter. Thereby an overflow of the counter
and a removal of the TIMECONTR alarm is prevented.
Furthermore the SADRESET signal of the LLC is monitored. If the SADRESET
signal becomes logic 0, due to an error, the SADX signal cannot reset the
counter. This leads to a TIMECONTR alarm.
2.33.4
The venous red detector RDV detects blood with a certain concentration. The
RDV assists the user during the connection of the venous line to the patient
and after therapy during disconnection with sodium chloride bags. The
amplified RDV signal is processed on the supervisor board and sent to the TLC
via the DIABUS.
RDV Signal
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The receiver signal of the phototransistor is amplified. The RDV signal is fed to
the supervisor board SB for further signal processing. The signal is fed to the
low level controller LLC which provides the signal to the top level controller
TLC.
2 . T e c h n i c a l System Description
2.34
2.34.1
BLRG
Pulsweitensignal
BLPWM
Pulse-Width Signal
BLREC
1/2003
LEDAnsteuerung
LED Drive
Ausgangssignal
Output Signal
Tiefpa
Low-Pass
Rot
Red
2 - 53
Grn
Green
Verstrker
Amplifier
2.34.2
The drive of the LEDs is performed alternately by the BLPWM signal. The red
LED is used to level any turbidity.
Calibration
For calibration the red and green LED are driven by the BLRG signal, until both
have identical output voltage. If a turbidity occurs, both drive signals are
increased. If the dialysate is stained by blood only the green LED signal is
attenuated. The output signal is reduced and blood is thereby detected.
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2.35
Controller Board CB
2.35.1
EEPROM
2 - 54
+5 VG
REM
RTC
A/D
MFP
Busabschlu
Busabschlu
Bus Termination Bus Termination
1/2003
MUX
50 MHz
20 Leitungen/Baustein (P2)
20 Lines/Component (P2)
Puffer
Buffer
Puffer
Buffer
Flash
521 K
Busabschlu
Bus Termination
RAM
512 K
CPU
CIO
Busabschlu
Bus Termination
Steuerlogik
Control
Logic
SCC
Steuersignale
Control Signals
CPUCLK
/2
CPUCLK
8 Leitungen (P3)
8 Lines (P3)
2 . T e c h n i c a l System Description
Erweiterungsstecker P4
Extension Plug P4
Fig. : Block Diagram Controller Board CB
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2 . T e c h n i c a l System Description
2.35.2
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CPU
The 68020 CPU (central processing unit) has the following data:
32 Bit Processor
16 MB Address Range
32 Bit Data Bus (external)
24 Bit Address Bus
The 32 bit data bus is connected unbuffered to all memories and is shielded
against the remaining peripheral by drive components. The data bus is
terminated by special terminator components. Thereby the signals are
terminated and in case of a tristate condition the last level is held.
The 24 bit address bus is buffered by drive components and is terminated by
diodes, to prevent reflections. All control and clock lines that are connected to
several consumers are terminated by RC elements.
Clock Generation
The clock generation for the microprocessor and control logic is generated from
a 50 MHz oscillator. A D flip-flop generates two opposite phase clock signals of
25 MHz. Thereby the necessary phase accuracy and rise times for the
microprocessor is achieved. For peripheral components a 4 MHz and a 2 MHz
are generated by a second 8 MHz oscillator. All clock lines are terminated.
Control Logic
The control logic is responsible for decoding and access control. All signals
required for decoding are unbuffered and come directly from the CPU and from
an other microprocessor. The access control implements wait cycles depending
on the addressed component.
The memory has four flash EPROMs and four static RAMs. The memories are
connected parallel to the data bus. Both memory work with a 32 bit data bus.
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AD Converter AD
Multiplexer MUX
The inputs of the multiplexer are connected to the signal plug P2. The input
voltage range is 0 to 5 V. The inputs are protected against over voltages of 20
V.
A multi function peripheral component MFP is available for the internal system
clock generation. The MFP has the following parts:
three 8 bit timers
one serial channel
eight in/out ports
A timer is pulsed with 3.68 MHz for the baud rate of the serial channels. Two
timers are in series with the time basis of the software operating system. The
serial interface is reserved for debugging information. The real time clock RTC
and the serial E2PROM are connected to the port pins.
