PREDICTED PERFORMANCE

(CONSTANT PRESSURE OPERATION)

SECTION

DESCRIPTION

SHEET No.

FLOW

II

TEMPERATURE

III

PRESSURE (STEAM & WATER)

IV

PRESSURES & DRAFTS (AIR & GAS)

FUEL

VI

MILL & BURNER PERFORMANCE

VII

O2 ,C02

VIII

HEAT BALANCE

& EXCESS AIR

The attached Performance Data are predicted only and are not to be construed as being
guaranteed except where the values coincide with guarantees stated under the performance
guarantee section.

age

Customer/Plant::

APNRL I ADHUNIK TPS - 1 x 270 MW

Cont.No.: 1216

Rev.OO

Reviewer: RRK

~.,.rlrt'l I..t
-:P- ~t

Approver: SV

I~~

Engineer: SS

BOILER PERFORMANCE

.A'

Rev.01

Rev.02

Rev.03

It'
I.~\

,l.1J,IIO

&PROPOSALS

CPT-1806

o 9

PRErnCTEDPERFORMANCE
(CONSTANT PRESSURE OPERATION)

Unit

Description

Both
HPHeaters
out

HP Heaters in

100%
BMCR

100%
TMCR
270MW

80%
TMCR
216MW

60%
TMCR
162MW

270MW

Steam
Superheater outlet

tlh

865

796.485

639.882

486.84

733.335

Reheater outlet

tlh

749.479

717.863

581.157

446.057

723.063

Feed water

tlh

865

770.7

605.1

445.1

694.8

SH spray

tlh

25.8

34.8

41.7

38.5

Airheater outlet (Primary)

tlh

267.6

251.7

214.0

181.1

314.2

Tempering air

tlh

69.6

76.7

39.9

52.4

17.9

Airheater outlet (Secondary)

tlh

668.0

600.2

495.9

339.2

628.8

Leakage air to boiler

tlh.

53

53

53.0

53

53

Total Combustion Air

tlh

1058.2

981.6

802.8

625.7

1013.9

Flue gas at AH inlet

tlh

1162

1078

882

687

1113

Flue gas at AH outlet

tlh

1248.6

1161.9

962.7

761.8

1197.8

tlh

187.6

174.1

142.4

110.9

179.8

Water

Air

Flue Gas

Fuel
Coal(HHV=
3450kcal/kg)

age 2 0 9
Customer/Plant::
Cont.No.:

1216

Engineer:

SS

Reviewer:

RRK

Approver:

SV

APNRL I ADHUNIK TPS - 1 x 270 MW

Rev.OO

*~ ~V
l'll

Rev.01

Rev.03

y:;:t--

'\ rJly

Rev.02

\ v\ >\'

BOILER PERFORMANC :,&PROPOSALS

CPT-1806

PREDICTED PERFORMANCE
(CONSTANT PRESSURE OPERATION)

Description

Both HP
Heaters
out

HP Heaters in

Unit
100%
BMCR

100%
TMCR
270MW

80%
TMCR
216MW

60%
TMCR
162MW

270MW

c
c
c
c
c
c
c

351
404
404
503
540
344.6
540

350
408
394
503
540
344.3
540

347
409
345
506
540
337.8
540

344
412
373
511
540
331.5
540

344
418
390
499
540
353.7
540

c
c
c
c
c

247.2

246.0

235.6

222.9

167.3

289

290

282

274

241

33

33

33

33

33

298
304

298
304

286
290

276
278

255
261

c
c
c
c
c
c
c
c

1163
1013
862
756
628
464
334

1171
1012
856
747
620
459
331

1148
976
815
710
590
443
314

1123
932
766
667
558
426
295

1136
984
844
741
618
461
289

133

133

119

117

108

Steam
Sat. temp. in Drum
LTSH outlet
SH Platen inlet
SH Finish inlet
SH Finish outlet
RH inlet
RH outlet
Water
Economiser inlet
Economiser outlet
Air
Ambient
AH Outlet (Primary)
AH outlet (Secondary)
Gas
SH Platen inlet
RH Front inlet
RH Rear inlet
SH Finish inlet
LTSH inlet
Economiser inlet
Airheater inlet
Airheater outlet (Corrected)

