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Components

Isobutylene (C4H8)
O2
H2O
MAL (C4H6O)
MAA (C4H6O2)
AA (C2H4O2)
CO
CO2
Xylene
MeOH
H2SO4
MMA (C5H8O2)

MW
56 kg/kmol
32 kg/kmol
18 kg/kmol
70 kg/kmol
86 kg/kmol
60 kg/kmol
28 kg/kmol
44 kg/kmol
106 kg/kmol
32 kg/kmol
98 kg/kmol
100 kg/kmol

Unit Specification
1) R-101
Stoichiometry

C4H8
1
0.99

O2
1

O2
1

O2
3

O2
3

O2
5

Selectivity

MAL
2
0.85
0.84
MAL
1
0.08
MAL
1
0.04
MAL
1
0.04

3) V-101
Efficiency

0.9

Conversion
2) R-102
Stoichiometry
Conversion
Selectivity
Side reaction 1
Selectivity
Side reaction 2
Selectivity
Side reaction 3

4) C-101
Recovery of MAL

0.995

5) V-102
Recovery of MAA + AA (light)

0.95

6) C-102
Recovery of xylene + AA (top)

7) R-103
Stoichiometry
Conversion

MAA
1
0.9

8) C-103
Recovery of H2SO4 (bottom)

0.995

9) C-104
Fractional side withdrawal
Recovery of MMA (bottom)
Purity of MMA (bottom)

0.255
0.995
0.999

10) V-103
Efficiency
Basis of calculation
Feed condition
Production of MMA
Annual capacity
Plant capacity

Stream ID
Temperature
Pressure
Vapor Fraction
Mass Flow
Isobutylene (C4H8)
O2
H2O
MAL (C4H6O)
MAA (C4H6O2)
AA (C2H4O2)
CO
CO2
Xylene
MeOH
H2SO4
MMA (C5H8O2)
Total Mass Flow

MeOH
1

0.9
7.15
1 to 2
6.6039
315
50

deg C
bar

ton isobutylene/hr
C4H8 to O2 (excess oxygen)
ton MMA/hr
day
24
kTA

1
30
1
1.00

2
30
1
1.00

7.15
14.30

ton/hr

7.15

Checking
Mole Flow
Isobutylene (C4H8)

14.30
21.45

127.68

O2
H2O
MAL (C4H6O)
MAA (C4H6O2)
AA (C2H4O2)
CO
CO2
Xylene
MeOH
H2SO4
MMA (C5H8O2)
Total Mole Flow

446.88

kmol/hr

127.68

446.88

Checking

574.55

Mass Balance on Each Unit


R-101

In
Stream
Component
Isobutylene (C4H8)
O2
H2O
MAL (C4H6O)
Total
Mass Balance (ton/hr)

Mass Flow Rate Mole Flow Rate


(ton/hr)
(kmol/hr)
7.15
127.68

7.15

1
Mass Fraction
1.00

127.68

1.00

21

E-101
Inlet
3

Stream
Component
Isobutylene (C4H8)
O2
H2O
MAL (C4H6O)
Total
Mass Balance (ton/hr)

Mass Flow Rate Mole Flow Rate


(ton/hr)
(kmol/hr)
0.07
10.26
2.28
8.85
21.45

Mass Fraction

1.28
320.47
126.40
126.40
574.55

0.00
0.48
0.11
0.41
1.00
21.45

E-102
Inlet
4

Stream
Component
Isobutylene (C4H8)

Mass Flow Rate Mole Flow Rate


(ton/hr)
(kmol/hr)
0.07

1.28

Mass Fraction
0.00

O2
H2O
MAL (C4H6O)
Total
Mass Balance (ton/hr)

10.26
2.28
8.85
21.45

320.47
126.40
126.40
574.55

0.48
0.11
0.41
1.00
21.45

R-102
Inlet
7

Stream
Component
Isobutylene (C4H8)
O2
H2O
MAL (C4H6O)
MAA (C4H6O2)
AA (C2H4O2)
CO
CO2
Total
Mass Balance (ton/hr)

Mass Flow Rate Mole Flow Rate


(ton/hr)
(kmol/hr)

Mass Fraction

0.07
10.26
2.63
10.22

1.28
320.47
146.11
146.02

0.00
0.44
0.11
0.44

23.18

613.88

1.00
23.18

E-103
Inlet
8

Stream
Component
Isobutylene (C4H8)
O2
H2O
MAL (C4H6O)
MAA (C4H6O2)
AA (C2H4O2)
CO
CO2
Total
Mass Balance (ton/hr)

Mass Flow Rate Mole Flow Rate


(ton/hr)
(kmol/hr)
0.07
6.36
3.34
1.53
8.97
0.60
0.56
1.75
23.18

Mass Fraction

1.28
198.84
185.83
21.90
104.25
9.93
19.86
39.72
581.61

0.00
0.27
0.14
0.07
0.39
0.03
0.02
0.08
1.00
23.18

V-101
Inlet
9

Stream
Component
Isobutylene (C4H8)
O2

Mass Flow Rate Mole Flow Rate


(ton/hr)
(kmol/hr)
0.07
6.36

1.28
198.84

Mass Fraction
0.00
0.27

H2O
MAL (C4H6O)
MAA (C4H6O2)
AA (C2H4O2)
CO
CO2
Total
Mass Balance (ton/hr)

3.34
1.53
8.97
0.60
0.56
1.75
23.18

185.83
21.90
104.25
9.93
19.86
39.72
581.61

0.14
0.07
0.39
0.03
0.02
0.08
1.00
23.18

C-101

In
Stream
Component
Isobutylene (C4H8)
O2
H2O
MAL (C4H6O)
MAA (C4H6O2)
AA (C2H4O2)
CO
CO2
Total
Mass Balance (ton/hr)

11
Mass Flow Rate Mole Flow Rate
(ton/hr)
(kmol/hr)
0.06
5.73
0.33
1.38
0.90
0.06
0.50
1.57
10.53

Mass Fraction

1.15
178.96
18.58
19.71
10.43
0.99
17.87
35.74
283.44

0.01
0.54
0.03
0.13
0.09
0.01
0.05
0.15
1.00

10

E-104
Inlet
13

Stream
Component
H2O
MAL (C4H6O)
Total
Mass Balance (ton/hr)

Mass Flow Rate Mole Flow Rate


(ton/hr)
(kmol/hr)
0.35
1.37
1.73

Mass Fraction

19.71
19.61
39.33

0.21
0.79
1.00
1.73

E-105
Inlet
10

Stream
Component
Isobutylene (C4H8)
O2
H2O
MAL (C4H6O)
MAA (C4H6O2)

Mass Flow Rate Mole Flow Rate


(ton/hr)
(kmol/hr)
0.01
0.64
3.01
0.15
8.07

0.13
19.88
167.25
2.19
93.83

Mass Fraction
0.00
0.05
0.24
0.01
0.64

AA (C2H4O2)
CO
CO2
Total
Mass Balance (ton/hr)

0.54
0.06
0.17
12.64

8.94
1.99
3.97
298.17

0.04
0.00
0.01
1.00
12.64

M-101

In
Stream
Component
Isobutylene (C4H8)
O2
H2O
MAL (C4H6O)
MAA (C4H6O2)
AA (C2H4O2)
CO
CO2
Xylene
Total
Mass Balance (ton/hr)

15
Mass Flow Rate Mole Flow Rate
(ton/hr)
(kmol/hr)

Mass Fraction

0.01
0.64
3.01
0.15
8.07
0.54
0.06
0.17

0.13
19.88
167.25
2.19
93.83
8.94
1.99
3.97

0.00
0.05
0.24
0.01
0.64
0.04
0.00
0.01

12.64

298.17

1.00

32

V-102
Inlet
19

Stream
Component
Isobutylene (C4H8)
O2
H2O
MAL (C4H6O)
MAA (C4H6O2)
AA (C2H4O2)
CO
CO2
Xylene
Total
Mass Balance (ton/hr)

Mass Flow Rate Mole Flow Rate


(ton/hr)
(kmol/hr)
0.01
0.64
3.01
0.15
8.07
10.72
0.06
0.17
9.95
32.78

Mass Fraction

0.13
19.88
167.25
2.19
93.83
178.72
1.99
3.97
93.83
561.79

0.00
0.02
0.09
0.00
0.25
0.33
0.00
0.01
0.30
1.00
32.78

P-101
Inlet
21

Stream
Component

Mass Flow Rate Mole Flow Rate


(ton/hr)
(kmol/hr)

Mass Fraction

Isobutylene (C4H8)
O2
H2O
MAL (C4H6O)
MAA (C4H6O2)
AA (C2H4O2)
CO
CO2
Xylene
Total
Mass Balance (ton/hr)

0.00
0.00

0.00
0.00

0.00
0.00

0.00
7.67
10.19
0.00
0.00
9.95
27.80

0.00
89.14
169.79
0.00
0.00
93.83
352.75

0.00
0.28
0.37
0.00
0.00
0.36
1.00
27.80

C-102
Inlet
22

Stream
Component
Isobutylene (C4H8)
O2
H2O
MAL (C4H6O)
MAA (C4H6O2)
AA (C2H4O2)
CO
CO2
Xylene
Total
Mass Balance (ton/hr)

Mass Flow Rate Mole Flow Rate


(ton/hr)
(kmol/hr)

Mass Fraction

0.00
0.00

0.00
0.00

0.00
0.00

0.00
7.67
10.19
0.00
0.00
9.95
27.80

0.00
89.14
169.79
0.00
0.00
93.83
352.75

0.00
0.28
0.37
0.00
0.00
0.36
1.00
27.80

E-106
Inlet
23

Stream
Component
MAA (C4H6O2)
AA (C2H4O2)
Xylene
Total
Mass Balance (ton/hr)

Mass Flow Rate Mole Flow Rate


(ton/hr)
(kmol/hr)
0.00
10.19
9.95
20.13

Mass Fraction

0.00
169.79
93.83
263.62

0.00
0.51
0.49
1.00
20.13

T-101
Inlet
24

Stream
Component

Mass Flow Rate Mole Flow Rate


(ton/hr)
(kmol/hr)

Mass Fraction

MAA (C4H6O2)
AA (C2H4O2)
Xylene
Total
Mass Balance (ton/hr)

7.67
0.00
0.00
7.67

89.14
0.00
0.00
89.14

1.00
0.00
0.00
1.00
7.67

P-102
Inlet
25

Stream
Component
MAA (C4H6O2)
AA (C2H4O2)
Xylene
Total
Mass Balance (ton/hr)

Mass Flow Rate Mole Flow Rate


(ton/hr)
(kmol/hr)
7.67
0.00
0.00
7.67

Mass Fraction

89.14
0.00
0.00
89.14

1.00
0.00
0.00
1.00
7.67

E-107
Inlet
26

Stream
Component
MAA (C4H6O2)
AA (C2H4O2)
Xylene
Total
Mass Balance (ton/hr)

Mass Flow Rate Mole Flow Rate


(ton/hr)
(kmol/hr)
7.67
0.00
0.00
7.67

Mass Fraction

89.14
0.00
0.00
89.14

1.00
0.00
0.00
1.00
7.67

R-103
Stream
Component
H2O
MAA (C4H6O2)
AA (C2H4O2)
Xylene
MeOH
H2SO4
MMA (C5H8O2)
Total
Mass Balance (ton/hr)

27
Mass Flow Rate Mole Flow Rate
(ton/hr)
(kmol/hr)

Mass Fraction

7.67
0.00
0.00

89.14
0.00
0.00

1.00
0.00
0.00

7.67

89.14

1.00

E-108
Inlet

Stream
Component
H2O
MAA (C4H6O2)
AA (C2H4O2)
Xylene
MeOH
H2SO4
MMA (C5H8O2)
Total
Mass Balance (ton/hr)

32
Mass Flow Rate Mole Flow Rate
(ton/hr)
(kmol/hr)
1.61
0.85
0.00
0.00
1.43
8.74
8.95
21.59

Mass Fraction

89.54
9.90
0.00
0.00
44.84
89.14
89.54
322.95

0.07
0.04
0.00
0.00
0.07
0.40
0.41
1.00
21.59

E-109
Inlet
34

Stream
Component
H2O
MAA (C4H6O2)
AA (C2H4O2)
Xylene
MeOH
H2SO4
MMA (C5H8O2)
Total
Mass Balance (ton/hr)

Mass Flow Rate Mole Flow Rate


(ton/hr)
(kmol/hr)
1.56
0.00
0.00
0.00
1.10
0.04
6.86
9.57

Mass Fraction

86.82
0.05
0.00
0.00
34.38
0.43
68.64
190.32

0.16
0.00
0.00
0.00
0.11
0.00
0.72
1.00
9.57

E-110
Inlet
39

Stream
Component
H2O
MAA (C4H6O2)
MeOH
H2SO4
MMA (C5H8O2)
Total
Mass Balance (ton/hr)

Mass Flow Rate Mole Flow Rate


(ton/hr)
(kmol/hr)
0.41
0.00
0.36
0.01
2.27
3.06

Mass Fraction

22.72
0.01
11.38
0.11
22.72
56.94

0.13
0.00
0.12
0.00
0.74
1.00
3.06

C-103 & C-104 & V-103 (red-loop)


Stream

Inlet
33

Component
H2O
MAA (C4H6O2)
MeOH
H2SO4
MMA (C5H8O2)
Total
Mass Balance (ton/hr)

Mass Flow Rate Mole Flow Rate


(ton/hr)
(kmol/hr)
1.61
0.85
1.43
8.74
8.95
21.59

Mass Fraction

89.54
9.90
44.84
89.14
89.54
322.95

0.07
0.04
0.07
0.40
0.41
1.00
21.59

Input
Plant Capacity
Recycle Stream

MAL
1

H2O
1

MAA
2

AA
1

CO2
2

CO
4

H2O
3

CO2
4

H2O
3

H2O
1

MMA
1

H2O
1

3
395
1
1.00

4
561.28
3.7
1.00

5
350
3.7
1.00

0.07
10.26
2.28
8.85

0.07
10.26
2.28
8.85

21.45

21.45

hr

6 (13)
350
3.7
1.00

7
350
3.7
1.00

0.07
10.26
2.28
8.85

0.35
1.37

0.07
10.26
2.63
10.22

21.45

1.73

23.18

21.45

1.28

23.18

1.28

1.28

1.28

320.47
126.40
126.40

320.47
126.40
126.40

320.47
126.40
126.40

19.71
19.61

320.47
146.11
146.02

574.55

574.55

574.55

39.33

613.88

574.55

613.88

Inlet
Mole Fraction
1.00

Mass Flow Rate


(ton/hr)

Mole Flow Rate


(kmol/hr)

14.30

14.30

1.00

2
Mass Fraction

Mole Fraction

446.88

1.00

1.00

446.88

1.00

1.00

21.45

Outlet
4
Mole Fraction

Mass Flow Rate


(ton/hr)

Mole Flow Rate


(kmol/hr)

Mass Fraction

Mole Fraction

0.00
0.56
0.22
0.22
1.00

0.07
10.26
2.28
8.85
21.45

1.28
320.47
126.40
126.40
574.55

0.00
0.48
0.11
0.41
1.00

0.00
0.56
0.22
0.22
1.00

21.45

Outlet
5
Mole Fraction

Mass Flow Rate


(ton/hr)

Mole Flow Rate


(kmol/hr)

Mass Fraction

Mole Fraction

0.00

0.07

1.28

0.00

0.00

0.56
0.22
0.22
1.00

10.26
2.28
8.85
21.45

320.47
126.40
126.40
574.55

0.48
0.11
0.41
1.00

0.56
0.22
0.22
1.00

21.45

Outlet
8
Mole Fraction
0.00
0.52
0.24
0.24

1.00

Mass Flow Rate


(ton/hr)

Mole Flow Rate


(kmol/hr)

Mass Fraction

Mole Fraction

0.07
6.36
3.34
1.53
8.97
0.60
0.56
1.75
23.18

1.28
198.84
185.83
21.90
104.25
9.93
19.86
39.72
581.61

0.00
0.27
0.14
0.07
0.39
0.03
0.02
0.08
1.00

0.00
0.34
0.32
0.04
0.18
0.02
0.03
0.07
1.00

23.18

Outlet
9
Mole Fraction

Mass Flow Rate


(ton/hr)

Mole Flow Rate


(kmol/hr)

Mass Fraction

Mole Fraction

0.00
0.34
0.32
0.04
0.18
0.02
0.03
0.07
1.00

0.07
6.36
3.34
1.53
8.97
0.60
0.56
1.75
23.18

1.28
198.84
185.83
21.90
104.25
9.93
19.86
39.72
581.61

0.00
0.27
0.14
0.07
0.39
0.03
0.02
0.08
1.00

0.00
0.34
0.32
0.04
0.18
0.02
0.03
0.07
1.00

23.18

Outlet
10
Mole Fraction

Mass Flow Rate


(ton/hr)

