3340370

Test Plan

Perkins Vista A 86HP 2200 R

Issue No: 2
Date: 00/00/00

PUMP SPECIFICATION.
Rotation:
Gov. Link Length:
Governor spring position :
Plunger Diameter:
Drive Type:
Advance Type:
Adjusting plate max. fuel delivery control.
Solenoid voltage:
OEM Code:

Clockwise.
53.5 0.2 mm.
5.
8.5 mm (2 off).
Uprated with supported shaft.
Fixed Phase.
See Service Instruction Note DT294.
2644H046 Setting Code:

ISO TEST CONDITIONS.

This data is only valid for the test conditions specified and the
following test benches:
HA3000/HA2500/HA700/AVM/PGM.
Test Fluid:
ISO 4113 at 40 2C.
Inlet feed pressure:
0.3 bar.
Nozzles:
BDL0S6844 (YDB286).
Nozzle Opening Pressure:
172 + 3 - 0 bar.
Nozzle Holder:
ISO 7440 + YDB288 Edge filter assy.
H.P. pipes:
6 x 1.8 x 450 mm.

PRE-TEST NOTES
Lock throttle lever in the fully open position.

ISO TEST PROCEDURE

1.

Priming

(C)

200

Obtain delivery from all injectors

and backleak.
Run pump for 3 minutes to stabilise.
Minimum 0.7 bar, ( 10psi).
5.52 to 5.79 bar( 80 to 84 psi).
0.06 to 0.27 bar( 1 to 4psi).
74.7 0.5 mm3/st.

2.
Stabilisation
(C)
1100
3.
Transfer Press.
(C)
100
4.
Transfer Press.
(S)
1100
5.
Cambox Press.
(C)
1100
6.
Delivery
(S)
1100
Stop test machine.
Remove pressure gauges and fit stop solenoid or plug.
7.
Delivery
(C)
1100
As test ( 6) 0.5 mm3/st.
8.
Governor
(S)
1180
12.0 to 16.0 mm3/st.
9.
Gov. cut-off
(C)
1255
Maximum 2.0 mm3/st.
10. Delivery
(C)
1100
As test ( 7) 0.5 mm3/st.
Move throttle lever to closed position.
11. Delivery
(C)
12. Idle delivery
(S)
Open throttle.
13. Shut-off
(C)
Solenoid
Stop test machine.
14. Delivery
(C)
15. Timing
S/C

400
400

Maximum 3.0 mm3/st.

12.0 to 16.0 mm3/st. Throttle closed.

400

De-energise solenoid, wait 5 seconds.

Maximum 3.0 mm3/st.

100

Minimum 55.0 mm3/st.

Outlet 'U ', Pressure 55 bar
Indexing tool at 114.0, Scribe line.
Depressurise. Rotate drive 168.0 to
pos'n 282.0. Slide washer and torque
shaft locking screw to 17.0 Nm.

PRE-OVERCHECK NOTES
.
The Overcheck section of this plan has been developed in
conjunction with the Original Equipment Manufacturer.
Providing all values are achieved, the pump settings will
maintain the original homologated engine performance. Failure to
attain any one of the values will indicate a pump setting or
function failure and require further investigation.
.
No adjustments to be made unless otherwise stated.
.
ISO OVERCHECK PROCEDURE

EU/5/2360

16.

Timing

S/C

17.

Priming

(C)

200

Shut-off
Solenoid
Stop test machine.
19. Delivery
20. Stabilisation
21. Delivery
22. Delivery

(C)

400

(C)
(C)
(C)
(C)

100
1100
1100
1255

18.

For validation:
Indexing tool set to 282 0.5
Obtain delivery from all injectors
and backleak.
De-energise solenoid, wait 5 seconds.
Maximum 3.0 mm3/st.
Minimum 50.0 mm3/st.
Run pump for 3 minutes to stabilise.
72.7 to 76.7 mm3/st.
Maximum 4.0 mm3/st.