6.

0 RESULT
Input Speed, N in

= 1000 rpm

Input angular velocity, W in

= 104.72 rad/s

6.1 Spur Gear Transmission

2
27

Transmission ratio

Output speed, N out

= 74.07 rpm

Output angular velocity, W out

= 7.76 rad/s

Excitation
Current,
I [mA]
0
50
100
125
150
175
200
225
250
275
300

Input
Force,
F

Table 1 Data for Spur Gear Transmission

Output
Output
Input
Input
force,
Torque,
Torque,
Power,
Fout
T out
T
P

[N]
1.7500
3.2500
3.5000
4.5000
5.2500
5.5000
6.2500
7.2500
8.0000
8.5000
9.2500

[Nm]
0.0875
0.1625
0.1750
0.2250
0.2625
0.2750
0.3125
0.3625
0.4000
0.4250
0.4625

[W]
9.1630
17.0170
18.3260
23.5620
27.4890
28.7980
32.7250
37.9610
41.8880
44.5060
48.4330

6.2 Worm Gear Transmission

1
14

Transmission ratio

Output speed, N out

= 71.43 rpm

Output angular velocity, W out

= 7.48 rad/s

[N]
0.0000
4.0000
7.0000
11.0000
16.0000
21.0000
26.0000
33.0000
37.0000
45.0000
50.0000

[Nm]
0.0000
0.4000
0.7000
1.1000
1.6000
2.1000
2.6000
3.3000
3.7000
4.5000
5.0000

Output
Power,
Pout

Efficiency,

[W]
0.0000
3.1040
5.4320
8.5360
12.4160
16.2960
20.1760
25.6080
28.7120
34.9200
38.8000
Average

0.0000
0.1824
0.2964
0.3623
0.4517
0.5659
0.6165
0.6746
0.6854
0.7846
0.8011
0.4928

Table 2 Data for Worm Gear Transmission

Excitation
Current,
I [mA]
0
50
100
125
150
175
200
225
250
275
300

Input
Force,
F

Input
Torque,
T

Input
Power,
P

Output
force,
Fout

Output
Torque,
T out

Output
Power,
Pout

Efficiency,

[N]
2.1000
3.2000
4.1000
5.1000
6.1000
7.2000
8.2000
9.2000
10.1000
11.2000
12.4000

[Nm]
0.1050
0.1600
0.2050
0.2550
0.3050
0.3600
0.4100
0.4600
0.5050
0.5600
0.6200

[W]
10.9956
16.7552
21.4676
26.7036
31.9396
37.6992
42.9352
48.1712
52.8836
58.6432
64.9264

[N]
1.0000
7.0000
15.000
22.0000
28.0000
32.0000
40.0000
48.0000
52.0000
62.0000
68.0000

[Nm]
0.1000
0.7000
1.5000
2.2000
2.8000
3.2000
4.0000
4.8000
5.2000
6.2000
6.8000

[W]
0.7480
5.2360
11.2200
16.4560
20.9440
23.9360
29.9200
35.9040
38.8960
46.3760
50.8640
Average

0.0680
0.3125
0.5226
0.6162
0.6557
0.6349
0.6969
0.7453
0.7355
0.7908
0.7834
0.5965

7.0 DISCUSSION
I. Show calculation of output speed and output angular velocity for both
transmissions and fill in the result section :

Spur gear:
Output speed, Nout
Output angular velocity,

out

= 1000 rpm x 2/27

= 74.07 rpm
=74.07 rpm x (2 /60)
= 7.76 rad/s

Worm gear:
Output speed, Nout
Output angular velocity,

out

= 1000 rpm x 1/14

= 71.43 rpm
=71.43 rpm x (2 /60)
= 7.48 rad/s

II.

Four sample calculations for input torque, input power, output torque and
output power of each excitation :
Where Linput: 0.050 m
Loutput: 0.100 m
Spur gear:
Input torque,

Tin for 0 mA

=
=

= FL
(1.75 N) (0.05 m)
0.0875 Nm
= FL
(3.25 N) (0.05 m)
0.1625 Nm

=
=
=
=
=
=

FL
(3.50 N) (0.05 m)
0.1750 Nm
FL
(4.5N) (0.05 m)
0.2250 Nm

=
=
Tin for 50 mA

Tin for 100 mA

Tin for 125 mA

Output torque, Toutput for 0 mA

=
=
Toutput for 50 mA =
=
=
Toutput for 100 mA =
=
=
Toutput for 125 mA

= FL
(0.00 N) (0.100 m)
0.0000 Nm
FL
(4.00 N) (0.100 m)
0.4000 Nm
FL
(7.00 N) (0.100 m)
0.7000 Nm
= FL

= (11.00 N) (0.100 m)
= 1.1000 Nm
Input power,

Pin for 0 mA

=T
= (0.08570 Nm) (104.72 rad/s)
= 9.1630 W

Pin for 50 mA

=T

Pin for 100 mA

= (0.1625 Nm) (104.72 rad/s)

= 17.0170 W
=T

Pin for 125 mA

= (0.1750 Nm) (104.72 rad/s)

= 18.3260 W
=T
= (0.2250 Nm) (104.72 rad/s)
= 23.5620 W

Output power, Poutput for 0 mA= T

Poutput

= (0.0000 Nm) (7.76 rad/s)

= 0.0000W
for 50 mA = T

= (0.4000 Nm) (7.76rad/s)

= 3.1040 W
Poutput for 100 mA = T

Poutput

= (0.7000 Nm) (7.76 rad/s)

= 5.4320 W
for 125 mA
=T
= (1.1000 Nm) (7.76 rad/s)
= 8.5360 W

Worm gear:
Input torque,

Tin for 0 mA

Tin for 50 mA
Tin for 100 mA

= FL
= (2.10 N) (0.05 m)
= 0.1050Nm
= FL
= (3.20 N) (0.05 m)
= 0.1600 Nm
= FL
= (4.10 N) (0.05 m)
= 0.2050Nm

Tin for 125 mA

= FL
= (5.10 N) (0.05 m)
= 0.2550Nm

Output torque, Toutput for 0 mA

=
=
Toutput for 50 mA =
=
=
Toutput for 100 mA =
=
=
Toutput for 125 mA
=
=
Input power, Pin for 0 mA

= FL
(1.00 N) (0.100 m)
0.1000 Nm
FL
(7.00 N) (0.100 m)
0.7000 Nm
FL
(15.00 N) (0.100 m)
1.5000 Nm
= FL
(22.00 N) (0.100 m)
2.2000 Nm
=T

Pin for 50 mA

= (0.1050 Nm) (104.72 rad/s)

= 10.9956 W
=T

Pin for 100 mA

= (0.1600 Nm) (104.72 rad/s)

= 16.7552 W
=T

Pin for 125 mA

= (0.2050 Nm) (104.72 rad/s)

= 21.4576 W
=T
= (0.2550 Nm) (104.72 rad/s)
= 26.7036 W

Output power, Poutput for 0 mA= T

= (0.100 Nm) (7.48 rad/s)
= 0.7480 W
Poutput for 50 mA = T

Poutput

= (0.7000 Nm) (7.48rad/s)

= 5.2360 W
for 100 mA = T
= (1.5000 Nm) (7.48 rad/s)
= 11.2200 W

=T

Poutput for 125 mA

= (2.2000 Nm) (7.48 rad/s)

= 16.4560 W
III.

Calculate the efficiency of each excitation current and fill in the Table 1 and Table 2. Show an
example of calculation :
P
= out , I =300 mA
Worm Gear
P
Pout
=
Efficiency,
P

50.8640
64.9264

0.7834