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Illustr

ated P
ar
ts Man
ual
Illustra
Par
arts
Manual
Model Number:

THT-2100
HEDGETRIMMER

P/N 27123
Rev 002
Date 9-17-08

Nikko Tanaka Engineering U.S.A.,Ltd. 1028 4th Street SW, Bldg B Auburn, WA 98001 Phone: (253) 333-1200 Fax: (253) 333-1212

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PARTS INFORMATION

THT-2100

ENGINE / CYLINDER, PISTON, CRANKSHAFT FIGURE 1

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Page 1

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THT-2100

PARTS INFORMATION

ENGINE / CYLINDER, PISTON, CRANKSHAFT FIGURE 1


ITEM
1-1
1-2
1-3
1-4
1-7
1-8
1-9
1-10
1-11
1-12
1-13
1-21
1-22
1-23
1-24
1-25
1-25
1-25
1-25
1-26
1-27
1-28
1-30
1-31
1-32
1-33
1-34
1-35
1-36
1-37

PART NUMBER
1570650091
01804075200
0010650090
99416050201
0170650020
04100601210
0300650090
03706500200
03901620200
04606500801
99962081225
0720650090
09006500200
99966122206
99961600100
33000200210
33000200220
33000200230
33000200240
59900601200
1672153280
99416040226
99414050301
1552152380
99201080011
99210080012
99101080011
10002100200
25006500200
1780650080

DESCRIPTION
CAP,SPARK PLUG ASS'Y
PLUG,SPARK
SET,CYLINDER
SCREW,5X20/WS
GASKET, CYLINDER
RING,PISTON
SET,PISTON
PIN,PISTON
CIRCLIP,PISTON PIN
CRANKSHAFT
BEARING,NEEDLE,F-810
CRANKCASE ASS'Y
GASKET,CRANKCASE
SEAL,OIL,#TC12227
BEARING,BALL,#6001
SHIM,12.2X19X.10
SHIM,12.2X19X.15
SHIM,12.2X19X.20
SHIM,12.2X19X.30
CUSHION
COIL,IGNITION
SCREW,WS,4X22
SCREW,5X30/S
ROTOR, MAGNETO
WASHER,8
WASHER,S,8
NUT,8
BOLT,STUD,6X22
TUBE,INSULATOR
CORD,STOP COMPLETE

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QTY
1
1
1
2
1
1
1
1
2
1
1
1
1
2
2
V
V
V
V
1
1
2
3
1
1
1
1
2
1
1

Page 2

COMMENTS

Includes cylinder gasket

Includes rings, and circlips

Crankcase assy includes bearings, seals


and gasket.

Shims are "as needed" to obtain


correct side clearance

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THT-2100

PARTS INFORMATION

ENGINE, MUFFLER, AIR CLEANER, FUEL SYSTEM FIGURE 2

Recoil Starter Assy


Use #762.06500.90
Includes items #11-#19

CARBURETOR
SEE FIG-3

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PARTS INFORMATION

THT-2100

ENGINE, MUFFLER, AIR CLEANER, FUEL SYSTEM FIGURE 2


ITEM
2-3
2-4
2-5
2-6
2-7
2-8
2-11
2-12
2-13
2-15
2-16
2-17
2-18
2-19
2-20
2-21
2-22
2-24
2-25
2-26
2-27
2-30
2-33
2-35
2-36
2-37
2-38
2-39
2-40
2-41
2-43
2-44
2-45
2-47

PART NUMBER
7380650020
73706500200
13306500200
7040651C90
99201050011
99051050503
1120650080
78006097200
77406097200
8390201020
79806500900
2030604A202
78306097200
78506410200
99415040162
75106500200
7210650090
99434040081
40306500200
4040650090
99416050252
40206500200
99967015000
4230650081
47006500200
5280650T20
99204080030
47601700200
99210050012
99011050602
4460650020
4520650091
3800637C200
2770634F900