E2PROM
The alarm output of the real time clock RTC is directly connected to plug P3.
The mains power supply can thereby be switched on automatically. The voltage
supply is buffered by +5 VG in the mains power supply.
Extension Port
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2 . T e c h n i c a l System Description
2.36
2.36.1
1/2003
2 - 57
EC-Motor Ansteuerung
EC Motor Drive
Sollwert
Set Value
UND-Glied
AND Element
Tiefpa
Low-Pass
UND-Glied
AND Element
Stop
Istwert
Actual
Value
BPADS
UND-Glied
AND Element
MotorRegler
Motor
Controller
Treiber
Drive
Komparator
Comparator
NICHT-Glied
NOT Element
NICHT-Glied
NOT Element
Komparator
Comparator
BPAIMP
Mewiderstand
PGND
Measurement Resistor
Tiefpa
Low-Pass
EC-Motor
EC Motor
MotorAdapter
Motor
Adapter
Hallsensoren
Hall Sensors
PumpenklappenSchalter
Pump Cover
Switch
GabellichtSchranke
Light Barrier
2.36.2
The following drive circuits for the d.c. motors are on power board 1:
Arterial Blood Pump BPA
Degassing Pump EP
Outlet Flow Pump FPA
Inlet Flow Pump FPE
The drives are controlled by the controller board via the supervisor board. The
output signals are evaluated by the supervisor and controller board.
The electronic commutator d.c. motor has three hall sensors. The position of the
magnetic rotors are detected with the hall sensors. The three phase motionless
coils are fed with current according to the position of the rotors. The motor
adapter detects the revolution. The speed dependent output signal is pulse
width modulated. The sensitive degree and frequency are speed proportional.
The signal is fed to the motor controller via a passive and active low-pass filter.
The BPAIST_US signal is generated by a NOT element from the speed dependent
output signal of the motor adapter.
The EC motor can be stopped by the BPASTOP signal or by opening the pump
cover. If the BPASTOP signal has logic 1, the EC motor is stopped.
MT-MD-DE08C M.KAY
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2 . T e c h n i c a l System Description
1/2003
2 - 58
The supervisor monitors the rotation of the arterial blood pump BPA via a slot
disc. The slot disc runs in a fork light barrier. The post comparator generates the
BPAIMP signal.
The set-point value for the speed of the EC motor is available as a pulse width
modulated (PWM) BPA signal. The BPA signal is converted to an analogue
voltage by a low-pass filter and fed to the motor.
Signals
Input
Signals
Signal Type
BPA
PWM signal
FPE
PWM signal
FPA
PWM signal
EP
PWM signal
Start/stop signal
Logic 1=Stop
HS1
HS2
HS3
Output
Signals
Description
-IST
BPADS
BPAIMP
L1
Coil control
L2
Coil control
L3
Coil control
PUMP STOP
MT-MD-DE08C M.KAY
Description
Signal Type
2 . T e c h n i c a l System Description
2.37
2.37.1
1/2003
2 - 59
2-Wege-Ventile
2 Way Valve
Ventil
Valve
NICHT-Glied
NOT Element
UND-Glied
AND Element
VS
NICHT-Glied
NOT Element
UND-Glied
AND Element
UND-Glied
AND Element
Vref
Mewiderstand
Measurement
Resistor
Ventil
Valve
Strombegrenzung
Current
Limiter
Komparator
Comparator
RVE
Treiber
Drive
Strombegrenzung
Current
Limiter
Komparator
Comparator
UND-Glied
AND Element
Treiber
Drive
PGND
Ventil
Valve
Vref
Mewiderstand
Measurement
Resistor
PGND
NICHT-Glied
NOT Element
NICHT-Glied
NOT Element
Strombegrenzung
Current
Limiter
UND-Glied
AND Element
UND-Glied
AND Element
Treiber
Drive
Ventil
Valve
Strombegrenzung
Current
Limiter
Komparator
Comparator
Vref
Mewiderstand
Measurement
Resistor
Vense Schlauchabsperrklemme
Venous Tubing Clamp
SAKV
NICHT-Glied
NOT Element
Treiber
Drive
SAKV_S
NICHT-Glied
NOT Element
Treiber
Drive
PGND
Ventil
Valve
Schrittmotor KP/BICP/UFP
Stepper Motor KP/BICP/UFP
F-schritt
Isel
NICHT-Glied
NOT Element
GAL
NICHT-Glied
NOT Element
MotorRegler
Motor
Controller
Motor
Mewiderstand /Measurement Resistor
Mewiderstand /Measurement Resistor
PGND
PGND
MT-MD-DE08C M.KAY
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2 . T e c h n i c a l System Description
2.37.2
1/2003
2 - 60
Drive circuits are on the power board 2 for the following actuators:
15 2 way solenoid valves
one proportional control valve
one tubing clamp
three bipolar stepper motors
The 2 way valves are used e.g.:
To control the inlet/outlet of the balance chambers
To switch the dialysate flow between main and by-pass
The proportional valve controls the degassing pressure
The stepper motors are used for:
Concentrate pump
Ultrafiltration pump
The drives are controlled by logic signals from the supervisor and controller
board.
