COMPUTER INTEGRATED

MANUFACTURING

Prof. Dr. mer Anlaan

2003

ME 445 INTEGRATED MANUFACTURING SYSTEMS

Chapter 1:INTRODUCTION

AGRICULTRAL
AGE

INDUSTRIAL
AGE

INFORMATION
AGE

- 18. Century

18. - 20. Century

20. - . Century

Prof. Dr. mer Anlaan

2003

ME 445 INTEGRATED MANUFACTURING SYSTEMS

Chapter 1:INTRODUCTION

HUMAN
(hand made)

MACHINE TOOLS
(manual)

SOFT
AUTOMATION
(CNC machines)

INTEGRATION
(computer integrated
manufacturing)

HARD
AUTOMATION
(mechanization)

INTELLIGENT
MANUFACTURING
SYSTEMS

?
Prof. Dr. mer Anlaan
2003

ME 445 INTEGRATED MANUFACTURING SYSTEMS

Chapter 1:INTRODUCTION

TRENDS IN MANUFACTURING

Demand for:
quality
on time delivery
uninterrupted supply
lower price

Prof. Dr. mer Anlaan

2003

ME 445 INTEGRATED MANUFACTURING SYSTEMS

Chapter 1:INTRODUCTION

Prof. Dr. mer Anlaan

2003

ME 445 INTEGRATED MANUFACTURING SYSTEMS

Chapter 1:INTRODUCTION

TYPES OF PRODUCTION

Continuous-process production: Products

that flows in a continuous stream.
Petroleum production, cement production,
steel rolling, paper production, etc.

Prof. Dr. mer Anlaan

2003

ME 445 INTEGRATED MANUFACTURING SYSTEMS

Chapter 1:INTRODUCTION

Mass production: High volume production

of discrete products with relatively small
variations in products.

Automobiles, tv sets, electronic components,

etc.

Prof. Dr. mer Anlaan

2003

ME 445 INTEGRATED MANUFACTURING SYSTEMS

Chapter 1:INTRODUCTION

Job-shop production: Production of small

number of different discrete products

Prof. Dr. mer Anlaan

2003

ME 445 INTEGRATED MANUFACTURING SYSTEMS

Chapter 1:INTRODUCTION

F
L
E
X
I
B
I
L
I
T
Y

Stand alone
High part variation
Low volume
Flexible manufacturing system
Medium part variation
Medium volume
Transfer lines
Low part variation
High volume

PRODUCTION VOLUME
Prof. Dr. mer Anlaan
2003

ME 445 INTEGRATED MANUFACTURING SYSTEMS

Chapter 1:INTRODUCTION

The mile stones of the evolution of automation of a production

line for a particular product:
1909: Ford production line
1923: Automated transfer machine
1952: Numerical Control(NC)
1959: Control digital computer
1960: Robot implementation
1965:Production-line computer control
1970: Multiple machine computer control
1970-1972: Computer numerical control
1975-1980: Distributed numerical control
1980: Flexible manufacturing system
Prof. Dr. mer Anlaan
2003

ME 445 INTEGRATED MANUFACTURING SYSTEMS

Chapter 1:INTRODUCTION

10

DEMAND

DESIGN

MANUFACTURING

PRODUCT

Process design
Process planning
CNC codes
Tool selection
Facilities management

Conceptual design
Mathematical analysis
Geometric data
Graphical representation

CAD

CAM
CAD/CAM

Prof. Dr. mer Anlaan

2003

ME 445 INTEGRATED MANUFACTURING SYSTEMS

Chapter 1:INTRODUCTION

11

Intelligent processes

Finite element modelling

Process simulation
Design for manufacturing
Design optimization

Knowledge-based
engineering

Rule
based

Parametric modelling
Assembly modelling
Surface and solid modelling

Geometry
based

3D wire frame design

2D drafting
1960s

1970s

Increasing product definition

1980s

Geometric and non-geometric information

Prof. Dr. mer Anlaan
2003

1990s

2000s

Engineerin rules
Manufacturing constrains
Part dependencies

ME 445 INTEGRATED MANUFACTURING SYSTEMS

Chapter 1:INTRODUCTION

12

Prof. Dr. mer Anlaan

2003

ME 445 INTEGRATED MANUFACTURING SYSTEMS

Chapter 1:INTRODUCTION

13