DESCRIPTION
PROTECTOR,MUFFLER
GASKET,MUFFLER
SHIELD,HEAT
MUFFLER,SET
WASHER,5
BOLT,HEX,5X50
CASE,FAN
SPRING,RECOIL
PULLEY,STARTER
SCREW,SET
PULLEY,STARTER,ASS'Y
GROMMET
ROPE,STARTER
HANDLE,STARTER
SCREW,PS,4X16
GASKET,MUFFLER
PIPE,TAIL
SCREW,4X8/S
GASKET,INTAKE
SET,CARB INSULATOR
SCREW,5X25WS
GASKET,CARBURETOR
O-RING,P15
BODY,CLEANER
COLLAR
LEVER,CHOKE
WASHER,8
BOARD,BLOW OVER CHECK
WASHER,S,5
SCREW,5X60
ELEMENT,CLEANER
COVER, CLEANER W/BOLT
BOLT,CLEANER COVER
CLUTCH,ASS'Y

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QTY
COMMENTS
1
1
1
1
2
2
1
1
1
1
1
1
1
1
3
1
1
2
1
1
Includes carburetor gasket
2
1
1
1
2
1
1
1
2
2
1
1
1
1

Page 4

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PARTS INFORMATION

THT-2100

ENGINE, MUFFLER, AIR CLEANER, FUEL SYSTEM FIGURE 2


ITEM
2-50
2-51
2-52
2-53
2-53
2-53
2-54
2-54
2-55
2-58
2-61
2-62
2-65
2-66
2-70
2-77
2-78
2-79
2-121
2-122
2-123

PART NUMBER
2230650090
68000731201
6750404280
5910650000
5910661321
5910651A21
5950650A90
5950656B90
65900801200
99463050185
99072045164
99425040128
79006097200
7880650020
44225143800
70002504080
7000250406
53432710200
56400661190
5650441020
5640098190

DESCRIPTION
PIPE,FUEL,ASS'Y
CLIP 6.3
FILTER,FUEL
TANK.FUEL
TANK.FUEL
TANK,FUEL
TANK CAP
CAP,FUEL BLACK,NON VENT
COLLAR
BOLT,HEX 5X18PS
SCREW,TAPPING,4.5X16
BOLT,PS,4X12
SPRING,STARTER PAWL
PAWL,STARTER
PUMP,PRIMING ASS'Y
PIPE,FUEL,2.5X4X80
PIPE,FUEL,2.5X4X65
GROMMET,FUEL PIPE
VENT,AIR ASS'Y
PIPE,AIR VENT
AIR VENT VALVE ASSY

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QTY
COMMENTS
1
1
1
1
Before S/N T245720
S/N T245721 to U244200
1
S/N U244201 and after
1
Before S/N T245720
1
S/N T245271 and after
2
2
1
2
1
1
1
S/N U244201 and after
1
S/N U244201 and after
1
S/N U244201 and after
1
S/N U244201 and after
1
1
1

Page 5

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THT-2100

PARTS INFORMATION

CARBURETOR FIGURE 3

A small retainer (560-0217020), has been added to this


model after serial # A099801
to prevent the barrel end of the
throttle wire from coming
detached from the carburetor.

ITEM
3-0
3-0
3-1
3-5
3-7
3-10
3-11
3-11
3-13
3-14
3-17
3-18
3-18
3-19
3-19
3-20
3-21
3-22

PART NUMBER
4550650090
4550651A90
54825140200
53925120200
48925100200
55025100200
5992000W35
599200BW34
~~~
~~~
~~~
5752518280
5752514780
~~~
~~~
~~~
47625004200
54825101200

DESCRIPTION
CARBURETOR,SET
CARBURETOR
SCREW,THROTTLE SET
SWIVEL
RING,STOP
O-RING
JET,MAIN,#35
JET,MAIN,LONG,#34.5
*GASKET,PUMP
*DIAPHRAGM,PUMP
*SCREEN,INLET
BODY,PUMP
BODY,PUMP ASS'Y
*GASKET,DIAPHRAGM
*GASKET,DIAPHRAGM
*DIAPHRAGM,METERING
COVER,DIAPHRAGM
SCREW,SET

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QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4

Page 6

COMMENTS
Before S/N U244200
S/N U244201 and after
* Contained in Carb Repair Kit
P/N 650-25124-900 (Not available individually)
Before S/N U244200
S/N U244201 and after