Each valve has a current limitation (mono-flop) integrated in the driver. The
current limitation can be activated/deactivated by the VS signal. The valve
current is determined indirectly via a voltage drop over a measurement resistor.
The measurement resistor is in series with the valve coils. The voltage is
compared with a reference voltage at a comparator. If the valve current reaches
a limit value the output signal of the comparator switches and triggers a
mono-flop. The current is cut-off for a short time, thus preventing an over load
of the valves.
The driver for the upline tank inlet valve VVBE has an additional watchdog. The
watchdog is triggered by a negative edge pulse of the VS signal. If the signal is
not switched the valve closes after approx. 1.5 s. Thus an over flow of the
upline tank is prevented.
The proportional valve is driven by a pulse width signal. The current in the valve
coil is controlled. The design of the current limitation is identical with the 2
way valve.
The SAKV and SAKVS signals for the tubing clamp are fed to switch transistors
via an inverter. The switch transistors can close the clamp independently.
The drive for the stepper motor has a GAL (generic array logic) and an
integrated motor controller. The GAL generates the logic signals for the motor
controller from the frequency signal of the stepper motor and the control signal
of the coil current. The motor controller has an internal phase current limiter.
The motor coil is thereby constant.
MT-MD-DE08C M.KAY
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2 . T e c h n i c a l System Description
1/2003
2 - 61
Signals
Input
Signals
Signal Types
SAKV
SAKVS
VB1
VB2
VB3
VLA
DV
DV1
VE1
VE2
VA1
VA2
VDE1
VDE2
VDA1
VDA2
Logic 1=Valve
current not limited
RV VB
PWM signal
RVE
PWM signal
BICP
Frequency signal
KP
Frequency signal
UFP
Frequency signal
IBICP
IKP
IUFP
VS
MT-MD-DE08C M.KAY
Description
Output
Signals
Description
Signal Type
ventil-IST
schrittPOS
-Q11
-Q12
-Q21
-Q22
ventil-
2 . T e c h n i c a l System Description
2.38
2.38.1
1/2003
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+24 VGB
HP
HPMORI
HPISEL
HPHALT
DREHS
FORMS
GAL
SchrittMotor
Stepper
Motor
MotorRegler
Motor
Controller
HPIST
HPR
HPKRALO
Lichtschranke
Kolbenplatte
Light Barrier
Piston Panel
KOLBS
HPKOLB
2.38.2
The stepper motor is controlled by a motor controller and a GAL (generic array
logic). The logic signals for the motor controller are generated from:
Direction of rotation HPMORI signal
Step frequency HP signal
Coil current HPHALT and HPISEL signal
The stepper motor works in a half step mode. An internal phase current limiter
of the motor controller is kept constant depending of the sensor resistors.
The current of the stepper motor can be set by the HPISEL and HPHALT inputs.
The internal stop signal of the motor is linked with the following signals:
Positive locking signal FORMS
Direction of rotation signal HPR
Stop signal HPHALT
The motor control is switched off if HPHALT is active or the positive locking is
opened and the direction of rotation is set to closing.
Speed Recognition
After processing the DREHS signal with a schmitt-trigger (signal of the light
barrier for detection of rotation) it is fed to a GAL. The level is only transferred
with a pulse from HP. Thus mechanical vibrations of the slot disc are filtered,
and the output signal is HPIST.