Mole Flow Rate


(kmol/hr)

Mass Fraction

Mole Fraction

0.00
0.34

0.01
0.64

0.13
19.88

0.00
0.05

0.00
0.07

0.32
0.04
0.18
0.02
0.03
0.07
1.00

3.01
0.15
8.07
0.54
0.06
0.17
12.64

167.25
2.19
93.83
8.94
1.99
3.97
298.17

0.24
0.01
0.64
0.04
0.00
0.01
1.00

0.56
0.01
0.31
0.03
0.01
0.01
1.00
23.18

Inlet
12
Mole Fraction

Mass Flow Rate


(ton/hr)

Mole Flow Rate


(kmol/hr)

Mass Fraction

Mole Fraction

0.35

19.71

1.00

1.00

0.35

19.71

1.00

1.00

0.00
0.63
0.07
0.07
0.04
0.00
0.06
0.13
1.00
10.89

Outlet
6
Mole Fraction

Mass Flow Rate


(ton/hr)

Mole Flow Rate


(kmol/hr)

Mass Fraction

Mole Fraction

0.50
0.50
1.00

0.35
1.37
1.73

19.71
19.61
39.33

0.21
0.79
1.00

0.50
0.50
1.00

1.73

Outlet
15
Mole Fraction

Mass Flow Rate


(ton/hr)

Mole Flow Rate


(kmol/hr)

Mass Fraction

Mole Fraction

0.00
0.07
0.56
0.01
0.31

0.01
0.64
3.01
0.15
8.07

0.13
19.88
167.25
2.19
93.83

0.00
0.05
0.24
0.01
0.64

0.00
0.07
0.56
0.01
0.31

0.03
0.01
0.01
1.00

0.54
0.06
0.17
12.64

8.94
1.99
3.97
298.17

0.04
0.00
0.01
1.00

0.03
0.01
0.01
1.00

12.64

Inlet
18
Mole Fraction

Mass Flow Rate


(ton/hr)

Mole Flow Rate


(kmol/hr)

Mass Fraction

Mole Fraction

0.00
10.19

0.00
169.79

0.00
0.51

0.00
0.64

9.95
20.13

93.83
263.62

0.49
1.00

0.36
1.00

0.00
0.07
0.56
0.01
0.31
0.03
0.01
0.01
1.00
32.78

Outlet
20
Mole Fraction
0.00
0.04
0.30
0.00
0.17
0.32
0.00
0.01
0.17
1.00

Mass Flow Rate


(ton/hr)

Mole Flow Rate


(kmol/hr)

Mass Fraction

Mole Fraction

0.01
0.64
3.01
0.15
0.40
0.54
0.06
0.17

0.13
19.88
167.25
2.19
4.69
8.94
1.99
3.97

0.00
0.13
0.60
0.03
0.08
0.11
0.01
0.04

0.00
0.10
0.80
0.01
0.02
0.04
0.01
0.02

4.98

209.03

1.00

1.00
32.78

Outlet
22
Mole Fraction

Mass Flow Rate


(ton/hr)

Mole Flow Rate


(kmol/hr)

Mass Fraction

Mole Fraction

0.00
0.00

0.00
0.00

0.00
0.00

0.00
0.00

0.00
0.00

0.00
0.25
0.48
0.00
0.00
0.27
1.00

0.00
7.67
10.19
0.00
0.00
9.95
27.80

0.00
89.14
169.79
0.00
0.00
93.83
352.75

0.00
0.28
0.37
0.00
0.00
0.36
1.00

0.00
0.25
0.48
0.00
0.00
0.27
1.00

27.80

Outlet
23
Mole Fraction

Mass Flow Rate


(ton/hr)

Mole Flow Rate


(kmol/hr)

Mass Fraction

Mole Fraction

0.00
10.19

0.00
169.79

0.00
0.51

0.00
0.64

9.95
20.13

93.83
263.62

0.49
1.00

0.36
1.00

0.00
0.00
0.00
0.25
0.48
0.00
0.00
0.27
1.00

27.80

Outlet
17
Mole Fraction

Mass Flow Rate


(ton/hr)

Mole Flow Rate


(kmol/hr)

Mass Fraction

Mole Fraction

0.00
0.64
0.36
1.00

0.00
10.19
9.95
20.13

0.00
169.79
93.83
263.62

0.00
0.51
0.49
1.00

0.00
0.64
0.36
1.00

Mass Fraction

Mole Fraction

20.13

Outlet
25
Mole Fraction

Mass Flow Rate


(ton/hr)

Mole Flow Rate


(kmol/hr)

1.00
0.00
0.00
1.00

7.67
0.00
0.00
7.67

89.14
0.00
0.00
89.14

1.00
0.00
0.00
1.00

1.00
0.00
0.00
1.00

7.67

Outlet
26
Mole Fraction

Mass Flow Rate


(ton/hr)

Mole Flow Rate


(kmol/hr)

Mass Fraction

Mole Fraction

1.00
0.00
0.00
1.00

7.67
0.00
0.00
7.67

89.14
0.00
0.00
89.14

1.00
0.00
0.00
1.00

1.00
0.00
0.00
1.00

7.67

Outlet
27
Mole Fraction

Mass Flow Rate


(ton/hr)

Mole Flow Rate


(kmol/hr)

Mass Fraction

Mole Fraction

1.00
0.00
0.00
1.00

7.67
0.00
0.00
7.67

89.14
0.00
0.00
89.14

1.00
0.00
0.00
1.00

1.00
0.00
0.00
1.00

7.67

Inlet
28
Mole Fraction

Mass Flow Rate


(ton/hr)

Mole Flow Rate


(kmol/hr)

Mass Fraction

Mole Fraction

4.28

133.71

1.00

1.00

4.28

133.71

1.00

1.00

1.00
0.00
0.00

1.00

21.59

Outlet

33
Mole Fraction

Mass Flow Rate


(ton/hr)

Mole Flow Rate


(kmol/hr)

Mass Fraction

Mole Fraction

0.28
0.03
0.00
0.00
0.14
0.28
0.28
1.00

1.61
0.85
0.00
0.00
1.43
8.74
8.95
21.59

89.54
9.90
0.00
0.00
44.84
89.14
89.54
322.95

0.07
0.04
0.00
0.00
0.07
0.40
0.41
1.00

0.28
0.03
0.00
0.00
0.14
0.28
0.28
1.00

21.59

Outlet
35
Mole Fraction

Mass Flow Rate


(ton/hr)

Mole Flow Rate


(kmol/hr)

Mass Fraction

Mole Fraction

0.46
0.00
0.00
0.00
0.18
0.00
0.36
1.00

1.56
0.00
0.00
0.00
1.10
0.04
6.86
9.57

86.82
0.05
0.00
0.00
34.38
0.43
68.64
190.32

0.16
0.00
0.00
0.00
0.11
0.00
0.72
1.00

0.46
0.00
0.00
0.00
0.18
0.00
0.36
1.00

9.57

Outlet
40
Mole Fraction

Mass Flow Rate


(ton/hr)

Mole Flow Rate


(kmol/hr)

Mass Fraction

Mole Fraction

0.40
0.00
0.20
0.00
0.40
1.00

0.41
0.00
0.36
0.01
2.27
3.06

22.72
0.01
11.38
0.11
22.72
56.94

0.13
0.00
0.12
0.00
0.74
1.00

0.40
0.00
0.20
0.00
0.40
1.00

3.06

30

Mole Fraction

Mass Flow Rate


(ton/hr)

Mole Flow Rate


(kmol/hr)

