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OBJECT
Prefabricated substation
TYPE
Clipper C27
08-1284
SERIAL No.
37062003
MANUFACTURER
Areva T&D
Saint Jean de Vdas, France
CLIENT
Areva T&D
Saint Jean de Vdas, France
TESTED BY
DATES OF TESTS
TEST PROGRAMME
SUMMARY AND
CONCLUSION
The test is passed with satisfactory results in case the enclosure class is
designated as mentioned below:
1 With IP43 configuration for all compartments.
The minimum possible enclosure class is 10 K.
2 With IP43 configuration for the LV and HV switchgear compartments and
with IP23 configuration for the transformer compartment.
The minimum possible enclosure class is 5 K.
This Report of Performance applies only to the object tested. The responsibility for conformity of any
object having the same designations with that tested rests with the Manufacturer.
Version: 1
P.G.A. Bus
KEMA T&D Testing Services
Managing Director
Arnhem, 22 May 2008
-2-
08-1284
TABLE OF CONTENTS
Version: 1
1.1
1.2
1.3
2
2.1
General information......................................................................................................................6
The tests were witnessed by........................................................................................................6
2.2
2.3
2.4
2.5
2.6
Measurement uncertainty.............................................................................................................6
Applicable standards ....................................................................................................................6
3
3.1
3.1.1
3.1.2
3.2
3.2.1
3.2.2
3.2.3
3.2.4
APPENDIX A
MEASUREMENT UNCERTAINTIES......................................................................... 15
APPENDIX B
APPENDIX C
-3-
08-1284
1.1
24
kV
410
50
V
Hz
Number of phases
Rated primary current
3
28,9
1406
1000
A
kVA
1000
kVA
12257 W
determined during tests
1.2
Prefabricated substation
Manufacturer
Type
Serial no.
Drawings
37062003
see appendix B
Year of manufacture
2007
Version: 1
Transformer
Manufacturer
Type
Serial no.
Power
114130
1000 kVA
Type of cooling
Vector symbol
ONAN
Dyn11
20 kV
28,9 A
3 (20,5 kV 20,0 kV 19,5 kV)
410 V
1406 A
Short-circuit impedance
Winding material
5%
Al
Standard
NF C 52 113
-4-
HV Switchgear
Manufacturer
Type
Serial no.
Rated voltage
FBX - 0743069/AMT
24 kV
Rated current
630 A
Rated frequency
Standard
50 Hz
IEC 62271-200
HV fuses
Manufacturer
Type
Rated voltage
Rated current
7,2 kV
50 A
Year of manufacture
Standard
2007
IEC 60282 / DIN 43625
LV switch-disconnector
Manufacturer
Type
Serial no.
1
3
Rated voltage
Rated current
400 V
1800 A
Rated frequency
50/60 Hz
Standard
IEC 60947-3
Version: 1
LV fuse switch-disconnector
Manufacturer
Type
No. of fuse switch disconnectors installed
BTVC 400A DU
8
Rated voltage
Rated current
690 V / 500 V
315 A / 400 A
Rated frequency
Standard
50 Hz
IEC 60947-3 / VDE 0660-107
08-1284
-5-
08-1284
LV fuse
Manufacturer
Type
Siemens
3NA3 254 (NH2-gG)
Rated voltage
Rated current
500 V
355 A
12
1.3
List of drawings
The manufacturer has guaranteed that the object submitted for tests has been manufactured in
accordance with the following drawing.
KEMA has verified that this drawing adequately represents the object tested.
The following drawing is included in appendix B of this report:
- 104093 D (7 sheets)
1000 kVA package substations Clipper C27 (modifications)
-6-
GENERAL INFORMATION
2.1
Name
Company
Mr T. Cormenier
Areva T&D
08-1284
2.2
Name
Company
Mr W.J.W.M. Sloot
Mr A.H. Minkhorst
Mr R.J. Kloppenburg
Mr G.J. Jansen
2.3
Report no.
