Ba CASE STUDIES fe. Reynolds Saves Over 85% in Energy Costs, Improves Lighting Quality Manufacturing operation cuts costs, raises productivity she rary Say fy lansgees, Sam Jen logs of he Reel Meise Company ia Richio Vas spest a fc of fs ue over he last few ling ih ow to md oud gtng sytem. rable Howe ce ighing to urs wn the suk faybackplosphy arandes by The corer skeet Making the challenge more eyeing sich a per Beart (at arate (gh) ston showing he arte charge mba at Rays etal, Duliigy ot Reynohd? Rind axing Nines lag om ihe Hea emoved 80 sigltcam Gryy sings by Sjtse song fro epny- ofa header, Be eon of bakesby Renee ond uch up repocing tte ore. Estne vere comping weit the Keyroldy aluminum qiant ing cast eoengore so hell Se wene ent stings and e- mirawe pet weiksot fenced founded in 1920 9 Bichatd S. eesceesfemihegar” ce gle Buttes knee ae ee geantig tose Fan hel egy cost Reyna tcl odty acampiny One ofthe bldngs hadn't Resa tc mde “hs senegyYoweredenepy con Tighe Gatemploys 1.00 worvie.ben paraded fo 30 eur and k “We were swe OM Ugiting atl td ube nanetance ni baminiotingene ""Wehad ater o€eomplains showee, with wcomoraly fad ancpauect on enone costs. Fetups most important Y ie! shows Just how new chguLeampite gupen alate fm th iteg bt deveed xine poy. bo a's wf eek mean ow Lets lectholoies ae revoutioniing “prar-saayWabiea sa nsees. $040 IDO foocancles fe) Wo the Hts Rd ean sys fem tecotdet Iiging the age Ince eta rect cle failiy manager who dedLioy—stg with» constant vigs. “Te et he handing or he Goal Mpeg SCaE Ae Tors ‘aaings manages ree than cyenerta af of22 "Rope weal flow of engleyee complains aw, we fade jy etewe SRE AMOR 2600 myate fe) nttoce Wo emo atneng ings thew one HOPE Oeeae, eM od fit WA had ‘nuaibers, We. FOF REFUTE workspsce at fot tes Upra.conept opened ap exeg fag le ring ules We could psn or agg mc. 20-Year Cost of Lighting find ighing sem fh peovel's tn cto at each dk For oe fPopenthnthwe years Neg, ihe prone Sonal pve Reynolds Metals Company “We Teoked for almost five eleyes the power Wo aut Oe mom Existing System + Ergolight-Controt 52,000,000 sears before nil fading the beighinese ofthe dowighng Te Frolurt ne need st Weld Werk: tee own warksgae. ia thio Fie. the ans sonvenon ofthe computer, Secon here a He Internal Fastny Manapernen’ eccopny sors hich dim fe Aion” ‘owntipia wo ze when th et FRosee i wot prewar Aad Gah tuning ad ity maraer co tl sn porting tothe it nd 51,200,000 51,500,000 1,400,000 ',200,000 beanies citing seer syst wich mis “ESpuig te fs Vhting $800,000 ‘ses ped on by Bi cenasaptem to omy these ‘he retoth voll replacing the ey sai0g Wal no one es ld sysem with an ienovstive tke eytem that prosices high Wedapae eect iphng protnct quality illumination for employ. ‘ald sll oy adele age es" sal THe Besta ie pet ‘ifecnial Powiete EFgOuRET A deat ef be Hnergy Teche ges CoORERT HIST Cents Grnup at Leualte the Uvton of fechnobgy ctl fetes ip ightng plant Gente Fhonas bait te ig fees at Group ttt developed the produ fe pended fon thecallngovet_ “The ey swag ihe mae fh wahipuce,lotely nating conch sae energy witout i YEARbO 2 4 G6 8 10 12 4 16 18 20 — Jenne wrist Tecing workers wile peviing Tat ove We & Woxkpscespe= pera dieing cea Ht Se ‘Teanve:intg ytensavesmonmereyw ios esi ce spronen bought immediate Seer anl ene 9 8 2G ENERGY USER NEWS — Febauery 2001that employee ‘sing he penenal di Arle and yer peter koe shed pick lp om someting ss Bus we sypoched oem pbyees very eat) and found Install be eappoive Ace ase eng: Ovse ce ees te the idea of telog Hee adja tele om listing IWesnple to ues and or te Resaotds generat office Tualdeg in the semnee Of 19, Ie enetsy vlogs fee the Fe fesmonihs af the lighing sys lms vpertien exceed expec: ons The mnathly atlty BL thes 31.000 ce pag ant ance lie at ves sexe ova Tate a. Ar estimated SU ofthe a stile othe ecto i tel lat sorimey ny clsshy sweet wea ese inal ine time T'se worket Cor Reynalie™ sald Jenene mow eat wth the eonpny. 