Mass Fraction

Mole Fraction

0.28
0.03
0.14
0.28
0.28
1.00

0.01
0.85
0.01
8.69
0.04
9.60

0.45
9.85
0.22
88.69
0.45
99.66

0.00
0.09
0.00
0.91
0.00
1.00

0.00
0.10
0.00
0.89
0.00
1.00

````
8
350
3.7
1.00

9
85
1
0.48

10
60
1
0.09

11
60
1
0.89

0.07
6.36
3.34
1.53
8.97
0.60
0.56
1.75

0.07
6.36
3.34
1.53
8.97
0.60
0.56
1.75

0.01
0.64
3.01
0.15
8.07
0.54
0.06
0.17

0.06
5.73
0.33
1.38
0.90
0.06
0.50
1.57

23.18

23.18

12.64

10.53

23.18

23.18

23.18

1.28

1.28

0.13

12
4
1
0.00

0.35

0.35
10.89

1.15

198.84
185.83
21.90
104.25
9.93
19.86
39.72

198.84
185.83
21.90
104.25
9.93
19.86
39.72

19.88
167.25
2.19
93.83
8.94
1.99
3.97

178.96
18.58
19.71
10.43
0.99
17.87
35.74

581.61

581.61

298.17

283.44

581.61

581.61

581.61

Mass Flow Rate


(ton/hr)
0.07
10.26
2.28
8.85
21.45

Outlet
3
Mole Flow Rate
Mass Fraction
(kmol/hr)
1.28
0.00
320.47
0.48
126.40
0.11
126.40
0.41
574.55
1.00
21.45

19.71

19.71
303.15

Mole Fraction
0.00
0.56
0.22
0.22
1.00

Outlet
11
Mass Flow Rate
(ton/hr)

Mole Flow Rate


(kmol/hr)

Mass Fraction

Mole Fraction

0.06
5.73

1.15
178.96

0.01
0.54

0.00
0.63

0.33
1.38
0.90
0.06
0.50
1.57
10.53

18.58
19.71
10.43
0.99
17.87
35.74
283.44

0.03
0.13
0.09
0.01
0.05
0.15
1.00

0.07
0.07
0.04
0.00
0.06
0.13
1.00

23.18

Outlet
13
Mass Flow Rate
(ton/hr)

Mole Flow Rate


(kmol/hr)

14
Mass Fraction

Mole Fraction

0.35
1.37

19.71
19.61

0.21
0.79

0.50
0.50

1.73

39.33

1.00

1.00

Mass Flow Rate


(ton/hr)
0.06
5.73
0.33
0.01
0.90
0.06
0.50
1.57
9.16

10.89

Outlet
19
Mass Flow Rate
(ton/hr)

Mole Flow Rate


(kmol/hr)

Mass Fraction

Mole Fraction

0.01
0.64
3.01
0.15
8.07
10.72
0.06
0.17
9.95
32.78

0.13
19.88
167.25
2.19
93.83
178.72
1.99
3.97
93.83
561.79

0.00
0.02
0.09
0.00
0.25
0.33
0.00
0.01
0.30
1.00

0.00
0.04
0.30
0.00
0.17
0.32
0.00
0.01
0.17
1.00

32.78

Outlet
21
Mass Flow Rate
(ton/hr)

Mole Flow Rate


(kmol/hr)

Mass Fraction

Mole Fraction

0.00
0.00

0.00
0.00

0.00
0.00

0.00
0.00

0.00
7.67
10.19
0.00
0.00
9.95
27.80

0.00
89.14
169.79
0.00
0.00
93.83
352.75

0.00
0.28
0.37
0.00
0.00
0.36
1.00

0.00
0.25
0.48
0.00
0.00
0.27
1.00

32.78

Outlet
24
Mass Flow Rate
(ton/hr)

Mole Flow Rate


(kmol/hr)

Mass Fraction

Mole Fraction

7.67
0.00

89.14
0.00

1.00
0.00

1.00
0.00

0.00
7.67

0.00
89.14

0.00
1.00

0.00
1.00

27.80

Outle
32

31
Mass Flow Rate
(ton/hr)

Mole Flow Rate


(kmol/hr)

Mass Fraction

Mole Fraction

Mass Flow Rate


(ton/hr)

0.01
0.85
0.00
0.00
0.01
8.74
0.04
9.64

0.45
9.85
0.00
0.00
0.22
89.14
0.45
100.11

0.00
0.09
0.00
0.00
0.00
0.91
0.00
1.00

0.00
0.10
0.00
0.00
0.00
0.89
0.00
1.00

1.61
0.85
0.00
0.00
1.43
8.74
8.95
21.59

21.59

Outlet
37

38

Mass Flow Rate


(ton/hr)

Mole Flow Rate


(kmol/hr)

Mass Fraction

Mole Fraction

Mass Flow Rate


(ton/hr)

1.19
0.00
1.38
0.00
2.08
4.65

66.04
0.00
43.27
0.01
20.78
130.10

0.26
0.00
0.30
0.00
0.45
1.00

0.51
0.00
0.33
0.00
0.16
1.00

0.05
0.00
0.01
0.03
6.60
6.69
21.59

13
56.77
1
0.00

0.35
1.37

1.73

14
51.57
1
0.89

15
40
1
0.09

0.06
5.73
0.33
0.01
0.90
0.06
0.50
1.57

0.01
0.64
3.01
0.15
8.07
0.54
0.06
0.17

9.16

12.64

1.15

0.13

10.89

16
40
1
0.00

17 (23)
74.92
1
1.00

0.00
10.19

0.00

9.95

0.00

20.13

19.71
19.61

39.33
303.15

178.96
18.58
0.10
10.43
0.99
17.87
35.74

263.82

19.88
167.25
2.19
93.83
8.94
1.99
3.97

298.17

0.00
169.79

0.00

93.83

0.00

263.62

14
Mole Flow Rate
(kmol/hr)

Mass Fraction

Mole Fraction

1.15
178.96
18.58
0.10
10.43
0.99
17.87
35.74
263.82

0.01
0.63
0.04
0.00
0.10
0.01
0.05
0.17
1.00

0.00
0.68
0.07
0.00
0.04
0.00
0.07
0.14
1.00

Outlet
32
Mole Flow Rate
(kmol/hr)

Mass Fraction

Mole Fraction

89.54
9.90
0.00
0.00
44.84
89.14
89.54
322.95

0.07
0.04
0.00
0.00
0.07
0.40
0.41
1.00

0.28
0.03
0.00
0.00
0.14
0.28
0.28
1.00

21.59

38

41

Mole Flow Rate


(kmol/hr)

Mass Fraction

Mole Fraction

Mass Flow Rate


(ton/hr)

Mole Flow Rate


(kmol/hr)

2.60
0.04
0.21
0.33
66.04
69.22

0.01
0.00
0.00
0.00
0.99
1.00

0.04
0.00
0.00
0.00
0.95
1.00

0.37
0.00
0.04
0.01
0.23
0.64

20.45
0.01
1.14
0.10
2.27
23.97

18
40
1
0.00

19
63.42
1
0.05

20
45
1
0.12

21
45
1
0.00

22
45.18
3
0.00

0.01
0.64
3.01
0.15
0.40
0.54
0.06
0.17

0.00
0.00

9.95

0.01
0.64
3.01
0.15
8.07
10.72
0.06
0.17
9.95

0.00
7.67
10.19
0.00
0.00
9.95

0.00
0.00
0.00
0.00
7.67
10.19
0.00
0.00
9.95

20.13

32.78

4.98

27.80

27.80

32.78

32.78

32.78

0.13

0.13

0.00
10.19

27.80

0.00

0.00

19.88
167.25
2.19
4.69
8.94
1.99
3.97

93.83

19.88
167.25
2.19
93.83
178.72
1.99
3.97
93.83

263.62

561.79

209.03

561.79

561.79

561.79

0.00
169.79

0.00
0.00
89.14
169.79
0.00
0.00
93.83

0.00
0.00
0.00
89.14
169.79
0.00
0.00
93.83

352.75

352.75
352.75

41

Mass Fraction

Mole Fraction

0.57
0.00
0.06
0.02
0.35
1.00

0.85
0.00
0.05
0.00
0.09
1.00

23
82.01
1
1.00

24
173.13
1.5
0.00

25
150.06
1
0.00

26
150.93
6.8
0.00

27
55
6.8
0.00

0.00
10.19

7.67
0.00

7.67
0.00

7.67
0.00

7.67
0.00

9.95

0.00

0.00

0.00

0.00

20.13

7.67

7.67

7.67

7.67

27.80

7.67

7.67

0.00
169.79

89.14
0.00

89.14
0.00

89.14
0.00

89.14
0.00

93.83

0.00

0.00

0.00

0.00

263.62

89.14

89.14

89.14

89.14

352.75

89.14

89.14

28
55
6.8
0.00

29
55
6.8
0.00

4.28
0.00
4.28

0.00

30
359.64
1.5
0.00

31
55
6.8
0.00

32
55
6.8
0.00

0.01

0.01

1.61

0.85
0.00

0.85
0.00

0.85
0.00

0.00
0.01
8.69
0.04
9.60

0.00
0.01
8.74
0.04
9.64

0.00
1.43
8.74
8.95
21.59

21.59

21.59

133.71
0.00
133.71

0.00

0.45

0.45

89.54

9.85
0.00

9.85
0.00

9.90
0.00

0.00
0.22
88.69
0.45
99.66

0.00
0.22
89.14
0.45
100.11

0.00
44.84
89.14
89.54
322.95

322.95

322.95

C-104 & V-103


C-103 & C-104 & V-103

33
54.82
1
0.00

34
66.63
1
0.65

35
75
1.5
0.18

36
50
1
1.00

37
67.41
1
0.84

1.61

1.56

1.56

0.04

1.19

0.85
0.00

0.00
0.00

0.00
0.00

0.00

0.00

0.00
1.43
8.74
8.95
21.59

0.00
1.10
0.04
6.86
9.57

0.00
1.10
0.04
6.86
9.57

0.33
0.00
2.04
2.41

1.38
0.00
2.08
4.65

21.59

19.17

**not considered

89.54

86.82

86.82

2.27

66.04

9.90
0.00

0.05
0.00

0.05
0.00

0.00
0.00

0.00
0.00

0.00
44.84
89.14
89.54
322.95

0.00
34.38
0.43
68.64
190.32

0.00
34.38
0.43
68.64
190.32

0.00
10.24
0.01
20.45
32.97

0.00
43.27
0.01
20.78
130.10

322.95

289.98

223.29
322.95

223.29
322.95

0.00
0.00

89.09
44.62
0.45
89.09

89.09
44.62
0.45
89.09

0.00
0.00
0.00
0.00
0.00

**not considered

38
99.24
1
0.00

39
75.57
1
0.00

40
50
1
0.00

41
50
1
0.00

0.05

0.41

0.41

0.37

0.00

0.00

0.00

0.00

0.01
0.03
6.60
6.69

0.36
0.01
2.27
3.06

0.36
0.01
2.27
3.06

0.04
0.01
0.23
0.64

2.60

22.72

22.72

20.45

0.04
0.00

0.01
0.00

0.01
0.00

0.01
0.00

0.00
0.21
0.33
66.04
69.22

0.00
11.38
0.11
22.72
56.94

0.00
11.38
0.11
22.72
56.94

0.00
1.14
0.10
2.27
23.97

Basis of calculation (ton/hr)


2
4
6
8
10
12
Targeted plant capacity (kTA)
Feed required

Conversion of Oxidation of Isobutylene


0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
Conversion of Oxidation of Methacrolein, MAL
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1

Conversion of Esterification of Methacrylic Acid with MeOH


0.1
0.2
0.3
0.4
0.5
0.6

0.7
0.8
0.9
1

Plant capacity (kTA)


13.9285
27.8571
41.7856
55.7141
69.6426
83.5712
50
7.15

Mass Flow Rate of MMA (ton/hr)


0.6653
1.3306
1.9959
2.6612
3.3266
3.9919
4.6572
5.3225
5.9878
6.6531
Mass Flow Rate of MMA (ton/hr)
3.4569
4.7306
5.3930
5.7990
6.0734
6.2711
6.4205
6.5373
6.6310
6.7080

Mass Flow Rate of MMA (ton/hr)


6.3064
6.4610
6.5142
6.5412
6.5574
6.5683

6.5761
6.5820
6.5866
6.5902

Feed vs Plant Capacit


20
10

Feed (ton/hr)

0
10.0000

f(x) = 0.1435902062x - 1.45038928587789E-015


R = 1
20.0000

30.0000

40.0000

50.0000

Plant Capacity (kTA)

Components

Flow Rate (ton/hr)

Flow Rate (ton/yr)

7.15
14.30
0.35
0.00
4.28
0.00

54054
108108
2682.4176798452
0
32346.3806620267
0

6.60

49925.5205272984

Total Reactants Price


(RM/yr)
279533304.465012
279533304.465012
279533304.465012
279533304.465012
279533304.465012
279533304.465012
279533304.465012
279533304.465012
279533304.465012
279533304.465012

Mass Flow Rate of


MMA (ton/hr)
0.6653
1.3306
1.9959
2.6612
3.3266
3.9919
4.6572
5.3225
5.9878
6.6531

Conversion of Oxidation of Methacrolein, Total Reactants Price


MAL
(RM/yr)

Mass Flow Rate of


MMA (ton/hr)

Reactants
Isobutylene (C4H8)
O2
H2O
Xylene
MeOH
H2SO4
Product
MMA (C5H8O2)

Conversion of Oxidation of Isobutylene


0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1

0.1
0.2
0.3

279533304.465012
279533304.465012
279533304.465012

3.4569
4.7306
5.3930

0.4
0.5
0.6
0.7
0.8
0.9
1

279533304.465012
279533304.465012
279533304.465012
279533304.465012
279533304.465012
279533304.465012
279533304.465012

5.7990
6.0734
6.2711
6.4205
6.5373
6.6310
6.7080

Conversion of Esterification of
Methacrylic Acid with MeOH

Total Reactants Price


(RM/yr)

Mass Flow Rate of


MMA (ton/hr)

0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1

279533304.465012
279533304.465012
279533304.465012
279533304.465012
279533304.465012
279533304.465012
279533304.465012
279533304.465012
279533304.465012
279533304.465012

6.3064
6.4610
6.5142
6.5412
6.5574
6.5683
6.5761
6.5820
6.5866
6.5902

eed vs Plant Capacity

89E-015
40.0000

50.0000

60.0000

70.0000

80.0000

90.0000

Plant Capacity (kTA)

Price (RM/ton)

Price (RM/yr)

Total Price (RM/yr)

2300
1149.05
0.76
3277.66
957.93
159.03

124324200
124221497.4
2038.6374366824
0
30985568.4275753
0

279533304.465012

9760

487273080.346433

487273080.346433

Price of MMA
(RM/yr)
49090318.0179
98180636.0358
147270954.0536
196361272.0715
245451590.0894
294541908.1073
343632226.1252
392722544.1430
441812862.1609
490903180.1788

Economic potential
(RM/yr)
-230442986.4471
-181352668.4293
-132262350.4114
-83172032.3935
-34081714.3756
15008603.6423
64098921.6602
113189239.6780
162279557.6959
211369875.7138

Mass Flow Rate of


MMA (ton/hr)

Economic potential
(RM/yr)

255066453.0950
349052505.0994
397928274.6061

-24466851.3700
69519200.6344
118394970.1411

300000000.0000
200000000.0000
100000000.0000
Economic potential (RM/yr)

0.0000
-100000000.0000

0.2

-200000000.0000
-300000000.0000

Con

300000000.0000
250000000.0000
200000000.0000
150000000.0000
Economic potential (RM/yr)

100000000.0000
50000000.0000
0.0000
-50000000.0000 0
-100000000.0000

0.2

200000000.0000
150000000.0000
Economic potential (RM/yr)

427885413.6425
448127163.6314
462720273.1981
473739682.1790
482354929.6927
489275420.9543
494956452.2309

148352109.1774
168593859.1664
183186968.7331
194206377.7140
202821625.2277
209742116.4893
215423147.7659

Mass Flow Rate of


MMA (ton/hr)

Economic potential
(RM/yr)

465324076.1492
476729907.2886
480656775.4608
482644609.3413
483845067.9301
484648718.8521
485224390.2888
485657080.9727
485994156.0086
486264148.9715

185790771.6842
197196602.8236
201123470.9957
203111304.8763
204311763.4651
205115414.3871
205691085.8238
206123776.5077
206460851.5436
206730844.5065

100000000.0000
50000000.0000
0.0000
-50000000.0000 0

0.2

-100000000.0000

Con

300000000.0000
250000000.0000
200000000.0000
Economic potential (RM/yr)

150000000.0000
100000000.0000
50000000.0000
0.0000
0

0.2

Con

r)

r)

90.0000

300000000.0000
200000000.0000
100000000.0000
0.0000
-100000000.0000

0.2

0.4

0.6

0.8

1.2

0.6

0.8

1.2

-200000000.0000
-300000000.0000
Conversion

300000000.0000
250000000.0000
200000000.0000
150000000.0000
100000000.0000
50000000.0000
0.0000
-50000000.0000 0
-100000000.0000

0.2

0.4

r)

r)

200000000.0000
150000000.0000
100000000.0000
50000000.0000
0.0000
-50000000.0000 0

0.2

0.4

0.6

0.8