Tests described
08-1285
2112200.01-QUA/INC
2.4
Purpose of the test was to verify whether the material complies with the specified requirements.
2.5
Measurement uncertainty
A table with measurement uncertainties is enclosed in appendix A. Unless otherwise indicated in the
report, the measurement uncertainties of the results presented are as indicated in this table.
2.6
Applicable standards
When reference is made to a standard and the date of issue is not stated, this applies to the latest
Version: 1
issue, including amendments, which have been officially published prior to the date of the tests.
-7-
08-1284
TEMPERATURE-RISE TEST
In particular, the test shall demonstrate that the temperature-rise of the transformer inside the
enclosure, does not exceed that measured on the same transformer outside the enclosure, by more
than the value which defines the class of enclosure.
3.1
3.1.1
item
dc-resistance
at amb of 18 C
load losses
at ref of 75 C
no-load losses
tap position
2
2
HV winding
3,6889
LV winding
1,0817 m
losses
10266 W
1991 W
total losses
3.1.2
12257 W
Determination of the top oil temperature-rise of the power transformer (total losses)
100
90
80
70
stability reached
12-12-2007 at 09h25
top oil: 79,2 C
average am bient: 21,3 C
60
50
40
30
20
10
0
16:00
20:00
00:00
04:00
08:00
12:00
16:00
tim e
top oil
Figure 1
am bient
am bient
item
top oil temperature
average ambient temperature
top oil temperature-rise of the transformer outside the enclosure
Version: 1
am bient
a)
top-oil
79,2 C
21,3 C
57,9 K
-8-
3.2
3.2.1
Location of thermocouples
08-1284
Figures 2 and 3 show the location of the thermocouples that were installed. Figure 4 is a photograph
of the total assembly without the roof of the substation.
Version: 1
Figure 2
Location of thermocouples.
Version: 1
-9-
Figure 3
Location of thermocouples.
Figure 4
08-1284
-10-
3.2.2
List of thermoucouples
The numbers indicated in figures 2 and 3 correspond with the numbers listed in the table.
TC no.
description
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
ambient
32
ambient
33
ambient
34
ambient
35
1)
36
1)
37
1)
Version: 1
08-1284
-11-
08-1284
At four locations around the substation, at a distance of approximately 1m and at approximately the
average height of the current carrying parts in the substation, thermocouples were installed to
measure the ambient temperature during the test.
3.2.3
Figure 5
Version: 1
In order to obtain the most severe conditions in respect to heat generation, the supply current of the
LV switchboard has been distributed over a minimum number of adjacent LV outgoing feeders. These
feeders were loaded with the maximum possible current and smallest possible size of the fuse rating.
-12-
08-1284
The following loading conditions were applicable during the temperature-rise test:
side
total-loss
injection in the
transformer
HV
LV
12,26 kW
rated LV
current of the
transformer
maximum
allowable
current per
1), 2)
LV-feeder
no. of adjacent
feeders
connected in
the circuit
installed fuse
size
352 A
350 A
1408 A
1) The manufacturer has declared the maximum allowable current for the LV switch-fuse disconnectors for this application.
2) The cables for the connection to the feeders of the fuse-switch disconnectors were selected In accordance with clause
8.2.1.3.1 and table 8 of IEC 60439-1. The size of the cables was 240 mm2. Adjustable impedances, installed in every LV
cable, were used to equalize the currents.