Before S/N U244200


S/N U244201 and after
Before S/N U244200
S/N U244201 and after

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PARTS INFORMATION

THT-2100

GEAR CASE, CUTTER BLADES FIGURE 4

sn A302051 and after

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Page 7

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THT-2100

PARTS INFORMATION

GEAR CASE, CUTTER BLADES FIGURE 4


ITEM
4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8
4-9
4-10
4-11
4-12
4-12
4-13
4-14
4-14
4-15
4-16
4-17
4-18
4-18
4-19
4-19
4-21
4-21
4-22
4-23
4-30
4-31
4-32
4-60
4-67
4-69
4-69
4-71
4-72
4-81
4-82

PART NUMBER
3003317A80
99350015002
99961600200
99961600202
2883318080
30533160200
07533160200
1013316022
3073318020
30333160200
6303316020
1223316021
1223317820
1363316020
99052060165
99052060255
CB-21A
08533160200
12933202201
1243320221
1243228720
1233317A20
40927
99461040104
99461040124
30032250801
99051060143
4623329520
8713260020
99187060001
3013316021
19805015800
13833160200
1383316820
99210060012
99440060011
99201060011
99461040104

DESCRIPTION
CASE,GEAR
RING,STOP,C-15 EX
BEARING,BALL,#6002
BEARING,BALL,#6002Z
DRUM,CLUTCH
SHAFT,GEAR
PLATE,GUIDE
ROD,CAM
GEAR,2
GASKET,GEARCASE
COVER,GEAR CASE
GUIDE,CUTTER 625MM
GUIDE,CUTTER
PLATE,PROTECTION
BOLT,HEX,6X16
BOLT,HEX FLUSH,6X25
BLADE,CUTTER,THT-210/2100
SEAL,GREASE A
WASHER,7
BOLT,CUTTER FIXING,A
BOLT,FIXING,A,M6
NUT,CUTTER FIXING
NUT,FLANGE,6
BOLT,HEX,4X10,S
BOLT,HEX,4X12,S
FITTING,GREASE
BOLT,HEX,6X14
PLATE,SUPPORT
WASHER SPECIAL A
NUT
GEAR CASE B
CLAMP,CORD
COVER,CUTTER,22"
COVER,CUTTER,22"
WASHER,S,6
NUT,SPRING 6
WASHER,6
BOLT,HEX,4X10,S

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Page 8

QTY
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
2
2
2
4
4
4
4
3
8
6
2
2
1
1
3
1
1
1
1
2
2
3
2

COMMENTS

~A302050
A302051~
S278771~
~A302050
A302051~

~A302050
A302051~
Y004401 thru A302050
A302051~
~A302050
A302051~

A302051~
A302051~
A302051~
A302051~
~S278770
S278771~

S278771~
A302051~

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PARTS INFORMATION

THT-2100

HANDLE, THROTTLE LEVER FIGURE 5

ITEM
5-26
5-27
5-28
5-29
5-30
5-31
5-35
5-36
5-47
5-48
5-50
5-51
5-53
5-55
5-61
5-64
5-63
5-65
5-73
5-82
5-83

PART NUMBER
1703317A80
2581165020
99011030101
2303315020
23133150200
23233150200
7653212020
99311040182
8850651C80
9253253020
99414050451
99178050010
99414060181
99200050011
2103316021
99210050062
3683205720
99051050403
1640701400
65900801200
05033150010

DESCRIPTION
SWITCH,STOP
BUTTON,STOP
SCREW,3X10
LEVER,THROTTLE
LEVER,SAFETY
SPRING,THROTTLE LEVER
CAP
SCREW,TAPPING 4x18
WIRE,THROTTLE
DECAL,STOP BUTTON
SCREW,5X45/S
NUT,LOCK 5
SCREW,6X18/S
WASHER,SMALL,5
HANDLE
WASHER,S,5
WASHER,5
BOLT,HEX,5 X 40
TUBE, PROTECTION 140L
COLLAR
HANDLE ASS'Y

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QTY
COMMENTS
1
1
1
1
1
1
1
7
1
1
1
1
1
1
1
2
2
2
1
2
1 Includes both left and right handles