1.2

0.6

0.8

1.2

-100000000.0000
Conversion

300000000.0000
250000000.0000
200000000.0000
150000000.0000
100000000.0000
50000000.0000
0.0000
0

0.2

0.4

Conversion

Stream 1
Temperature (C)
Pressure (bar)
Vapor Fraction
Component
Isobutylene (C4H8)
Total

30.00
1.00
1.00
Mass Flow Rate (ton/hr)
7.15
7.15

Stream 2
Temperature (C)
Pressure (bar)
Vapor Fraction
Component
O2
Total

30.00
1.00
1.00
Mass Flow Rate (ton/hr)
14.30
14.30

Stream 3
Temperature (C)
Pressure (bar)
Vapor Fraction
Component
Isobutylene (C4H8)
O2
H2O
MAL (C4H6O)
Total

395.00
1.00
1.00
Mass Flow Rate (ton/hr)
0.07
10.26
2.28
8.85
21.45

Stream 4
Temperature (C)
Pressure (bar)
Vapor Fraction
Component
Isobutylene (C4H8)
O2
H2O
MAL (C4H6O)
Total

561.28
3.70
1.00
Mass Flow Rate (ton/hr)
0.07
10.26
2.28
8.85
21.45

Stream 5
Temperature (C)
Pressure (bar)
Vapor Fraction
Component
Isobutylene (C4H8)

350.00
3.70
1.00
Mass Flow Rate (ton/hr)
0.07

O2
H2O
MAL (C4H6O)
Total

10.26
2.28
8.85
21.45

Stream 6
Temperature (C)
Pressure (bar)
Vapor Fraction
Component
H2O
MAL (C4H6O)
Total

350.00
3.70
1.00
Mass Flow Rate (ton/hr)
0.35
1.37
1.73

Stream 7
Temperature (C)
Pressure (bar)
Vapor Fraction
Component
Isobutylene (C4H8)
O2
H2O
MAL (C4H6O)
Total

350.00
3.70
1.00
Mass Flow Rate (ton/hr)
0.07
10.26
2.63
10.22
23.18

Stream 8
Temperature (C)
Pressure (bar)
Vapor Fraction
Component
Isobutylene (C4H8)
O2
H2O
MAL (C4H6O)
MAA (C4H6O2)
AA (C2H4O2)
CO
CO2
Total

350.00
3.70
1.00
Mass Flow Rate (ton/hr)
0.07
6.36
3.34
1.53
8.97
0.60
0.56
1.75
23.18

Stream 9
Temperature (C)
Pressure (bar)
Vapor Fraction
Component

85.00
1.00
0.48
Mass Flow Rate (ton/hr)

Isobutylene (C4H8)
O2
H2O
MAL (C4H6O)
MAA (C4H6O2)
AA (C2H4O2)
CO
CO2
Total

0.07
6.36
3.34
1.53
8.97
0.60
0.56
1.75
23.18

Stream 10
Temperature (C)
Pressure (bar)
Vapor Fraction
Component
Isobutylene (C4H8)
O2
H2O
MAL (C4H6O)
MAA (C4H6O2)
AA (C2H4O2)
CO
CO2
Total

60.00
1.00
0.09
Mass Flow Rate (ton/hr)
0.01
0.64
3.01
0.15
8.07
0.54
0.06
0.17
12.64

Stream 11
Temperature (C)
Pressure (bar)
Vapor Fraction
Component
Isobutylene (C4H8)
O2
H2O
MAL (C4H6O)
MAA (C4H6O2)
AA (C2H4O2)
CO
CO2
Total

60.00
1.00
0.89
Mass Flow Rate (ton/hr)
0.06
5.73
0.33
1.38
0.90
0.06
0.50
1.57
10.53

Stream 12
Temperature (C)
Pressure (bar)
Vapor Fraction
Component

4.00
1.00
0.00
Mass Flow Rate (ton/hr)

H2O
Total

0.35
0.35

Stream 13
Temperature (C)
Pressure (bar)
Vapor Fraction
Component
H2O
MAL (C4H6O)
Total

56.77
1.00
0.00
Mass Flow Rate (ton/hr)
0.35
1.37
1.73

Stream 14
Temperature (C)
Pressure (bar)
Vapor Fraction
Component
Isobutylene (C4H8)
O2
H2O
MAL (C4H6O)
MAA (C4H6O2)
AA (C2H4O2)
CO
CO2
Total

51.57
1.00
0.89
Mass Flow Rate (ton/hr)
0.06
5.73
0.33
0.01
0.90
0.06
0.50
1.57
9.16

Stream 15
Temperature (C)
Pressure (bar)
Vapor Fraction
Component
Isobutylene (C4H8)
O2
H2O
MAL (C4H6O)
MAA (C4H6O2)
AA (C2H4O2)
CO
CO2
Total

40.00
1.00
0.09
Mass Flow Rate (ton/hr)
0.01
0.64
3.01
0.15
8.07
0.54
0.06
0.17
12.64

Stream 16
Temperature (C)
Pressure (bar)

40.00
1.00

Vapor Fraction
Component
Xylene
Total

0.00
Mass Flow Rate (ton/hr)
0.00
0.00

Stream 17
Temperature (C)
Pressure (bar)
Vapor Fraction
Component
MAA (C4H6O2)
AA (C2H4O2)
Xylene
Total

74.92
1.00
1.00
Mass Flow Rate (ton/hr)
0.00
10.19
9.95
20.13

Stream 18
Temperature (C)
Pressure (bar)
Vapor Fraction
Component
MAA (C4H6O2)
AA (C2H4O2)
Xylene
Total

40.00
1.00
0.00
Mass Flow Rate (ton/hr)
0.00
10.19
9.95
20.13

Stream 19
Temperature (C)
Pressure (bar)
Vapor Fraction
Component
Isobutylene (C4H8)
O2
H2O
MAL (C4H6O)
MAA (C4H6O2)
AA (C2H4O2)
CO
CO2
Xylene
Total

63.42
1.00
0.05
Mass Flow Rate (ton/hr)
0.01
0.64
3.01
0.15
8.07
10.72
0.06
0.17
9.95
32.78

Stream 20
Temperature (C)
Pressure (bar)
Vapor Fraction

45.00
1.00
0.12

Component
Isobutylene (C4H8)
O2
H2O
MAL (C4H6O)
MAA (C4H6O2)
AA (C2H4O2)
CO
CO2
Total

Mass Flow Rate (ton/hr)


0.01
0.64
3.01
0.15
0.40
0.54
0.06
0.17
4.98

Stream 21
Temperature (C)
Pressure (bar)
Vapor Fraction
Component
Isobutylene (C4H8)
O2
MAL (C4H6O)
MAA (C4H6O2)
AA (C2H4O2)
CO
CO2
Xylene
Total

45.00
1.00
0.00
Mass Flow Rate (ton/hr)
0.00
0.00
0.00
7.67
10.19
0.00
0.00
9.95
27.80

Stream 22
Temperature (C)
Pressure (bar)
Vapor Fraction
Component
Isobutylene (C4H8)
O2
MAL (C4H6O)
MAA (C4H6O2)
AA (C2H4O2)
CO
CO2
Xylene
Total

45.18
3.00
0.00
Mass Flow Rate (ton/hr)
0.00
0.00
0.00
7.67
10.19
0.00
0.00
9.95
27.80

Stream 23
Temperature (C)
Pressure (bar)
Vapor Fraction

82.01
1.00
1.00

Component
MAA (C4H6O2)
AA (C2H4O2)
Xylene
Total

Mass Flow Rate (ton/hr)


0.00
10.19
9.95
20.13

Stream 24
Temperature (C)
Pressure (bar)
Vapor Fraction
Component
MAA (C4H6O2)
AA (C2H4O2)
Xylene
Total

173.13
1.50
0.00
Mass Flow Rate (ton/hr)
7.67
0.00
0.00
7.67

Stream 25
Temperature (C)
Pressure (bar)
Vapor Fraction
Component
MAA (C4H6O2)
AA (C2H4O2)
Xylene
Total

150.06
1.00
0.00
Mass Flow Rate (ton/hr)
7.67
0.00
0.00
7.67

Stream 26
Temperature (C)
Pressure (bar)
Vapor Fraction
Component
MAA (C4H6O2)
AA (C2H4O2)
Xylene
Total

150.93
6.80
0.00
Mass Flow Rate (ton/hr)
7.67
0.00
0.00
7.67

Stream 27
Temperature (C)
Pressure (bar)
Vapor Fraction
Component
MAA (C4H6O2)
AA (C2H4O2)
Xylene
Total

55.00
6.80
0.00
Mass Flow Rate (ton/hr)
7.67
0.00
0.00
7.67

Stream 28
Temperature (C)
Pressure (bar)
Vapor Fraction
Component
MeOH
Total

55.00
6.80
0.00
Mass Flow Rate (ton/hr)
4.28
4.28

Stream 29
Temperature (C)
Pressure (bar)
Vapor Fraction
Component
H2SO4
Total

55.00
6.80
0.00
Mass Flow Rate (ton/hr)
0.00
0.00

Stream 30
Temperature (C)
Pressure (bar)
Vapor Fraction
Component
H2O
MAA (C4H6O2)
AA (C2H4O2)
Xylene
MeOH
H2SO4
MMA (C5H8O2)
Total

359.64
1.50
0.00
Mass Flow Rate (ton/hr)
0.01
0.85
0.00
0.00
0.01
8.69
0.04
9.60

Stream 31
Temperature (C)
Pressure (bar)
Vapor Fraction
Component
H2O
MAA (C4H6O2)
AA (C2H4O2)
Xylene
MeOH
H2SO4
MMA (C5H8O2)
Total

55.00
6.80
0.00
Mass Flow Rate (ton/hr)
0.01
0.85
0.00
0.00
0.01
8.74
0.04
9.64

Stream 32
Temperature (C)
Pressure (bar)
Vapor Fraction
Component
H2O
MAA (C4H6O2)
AA (C2H4O2)
Xylene
MeOH
H2SO4
MMA (C5H8O2)
Total

55.00
6.80
0.00
Mass Flow Rate (ton/hr)
1.61
0.85
0.00
0.00
1.43
8.74
8.95
21.59

Stream 33
Temperature (C)
Pressure (bar)
Vapor Fraction
Component
H2O
MAA (C4H6O2)
AA (C2H4O2)
Xylene
MeOH
H2SO4
MMA (C5H8O2)
Total

54.82
1.00
0.00
Mass Flow Rate (ton/hr)
1.61
0.85
0.00
0.00
1.43
8.74
8.95
21.59

Stream 34
Temperature (C)
Pressure (bar)
Vapor Fraction
Component
H2O
MAA (C4H6O2)
AA (C2H4O2)
Xylene
MeOH
H2SO4
MMA (C5H8O2)
Total

66.63
1.00
0.65
Mass Flow Rate (ton/hr)
1.56
0.00
0.00
0.00
1.10
0.04
6.86
9.57

Stream 35
Temperature (C)
Pressure (bar)

75.00
1.50

Vapor Fraction
Component
H2O
MAA (C4H6O2)
AA (C2H4O2)
Xylene
MeOH
H2SO4
MMA (C5H8O2)
Total

0.18
Mass Flow Rate (ton/hr)
1.56
0.00
0.00
0.00
1.10
0.04
6.86
9.57

Stream 36
Temperature (C)
Pressure (bar)
Vapor Fraction
Component
H2O
MAA (C4H6O2)
MeOH
H2SO4
MMA (C5H8O2)
Total

50.00
1.00
1.00
Mass Flow Rate (ton/hr)
0.04
0.00
0.33
0.00
2.04
2.41

Stream 37
Temperature (C)
Pressure (bar)
Vapor Fraction
Component
H2O
MAA (C4H6O2)
MeOH
H2SO4
MMA (C5H8O2)
Total

67.41
1.00
0.84
Mass Flow Rate (ton/hr)
1.19
0.00
1.38
0.00
2.08
4.65

Stream 38
Temperature (C)
Pressure (bar)
Vapor Fraction
Component
H2O
MAA (C4H6O2)
MeOH
H2SO4
MMA (C5H8O2)

99.24
1.00
0.00
Mass Flow Rate (ton/hr)
0.05
0.00
0.01
0.03
6.60

Total

6.69

Stream 39
Temperature (C)
Pressure (bar)
Vapor Fraction
Component
H2O
MAA (C4H6O2)
MeOH
H2SO4
MMA (C5H8O2)
Total

75.57
1.00
0.00
Mass Flow Rate (ton/hr)
0.41
0.00
0.36
0.01
2.27
3.06

Stream 40
Temperature (C)
Pressure (bar)
Vapor Fraction
Component
H2O
MAA (C4H6O2)
MeOH
H2SO4
MMA (C5H8O2)
Total

50.00
1.00
0.00
Mass Flow Rate (ton/hr)
0.41
0.00
0.36
0.01
2.27
3.06

Stream 41
Temperature (C)
Pressure (bar)
Vapor Fraction
Component
H2O
MAA (C4H6O2)
MeOH
H2SO4
MMA (C5H8O2)
Total

50.00
1.00
0.00
Mass Flow Rate (ton/hr)
0.37
0.00
0.04
0.01
0.23
0.64

Mole Flow Rate (kmol/hr)


127.68
127.68

Mass Fraction
1.00
1.00

Mole Flow Rate (kmol/hr)


446.88
446.88

Mass Fraction
1.00
1.00

Mole Flow Rate (kmol/hr)


1.28
320.47
126.40
126.40
574.55

Mass Fraction
0.00
0.48
0.11
0.41
1.00

Mole Flow Rate (kmol/hr)


1.28
320.47
126.40
126.40
574.55

Mass Fraction
0.00
0.48
0.11
0.41
1.00

Mole Flow Rate (kmol/hr)


1.28

Mass Fraction
0.00

320.47
126.40
126.40
574.55

0.48
0.11
0.41
1.00

Mole Flow Rate (kmol/hr)


19.71
19.61
39.33

Mass Fraction
0.21
0.79
1.00

Mole Flow Rate (kmol/hr)


1.28
320.47
146.11
146.02
613.88

Mass Fraction
0.00
0.44
0.11
0.44
1.00

Mole Flow Rate (kmol/hr)


1.28
198.84
185.83
21.90
104.25
9.93
19.86
39.72
581.61

Mass Fraction
0.00
0.27
0.14
0.07
0.39
0.03
0.02
0.08
1.00

Mole Flow Rate (kmol/hr)

Mass Fraction

1.28
198.84
185.83
21.90
104.25
9.93
19.86
39.72
581.61

0.00
0.27
0.14
0.07
0.39
0.03
0.02
0.08
1.00

Mole Flow Rate (kmol/hr)


0.13
19.88
167.25
2.19
93.83
8.94
1.99
3.97
298.17

Mass Fraction
0.00
0.05
0.24
0.01
0.64
0.04
0.00
0.01
1.00

Mole Flow Rate (kmol/hr)


1.15
178.96
18.58
19.71
10.43
0.99
17.87
35.74
283.44

Mass Fraction
0.01
0.54
0.03
0.13
0.09
0.01
0.05
0.15
1.00

Mole Flow Rate (kmol/hr)

Mass Fraction

19.71
19.71

1.00
1.00

Mole Flow Rate (kmol/hr)


19.71
19.61
39.33

Mass Fraction
0.21
0.79
1.00

Mole Flow Rate (kmol/hr)


1.15
178.96
18.58
0.10
10.43
0.99
17.87
35.74
263.82

Mass Fraction
0.01
0.63
0.04
0.00
0.10
0.01
0.05
0.17
1.00

Mole Flow Rate (kmol/hr)


0.13
19.88
167.25
2.19
93.83
8.94
1.99
3.97
298.17

Mass Fraction
0.00
0.05
0.24
0.01
0.64
0.04
0.00
0.01
1.00

Mole Flow Rate (kmol/hr)


0.00
0.00

Mass Fraction
#DIV/0!
#DIV/0!

Mole Flow Rate (kmol/hr)


0.00
169.79
93.83
263.62

Mass Fraction
0.00
0.51
0.49
1.00

Mole Flow Rate (kmol/hr)


0.00
169.79
93.83
263.62

Mass Fraction
0.00
0.51
0.49
1.00

Mole Flow Rate (kmol/hr)


0.13
19.88
167.25
2.19
93.83
178.72
1.99
3.97
93.83
561.79

Mass Fraction
0.00
0.02
0.09
0.00
0.25
0.33
0.00
0.01
0.30
1.00

Mole Flow Rate (kmol/hr)


0.13
19.88
167.25
2.19
4.69
8.94
1.99
3.97
209.03

Mass Fraction
0.00
0.13
0.60
0.03
0.08
0.11
0.01
0.04
1.00

Mole Flow Rate (kmol/hr)


0.00
0.00
0.00
89.14
169.79
0.00
0.00
93.83
352.75

Mass Fraction
0.00
0.00
0.00
0.28
0.37
0.00
0.00
0.36
1.00

Mole Flow Rate (kmol/hr)


0.00
0.00
0.00
89.14
169.79
0.00
0.00
93.83
352.75

Mass Fraction
0.00
0.00
0.00
0.28
0.37
0.00
0.00
0.36
1.00

Mole Flow Rate (kmol/hr)


0.00
169.79
93.83
263.62

Mass Fraction
0.00
0.51
0.49
1.00

Mole Flow Rate (kmol/hr)


89.14
0.00
0.00
89.14

Mass Fraction
1.00
0.00
0.00
1.00

Mole Flow Rate (kmol/hr)


89.14
0.00
0.00
89.14

Mass Fraction
1.00
0.00
0.00
1.00

Mole Flow Rate (kmol/hr)


89.14
0.00
0.00
89.14

Mass Fraction
1.00
0.00
0.00
1.00

Mole Flow Rate (kmol/hr)


89.14
0.00
0.00
89.14

Mass Fraction
1.00
0.00
0.00
1.00

Mole Flow Rate (kmol/hr)


133.71
133.71

Mass Fraction
1.00
1.00

Mole Flow Rate (kmol/hr)


0.00
0.00

Mass Fraction
#DIV/0!
#DIV/0!

Mole Flow Rate (kmol/hr)


0.45
9.85
0.00
0.00
0.22
88.69
0.45
99.66

Mass Fraction
0.00
0.09
0.00
0.00
0.00
0.91
0.00
1.00

Mole Flow Rate (kmol/hr)


0.45
9.85
0.00
0.00
0.22
89.14
0.45
100.11

Mass Fraction
0.00
0.09
0.00
0.00
0.00
0.91
0.00
1.00

Mole Flow Rate (kmol/hr)


89.54
9.90
0.00
0.00
44.84
89.14
89.54
322.95

Mass Fraction
0.07
0.04
0.00
0.00
0.07
0.40
0.41
1.00

Mole Flow Rate (kmol/hr)


89.54
9.90
0.00
0.00
44.84
89.14
89.54
322.95

Mass Fraction
0.07
0.04
0.00
0.00
0.07
0.40
0.41
1.00

Mole Flow Rate (kmol/hr)


86.82
0.05
0.00
0.00
34.38
0.43
68.64
190.32

Mass Fraction
0.16
0.00
0.00
0.00
0.11
0.00
0.72
1.00

Mole Flow Rate (kmol/hr)