The plunger plate signal KOLBS and the positive locking signal FORMS for the
light barrier signals are processed with a schmitt-trigger and are available as
output signals HPKOLB and HPKRALO.
Syringe Sizes
MT-MD-DE08C M.KAY
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Syringe sizes of 10, 20 and 30 ml can be used in the heparin pump Compact.
2 . T e c h n i c a l System Description
1/2003
2 - 63
Signals
Signal
HP
HPR
HPHALT
HPIST
HPKRALO
MT-MD-DE08C M.KAY
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Description
HPKOLB
HPMORI
HPISEL
Signal Type
Step is performed at
falling edge
Logic 1=Drive
running
Logic 1=Stop=Phase
current stepper
motor = 0 (INH of
TCA3727)
Updated only with
HP pulse
Logic 1=Positive
locking is open
Logic 1 = Plunger
plate ist pressed
Logic 1 = Drive
opening
Logic 0=100% current
Logic 1=66% current
2 . T e c h n i c a l System Description
2.39
2.39.1
1/2003
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+24 VGB
BPV
UND-Glied
AND Element
PWM
MotorRegler
Motor
Controller
Tiefpa
Low-Pass
UND-Glied
AND Element
BPVSTOP
Endstufe
End Stage
Komparator
mit Tiefpa
Comparator
with Low-Pass
UND-Glied
AND Element
Tiefpa
Low-Pass
Mewiderstand
GNDL
Measurement Resistor
V ref
PWM
Tiefpa (passiv)
Low-Pass (passive)
MotorAdapter
Motor
Adapter
NICHT-Glied
NOT Element
BPVIST-US
Komparator
Comparator
Pumpenklappenschalter
mit Reedkontakt
Pump Cover
Switch with
Reed Contact
Komparator
Comparator
BPVDS
EC-Motor
EC Motor
Hallsensoren
Hall Sensors
Schlitzscheibe
Slot Disk
Komparator
Comparator
BPVIMP
Offsetspannung
Offset Voltage
+5 VREF
Differenz
Verstrker
Differential
Amplifier
+5 V
Begrenzer
Limiter
Druckaufnehmer
Pressure Sensor
PBS
Offsetspannung
Offset Voltage
+5 VREF
Differenz
Verstrker
Differential
Amplifier
+5 V
Begrenzer
Limiter
Druckaufnehmer
Pressure Sensor
PBS_S
+12 VAN
5 V Referenzdiode
5 V Referance Diode
Impedanzwandler
Impedance Converter
+5 Vref
+24 V
Arterielle SchlauchAbsperrklemme
Arterial Tubing Clamp
SAKA
FET-LeistungsSchalter
FET Power Switch
MT-MD-DE08C M.KAY
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2 . T e c h n i c a l System Description
2.39.2
1/2003
2 - 65
The electronic commutator d.c. motor has three hall sensors. The position of the
magnetic rotors are detected with the hall sensors. The three phase motionless
coils are fed with current according to the position of the rotors. The motor
adapter detects the revolution. The speed dependent output signal is pulse
width modulated. The sensitive degree and frequency are speed proportional.
The signal is fed to the motor controller via a passive and active low-pass filter.
The EC motor can be stopped by the BPVSTOP signal or by opening the pump
cover. If the BPVSTOP signal has logic 1, the EC motor is stopped.
The supervisor monitors the rotation of the venous blood pump BPV via a slot
disc. The slot disc runs in a fork light barrier. The post comparator generates the
BPVIMP signal.
The set-point value for the speed of the EC motor is available as a pulse width
modulated (PWM) BPV signal. The BPV signal is converted to an analogue
voltage by a low-pass filter and fed to the motor.
Each pressure sensor has a resistance bridge. The resistance value changes in
accordance with the present pressure value. A constant +5 VREF is connected
to the bridge.
The measurement signal is tapped and amplified in the differential amplifier
An offset voltage is added to lift the zero point. Thereby the measurement
range of the AD converter has an optimal working condition.
The voltage is limited to +5 V by a clamp circuit on the output, in the event
of a fault condition. Thereby a damage of the following circuit components
is prevented.
MT-MD-DE08C M.KAY
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The arterial tubing clamp is activated by the SAKA signal via a FET transistor.