5130,000 ment ‘ipa fe er cae 28 ENtRGY User News CASE STUDIES uke This pecoea ding fx Tire rea tat enployes mm x fener ler! Iga eels We vetemine he avst visual af fective seting for their needs Wording with ene Ite ph Ing syter someone na sites sie othe a hy mage aad enploecs “Thee no guetin. ralyees cxjoy hong the sila to dene Sone tg aod ‘moses Reynolds Retrofit Statistics cred n todos sod ‘si computers To get the funding for the retrofit, we had to justify the benefits with hard numbers. We couldn't justify the cost of upgrading the lighting unless we could find a lighting system that proved a payback in less than three years. some truth tote light That'saeemartatlefnding. the nendto inst n aber ine Ing plarefpredueivity "From our tales dene over © bua somo! mses a eae yun" esi ofayea, ve ful tue we override sntches i liminted lo mestings Breaks, uel, and aso raking the ene ighing Gceupancy, tier event our stafare wry marogemert ten much ese 6 SonsorFinding Gros thee wonkestions st lest cones mage Another fest thay 44 ef he time, And t's wens te sey th ei Aetveed temendous sevtive estan, was eiclly apples and ep peak po coe Devings for Reynold Sonpiig igre, sous Jens, ard charges, Eigoligats lond the Tuminaies” on- “in the old system, the igh maragerst feitue alos bse board oceapancy sen- would bra the whee time, Now rg emners to prasllyveluce sorcabich eee when we're capning upto 08 savings per levle doting pol deo fan employee hs left bis or her that peiouty wes mane yore pind whence spel ‘vision al pally ata ae lg spe igh” sas her Fuoco amps to zo ust Acondiagto Frings. th voce" A sph, fe aca oF see rmaxeret canes the sersr 1 e+ puny seat delves ater sll wide schalng sop coe autivate the lighting In open of It urenpected producti tay- Fay novagen thee {es the lg stays ox cori. Inp has eUnated the ned forte oll iO 30% ony ding ies fs pre Tovalkioacoworer’s tines eu the ay ven pes or Side s corktantfvel of anole fort eat meyte tot enery demunsphe Few oop Iriguness ane cling a in the there, “The Hak of ownign onet Gx wil moee te gral drwng walwaye 2 oalstalon rans jeu tll at Slee wvigs on ichgher pond Reymnlic was supieal hy he adiusnritumewoe mths chewy cases Ts 1 ates AbOUg EU I petty Siving Tenet wee fat Egtag sem fe side'texpect” ad thous a best area awe sonal contol aad stilton to ns rcinenane sal Tight sit Tene Daylight tation, ta fact the so ings "Some watt fold system: icing Seotgteforsoed that Jeninge a Sie sory soy 11 2by offers per fgor twoslamp TH system Besides per~ nati werate ofa i. \ ha hve een Travel with how the pts ware The ays te vserftendly and thats key 1 ene ploy soe ‘Aponte tien saves found 1 S9WW/Ke(prgeretofi) 0 OB4W/ Te postrewaft) Ut st al the Now system: 190 ully contolebie,tiree-lamp Exgosahts por floor ecipancy sane eng x fe cperen peesch iil." "We tnd one tsitensrme iinninaigeaho suffio handed yllton of be ‘offers. aylipyt new liptog fardoare, lx « Bt © Enargy savings: mmming. which of a shock foe snieemmpnsect ‘7% per yoar eases Hpht outs de they tu the pepe sh i Pot wil be ate mally change the Tigi Ioding Power densi feateally shaved Softyate un tele computers naturel cuca esis. Higte brightens "Osea rangi eset wah sree epee ck period: Be space Lite snes lighting peers "Me cee, Saal costal kbs features, his pany scree avs path sor e sim bei Fights by y ‘function an be ergy savings far above init ea lent 40. fen i turmeon ad off ites, mtaly ecsuse cur ai rings? pessomal Aum malis-ovcincostg os by memunager, members ave frequestly wmay cn preference Ino roduction, prasontvalio ‘There ae lo tase er atencng retin. To Evep lt werk sce lighting a 26% cutpot aed hen We hs des tak ight os needed. The il bat been om Dluyees who are Bappy w havea eae of contol once his aet tte woes ean cre sin toReyold “vert 10 yea with 0 cise Jn ging begatnene sad fe ‘mgs “Pepe da ee the Dost that uncomfortable pg Ean have os ther eset Thee Fetruary 2001 facilisis cone ink there aay wey we could Wales The $ys-_ save more nergy that wit hi fons LaRSoed ile aga appa costs Asvings pus by hese sofware program allows Jesings Inthe end ening has as scars. Freee, Jennings arto edule changeantheoeupae~ aged oe en eae the op the Leda coolant exnsera- cy sensor coma sings ta save ay ightng energy conse ively projected 38 10 405 eat-in energy ater Nour TRS trl ales Ms opto a ety igs for the occupancy (eure Schedule fen eaz aio enable ne dallas, tut aby to emer Alone; afterwards: the energy ested lp e ayes gt to unm ste and eng aN Wat rmooitonig report, veorded the provide te required secur and Malf—teauces mht sal igure closer to SO. fenings ees gh ‘Nery Gey management Sepa figues Data ny zien moment "Theres tht ybingean cit ene haf telumair ine Nenvoral ho ata avs t ope whee IF by the oseaparey teasers. eye they mend i itt fhe rele