86.82
0.05
0.00
0.00
34.38
0.43
68.64
190.32

Mass Fraction
0.16
0.00
0.00
0.00
0.11
0.00
0.72
1.00

Mole Flow Rate (kmol/hr)


2.27
0.00
10.24
0.01
20.45
32.97

Mass Fraction
0.02
0.00
0.14
0.00
0.85
1.00

Mole Flow Rate (kmol/hr)


66.04
0.00
43.27
0.01
20.78
130.10

Mass Fraction
0.26
0.00
0.30
0.00
0.45
1.00

Mole Flow Rate (kmol/hr)


2.60
0.04
0.21
0.33
66.04

Mass Fraction
0.01
0.00
0.00
0.00
0.99

69.22

1.00

Mole Flow Rate (kmol/hr)


22.72
0.01
11.38
0.11
22.72
56.94

Mass Fraction
0.13
0.00
0.12
0.00
0.74
1.00

Mole Flow Rate (kmol/hr)


22.72
0.01
11.38
0.11
22.72
56.94

Mass Fraction
0.13
0.00
0.12
0.00
0.74
1.00

Mole Flow Rate (kmol/hr)


20.45
0.01
1.14
0.10
2.27
23.97

Mass Fraction
0.57
0.00
0.06
0.02
0.35
1.00

Mole Fraction
1.00
1.00

Mole Fraction
1.00
1.00

Mole Fraction
0.00
0.56
0.22
0.22
1.00

Mole Fraction
0.00
0.56
0.22
0.22
1.00

Mole Fraction
0.00

0.56
0.22
0.22
1.00

Mole Fraction
0.50
0.50
1.00

Mole Fraction
0.00
0.52
0.24
0.24
1.00

Mole Fraction
0.00
0.34
0.32
0.04
0.18
0.02
0.03
0.07
1.00

Mole Fraction

0.00
0.34
0.32
0.04
0.18
0.02
0.03
0.07
1.00

Mole Fraction
0.00
0.07
0.56
0.01
0.31
0.03
0.01
0.01
1.00

Mole Fraction
0.00
0.63
0.07
0.07
0.04
0.00
0.06
0.13
1.00

Mole Fraction

1.00
1.00

Mole Fraction
0.50
0.50
1.00

Mole Fraction
0.00
0.68
0.07
0.00
0.04
0.00
0.07
0.14
1.00

Mole Fraction
0.00
0.07
0.56
0.01
0.31
0.03
0.01
0.01
1.00

Mole Fraction
#DIV/0!
#DIV/0!

Mole Fraction
0.00
0.64
0.36
1.00

Mole Fraction
0.00
0.64
0.36
1.00

Mole Fraction
0.00
0.04
0.30
0.00
0.17
0.32
0.00
0.01
0.17
1.00

Mole Fraction
0.00
0.10
0.80
0.01
0.02
0.04
0.01
0.02
1.00

Mole Fraction
0.00
0.00
0.00
0.25
0.48
0.00
0.00
0.27
1.00

Mole Fraction
0.00
0.00
0.00
0.25
0.48
0.00
0.00
0.27
1.00

Mole Fraction
0.00
0.64
0.36
1.00

Mole Fraction
1.00
0.00
0.00
1.00

Mole Fraction
1.00
0.00
0.00
1.00

Mole Fraction
1.00
0.00
0.00
1.00

Mole Fraction
1.00
0.00
0.00
1.00

Mole Fraction
1.00
1.00

Mole Fraction
#DIV/0!
#DIV/0!

Mole Fraction
0.00
0.10
0.00
0.00
0.00
0.89
0.00
1.00

Mole Fraction
0.00
0.10
0.00
0.00
0.00
0.89
0.00
1.00

Mole Fraction
0.28
0.03
0.00
0.00
0.14
0.28
0.28
1.00

Mole Fraction
0.28
0.03
0.00
0.00
0.14
0.28
0.28
1.00

Mole Fraction
0.46
0.00
0.00
0.00
0.18
0.00
0.36
1.00

Mole Fraction
0.46
0.00
0.00
0.00
0.18
0.00
0.36
1.00

Mole Fraction
0.07
0.00
0.31
0.00
0.62
1.00

Mole Fraction
0.51
0.00
0.33
0.00
0.16
1.00

Mole Fraction
0.04
0.00
0.00
0.00
0.95

1.00

Mole Fraction
0.40
0.00
0.20
0.00
0.40
1.00

Mole Fraction
0.40
0.00
0.20
0.00
0.40
1.00

Mole Fraction
0.85
0.00
0.05
0.00
0.09
1.00

Components
Isobutylene (C4H8)
O2
H2O
MAL (C4H6O)
MAA (C4H6O2)
AA (C2H4O2)
CO
CO2
Xylene
MeOH
H2SO4
MMA (C5H8O2)

State
Gas
Gas
Liquid
Gas
Gas
Liquid
Liquid
Gas
Gas
Gas
Liquid
Liquid
Gas
Liquid
Liquid
T in K

Energy Balance

input
phase change
recycle stream

Reference T
Stream ID
Temperature
Pressure
Vapor Fraction

25

deg C
K
bar

Mole Flow
Isobutylene (C4H8)
O2
H2O
MAL (C4H6O)
MAA (C4H6O2)
AA (C2H4O2)
CO
CO2
Xylene
MeOH
H2SO4
MMA (C5H8O2)
Total Mole Flow

kmol/hr

Specific Enthalpy
Isobutylene (C4H8)
O2
H2O
MAL (C4H6O)
MAA (C4H6O2)
AA (C2H4O2)
CO
CO2
Xylene
MeOH
H2SO4
MMA (C5H8O2)
Total Specific Enthalpy

MJ/kmol

Energy Flow
Isobutylene (C4H8)
O2
H2O
MAL (C4H6O)
MAA (C4H6O2)
AA (C2H4O2)
CO
CO2
Xylene
MeOH
H2SO4
MMA (C5H8O2)
Total Energy Flow
Energy Balance of Each Unit

MJ/hr

R-101 PBR
Inlet
Stream
Temperature (oC)
Pressure (bar)
Mass Flow Rate (ton/hr)
Mass Balance
Molar Flow Rate (kmol/hr)
Enthalpy (MJ/kmol)
Energy Flow (MJ/hr)
Total Energy Flow (MJ/hr)
Heat Duty (MJ/hr)
Power Requirement (kW)

1
30.00
1.00
7.15
21.45
127.68
1.62
206.71
272.43
-34901.12
-

E-101 Compressor
Stream
Temperature (oC)
Pressure (bar)
Mass Flow Rate (ton/hr)
Mass Balance
Molar Flow Rate (kmol/hr)
Enthalpy (MJ/kmol)
Energy Flow (MJ/hr)
Total Energy Flow (MJ/hr)
Heat Duty (MJ/hr)
Power Requirement (kW)

Inlet
3
395.00
1.00
21.45
21.45
574.55
-243.66
-34628.68
-34628.68
4590.03
1275.01

E-102 Heat exchanger


Stream
Temperature (oC)
Pressure (bar)
Mass Flow Rate (ton/hr)
Mass Balance
Molar Flow Rate (kmol/hr)
Enthalpy (MJ/kmol)
Energy Flow (MJ/hr)
Total Energy Flow (MJ/hr)
Heat Duty (MJ/hr)
Power Requirement (kW)

Inlet
4
561.28
3.70
21.45
21.45
574.55
-187.68
-30038.65
-30038.65
-5813.80
-

R-102 PBR
Stream
Temperature (oC)
Pressure (bar)
Mass Flow Rate (ton/hr)

Inlet
7
350.00
3.70
23.18

Mass Balance
Molar Flow Rate (kmol/hr)
Enthalpy (MJ/kmol)
Energy Flow (MJ/hr)
Total Energy Flow (MJ/hr)
Heat Duty (MJ/hr)
Power Requirement (kW)

23.18
613.88
-258.08
-41947.84
-41947.84
-53492.54
-

E-103 Condenser
Inlet
Stream
Temperature (oC)
Pressure (bar)
Mass Flow Rate (ton/hr)
Mass Balance
Molar Flow Rate (kmol/hr)
Enthalpy (MJ/kmol)
Energy Flow (MJ/hr)
Total Energy Flow (MJ/hr)
Heat Duty (MJ/hr)
Power Requirement (kW)

8
350.00
3.70
23.18
23.18
581.61
-1467.23
-95440.38
-95440.38
-18529.14
1.67

V-101 Flash drum


Stream
Temperature (oC)
Pressure (bar)
Mass Flow Rate (ton/hr)
Mass Balance
Molar Flow Rate (kmol/hr)
Enthalpy (MJ/kmol)
Energy Flow (MJ/hr)
Total Energy Flow (MJ/hr)
Heat Duty (MJ/hr)
Power Requirement (kW)

Inlet
9
85.00
1.00
23.18
23.18
581.61
-1713.14
-113969.52
-113969.52
-1080.02
-

C-101 Absorber
Inlet
Stream
Temperature (oC)
Pressure (bar)
Mass Flow Rate (ton/hr)
Mass Balance
Molar Flow Rate (kmol/hr)
Enthalpy (MJ/kmol)
Energy Flow (MJ/hr)
Total Energy Flow (MJ/hr)

11
60.00
1.00
10.53
10.89
283.44
-1729.90
-27400.40
-33066.11

Heat Duty (MJ/hr)


Power Requirement (kW)

-16.80
-

E-104 Heat exchanger


Stream
Temperature (oC)
Pressure (bar)
Mass Flow Rate (ton/hr)
Mass Balance
Molar Flow Rate (kmol/hr)
Enthalpy (MJ/kmol)
Energy Flow (MJ/hr)
Total Energy Flow (MJ/hr)
Heat Duty (MJ/hr)
Power Requirement (kW)

Inlet
13
56.77
1.00
1.73
1.73
39.33
-390.16
-7680.35
-7680.35
1584.97
-

E-105 Heat exchanger


Stream
Temperature (oC)
Pressure (bar)
Mass Flow Rate (ton/hr)
Mass Balance
Molar Flow Rate (kmol/hr)
Enthalpy (MJ/kmol)
Energy Flow (MJ/hr)
Total Energy Flow (MJ/hr)
Heat Duty (MJ/hr)
Power Requirement (kW)

Inlet
10
60.00
1.00
12.64
12.64
298.17
-1729.90
-87649.14
-87649.14
-604.43
-

M-101 Mixer
Inlet
Stream
Temperature (oC)
Pressure (bar)
Mass Flow Rate (ton/hr)
Mass Balance
Molar Flow Rate (kmol/hr)
Enthalpy (MJ/kmol)
Energy Flow (MJ/hr)
Total Energy Flow (MJ/hr)
Heat Duty (MJ/hr)
Power Requirement (kW)

15
40.00
1.00
12.64
32.78
298.17
-1742.96
-88253.58
-172612.94
1635.75
0.10

V-102 Extractor
Stream

Inlet
19

Temperature (oC)
Pressure (bar)
Mass Flow Rate (ton/hr)
Mass Balance
Molar Flow Rate (kmol/hr)
Enthalpy (MJ/kmol)
Energy Flow (MJ/hr)
Total Energy Flow (MJ/hr)
Heat Duty (MJ/hr)
Power Requirement (kW)

63.42
1.00
32.78
32.78
561.79
-1745.79
-170977.19
-170977.19
-1290.92
-

P-101 Pump
Stream
Temperature (oC)
Pressure (bar)
Mass Flow Rate (ton/hr)
Mass Balance
Molar Flow Rate (kmol/hr)
Enthalpy (MJ/kmol)
Energy Flow (MJ/hr)
Total Energy Flow (MJ/hr)
Heat Duty (MJ/hr)
Power Requirement (kW)

Inlet
21
45.00
1.00
27.80
27.80
352.75
-1477.09
-116678.43
-116678.43
0.00
0.53

C-102 Distillation column


Stream
Temperature (oC)
Pressure (bar)
Mass Flow Rate (ton/hr)
Mass Balance
Molar Flow Rate (kmol/hr)
Enthalpy (MJ/kmol)
Energy Flow (MJ/hr)
Total Energy Flow (MJ/hr)
Heat Duty (MJ/hr)
Power Requirement (kW)

Inlet
22
45.18
3.00
27.80
27.80
352.75
-1761.27
-116668.76
-116668.76
3509.12
-

E-106 Condenser
Stream
Temperature (oC)
Pressure (bar)
Mass Flow Rate (ton/hr)
Mass Balance
Molar Flow Rate (kmol/hr)
Enthalpy (MJ/kmol)

Inlet
23
82.01
1.00
20.13
20.13
263.62
-851.91

Energy Flow (MJ/hr)


Total Energy Flow (MJ/hr)
Heat Duty (MJ/hr)
Power Requirement (kW)

-82664.45
-82664.45
-296.31
-

T-101 Storage
Stream
Temperature (oC)
Pressure (bar)
Mass Flow Rate (ton/hr)
Mass Balance
Molar Flow Rate (kmol/hr)
Enthalpy (MJ/kmol)
Energy Flow (MJ/hr)
Total Energy Flow (MJ/hr)
Heat Duty (MJ/hr)
Power Requirement (kW)

Inlet
24
173.13
1.50
7.67
7.67
89.14
-801.35
-30495.19
-30495.19
-387.71
-

P-102 Pump
Stream
Temperature (oC)
Pressure (bar)
Mass Flow Rate (ton/hr)
Mass Balance
Molar Flow Rate (kmol/hr)
Enthalpy (MJ/kmol)
Energy Flow (MJ/hr)
Total Energy Flow (MJ/hr)
Heat Duty (MJ/hr)
Power Requirement (kW)

Inlet
25
150.06
1.00
7.67
7.67
89.14
-815.00
-30882.90
-30882.90
0.00
1.21

E-107 Heat exchanger


Stream
Temperature (oC)
Pressure (bar)
Mass Flow Rate (ton/hr)
Mass Balance
Molar Flow Rate (kmol/hr)
Enthalpy (MJ/kmol)
Energy Flow (MJ/hr)
Total Energy Flow (MJ/hr)
Heat Duty (MJ/hr)
Power Requirement (kW)
R-103 CSTR

Inlet
26
150.93
6.80
7.67
7.67
89.14
-814.49
-30868.49
-30868.49
-1498.14
-

Inlet
Stream
Temperature (oC)
Pressure (bar)
Mass Flow Rate (ton/hr)
Mass Balance
Molar Flow Rate (kmol/hr)
Enthalpy (MJ/kmol)
Energy Flow (MJ/hr)
Total Energy Flow (MJ/hr)
Heat Duty (MJ/hr)
Power Requirement (kW)

27
55.00
6.80
7.67
21.59
89.14
-865.35
-32366.63
-139783.29

-3421.64
0.27

E-108 Throttle
Stream
Temperature (oC)
Pressure (bar)
Mass Flow Rate (ton/hr)
Mass Balance
Molar Flow Rate (kmol/hr)
Enthalpy (MJ/kmol)
Energy Flow (MJ/hr)
Total Energy Flow (MJ/hr)
Heat Duty (MJ/hr)
Power Requirement (kW)

Inlet
32
55.00
6.80
21.59
21.59
322.95
-2546.07
-143204.93
-143204.93
-7.90
2.19

E-109 Heat exchanger


Stream
Temperature (oC)
Pressure (bar)
Mass Flow Rate (ton/hr)
Mass Balance
Molar Flow Rate (kmol/hr)
Enthalpy (MJ/kmol)
Energy Flow (MJ/hr)
Total Energy Flow (MJ/hr)
Heat Duty (MJ/hr)
Power Requirement (kW)

Inlet
34
66.63
1.00
9.57
9.57
190.32
-2493.55
-53510.99
-53510.99
-3475.86
-

E-110 Heat exchanger


Stream
Temperature (oC)
Pressure (bar)
Mass Flow Rate (ton/hr)
Mass Balance

Inlet
39
70.00
1.00
3.06
3.06

Molar Flow Rate (kmol/hr)


Enthalpy (MJ/kmol)
Energy Flow (MJ/hr)
Total Energy Flow (MJ/hr)
Heat Duty (MJ/hr)
Power Requirement (kW)

56.94
-2532.50
-17174.36
-17174.36
-130.82
-

C-103 & C-104 & V-103 two distillation boundary


Stream
Temperature (oC)
Pressure (bar)
Mass Flow Rate (ton/hr)
Mass Balance
Molar Flow Rate (kmol/hr)
Enthalpy (MJ/kmol)
Energy Flow (MJ/hr)
Total Energy Flow (MJ/hr)
Heat Duty (MJ/hr)
Power Requirement (kW)

Inlet
33
54.82
1.00
21.59
21.59
322.95
-2546.25
-143212.83
-143212.83

Hf, kJ/mol at 25
1.17
0
-285.84
-241.83
-109.7
-368
-486.18
-438.15
-110.52
-393.5
-25.42
-238.6
-201.2
-811.32
-360

Cp=a+bT+cT2+dT3 , kJ/mol.C at 25
a
0.08288
0.0291
0.0754
0.03346
0.09392
0.14629
0.13664

b
2.56E-04
0.00001158
0.00000688
-5.86E-05
-3.21E-04

0.02895
0.03611
1.34E-01
0.07586
0.04293
0.1391
0.2551

oC

4.11E-06
0.00004233
7.88E-06
0.0001683
0.00008301
1.56E-04
-9.38E-04

298.15 K
1
30
303.15
1
1.00

2
30
303.15
1
1.00

3
395
668.15
1
1.00

127.68
446.88

127.68

446.88

1.62
0.15

1.62

0.15

206.71
65.72

206.71

65.72

1.28
320.47
126.40
126.40

574.55

48.52
11.55
-228.78
-74.95

-243.66

61.95
3701.45
-28918.32
-9473.76

-34628.68

Inlet

Outlet
3
395.00
1.00
21.45
21.45
574.55
-243.66
-34628.68
-34628.68

2
30.00
1.00
14.30
21.45
446.88
0.15
65.72
272.43

Cooling
-

Outlet
4
561.28
3.70
21.45
21.45
574.55
-187.68
-30038.65
-30038.65
4590.03

P1(bar)
Po(bar)
Ti (oC)
To(oC)
Ta(oC)
Ta(K)
Component

Required heat

Outlet
5
350.00
3.70
21.45
21.45
574.55
-258.08
-35852.45
-35852.45
Cooling
-

Outlet
8
350.00
3.70
23.18

Isobutylene
O2
H2O
MAL

23.18
581.61
-1467.23
-95440.38
-95440.38
-53492.54
-

Cooling

Outlet
9
85.00
1.00
23.18
23.18
581.61
-1713.14
-113969.52
-113969.52
Cooling

Outlet
10
60.00
1.00
12.64

11
60.00
1.00
10.53
23.18

298.17
-1729.90
-87649.14

283.44
-1729.90
-27400.40
-115049.54

-1080.02
-

Cooling

Inlet