2 . T e c h n i c a l System Description
2.40
2.40.1
PERSR
2 - 66
P5 BR
>1
PERSR-S
1/2003
STAT
PERSR-HUP
BR:
Soldering Bridge
Ltbrcke
1 sec
P6 BR
DYN
Voltage
Monitoring
Spannungsberwachung
>1
1 sec
P7 BR
DYNAUS
K1
2.40.2
The operating modes static without OFF alarm, dynamic without OFF alarm or
dynamic with OFF alarm are set with soldering bridges on the staff call board.
The default setting ex works is static without OFF alarm.
P5BR:
P6BR:
P7BR:
The relay K1 switches as long as one of the three inputs PERSR-S, PERSR-HUP
or PERSR are active.
MT-MD-DE08C M.KAY
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2 . T e c h n i c a l System Description
2.40.3
1/2003
2 - 67
static
without OFF alarm
ohne AUS-Alarm
Alarm
Operation
Betrieb
dynamic
Alarm
Operation
Betrieb
dynamic
1s
1s
Alarm
Operation
Betrieb
1s
Signals:
PERSR-S
PERSR
PERSR-HUP
(This line is also active if the mains power supply buzzer is switched on or if
there is no WD level change in 0.7 s.)
2.40.4
PERSR-T
WD
Low Level
Controller
LLC
Low Level
Supervisor
LLS
AKAL-S
AKAL
PERSR-S
PERSR
A-S:
AKAL:
AKAL-S:
PERSR-T:
PERSR:
PERSR-S:
Power
Supply
PS
PERSRHUP
WD:
Staff Call
Board
PR
2.40.5
Pin Assignment
5 green/grn
5
1
3
Medical Device
medizin. Gert
5
3
Top View
Draufsicht
1brown/braun
3 white/wei
Cable
Kabel
Alarm
Operation
1-3
3-5
Cable
white-brown
white-green
F2
T6.25A
(EMV)
K4
DC
K3
PE
F5
M10A (230V)
F20A (110V)
Heater
Heizung N1
F6
M10A (230V)
F20A (110V)
F5
F6
0V
F_bat
Battery 24V
Akku 24V
(Option)
PE1
F3
T3.15A
+5VD
20..30Vdc
+5VD
I_bat
F4
T3.15A
+5VD
Forward Converter
Abwrtswandler
+5VD
0V
+12VD
GND
0V
+12VD
0V
L3
+12VA
0V
-12VD
N3
0V
PE3
1
Logic
Logik
Signals
Signale
20
Primary
Primr
Secondary
Sekundr
-12VA
F301
- Power Board 1/2
- Hard Disk Drive
- Floppy Disk Drive
- Ext. - P14
F302
- Supervisor/Controller
F303
- Motherboard
F304
- ABPM - P7
- P8
1/2003
2 - 68
Fluid
Warmer
2 . T e c h n i c a l System Description
L1
Filter
DC
2.41
(EMC)
Mains
Netz
Power
Factor
Correction
PFC
Filter
2.41.1
MT-MD-DE08C M.KAY
F1
T6.25A
2.41.2
System Integration
MT-MD-DE08C M.KAY
LVDS
BIB
Backlight
Inverter
Board
TCB
TLC
Battery Option
Akku-Option
FPB
Charge LED
Lade LED
Fluid Warmer
L N PE
X2
X3
Mains Input
Netzeingang
PE
X1
Heater
Heizung
SMPS
Power Board
Secondary/
Sekundr
24 V Control
24 V Steuerung
Logic
Logik
Aux. Voltage
Hilfspannung
Message Output
Meldungen Ausgang
2 x 1F
Heater / Heizung
5V
1800 W
Buzzer
Summer
Uamax
U Control
U-Regler
PFail
P2
P101
Watchdog
P2
B24OK
D24OK
/PERSR_N
/AKKU_OK
PF
PGD
+5VG
2 - 69
H_DIN
H_DCLK
H_PROG
DGND
P2
+5VD
+12VD
-12VD
+12VAN
-12VAN
24VL
24VGB
24VGD
24V
Power
T1
K1
T4
Thermal
Fuse
Thermosicherung
Power
P3 P9
1/2003
L
N
PE
SMPS
Power Board
Primary/
Primr
AKAL
AKAL_S
/REM
D24OFF
AKKU_EN
WD_S
/B24OFF
DGND
L
N
2 . T e c h n i c a l System Description
Battery
Akku
LC Display
2.41.3
Fluid
Warmer
Heater
X2
F4 X3
X1.5 X1.4 X1
F3
PE L1
F5
F1
N2 L2
N1
F6
Regulator
Regler
LED
+12VD / F401 - T3.15A TR5
+12VD / F402 - T5.00A TR5
+12VAN / F403 - T1.25A TR5
+5VD / F303 - T3.15A TR5
+5VD / F302 - T5.00A TR5
+5VD / F301 - T3.15A TR5
+5VD / F304 - T3.15A TR5
+24 VGD / F602 - T3.15A TR5
+24VGB / F601 - T3.15A TR5
F2
P12
F401
F402
F403
F303
F302
P4
Voltages
Power
Board 1/2
P5
Voltages
Sup./Contr.