3.2.4
80
70
60
50
40
30
20
10
0
17-12-2007
12:00
17-12-2007
16:00
17-12-2007
20:00
18-12-2007
00:00
18-12-2007
04:00
18-12-2007
08:00
18-12-2007
12:00
18-12-2007
16:00
18-12-2007
20:00
19-12-2007
00:00
19-12-2007
04:00
19-12-2007
08:00
19-12-2007
12:00
date / time
TC 1
TC 2
TC 3
TC 4
TC 5
TC 6
TC 7
TC 8
TC 9
TC 10
TC 11
TC 12
TC 13
TC 14
TC 15
TC 16
TC 17
TC 18
TC 19
TC 20
TC 21
top oil
TC 23
TC 24
TC 25
TC 26
TC 27
TC 28
TC 29
TC 30
TC 31
TC 32
TC 33
TC 34
Version: 1
Figure 6
-13-
08-1284
The results and requirements are also listed in the following table.
TC no.
Version: 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
1)
35
1)
36
1)
37
test 2
(C)
71,2
72,6
73,3
58,1
62,3
63,8
49,6
56,6
60,1
55,6
60,0
60,4
64,8
66,6
68,5
43,1
50,7
47,1
22,5
25,2
28,6
78,7
31,4
32,8
38,9
24,2
44,0
44,8
44,1
44,1
18,7
18,9
18,7
18,7
35,0
33,0
35,0
determined temperature-rise
test 1
(K)
61,3
63,5
63,6
43,6
47,6
49,0
33,7
40,7
44,7
39,8
44,4
44,6
54,1
54,5
57,0
24,4
33,2
30,3
4,3
7,2
11,6
64,9
15,3
17,1
24,1
6,7
28,8
29,2
28,2
29,0
-
test 2
(K)
52,4
53,8
54,6
39,4
43,5
45,0
30,8
37,8
41,4
36,8
41,2
41,7
46,0
47,9
49,8
24,3
31,9
28,3
3,8
6,4
9,9
59,9
12,7
14,1
20,2
5,5
25,3
26,1
25,3
25,4
17,0
15,0
17,0
maximum allowable
temperature-rise
(K)
65
65
65
65
65
65
65
65
65
65
65
65
40
40
40
25
25
25
1)
57,9 + class
30
25
30
30
30
40
40
40
65
65
65
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08-1284
1) Top oil temperature-rise determined outside enclosure (see 3.1.2) + class of enclosure
Result
All individually determined temperature-rise values are in compliance with the requirements.
The following conclusions can be drawn from the determined top-oil temperature-rises in the two tests:
-
With IP43 configuration for all compartments, the minimum possible enclosure class is 10 K.
With IP43 configuration for the LV and HV switchgear compartments and with IP23 configuration
for the transformer compartment, the minimum possible enclosure class is 5 K.
Version: 1
Both tests are passed with satisfactory results when the enclosure class is designated as mentioned
above.
-15-
APPENDIX A
08-1284
MEASUREMENT UNCERTAINTIES
The measurement uncertainties in the results presented are as specified below unless otherwise
indicated.
measurement
measurement uncertainty
dielectric tests
and impulse current tests
peak value: 3%
capacitance measurement
0,3%
tan measurement
0,5% 5x10
-5
measurement of impedance
<
10 pC
2 pC
10 -
100 pC
5 pC
> 100 pC
20 %
1%
ac-resistance measurement
measurement of losses
1%
10%
measurement of dc resistance
1 - 5
: 1%
5 - 10 : 0,5%
10 - 200 : 0,2%
radio interference test
2 dB
measurement of conductivity
5%
-4
-4
measurement of temperature
-50 C
-40 C : 3 K
Version: 1
-40 C 125 C : 2 K
125 C 150 C : 3 K
tensile test
1%
0,1%
-16-
APPENDIX B
08-1284
MANUFACTURERS DRAWINGS
Version: 1
7 pages
drawing no.
description/title
date
rev.
104093 D 1/7
12-11-07
104093 D 2/7
104093 D 3/7
Front face
Rear face
104093 D 4/7
104093 D 5/7
104093 D 6/7
104093 D 7/7
Version: 1
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Version: 1
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Version: 1
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Version: 1
-20-
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Version: 1
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Version: 1
-22-
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Version: 1
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Version: 1
APPENDIX C
08-1284