Page 9

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PARTS INFORMATION

THT-2100
DECALS FIGURE 6

ITEM
6-1
6-2
6-5
6-8
6-17
6-27

PART NUMBER
95037900200
9060651C20
95137900200
91106500200
9203246620
9083316021

DESCRIPTION
DECAL,PRO-FORCE A
DECAL,THT-2100
DECAL,PRO-FORCE
DECAL,SRS
DECAL,CAUTION
DECAL,CAUTION

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QTY
1
1
1
1
1
1

Page 10

COMMENTS

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TECHNICAL SERVICE

BULLETIN NUMBER PI 3118

Date:

June 2001

Model & Serial:

THT-2100/THT-2120/THT-2510/THT-2520/THT-2540/HTD-2522PF/HTD-2526PF/HTD2530PF/HTS-2530PF.

All units produced after serial number W100101.


Reason:

When these units are fitted with the aluminum safety shield, some experience
loosening of the blade jam nuts. A flat washer has been added between the nut
and the aluminum shield to help prevent the nut from becoming loose.
Models THT-2100, 2120, 2510 and HTD-2526PF, 2522PF require 3 washers.
Models THT-2520, 2540 and HTS-2530PF and HTD-2530PF require 2 washers

Part Number Changes:


Old Part #

992-01060-011

New Part #

Description

Washer

Remarks

Nikko Tanaka Engineering U.S.A. ,Ltd. 1028 4th Street SW, Bldg B Auburn, WA 98001 Phone: (253) 333-1200 Fax: (253) 333-1212

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TECHNICAL SERVICE

BULLETIN NUMBER PI 3119

Date:

January, 2002

Model & Serial:

All THT, HTD, HTS, TPH hedgetrimmer models.

All units after serial number Y004401


Reason:

All future production of hedgetrimmer models will utilize a blade-retaining nut


that is of the locking variety. These nuts are oblong on one side to prevent
loosening during use, but can be removed and re-installed without losing their
locking ability.
When adjusting blade-fastening hardware, thread the bolt (18) through the
blades and guide bar from the bottom, to a point where the flat washer (17), is
still able to rotate, (usually to seat, and then backed off between and
revolution). Then install the lock nuts on the topside, tightening them while
holding the bolt in place. Tighten all nuts, and then re-check for adjustment prior
to operation. A lubricating agent, such as WD-40 should also be used to prevent
sap build-up and premature wear.

Part Number Changes:


Old Part #

123-33202-200

New Part #

123-3317A-20

Description

Lock Nut

Remarks

Reference #19

Nikko Tanaka Engineering U.S.A. ,Ltd. 1028 4th Street SW, Bldg B Auburn, WA 98001 Phone: (253) 333-1200 Fax: (253) 333-1212

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TECHNICAL SERVICE

Date:

December 2004

Model & Serial:

THT-2100

BULLETIN NUMBER PI 3129

A302051 and later


Reason:

Configuration standardization of hardware, converting blade hardware from US


Standard thread to Metric thread. An additional support plate is also being added
to this product to strengthen the cutter guide.

Comments:

Please verify serial number on unit prior to ordering replacement blade hardware
and add the support plate on older serial numbers. The support plate qualifies
for warranty reimbursement at .25 hours and normal parts rate.

Part Number Changes:


Description
Cutter guide 625.5L M6 (#12)
Cutter fixing bolt A
Flange nut M6 (#19)
Hex hole flush bolt 6x255 (#14)
Protection plate 390L (#13)

Old parts #
122-33160-21
124-33202-21
123-3317A-20
990-52060-165
136-33160-20

Washer 6
(#33)
Hex hole bolt 4x10S (#82)
Hex hole bolt 4x12S (#21)
Special washer B 2.0 (#31)
Gear case B
(#60)
Support plate (#30)
Nut 6 UPS-P (#32)
Front handle

992-01060-011
994-61040-104

210-33160-21

New parts #
122-33178-20
124-32287-20
991-82060-001
990-52060-255
Keep same pcs & reuse some
for protection plate
994-61040-104
994-61040-124
871-32600-200
301-33160-21
462-33295-20
991-87060-001
210-33160-22

Nikko Tanaka Engineering U.S.A. ,Ltd. 1028 4th Street SW, Bldg B Auburn, WA 98001 Phone: (253) 333-1200 Fax: (253) 333-1212

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