Board
F602
F601
3
P13
P3
1
1
P8
X100
Fan
P2
3
P101 3
Option Option Watch- EXT_ON
ABPM dog
1/2003
Voltages
HDD
2 - 70
P7
Mains
Switch/
Fan
Voltage
FDD
Signals
Supervisor
Board
P9
Battery
2 . T e c h n i c a l System Description
Voltages
PC
F301
F304
P10
3
+24VL
F1 T6.25A 6.3x32
F2 T6.25A 6.3x32
F3 T3.15A TR5
F4 T3.15A TR5
F5/F6 - 110/120V: F20A 6.3x32
- 230V: M10A 6.3x32
+5V
+12V
-12V
MT-MD-DE08C M.KAY
Mains
Input
2 . T e c h n i c a l System Description
2.41.4
1/2003
2 - 71
LC Display
J1
J1
(left)
(links)
(right)
(rechts)
J3
J1
J5
J7
J9
Charge LED
Lade LED
LED
PE3 N3 L3
PE
PE L1
P12
F401
N2 L2
X2
F4 X3
X1.4 X1
F3
F402
N1
F403
P10
F303
F302
Battery
F301
F304
2 x 12V
P4
F602
F601
P5
P13
P3
P9
P7
P8
X100
-=blue
+=brown
Pin 1/2
Charge LED
Lade LED
P2
P101
Fig. : Wiring Diagram Switch Mode Power Supply SMPS with Battery Option
MT-MD-DE08C M.KAY
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2 . T e c h n i c a l System Description
2.41.5
1/2003
2 - 72
Rated Voltage:
Fuses:
F1/F2
6.25 AT (6.3x32)
Mains input
F3/F4
3.15 AT (TR5)
Fluid warmer
F5/F6
230/240 V: 10 AM (6.3x32)
110/120 V: F20 A (6.3x32)
F301
3.15 AT (TR5)
+5 VD
F302
5.00 AT (TR5)
+5 VD
F303/F304
3.15 AT (TR5)
+5 VD
F401
1.25 AT (TR5)
+12 VD
F402
5.00 AT (TR5)
+12 VD
F403
1.25 AT (TR5)
+12 VAN
F600
10 AM (6,3x32)
+24 VL
3.15 AT (TR5)
+24 VGB
F601/F602
2.41.6
Filter (EMC)
PFC circuits are used for switch mode power supplies and ensure that the line
current is drawn sinusoidally and in phase with the sinusoidal line voltage.
Forward Converter
The forward converter (Buck converter also called down switcher) converts an
input voltage into a lower output voltage, i.e. the 24 V is converted into 12 V
and +5 V.