Customer/Plant:

: APNRL

I ADHUNIK TPS - 1 x 270 MW

Rev.OO

Rev.01

Engineer:

SS

Reviewer:

RRK

Approver:

SV

\1-\ ;

BOILER PERFORMANCE

PROPOSALS

J
l

PRErnCTEDPERFORMANCE
(CONSTANT PRESSURE OPERATION)

Both HP Heaters out

HP Heaters in

Unit

Description

100%
BMCR

100%
TMCR
270MW

80%
TMCR
216MW

60%
TMCR
162MW

270MW

Pressure

Superheater outlet

Kg/cm2(g)

155.0

154.12

152.35

150.96

153.36

LTSH outlet

kg/cm2(g)

165.2

162.7

158.0

154.2

160.8

Drum

kg/cm2(g)

170.5

167.4

161.2

156.3

164.8

Economiser inlet

kg/cm2(g)

175.8

172.4

165.3

159.8

169.3

Reheater

inlet

kg/cm2(g)

39.41

37.77

30.47

23.22

38.55

Reheater outlet

kg/cm2(g)

37.35

35.80

28.87

21.99

36.58

Superheater system

Kg/cm2

15.5

13.28

8.85

5.34

11.44

Reheater system

kg/cm2

2.06

1.97

1.6

1.23

1.97

Economiser (Including Static Head)

kg/cm2

5.3

5.0

4.1

3.5

4.5

Pressure

Drop

age
Customer/Plant:

: APNRL

I ADHUNIK TPS - 1 x 270 MW

Rev.OO

Cont.No.:

1216

Engineer:

SS

Reviewer:

ARK

.~

Approver:

SV

'[\10/

15L..t

Rev.01

Rev.02

Rev.03

_A

'\'l,. ~

,'),-\~\l'

BOILER PERFORMANC :\&PROPOSALS

CPT-1806

o 9

PREDICTED PERFORMANCE
(CONSTANT PRESSURE OPERATION)

Description

Both HP Heaters out

HP Heaters in

Unit
100%
BMCR

100%
TMCR
270MW

80%
TMCR
216MW

60%
TMCR
162MW

270MW

Primary air
PA Fan inlet

mmwc

-14

-13

-9

-7

-14

PA Fan outlet

mmwc

883

863

844

811

892

Airheater inlet

mmwc

865

846

834

802

875

Airheater outlet

mmwc

783

772

779

761

772

Mill inlet

mmwc

660

634

666

585

646

Mill outlet

mmwc

278

261

282

230

269

FD fan inlet

mmwc

-18

-15

-10

-5

-16

FD fan oulet

mmwc

339

298

237

168

309

Airheater inlet

mmwc

313

276

222

161

285

Airheater outlet

mmwc

164

153

136

118

158

Windbox pressure

mmwc

100

100

100

100

100

SH Platen inlet

mmwc

-5

-5

-5

-5

-5

RH Inlet

mmwc

-6

-6

-6

-6

-6

SH Finish inlet

mmwc

-14

-11

-10

-8

-11

LTSH inlet

mmwc

-18

-17

-14

-10

-18

Economiser inlet

mmwc

-33

-29

-21

-15

-31

Airheater inlet

mmwc

-75

-66

-47

-30

-70

EP inlet

mmwc

-241

-214

-152

-99

-222

ID fan inlet

mmwc

-331

-293

-210

-143

-297

ID fan outlet

mmwc

+44

+39

+26

+16

+38

Secondary

air

Gas

age 5 0 9

Customer/Plant: : APNRL I ADHUNIK TPS - 1 x 270 MW

Cont.No.: 1216
Engineer: 55
Reviewer: RRK

Rev.OO

q.-1 trU lb..,}

vL- 1f'l

Rev.01
IJ

Rev.02

Rev.03

.ll ....
''r

')-JIY

\'2,.\~

Approver: 5V
BOILER PERFORMANCE &PROPOSALS

CPT-1806

PREDICTED PERFORMANCE
(CONSTANT PRESSURE OPERATION)

V.FUEL
The fuel for design coal are as following :