Outlet
12
4.00
1.00
0.35

13
56.77
1.00
1.73

10.89

10.89
19.71
-287.42
-5665.71

-33066.11

14
51.57
1.00
9.16

39.33
-390.16
-7680.35

263.82
-1735.44
-25402.55
-33082.90

-16.80
-

Outlet
6
350.00
3.70
1.73
1.73
39.33
-309.62
-6095.39
-6095.39
Heating
-

Outlet
15
40.00
1.00
12.64
12.64
298.17
-1742.96
-88253.58
-88253.58
Cooling
-

Inlet

Outlet
18
40.00
1.00
20.13

19
63.42
1.00
32.78
32.78
561.79
-1745.79
-170977.19
-170977.19

32.78
263.62
-872.56
-84359.37
-172612.94
1635.75

Required heat

Outlet
20

21

45.00
1.00
4.98

45.00
1.00
27.80
32.78

209.03
-1739.72
-55589.68

352.75
-1477.09
-116678.43
-172268.11

-1290.92
-

Cooling

Outlet
22
45.18
3.00
27.80
27.80
352.75
-1761.27
-116668.76
-116678.43

Pi(bar)
Po(bar)

Component
MAA (C4H6O2)
AA (C2H4O2)
Xylene
Total

0.00

Outlet
23
82.01
1.00
20.13

24
173.13
1.50
7.67
27.80

263.62
-851.91
-82664.45

89.14
-801.35
-30495.19
-113159.64

3509.12
-

Outlet
17
74.92
1.00
20.13
20.13
263.62
-855.49

-82960.76
-82960.76
Cooling
-

Outlet
25
150.06
1.00
7.67
7.67
89.14
-815.00
-30882.90
-30882.90
-387.71
-

Release to the surrounding

Outlet
26
150.93
6.80
7.67

Pi(bar)
Po(bar)

7.67

Component

89.14
-814.49
-30868.49
-30882.90

MAA (C4H6O2)
AA (C2H4O2)
Xylene
Total

0.00

Outlet
27
55.00
6.80
7.67
7.67
89.14
-865.35
-32366.63
-32366.63
Cooling
-

Inlet

Outlet

28
55.00
6.80
4.28
21.59
133.71
-236.12
-31571.18
-139783.29

31
55.00
6.80
9.64
100.11
-2546.07
-75845.48
-3421.64

Outlet
33
54.82
1.00
21.59
21.59
322.95
-2546.25
-143212.83
-143212.83
-7.90

Outlet
35
75.00
1.50
9.57
9.57
190.32
-2527.53
-56986.84
-56986.84
Cooling
-

Outlet
40
50.00
1.00
3.06
3.06

32
55.00
6.80
21.59
21.59
322.95
-2546.07
-143204.93
-143204.93

56.94
-2551.05
-17305.18
-17305.18
Cooling
-

Outlet
30
359.64
1.50
9.60

37
67.41
1.00
4.65

38
99.24
1.00
6.69

99.66
-2119.47
-70173.60

130.10
-2492.82
-33427.65

21.59

8856.63
-

69.22
-2502.75
-23786.71
-134356.20

Cp=a+bT+cT2+dT3 , kJ/mol.C at 25
c
-1.73E-07
-6.076E-009

d
5.05E-11
1.311E-012

7.604E-009

-3.593E-012

3.58E-07
8.99E-07
3.55E-09
-2.887E-008
5.23E-07

-2.22E-12
7.464E-012

-1.87E-008

-8.03E-012

Reference
http://cccbdb.nist.gov/exp2.asp?casno=4170303
Hf =
Cp =

2.41E-06

4
561.28
834.43
3.7
1.00

5
350
623.15
3.7
1.00

6 (13)
350
623.15
3.7
1.00

1.28
320.47
126.40
126.40

1.28
320.47
126.40
126.40

19.71
19.61

574.55

574.55

39.33

77.00
17.10
-222.45
-59.33

41.45
10.08
-230.44
-79.18

-230.44
-79.18

-187.68

-258.08

-309.62

98.31
5480.29
-28117.51
-7499.74

52.93
3230.78
-29128.17
-10007.99

-4542.47
-1552.92

-30038.65

-35852.45

-6095.39

a
8.29E-02
0.0291
0.03346
0.09392

b
2.56E-04
0.00001158
0.00000688

1.00
3.70
395.00
395.38
395.19
668.34
Cp(kJ/mol) using Ta
c
-1.73E-07
-6.076E-009
7.604E-009

Pi(bar)
Po(bar)

Component
Isobutylene (C4H8)
O2
H2O
MAL (C4H6O)
MAA (C4H6O2)
AA (C2H4O2)
CO
CO2
Total

3.70
1.00

mass flow rate(ton/hr)

mass flow rate(kg/hr)

0.07
6.36
3.34
1.53
8.97
0.60
0.56
1.75
23.18

71.50
6362.96
3344.94
1533.16
8965.92
595.74
556.03
1747.51
23177.76

Release to the surrounding

Component
Isobutylene (C4H8)
O2
H2O
MAL (C4H6O)
MAA (C4H6O2)
AA (C2H4O2)
CO
CO2
Xylene
Total

mass flow rate(ton/hr)

mass flow rate(kg/hr)

0.01
0.64
3.01
0.15
8.07
10.72
0.06
0.17
9.95
32.78

7.15
636.30
3010.45
153.32
8069.33
10723.36
55.60
174.75
9945.92
32776.17

Assume adiabatic
1.00
3.00

mass flow rate(ton/hr)


7.67
10.19
9.95
27.80

mass flow rate(kg/hr)


7665.86
10187.19
9945.92
27798.98

density
(kg/m3)
1020.00
1050.00
870.00
2940.00

Assume adiabatic
1.00
6.80

mass flow rate(ton/hr)

mass flow rate(kg/hr)

density
(kg/m3)

7.67
0.00
0.00
7.67

7665.86
0.00
0.00
7665.86

1020.00
1050.00
870.00
2940.00

Component
H2O
MAA (C4H6O2)
AA (C2H4O2)
Xylene
MeOH
H2SO4
MMA (C5H8O2)
Total

mass flow rate(ton/hr)


1.61
0.85
0.00
0.00
1.43
8.74
8.95
21.59

Cooling

P1(bar)
Po(bar)
Ti (oC)
To(oC)
Ta(oC)
Ta(K)
Component
H2O
MAA (C4H6O2)
AA (C2H4O2)
Xylene
MeOH
H2SO4

6.80
1.00
55.00
54.72
54.86
328.01
Cp(kJ/mol) using Ta
a
7.54E-02
0.14629
0.13664
1.34E-01
0.07586
0.1391

b
-0.00005859
-0.0003208
7.88E-06
0.0001683
0.0001559

41
50.00
1.00
0.64
23.97
-2551.05
-6968.24

.gov/exp2.asp?casno=4170303
Perry's Handbook
Perry's Handbook
Elementary Principles of Chemical Processes

7
350
623.15
3.7
1.00

8
350
623.15
3.7
1.00

9
85
358.15
1
0.48

10
60
333.15
1
0.09

11
60
333.15
1
0.89

1.28
320.47
146.11
146.02

1.28
198.84
185.83
21.90
104.25
9.93
19.86
39.72

1.28
198.84
185.83
21.90
104.25
9.93
19.86
39.72

0.13
19.88
167.25
2.19
93.83
8.94
1.99
3.97

1.15
178.96
18.58
19.71
10.43
0.99
17.87
35.74

613.88

581.61

581.61

298.17

283.44

41.45
10.08
-230.44
-79.18

41.45
10.08
-230.44
-79.18
-303.50
-425.26
-100.82
-379.57

6.96
1.78
-281.32
-104.06
-358.06
-478.48
-108.77
-391.20

4.44
1.04
-283.20
-106.41
-362.28
-481.81
-109.50
-392.18

4.44
1.04
-283.20
-106.41
-362.28
-481.81
-109.50
-392.18

-258.08

-1467.23

-1713.14

-1729.90

-1729.90

52.93
3230.78
-33670.64
-11560.91

52.93
2004.58
-42822.87
-1734.14
-31641.32
-4222.47
-2002.06
-15075.03

8.88
354.54
-52276.95
-2279.26
-37329.04
-4750.81
-2159.94
-15536.94

0.57
20.59
-47364.52
-233.07
-33992.22
-4305.48
-217.45
-1557.57

5.10
185.28
-5262.72
-2097.62
-3776.91
-478.39
-1957.02
-14018.12

-41947.84

-95440.38

-113969.52

-87649.14

-27400.40

Tref
Tref

25
273.15

a
d
5.05E-11
1.311E-012
-3.593E-012

Cp(J/mol)
4.74E+04
1.16E+04
1.31E+04
3.71E+04
Avg

(gamma)
1.0002
1.0007
1.0006
1.0002
1.0004

K.H. Ludtke, Process Centrifugal Comp


J.M. Smith, H. Van Ness, M.M. Abbott,

mole flow
rate(kmol/hr)

density
(kg/m3)

1.28
198.84
185.83
21.90
104.25
9.93
19.86
39.72
581.61

587.90
1.43
999.84
847.00
1020.00
1050
1.15
1.977
4509.30

volume
(m3/hr)
0.04
5.92
3.35
1.81
8.79
0.57
0.59
W=delV(Po-Pi)
1.18
Ideal gas equation:
22.25
Gas constant:
Note mixture of liquid and gas, take total V

Hayward Gordon Ltd., Mixing Fundamenta

density
(kg/m3)
587.90
1.43
999.84
847.00
1020.00
1050
1.15
1.977
870
5379.30

SG

M/SG

0.59
0.00
1.00
0.85
1.02
1.05
0.00
0.00
0.87
5.38

12.16
445273.57
3010.93
181.01
7911.11
10212.73
48350.11
88392.06
11432.09
614775.76

Average Np:
D:
N:
SG (mix)

volume
(m3/hr)
7.52
9.70
11.43
9.46

Note in liquid form, take total V

volume
(m3/hr)
7.52
0.00
0.00
7.52

Note in liquid form take total V

mass flow
rate(kg/hr)
1611.65
851.29
0.00
0.00
1434.97
8735.52
8953.61
21587.04

6.80
1.00
55.00
54.72
54.86
328.01
Cp(kJ/mol) using Ta
c
3.582E-007
8.985E-007
5.23E-07

density
(kg/m3)
999.84
1020.00
1050
870
791.8
1840
940
7511.64

SG

M/SG

1.00
1.02
1.05
0.87
0.79
1.84
0.94
7.51

1611.91
834.60
0.00
0.00
1812.28
4747.56
9525.12
18531.48

Tref
Tref
d

Cp(J/mol)
2.25E+03
8.84E+03
6.67E+03
1.01E+04
2.03E+02
1.90E+02

(gamma)
1.0037
1.0009
1.0012
1.0008
1.0427
1.0457

12
4
277.15
1
0.00

13
56.77
329.92
1
0.00

14
51.57
324.72
1
0.89

15
40
313.15
1
0.09

16
40
313.15
1
0.00

19.71

19.71
19.61

1.15
178.96
18.58
0.10
10.43
0.99
17.87
35.74

0.13
19.88
167.25
2.19
93.83
8.94
1.99
3.97
0.00

19.71

-287.42

39.33

-283.44
-106.72

263.82

298.17

3.63
0.78
-283.84
-107.20
-363.67
-482.89
-109.75
-392.50

2.54
0.44
-284.71
-108.29
-365.57
-484.34
-110.08
-392.94

0.00

-22.64

-287.42

-5665.71

-390.16

-5587.28
-2093.08

-1735.44

-1742.96

4.17
140.43
-5274.54
-10.57
-3791.48
-479.46
-1961.42
-14029.68

0.32
8.79
-47616.73
-237.18
-34301.43
-4328.14
-218.61
-1560.60

-22.64

0.00

-5665.71

-7680.35

-25402.55

-88253.58

0.00

udtke, Process Centrifugal Compressors, Basics, Function, Operation, Design, Application, 2004
mith, H. Van Ness, M.M. Abbott, Intoduction to Chemical Engineering Thermodynamics, Mc Graw Hill Education, 2005

PV=nRT
8.31E-05

m3.bar/K.mol

d Gordon Ltd., Mixing Fundamentals

http://www.cheresources.com/slurr

1.26
6.56168 ft
100 rpm
0.05

Assume D = 2m

Hayward Gordon Ltd., Mixing Fundamentals

Average Np:
D:
N:
SG (mix)

1.26
3.28084 ft
200 rpm
1.16

25
273.15

17 (23)
74.92
348.07
1
1.00

18
40
313.15
1
0.00

19
63.42
336.57
1
0.05

20
45
318.15
1
0.12

21
45
318.15
1
0.00

0.00
169.79

0.00
169.79

93.83

93.83

0.13
19.88
167.25
2.19
93.83
178.72
1.99
3.97
93.83

0.13
19.88
167.25
2.19
4.69
8.94
1.99
3.97

0.00
0.00

263.62

263.62

561.79

209.03

352.75

3.00
0.59
-284.33
-107.82
-364.75
-483.72
-109.94
-392.75

3.00
0.59

0.00
89.14
169.79
0.00
0.00
93.83

-359.77
-479.84

-365.57
-484.34

-15.88

-22.64

4.78
1.14
-282.94
-106.09
-361.71
-481.36
-109.40
-392.04
-18.16

-855.49

-872.56

-1745.79

-1739.72

-1477.09

0.38
11.73
-47553.68
-236.15
-1711.24
-4322.56
-218.32
-1559.85

0.00
0.00

-55589.68

0.00
-81470.62

0.00
-82234.74

-1490.14

-2124.62

0.61
22.61
-47321.39
-232.36
-33938.68
-86030.10
-217.25
-1557.04
-1703.58

-82960.76

-84359.37

-170977.19

-107.82
-364.75
-483.72
-109.94
-392.75
-21.70

0.00
-32513.50
-82128.71
0.00
0.00
-2036.22

-116678.43

Graw Hill Education, 2005

www.cheresources.com/slurrysgzz.shtml

http://www.cheresources.com/slurrysgzz.shtml

Assume D = 2m

22
45.18
318.33
3
0.00

23
82.01
355.16
1
1.00

24
173.13
446.28
1.5
0.00

25
150.06
423.21
1
0.00

26
150.93
424.08
6.8
0.00

0.00
0.00
0.00
0.00
89.14
169.79
0.00
0.00
93.83

352.75

3.02
0.60
-284.32
-107.80
-364.73
-483.69
-109.93
-392.74
-21.67

-1761.27

0.00
0.00
0.00
0.00
-32510.86
-82124.87
0.00
0.00
-2033.03

-116668.76

0.00
169.79

89.14
0.00

89.14
0.00

89.14
0.00

93.83

0.00

0.00

0.00

263.62

89.14

89.14

89.14

-358.57
-478.88

-342.11
-464.94

-346.46
-468.80

-346.30
-468.66

-14.45

5.71

0.26

0.46

-851.91

-801.35

-815.00

-814.49

0.00
-81308.19

-30495.19
0.00

-30882.90
0.00

-30868.49
0.00

-1356.26

0.00

0.00

0.00

-82664.45

-30495.19

-30882.90

-30868.49

27
55
328.15
6.8
0.00

28
55
328.15
6.8
0.00

29
55
328.15
6.8
0.00

30
359.64
632.79
1.5
0.00

31
55
328.15
6.8
0.00

0.45

0.45

89.14
0.00

9.85
0.00

9.85
0.00

0.00

0.00
0.22
88.69
0.45
99.66

0.00
0.22
89.14
0.45
100.11

-260.61

-283.58

-363.11
-482.45

-301.08
-422.47

-363.11
-482.45

-19.79

60.13
-202.38
-754.74
-238.32
-2119.47

-19.79
-236.12
-806.96
-354.06
-2546.07

-116.67

-126.95

-2965.43
0.00

-3576.32
0.00

0.00
-45.38
-66939.44
-106.69
-70173.60

0.00
-52.94
-71930.76
-158.51
-75845.48

133.71
0.00
89.14

133.71

0.00

-236.12
-806.96
-865.35

-236.12

-806.96

-32366.63
0.00

0.00
-31571.18
0.00
-32366.63

-31571.18

0.00

32
55
328.15
6.8
0.00

33
54.82
327.97
1
0.00

34
66.63
339.78
1
0.65

35
75
348.15
1.5
0.18

36
50
323.15
1
1.00

89.54

89.54

86.82

86.82

2.27

9.90
0.00

9.90
0.00

0.05
0.00

0.05
0.00

0.00
0.00

0.00
44.84
89.14
89.54
322.95

0.00
44.84
89.14
89.54
322.95

0.00
34.38
0.43
68.64
190.32

0.00
34.38
0.43
68.64
190.32

0.00
10.24
0.01
20.45
32.97

-283.58

-283.59

-240.42

-282.07

-283.96

-363.11
-482.45

-363.14
-482.47

-361.17
-480.94

-359.76
-479.83

-363.93
-483.09

-19.79
-236.12
-806.96
-354.06
-2546.07

-19.83
-236.14
-806.99
-354.10
-2546.25

-17.53
-236.66
-805.23
-351.61
-2493.55

-15.87
-236.25
-803.98
-349.78
-2527.53

-20.75
-236.55
-807.70
-355.09
-2551.05

-25390.48

-25391.69

-20872.75

-24488.39

-645.08

-3594.30
0.00

-3594.59
0.00

-17.42
0.00

-17.35
0.00

-0.46
0.00

0.00
-10588.35
-71930.76
-31701.04
-143204.93

0.00
-10589.04
-71933.13
-31704.38
-143212.83

0.00
-8135.90
-349.73
-24135.19
-53510.99

0.00
-8121.88
-349.19
-24010.04
-56986.84

0.00
-2422.21
-9.18
-7260.01
-10336.94

37
67.41
340.56
1
0.84

38
99.24
372.39
1
0.00

39
70
343.15
1
0.00

40
50
323.15
1
0.00

41
50
323.15
1
0.00

66.04

2.60

22.72

22.72

20.45

0.00
0.00

0.04