Description
Power Fail
Remote control power supply
3a WD_S
Supervisor WATCHDOG
4a nc
5a nc
I/O Pin
Signal
O 1b B24OFF_S
I 2b D24OFF_S
I
3b AKAL
4b AKAL_S
5b +5VG
6b PERSR_N
7b AKKU_EN
8b D24OK
6a H_DIN
7a EXT_STATE
8a B24OK
I
O
O
9a H_DCLK
10a /AKKU_OK
I 9b H_PROG
O 10b GND
Description
I/O
Switch-off 24 V supervisor blood side
I
Switch-off 24 V supervisor dialysate I
side
Audible alarm
I
Audible alarm supervisor
Voltage supply for clock on controller
board
Signal to activate the staff call
Enable battery operation
Voltage monitoring dialysate
I
O
O
I
O
MT-MD-DE08C M.KAY
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Description
Tolerance
Charge and discharge current 21 V ... 28 V
Ground power
Current [A]
15
2 . T e c h n i c a l System Description
1/2003
2 - 73
Signal
+5VD
GNDD
-12VAN
+5VD
GNDD
GNDL
+12VAN
GNDL
GNDL
+24VL
+24VGB
+24VGD
+24VL
+24VGB
+24VGD
Type
stabilised
Pin
1
2
3
4
5
6
7
8
9
10
11
12
Signal
+12VAN
-12VAN
GNDAN
+12VD
-12VD
GNDD
+24VGB
+24VL
GNDL
+5VD
GNDD
GNDL
Type
stabilised
stabilised
Pin
1
2
Signal
+5VD
GNDD
Type
stabilised
Description
+5 V digital
Ground digital
Pin
1
2
3
4
5
6
7
8
9
Signal
+5VD
nc
GNDD
+12VD
-12VD
GNDD
+12VAN
-12VAN
GNDAN
Type
stabilised
Description
+5 V digital
Pin
1
2
3
4
5
6
7
8
9
Signal
+5VD
nc
GNDD
+12VD
-12VD
GNDD
+12VAN
-12VAN
GNDAN
Type
stabilised
stabilised
stabilised
stabilised
rectified
rectified
rectified
rectified
rectified
rectified
Description
+5 V digital (PB1)
Ground digital (PB1)
-12 V analogue (PB1)
+5 V digital (PB2)
Ground digital (PB2)
Ground power (PB1)
+12 V analogue (PB1)
Ground power (PB1)
Ground power (PB2)
+24 V power (PB1)
+24 V switched blood (PB1)
nc (PB1); +24 V switched dialysate (PB1)
+24 V power (PB2)
+24 V switched blood (PB2)
+24 V switched dialysate (PB2)
stabilised
stabilised
20...30 V
20...30 V
stabilised
Description
+12 V analogue
-12 V analogue
Ground analogue
+12 V digital
-12 V digital
Ground digital
+24 V switched blood side
+24 V power
Ground power
+5 V digital
Ground digital
Ground power
stabilised
stabilised
stabilised
stabilised
Ground digital
+12 V digital
-12 V digital
Ground digital
+12 V analogue
-12 V analogue
Ground analogue
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stabilised
stabilised
stabilised
stabilised
Description
+5 V digital
Ground digital
+12 V digital
+12 V digital
Ground digital
+12 V analogue
-12 V analogue
Ground analogue
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Signal
AKKU_Laden
GND
Mains Switch
Mains Switch
+12VD
+12VD
Mains Switch
nc
GND
GND
Mains Switch
nc
Description
Display "Charge Battery"
Digital ground
Logic
(1st level)
+12 VH (1st level)
+12 V digital (fan)
+12 V digital (fan)
Logic
(2nd level)
Pin
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Signal
+5VD
nc
GNDD
+5VD
nc
GNDD
+5VD
nc
GNDD
+12VD
nc
GNDD
-12VD
+12VD
GNDD
Type
stabilised
Pin
1
2
3
4
Signal
+5VD
+12VD
GNDD
GNDD
Type
stabilised
stabilised
Description
+5 V digital
+12 V digital
Ground digital
Ground digital
Pin
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Signal
+5VD
+12VD
GNDD
+12VAN
-12VD
GNDD
-12VAN
GNDAN
GNDD
+24VL
nc
GNDL
+24VGB
+24VGD
GNDL
Type
stabilised
stabilised
Description
+5 V digital
+12 V digital
Ground digital
+12 V analogue
-12 V digital
Ground digital
-12 V analogue
Ground analogue
Ground digital
+24 V power
Coding
Ground power
+24 V switched blood
+24 V switched dialysate
Ground power
Pin
1
2
3
4
Signal
+24 V (20 .... 28 V
GNDD
/HSS_ON
GNDD
stabilised
Ground digital
+5 V digital
Coding
Ground digital
+5V digital
stabilised
Ground digital
+12 V digital
stabilised
stabilised
stabilised
Ground digital
-12 V digital
+12 V digital
Ground digital
stabilised
stabilised
stabilised
20 ... 30 V
20 ... 30 V
20 ... 30 V
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Type
Description
Ground digital
Ground digital
2 . T e c h n i c a l System Description
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Signal
GNDD
/EXT_ON
EXT_STATE
Type
Description
Ground digital
Open collector input
Input
+5VD
+5 V digital
Screw Terminal:
X1 - Mains Input, Heater
Pin
1.1
1.2
1.3
1.4
1.5
1.6
Voltage
L
N
PE
N1
L1
PE
Inputs:
Mains Switch
2nd level
H_DIN
WD_S
Watchdog supervisor
/REM
AKAL
AKAL_S
MSWITCH
Mains switch
B24OFF
D24OFF
H_DCLK
H_PROG
AKKU_EN
Rated Mains Voltage
/EXT_ON
The machine can be switched on with this signal (see menu 1.26 Battery
Option: external ON).