Description

Unit

Desian Coal

Fixed carbon

26.0

Volatile matter

20.0

Moisture

10.0

Ash

44.0

HGI

50

kcaVkg

3450

Carbon

35.0

Hydrogen

2.54

Sulphur

0.50

Nitrogen

0.70

Oxygen( difference)

7.20

Moisture

10.0

Ash

44.06

Fuel
Proximate

Analysis:

Grindability Index
Higher Heating Value (HHV)

Ultimate Analysis:

aQe
Customer/Plant: : APNRL I ADHUNIK TPS - 1 x 270 MW
Cont.No.: 1216
Engineer: SS
Reviewer: RRK
Approver: SV
BOILER PERFORMANCE

Rev.OO

V. .\
..I'o-?-

1~

&PR

Rev.02

Rev.03

111'

"

l.CftIU

iJ~

Rev.01

"n
~...

~.\l'\
j; l-

POSALS

CPT-1806

PREDICTED PERFORMANCE
(CONSTANT PRESSURE OPERATION)

Description

Both HP Heaters out

HP Heaters in

Unit
100%
BMCR

100%
TMCR
270MW

80%
TMCR
216MW

60%
TMCR
162MW

270MW

84.7

78.6

85.7

66.7

81.2

tlh

84.3

82.1

84.7

77.9

83.0

246

239

248

224

242

No. of mills in Operation

Mill loading

Air flow per mill

Air temp. at mill inlet

Mill outlet temperature

<-------

Fineness (thru' 200

mesh)

66-90

--------->

70

70

70

70

70

Deg

-18

10

21

-25

BCDE

BCDE

CDE

CDE

BCDE

Burner tilt

Burners in operation

Customer/Plant: : APNRL I ADHUNIK TPS - 1 x 270 MW

Rev.OO

Reviewer:
Approver: SV
BOilER

PERFORMANCE

&PROPOSAlS

Rev.01

PREDICTED PERFORMANCE
(CONSTANT PRESSURE OPERATION)

Description

Unit

Oxygen in gas at
Economiser outlet

Carbon-di-oxide in
gas at Economiser
outlet

Excess air in gas at

Economiser outlet

Both HP Heaters Out

HP Heaters in
100%
BMCR

100%
TMCR
270MW

80%
TMCR
216MW

60%
TMCR
162MW

270MW

3.57

3.57

3.57

3.57

3.57

15.25

15.25

15.25

15.25

15.25

20

20

20

20

20

aoe 8 of 9

Customer/Plant: : APNRL I ADHUNIK TPS - 1 x 270 MW

Rev.OO

Cont.No.: 1216
Engineer: SS

~~

Rev.01

--::;;L 1.'1

Reviewer: RRK

.d!- _L"

lA,

Approver: SV

'\IV \'),,\'7

I'"

IIJVL

Rev.02

Rev.03

PREDICTED PERFORMANCE
(CONSTANT PRESSURE OPERATION)
VIII. HEAT BALANCE
Description

(PTC 4.0)
Both HP Heaters Out

HP Heaters in

Unit
100%
BMCR

100%
TMCR
270MW

80%
TMCR
216MW

60%
TMCR
162MW

270MW

4.12

4.12

3.51

3.46

2.99

H2 in fuel

4.19

4.19

4.14

4.14

4.10

H20 in fuel

1.77

1.77

1.75

1.75

1.73

H20 in air

0.13

0.13

0.11

0.11

0.09

Unburnt Carbon

1.5

1.5

1.5

1.5

1.5

Radiation

0.19

0.20

0.24

0.31

0.20

Unaccounted

1.19

1.07

1.19

1.21

1.14

Manufacturer margin

0.50

0.50

0.50

0.50

0.50

Total losses

13.59

13.48

12.94

12.98

12.25

Heat credits

0.18

0.18

0.18

0.19

0.18

Efficiency

86.59

86.7

87.24

87.21

87.93

Losses
Dry gas

Customer/Plant:: APNRL I ADHUNIK TPS - 1 x 270 MW

Rev.OO
Engineer: 55
Reviewer: RRK
Approver: 5V

'\l

\~\~ {

BOILER PERFORMANCE

&PROPOSALS

Rev.01