0.00

0.01
0.00

0.01
0.00

0.01
0.00

0.00
43.27
0.01
20.78
130.10

0.00
0.21
0.33
66.04
69.22

0.00
11.38
0.11
22.72
56.94

0.00
11.38
0.11
22.72
56.94

0.00
1.14
0.10
2.27
23.97

-240.40

-280.24

-282.45

-283.96

-283.96

-361.04
-480.84

-355.60
-476.49

-360.60
-480.50

-363.93
-483.09

-363.93
-483.09

-17.37
-236.62
-805.12
-351.44
-2492.82

-10.91
-235.04
-800.27
-344.20
-2502.75

-16.86
-236.49
-804.73
-350.88
-2532.50

-20.75
-236.55
-807.70
-355.09
-2551.05

-20.75
-236.55
-807.70
-355.09
-2551.05

-15875.57

-729.64

-6416.51

-6450.76

-5805.69

-0.07
0.00

-13.50
0.00

-4.55
0.00

-4.59
0.00

-4.13
0.00

0.00
-10239.46
-10.49
-7302.07
-33427.65

0.00
-48.55
-264.39
-22730.62
-23786.71

0.00
-2690.75
-91.46
-7971.10
-17174.36

0.00
-2691.35
-91.80
-8066.68
-17305.18

0.00
-269.13
-82.62
-806.67
-6968.24

C-102
Dew Point - Top Product (Consider only LK & LLK)
P
T
n
0.00
169.79
93.83

y
0.00
0.64
0.36

MAA
AA
Xylene

y/K

1.0000215886

Bubble Point - Bottom Product (Consider only HK)


P
T
n
89.14
0.00
0.00

x
1.00
0.00
0.00

MAA
AA
Xylene

xK

1.000043913

C-103
Dew Point - Top Product (Consider only LK & LLK)
P
T
n
89.09
0.05
44.62
0.45
89.09

y
0.40
0.00
0.20
0.00
0.40

H2O
MAA
MeOH
H2SO4
MMA

y/K

1.0001903451

Bubble Point - Bottom Product (Consider only HK & HHK)


P
T
n
0.45
9.85
0.22
88.69

x
0.00
0.10
0.00
0.89

H2O
MAA
MeOH
H2SO4

0.45

0.00

MMA

zK

0.9999806691

C-104
Dew Point - Top Product (Consider only LK & LLK)
P
T
n
66.04
0.00
43.27
0.01
20.78

y
0.51
0.00
0.33
0.00
0.16

H2O
MAA
MeOH
H2SO4
MMA

y/K

1.0000052901

Bubble Point - Bottom Product (Consider only HK)


P
T
n
2.60
0.04
0.21
0.33
66.04

x
0.04
0.00
0.00
0.00
0.95
zK

H2O
MAA
MeOH
H2SO4
MMA
0.9999034163

1.01325 bar
126.14 C
A
5.37325
4.68206
4.14553
Dew Point

760 mmHg
399.14 K
B
2094.201
1642.54
1474.403

C
-44.514
-39.764
-55.377

Psat
0.5873530522
1.1179835167
0.8663379872

K
0.579672393
1.1033639444
0.8550091164

126.14

1.01325 bar
162.22 C
A
5.37325
4.68206
4.14553
Bubble Point

760 mmHg
435.22 K
B
2094.201
1642.54
1474.403

Dew Point

Psat
1.0132944948
1.6964296762
1.3020219298

K
1.000043913
1.6742459178
1.2849957363

162.22

1.01325 bar
165.13 C
A
3.55959
5.37325
5.15853
9.784
5.37785

C
-44.514
-39.764
-55.377

760 mmHg
438.13 K
B
643.748
2094.201
1569.613
3883
1945.56

C
-198.043
-44.514
-34.846
273
-7.569

Psat
2.4067532548
1.0542542608
3.5482391444
2.512639183
2.3612405536

760

K
2.3752807844
1.040468059
3.5018397675
0.0033061042
2.3303632406

165.13

1.01325 bar
411.71 C
A
3.55959
5.37325
5.15853
9.784

760 mmHg
684.71 K
B
643.748
2094.201
1569.613
3883

C
-198.043
-44.514
-34.846
273

Psat
9.3635177043
8.1830319715
15.5371730704
61.1289760829

760

K
9.2410734807
8.0760246449
15.3339976021
0.0804328633

5.37785
Bubble Point

1945.56

-7.569

Dew Point

12.0792518782

411.71

1.01325 bar
103.82 C
A
3.55959
5.37325
5.15853
9.784
5.37785

12.2393019656

760 mmHg
376.82 K
B
643.748
2094.201
1569.613
3883
1945.56

C
-198.043
-44.514
-34.846
273
-7.569

Psat
0.9595858355
0.3950370016
1.7659157022
0.5941314176
1.1150661091

760

K
0.9470375875
0.389871208
1.7428232936
0.0007817519
1.100484687

103.82

1.01325 bar
97.89 C
A
3.55959
5.37325
5.15853
9.784
5.37785
Bubble Point

760 mmHg
370.89 K
B
643.748
2094.201
1569.613
3883
1945.56
97.89

C
-198.043
-44.514
-34.846
273
-7.569

Psat
0.8480713382
0.3522976765
1.6285245124
0.5038828816
1.0231805207

760

K
0.8369813355
0.3476907738
1.6072287317
0.0006630038
1.0098006619

x
0
0.5837310525
0.416290536
1.0000215886

y
1.000043913
0
0
1.000043913

torr

x
0.1679716958
0.0002130344
0.0570621351
0.6037341446
0.1712093352
1.0001903451

torr

y
0.0415111997
0.7981309352
0.0344978062
0.0715803397

0.0542603884
0.9999806691

torr

x
0.535972891
3.634655845E-006
0.1908464704
0.1280641268
0.1451181672
1.0000052901

torr

y
0.0314829501
0.0001906311
0.0047967458
3.164548126E-006
0.9634299249
0.9999034163

C-102

C-102
C-102 Condensor
Stream
Component
MAA
AA
Xylene
Total
Mass Balance (ton/hr)
Variance
C-102 Reboiler
Stream
Component
MAA
AA
Xylene
Total
Mass Balance (ton/hr)
Variance

MAA (C4H6O2)
AA (C2H4O2)
Xylene

C-102 Condensor
Stream
Component
MAA
AA
Xylene
Total

C-102 Reboiler
Stream
Component
MAA
AA
Xylene
Total

C-103
C-103 Condensor
Stream
Component
H2O
MAA
MeOH
H2SO4
MMA
Total
Mass Balance (ton/hr)
Variance
C-103 Reboiler
Stream
Component
H2O
MAA
MeOH
H2SO4
MMA
Total
Mass Balance (ton/hr)
Variance
H2O
MAA (C4H6O2)
MeOH
H2SO4

MMA (C5H8O2)
C-103 Condensor
Stream
Component
H2O
MAA
MeOH
H2SO4
MMA
Total
C-103 Reboiler
Stream
Component
H2O
MAA
MeOH
H2SO4
MMA
Total

C-104
C-104 Condensor
Stream
Component
H2O
MAA
MeOH
H2SO4
MMA
Total
Mass Balance (ton/hr)
Variance
C-104 Reboiler
Stream

Component
H2O
MAA
MeOH
H2SO4
MMA
Total
Mass Balance (ton/hr)
Variance
H2O
MAA (C4H6O2)
MeOH
H2SO4
MMA (C5H8O2)
C-104 Condensor
Stream
Component
H2O
MAA
MeOH
H2SO4
MMA
Total
C-104 Reboiler
Stream
Component
H2O
MAA
MeOH
H2SO4
MMA
Total

In
23A
Molar Flow rate
Mole Fraction
(kmol/hr)
0.00
631.43
423.05
1054.48

23C

Mass Flow
Rate(ton/hr)

Mass Fraction

Molar Flow rate


(kmol/hr)

0.00
37.89
44.84
82.73

0.00
0.46
0.54
1.00

0.00
461.64
329.22
790.87

0.00
0.60
0.40
1.00
82.73

0.00
In
24A
Molar Flow rate
Mole Fraction
(kmol/hr)
222.85
0.00
0.00
222.85

24B

Mass Flow
Rate(ton/hr)

Mass Fraction

Molar Flow rate


(kmol/hr)

19.17
0.00
0.00
19.17

1.00
0.00
0.00
1.00

133.71
0.00
0.00
133.71

1.00
0.00
0.00
1.00
19.17

0.00

Liquid
Liquid
Liquid

-368
-486.18
-25.42

0.14629
0.13664
1.34E-01

-5.86E-05
-3.21E-04
7.88E-06

3.58E-07
8.99E-07
5.23E-07

In
23A

23C

Molar Flow rate


(kmol/hr)

Specific
Enthalpy
(MJ/kmol)

Energy Flow
(MJ/hr)

Molar Flow rate


(kmol/hr)

0.00
631.43
423.05
1054.48

-357.54
-478.06
-13.23
-848.83

0.00
-301862.69
-5597.90
-307460.59

0.00
461.64
329.22
790.87

Molar Flow rate


(kmol/hr)
222.85
0.00
0.00
222.85

In
24A
Specific
Energy Flow
Enthalpy
(MJ/hr)
(MJ/kmol)
-342.30
-76282.63
-465.12
0.00
5.47
0.00
-801.95
-76282.63

24B
Molar Flow rate
(kmol/hr)
133.71
0.00
0.00
133.71

In
34A

34C

Molar Flow rate


(kmol/hr)

Mole Fraction

Mass Flow
Rate(ton/hr)

Mass Fraction

Molar Flow rate


(kmol/hr)

201.61
0.19
82.84
404.87
203.78
893.29

0.23
0.00
0.09
0.45
0.23
1.00

3.63
0.02
2.65
39.68
20.38
66.35

0.04
0.00
0.03
0.48
0.25
0.80

112.52
0.14
38.22
404.42
114.69
670.00

66.35
0.00
In
30A

30B

Molar Flow rate


(kmol/hr)

Mole Fraction

Mass Flow
Rate(ton/hr)

Mass Fraction

Molar Flow rate


(kmol/hr)

6.65
129.16
5.38
99.39

0.03
0.52
0.02
0.40

0.12
11.11
0.17
9.74

0.01
0.50
0.01
0.44

6.21
119.31
5.16
10.70

8.56
249.15

0.03
1.00

0.86
22.00

0.04
1.00

8.11
149.49

22.00
0.00
Liquid
Gas
Liquid
Gas
Liquid

-285.84
-241.83
-368
-201.2
-811.32

0.0754
0.03346
0.14629
0.04293
0.1391

0.00000688
-5.86E-05
0.00008301
1.56E-04

7.604E-009
3.58E-07
-1.87E-008

Liquid

-360

0.2551

-9.38E-04

2.41E-06

In
34A

34C

Molar Flow rate


(kmol/hr)

Specific
Enthalpy
(MJ/kmol)

Energy Flow
(MJ/hr)

Molar Flow rate


(kmol/hr)

201.61
0.19
82.84
404.87
203.78
893.29

-282.25
-360.16
-198.96
-804.33
-350.30
-1996.01

-56903.58
-69.22
-16482.78
-325650.07
-71383.91
-470489.56

112.52
0.14
38.22
404.42
114.69
670.00

In
30A

30B

Molar Flow rate


(kmol/hr)

Specific
Enthalpy
(MJ/kmol)

Energy Flow
(MJ/hr)

Molar Flow rate


(kmol/hr)

6.65
129.16
5.38
99.39
8.56
249.15

-230.44
-303.50
-182.49
-756.61
-244.27
-1717.31

-1533.18
-39200.94
-982.02
-75201.91
-2090.72
-119008.78

6.21
119.31
5.16
10.70
8.11
149.49

In
37A
Molar Flow rate
Mass Flow
Mole Fraction
(kmol/hr)
Rate(ton/hr)
763.36
0.53
13.74
0.00
0.00
0.00
291.57
0.20
9.33
166.63
0.12
16.33
209.58
0.15
20.96
1431.15
1.00
60.36
60.36

37C
Mass Fraction
0.23
0.00
0.15
0.27
0.35
1.00

Molar Flow rate


(kmol/hr)
697.32
0.00
248.30
166.62
188.80
1301.05
0.00

In
38A

38B

Molar Flow rate


Mole Fraction
(kmol/hr)

Mass Flow
Rate(ton/hr)

Mass Fraction

Molar Flow rate


(kmol/hr)

17.82
0.13
2.52
0.33

0.03
0.00
0.00
0.00

0.32
0.01
0.08
0.03

0.01
0.00
0.00
0.00

15.22
0.09
2.32
0.00

531.68
552.48

0.96
1.00

53.17
53.61

0.99
1.00

465.64
483.26

53.61
0.00
Liquid
Gas
Liquid
Gas
Liquid
Liquid

-285.84
-241.83
-368
-201.2
-811.32
-360

0.0754
0.03346
0.14629
0.04293
0.1391
0.2551

0.00000688
-5.86E-05
0.00008301
1.56E-04
-9.38E-04

7.604E-009
3.58E-07
-1.87E-008
2.41E-06

In
37A

37C

Molar Flow rate


(kmol/hr)

Specific
Enthalpy
(MJ/kmol)

Energy Flow
(MJ/hr)

Molar Flow rate


(kmol/hr)

763.36
0.00
291.57
166.63
209.58
1431.15

-282.19
-360.03
-198.93
-804.21
-350.13
-1995.49

-215412.87
-1.77
-58001.60
-134006.01
-73381.73
-480803.98

697.32
0.00
248.30
166.62
188.80
1301.05

In
38A

38B

Molar Flow rate


(kmol/hr)

Specific
Enthalpy
(MJ/kmol)

Energy Flow
(MJ/hr)

Molar Flow rate


(kmol/hr)

17.82
0.13
2.52
0.33
531.68
552.48

-239.46
-356.33
-197.85
-800.93
-345.21
-1939.78

-4267.05
-46.35
-499.56
-265.83
-183540.31
-188619.10

15.22
0.09
2.32
0.00
465.64
483.26

Out
23C

23

Mole Fraction

Mass Flow
Rate(ton/hr)

Mass Fraction

0.00
0.58
0.42
1.00

0.00
27.70
34.90
62.60

0.00
0.44
0.56
1.00

Molar Flow rate


Mole Fraction
(kmol/hr)
0.00
169.79
93.83
263.62

0.00
0.64
0.36
1.00

82.73
0.00
Out
24B

24

Mole Fraction

Mass Flow
Rate(ton/hr)

Mass Fraction

1.00
0.00
0.00
1.00

11.50
0.00
0.00
11.50

1.00
0.00
0.00
1.00

Molar Flow rate


Mole Fraction
(kmol/hr)
89.14
0.00
0.00
89.14

1.00
0.00
0.00
1.00

19.17
0.00

Tref

25 oC
298.15 K

Out
23C

23

Specific
Enthalpy
(MJ/kmol)

Energy Flow
(MJ/hr)

Molar Flow rate


(kmol/hr)

Specific
Enthalpy
(MJ/kmol)

-358.57
-478.88
-14.45
-851.91

0.00
-221073.54
-4758.76
-225832.31

0.00
169.79
93.83
263.62

-358.57
-478.88
-14.45
-851.91

Out
Specific
Enthalpy
(MJ/kmol)
-342.11
-464.94
5.71
-801.35

24B
Energy Flow
(MJ/hr)
-45744.79
0.00
0.00
-45744.79

Specific
Enthalpy
(MJ/kmol)
-342.11
-464.94
5.71
-801.35

Molar Flow rate


(kmol/hr)
89.14
0.00
0.00
89.14

24

Out
34C

34

Mole Fraction

Mass Flow
Rate(ton/hr)

Mass Fraction

Molar Flow rate


(kmol/hr)

Mole Fraction

0.17
0.00
0.06
0.60
0.17
1.00

2.03
0.01
1.22
39.63
11.47
54.36

0.03
0.00
0.02
0.63
0.18
0.87

89.09
0.05
44.62
0.45
89.09
223.29

0.40
0.00
0.20
0.00
0.40
1.00

66.35
0.00
Out
30B

30

Mole Fraction

Mass Flow
Rate(ton/hr)

Mass Fraction

Molar Flow rate


(kmol/hr)

Mole Fraction

0.04
0.80
0.03
0.07

0.11
10.26
0.17
1.05

0.01
0.83
0.01
0.08

0.45
9.85
0.22
88.69

0.00
0.10
0.00
0.89

0.05
1.00

0.81
12.40

0.07
1.00

0.45
99.66

0.00
1.00

22.00
0.00
Tref
-3.593E-012
-8.03E-012

25 oC
298.15 K

Out
34C

34

Specific
Enthalpy
(MJ/kmol)

Energy Flow
(MJ/hr)

Molar Flow rate


(kmol/hr)

Specific
Enthalpy
(MJ/kmol)

-282.70
-361.17
-199.26
-805.23
-351.61
-1999.96

-31809.38
-51.54
-7616.43
-325655.46
-40325.12
-405457.94

89.09
0.05
44.62
0.45
89.09
223.29

-240.42
-361.17
-236.66
-805.23
-351.61
-1995.09

Out
30B

30

Specific
Enthalpy
(MJ/kmol)

Energy Flow
(MJ/hr)

Molar Flow rate


(kmol/hr)

Specific
Enthalpy
(MJ/kmol)

-230.09
-301.08
-181.81
-754.74
-238.32
-1706.04

-1427.82
-35923.29
-937.64
-8076.20
-1933.09
-48298.05

0.45
9.85
0.22
88.69
0.45
99.66

-260.61
-301.08
-202.38
-754.74
-238.32
-1757.13

Out
37C
Mole Fraction
0.54
0.00
0.19
0.13
0.15
1.00

Mass Flow
Rate(ton/hr)
12.55
0.00
7.95
16.33
18.88
55.71

37
Molar Flow rate
Mole Fraction
(kmol/hr)
66.04
0.51
0.00
0.00
43.27
0.33
0.01
0.00
20.78
0.16
130.10
1.00
60.36

Mass Fraction
0.23
0.00
0.14
0.29
0.34
1.00

0.00
Out
38B

38

Mole Fraction

Mass Flow
Rate(ton/hr)

Mass Fraction

Molar Flow rate