EXT_STATE
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2 . T e c h n i c a l System Description
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Outputs:
B24OK
+24VGB OK
D24OK
+24VGD OK
PERSR_N
Staff call
/AKKU_OK
PF
Connections
Voltages
Digital
Digital
Analog
Power (non-regulated)
Switched blood side
Switched dialysis side
EXT_STATE
Mains Switch
ON/OFF
If the Dialog+ is switched off via the Automatic Switch-Off function in therapy
the machine is in standby mode, e.g. the Dialog+ can be switched on and off
via the disinfection program.
The Dialog+ is only disconnected from mains if the mains plug is pulled out of
the mains socket.
Standby
H_PROG
H_DIN
H_DCLK
The H_DIN signal is an open-collector signal and is generated by the LLC (data
for the shift register to drive the heater).
0
The H_DCLK signal is an open-collector signal and is generated by the LLC. The
pending data at H_DIN are shifted into the shift register with the H_DCLK
signal to drive the heater.
0, 1
Watchdog
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2 . T e c h n i c a l System Description
2.42
Safety Concept
2.42.1
Controller-Kanal
Controller Channel
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Supervisor-Kanal
Supervisor Channel
LC Display
Touch
Screen
Supervisor-Fenster
Supervisor Window
Controller-Fenster
Controller Window
Touch Controller
Board TCB
AQ
EQ
stop
BP
BP
Controller-Fenster
Supervisor Window
Festplatte
Hard Disk Drive
SW-SC
UI-SW
Diskettenlaufwerk
Floppy Disk Drive
SUPBUS
TLC
DIABUS
Low-Level-Controller
Low Level Controller
BUS
LLC
Sensoren
Sensors
Motoren
Motors
Low-Level-Supervisor
Low Level Supervisor
LLS
Ventile
Valves
Sensoren
Sensors
Sensoren
Sensors
SR
Sicherheitsrelais
Safety Relay
24 V Versorgungsspannung
24 V Supply Voltage
Fig. : Hardware Safety Concept
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2 . T e c h n i c a l System Description
2.42.2
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Software Supervisor
Communication Module SW-SC
Supervisor
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2 . T e c h n i c a l System Description
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The data is used by the LLC to control the motors and valves. The alarm limit
values are simultaneously generated for the monitoring of the process
parameters.
Alarm limit values are generated from the set-point values by the
supervisor. These are transmitted to the SW-SC module via the DIABUS.
The following set-point values are displayed on the screen before a therapy
can be activated:
Controller Window:
Safety relevant variable set-point values of the controller
The controller window data is prepared in the video RAM of the TLC by
the user interface software UI-SW module (UI-SW module) of the TLC.
Supervisor Window:
Set-point values of supervisor
The supervisor window data is mixed with the controller window data in
the video RAM of the TLC by the SW-SC module.
The user is requested to check these data for plausibility. The double
channel
key (enter acknowledgement) can be pressed. The therapy setpoint values of the supervisor for monitoring are enabled by the
key.
acknowledgement of the
Safety relevant set-point values can only be changed during a therapy after
key). Only
the user has compared and then acknowledged these values (
then the data is enabled and used by the controller and supervisor.
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