Mole Fraction
(kmol/hr)

0.03
0.00
0.00
0.00

0.27
0.01
0.07
0.00

0.01
0.00
0.00
0.00

2.60
0.04
0.21
0.33

0.04
0.00
0.00
0.00

0.96
1.00

46.56
46.92

0.99
1.00

66.04
69.22

0.95
1.00

53.61
0.00
Tref

25 oC
298.15 K

-3.593E-012
-8.03E-012

Out
37C

37

Specific
Enthalpy
(MJ/kmol)

Energy Flow
(MJ/hr)

Molar Flow rate


(kmol/hr)

Specific
Enthalpy
(MJ/kmol)

-282.64
-361.04
-199.22
-805.12
-351.44
-1999.45

-197092.79
-1.71
-49465.75
-134145.57
-66353.20
-447059.01

66.04
0.00
43.27
0.01
20.78
130.10

-240.40
-361.04
-236.62
-805.12
-351.44
-1994.61

Out
38B

38

Specific
Enthalpy
(MJ/kmol)

Energy Flow
(MJ/hr)

Molar Flow rate


(kmol/hr)

Specific
Enthalpy
(MJ/kmol)

-239.31
-355.60
-197.64
-800.27
-344.20
-1937.02

-3641.39
-32.76
-458.18
-1.22
-160272.11
-164405.67

2.60
0.04
0.21
0.33
66.04
69.22

-280.24
-355.60
-235.04
-800.27
-344.20
-2015.35

23
Mass Flow
Rate(ton/hr)

Mass Fraction

0.00
10.19
9.95
20.13

0.00
0.51
0.49
1.00

24
Mass Flow
Rate(ton/hr)

Mass Fraction

7.67
0.00
0.00
7.67

1.00
0.00
0.00
1.00

reflux ratio
L

3 (from aspen)
790.84801084

boilup ratio
a

1.5 (assume)
133.70693065

23

23B
Energy Flow
(MJ/hr)

Molar Flow rate


(kmol/hr)

Specific
Enthalpy
(MJ/kmol)

Energy Flow
(MJ/hr)

0.00
-81308.19
-1356.26
-82664.45

0.00
631.43
423.05
1054.48

-358.40
-478.75
-14.25
-851.40

0.00
-302295.74
-6029.24
-308324.98

24
Energy Flow
(MJ/hr)
-30495.19
0.00
0.00
-30495.19

34
Mass Flow
Rate(ton/hr)

Mass Fraction

1.60
0.00
1.43
0.04
8.91
11.99

0.13
0.00
0.12
0.00
0.74
1.00

30
Mass Flow
Rate(ton/hr)

Mass Fraction

0.01
0.85
0.01
8.69

0.00
0.09
0.00
0.91

0.04
9.60

0.00
1.00

reflux ratio
L

3 (from aspen)
669.8717225395

boilup ratio
a

1.5 (assume)
149.4915945482

34

34B
Energy Flow
(MJ/hr)

Molar Flow rate


(kmol/hr)

Specific
Enthalpy
(MJ/kmol)

Energy Flow
(MJ/hr)

-21418.94
-17.88
-10559.24
-358.88
-31324.06
-63679.00

201.61
0.19
82.84
404.87
203.78
893.29

-282.63
-361.00
-199.21
-805.08
-351.39
-1999.31

-56979.59
-69.38
-16502.93
-325953.79
-71605.33
-471111.03

30
Energy Flow
(MJ/hr)
-116.67
-2965.43
-45.38
-66939.44
-106.69
-70173.60

37
Mass Flow
Rate(ton/hr)
1.19
0.00
1.38
0.00
2.08
4.65

38

reflux ratio
L

10 (from aspen)
1301.0403496

boilup ratio
a

6.9825 (assume)
483.31165669

Mass Fraction
0.26
0.00
0.30
0.00
0.45
1.00

Mass Flow
Rate(ton/hr)

Mass Fraction

0.05
0.00
0.01
0.03

0.01
0.00
0.00
0.00

6.60
6.69

0.99
1.00

37

37B
Energy Flow
(MJ/hr)

Molar Flow rate


(kmol/hr)

Specific
Enthalpy
(MJ/kmol)

Energy Flow
(MJ/hr)

-15875.57
-0.07
-10239.46
-10.49
-7302.07
-33427.65

763.36
0.00
291.57
166.63
209.58
1431.15

-282.57
-360.87
-199.17
-804.97
-351.22
-1998.80

-215700.66
-1.77
-58072.62
-134131.11
-73610.05
-481516.22

38
Energy Flow
(MJ/hr)
-729.64
-13.50
-48.55
-264.39
-22730.62
-23786.71

E-201
Stream
Temperature (C)
Temperature (K)
Pressure (atm)
Mass Flow Rate (ton/hr)
Mass Balance
Molar Flow Rate(kmol/hr)
Enthalpy (MJ/kmol)
Energy Flow (MJ/hr)
Total Energy Flow (MJ/hr)
Heat Duty (MJ/hr)
Power Requirement

In
23A
88.01

Out
23B
83.01

361.16

356.16

1
82.73

1
82.73
0.00

1054.48
-848.83
-307460.59
-307460.59
-864.39
-

1054.48
-851.40
-308324.98
-308324.98

23D
Molar Flow rate (kmol/hr)
0.00
461.64
329.22
790.87

Specific Enthalpy
Energy Flow (MJ/hr)
(MJ/kmol)
-358.40
-478.75
-14.25
-851.40

0.00
-221010.67
-4692.00
-225702.67

E-203
Stream
Temperature (C)
Temperature (K)
Pressure (atm)
Mass Flow Rate (ton/hr)
Mass Balance
Molar Flow Rate(kmol/hr)
Enthalpy (MJ/kmol)
Energy Flow (MJ/hr)
Total Energy Flow (MJ/hr)
Heat Duty (MJ/hr)
Power Requirement

In
34A
72.63
345.78
1
66.35
0.00
893.29
-1996.01
-470489.56
-470489.56
-621.47
-

Out
34B
67.63
340.78
1
66.35
893.29
-1999.31
-471111.03
-471111.03

34D
Molar Flow rate (kmol/hr)
112.52
0.14
38.22
404.42
114.69
670.00

E-205
Stream
Temperature (C)
Temperature (K)
Pressure (atm)
Mass Flow Rate (ton/hr)
Mass Balance
Molar Flow Rate(kmol/hr)
Enthalpy (MJ/kmol)
Energy Flow (MJ/hr)
Total Energy Flow (MJ/hr)
Heat Duty (MJ/hr)
Power Requirement

Specific Enthalpy
Energy Flow (MJ/hr)
(MJ/kmol)
-282.63
-361.00
-199.21
-805.08
-351.39
-1999.31

-31800.90
-51.52
-7614.58
-325594.97
-40300.44
-405362.42

In
37A
73.41
346.56
1
60.36

Out
37B
68.41
341.56
1
60.36
0.00

1431.15
-1995.49
-480803.98
-480803.98
-712.24
-

1431.15
-1998.80
-481516.22
-481516.22

37D
Molar Flow rate (kmol/hr)
697.32
0.00
248.30
166.62
188.80
1301.05

Specific Enthalpy
Energy Flow (MJ/hr)
(MJ/kmol)
-282.57
-360.87
-199.17
-804.97
-351.22
-1998.80

-197040.21
-1.71
-49453.72
-134120.63
-66312.47
-446928.72

*Cooling

E-202
Stream
Temperature (C)

In
24A
172.13

Temperature (K)

445.28

Pressure (atm)
Mass Flow Rate (ton/
Mass Balance
Molar Flow Rate(kmo
Enthalpy (MJ/hr)
Energy Flow (MJ/hr)
Total Energy Flow (M
Heat Duty (MJ/hr)
Power Requirement

1
19.17
0.00
222.85
-801.95
-76282.63
-76282.63
42.64
-

E-204

*Cooling

Stream
Temperature (C)
Temperature (K)
Pressure (atm)
Mass Flow Rate (ton/hr)
Mass Balance
Molar Flow Rate(kmol/hr
Enthalpy (MJ/hr)
Energy Flow (MJ/hr)
Total Energy Flow (MJ/h
Heat Duty (MJ/hr)
Power Requirement

In
30A
350
623.15
1
22.00
0.00
249.15
-1717.31
-119008.78
-119008.78
537.14
-

*Cooling

E-206
Stream
Temperature (C)
Temperature (K)
Pressure (atm)
Mass Flow Rate (ton/
Mass Balance
Molar Flow Rate(kmo
Enthalpy (MJ/hr)
Energy Flow (MJ/hr)
Total Energy Flow (M
Heat Duty (MJ/hr)
Power Requirement

In
38A
95
368.15
1
53.61
0.00
552.48
-1939.78
-188619.10
-188619.10
426.72
-

Out
24B
173.13

24
173.13

446.28

446.28

1
11.50

1
7.67

133.71
-801.35
-45744.79

89.14
-801.35
-30495.19

0.00

-76239.99
*heating
-

Out
30B
359.64
632.79
1
12.40

30
359.64
632.79
1
9.60

149.49
-1706.04
-48298.05

99.66
-1757.13
-70173.60

0.00

-118471.65
*heating
-

Out
38B
99.24
372.39
1
46.92

38
99.24
372.39
1
6.69

0.00
483.26
69.22
-1937.02
-2015.35
-164405.67
-23786.71
-188192.38
*heating
-

P-201

In
23C
82.01

Out
23D
83.01

Temperature (K)

355.16

356.16

Pressure (atm)
Mass Flow Rate (ton/hr)
Mass Balance
Molar Flow Rate(kmol/hr)
Enthalpy (MJ/hr)
Energy Flow (MJ/hr)
Total Energy Flow (MJ/hr)
Heat Duty (MJ/hr)
Power Requirement

1
263.62

1.1
263.62

Stream
Temperature (C)

0.00
62.60
-851.91
-225832.31
-225832.31

62.60
-851.40
-225702.67
-225702.67

129.63
0.06

Assume adiabatic
Pi(bar)
Po(bar)

Component
MAA (C4H6O2)
AA (C2H4O2)
Xylene
Total

1.00
1.10

mass flow rate(ton/hr) mass flow rate(kg/hr)


0.00
27.70
34.90
62.60

0.00
27698.55
34897.59
62596.14

P-202
Stream
Temperature (C)
Temperature (K)
Pressure (atm)
Mass Flow Rate (ton/hr)
Mass Balance
Molar Flow Rate(kmol/hr)
Enthalpy (MJ/hr)
Energy Flow (MJ/hr)
Total Energy Flow (MJ/hr)
Heat Duty (MJ/hr)
Power Requirement

In
34C
66.63
339.78
1
223.29

Out
34D
67.63
340.78
1.1
223.29
0.00

54.36
-1999.96
-405457.94
-405457.94

54.36
-1999.31
-405362.42
-405362.42
95.53
0.10
Assume adiabatic

Pi(bar)
Po(bar)

Component
H2O
MAA (C4H6O2)
MeOH
H2SO4
MMA (C5H8O2)
Total

1.00
1.10

mass flow rate(ton/hr) mass flow rate(kg/hr)


2.03
0.01
1.22
39.63
11.47
54.36

2025.35
12.27
1223.18
39633.59
11468.83
54363.22

P-207
Stream
Temperature (C)
Temperature (K)
Pressure (atm)
Mass Flow Rate (ton/hr)
Mass Balance
Molar Flow Rate(kmol/hr)
Enthalpy (MJ/hr)
Energy Flow (MJ/hr)
Total Energy Flow (MJ/hr)
Heat Duty (MJ/hr)
Power Requirement

In
37C
67.41
340.56
1
130.10

Out
37D
68.41
341.56
1.1
130.10
0.00

55.71
-1999.45
-447059.01
-447059.01

55.71
-1998.80
-446928.72
-446928.72

130.29
0.14
Assume adiabatic

Pi(bar)
Po(bar)

Component
H2O
MAA (C4H6O2)
MeOH
H2SO4
MMA (C5H8O2)
Total

1.00
1.10

mass flow rate(ton/hr) mass flow rate(kg/hr)


12.55
0.00
7.95
16.33
18.88
55.71

12551.80
0.41
7945.57
16328.43
18880.46
55706.66

density
(kg/m3)
1020.00
1050.00
870.00
2940.00

volume
(m3/hr)
0.00
26.38
40.11
21.29

Note in liquid form, take total V

density
(kg/m3)

volume
(m3/hr)

999.84
1020.00
791.8
1840
940
5591.64

2.03
0.01
1.54
21.54
12.20
37.32

Note in liquid form, take total V

density
(kg/m3)
999.84
1020.00
791.8
1840
940
5591.64

volume
(m3/hr)
12.55
0.00
10.03
8.87
20.09
51.55

Note in liquid form, take total V

Type of Utilities

Unit

Code

Condenser
Compressor (gas)
Throttle
Mixer
CSTR

P-101
P-102
P-201
P-202
P-203
E-103
E-101
E-108
M-101
R-103

Type of Utilities

Unit

Code

Methane (Fuel Gas)

Reactor

R-101

Pump
Electricity

http://www.engineeringtoolbox.com/steam-heating-systems-d_102.html (classification of low pressu


Type of Utilities (Saturated
Steam)

High Pressure Steam

Type of Utilities

Unit

Code

Heat Exchanger

E-104
E-202
E-204
E-206

Distillation column (reboiler)

Unit

Heat exchanger
Cooling Water
Condenser
Distillation column (condenser)

Code
E-102
E-105
E-109
E-101
E-107
E-103
E-106
E-201
E-203
E-205

Requirement

Type of utility

Cooling

Cooling water
Steam
Fuel Gas
Electricity

Heating
Power

Total amount of utility


(MT/yr)
1,632,744.07
9,056.71
5,022.49

Heat Intergration

Utilities

Flue Gas

Unit

Amount of flue gas produced


per year (MT/yr)

R-101

29,130.42

Unit

Code

Heat Exchanger

E-104
E-202
E-204
E-206

Distillation column

CH4
O2
CO2
H2O

Hf (kJ/mol)
-74.85
0
-393.50
-241.83

fuel gas
Component
CH4
O2
CO2
H2O(vapor)

Temp
oC
oC
oC
oC

delta H
O2
CH4

395.00
1.06E+01
1.27E+01

Power Quantity
kW

Total Electrical Energy


Consumption per year
(kWh/yr)

0.53
1.21
0.06
0.10
0.14
1.67
1,275.01
2.19
0.10
0.27
Total

3,971.28
9,153.94
447.12
783.79
1,082.52
12,613.41
9,639,062.07
16,593.33
752.21
2,054.42
9,686,514.09
Heat Duty, Q

Temperature In (C)

Temperature Out (C)

30.00

395.00

34,901.12

MJ/hr

MJ/yr

Latent Heat of Vaporization


(MJ/MT)

1,584.97
42.64
537.14
426.72

11,982,346.07
322,382.66
4,060,750.90
3,225,994.40

2,163.20
2,163.20
2,163.20
2,163.20
Total

Temperature In (C)

Temperature Out (C)

Delta T

30.00
30.00
30.00
30.00
30.00
30.00
30.00
30.00
30.00
30.00

241.28
50.00
38.37
50.00
125.93
295.00
37.09
35.00
35.00
35.00

211.28
20.00
8.37
20.00
95.93
265.00
7.09
5.00
5.00
5.00

MJ/hr

ml (classification of low pressure steam)


Heat Duty, Q

Total amount of utility


(MT/hr)

Total power requirement


(kWh/yr)

Total power requirement


(kWh)

9,686,514.09

1,281.28

215.97
1.20
0.66

Temperature (C)

395.00

Source of Flue Gas

oC

Inlet Temperature of Flue Gas Amount of flue gas produced


(C)
per year (MT/yr)

R-101
R-101
R-101
R-101

395.00
395.00
395.00
395.00

29,130.42

a
3.43E-02
0.0291
0.03611
0.03346

b
5.47E-05
0.00001158
0.00004233
0.00000688

c
3.66E-09
-6.076E-009
-2.887E-008
7.604E-009
delta H+Hf
O2
CH4

Heat Duty, Q
MJ/yr

Heating Value (kJ/mol)

Heating Value (MJ/MT)

-840.55

52,534.23
Total

263,852,430.70

Amount of steam required per


year (MT/yr)
5,539.18
149.03
1,877.20
1,491.31
9,056.71
Heat Duty, Q
MJ/hr

MJ/yr

Specific Heat Capacity


(MJ/MT.K)

5,813.80
604.43
3,475.86
130.82
1,498.14
18,529.14
296.31
864.39
621.47
712.24

43,952,320.27
4,569,506.10
26,277,464.43
989,005.84
11,325,906.24
140,080,307.26
2,240,084.20
6,534,759.14
4,698,297.18
5,384,545.00

4.19
4.19
4.19
4.19
4.19
4.19
4.19
4.19
4.19
4.19

Total

Amount of steam required per


year (MT/yr)
5,539.18
149.03
1,877.20
1,491.31

d
-1.10E-11
1.311E-012
7.464E-012
-3.593E-012
395.00
1.06E+01
-6.22E+01

Tref

oC

25

Amount of fuel gas required


per year (MT/yr)
5,022.49
5,022.49

Amount of cooling water


required per year (MT/yr)
49,696.32
54,580.82
749,995.70
11,813.26
28,204.56
126,279.25
75,477.74
312,219.74
224,476.69
257,264.45

1,632,744.07

oC

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