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7750 SR-12

INSTALLATION GUIDE

June 2010
Document Part Number: 93-0019-08-08

*93-0019-08-08*

Copyright 2010 Alcatel-Lucent All rights reserved.


No portion of this document may be reproduced in any form or means without prior written permission from Alcatel-Lucent.
Information in this document is proprietary and confidential to Alcatel. The information in this document is subject to change. All
trademarks and registered trademarks are the property of the respective owners.
USA Requirements Only
Federal Communications Commission (FCC) Compliance Notice: Radio Frequency Notice
Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to
cause harmful interference in which case the user will be required to correct the interference at his own expense.
Canadian Requirements Only
This Class A digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations.
Cet appareil numrique de la classe A respecte toutes les exigences du Rglement sur le matriel brouilleur du Canada.
Japan/Nippon Requirements Only
This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to
take adequate measures.

VCCI-A

Caution:
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous laser
radiation exposure.

TABLE

OF

CONTENTS

Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
7750 SR-12 Overview
Chassis Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7750 SR-12 Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SF/CPMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IOMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MDAs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IMMs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chassis Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Supplies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Impedance Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable Management System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Component Operating Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7750 SR-12 System Installation Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16
21
21
26
26
26
27
27
32
33
33
33
34
35

Site Preparation
Warnings and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chassis Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Environmental Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Module Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PEM Electrical Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Impeller Fan Tray Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MDA and MDA-XP Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calculating Maximum Power Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Component Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The Equipment Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rack Clearance Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cabling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fans. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Standards/Compliance Agency Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

38
39
39
39
40
41
42
42
43
48
49
50
51
51
51
52
52
53
53
53
54

Installing the 7750 SR-12


Unpacking the Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unpacking Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rack Mounting the Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Cable Management System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7750 SR-12 Installation Guide

56
56
59
62

Page 3

Table of Contents

Making the Chassis Ground Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Preparing the Ground Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Making the Ground Wire Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing Impeller Trays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warnings and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing an Impeller Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing a Standard Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing an Enhanced Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

64
65
66
70
70
71
71
73

Installing Power Supplies


General Power Warnings and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Installing DC Power Entry Modules (PEMs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
DC Power Warnings and Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Installing a 175-Amp DC PEM-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Preparing Input Power Wiring for the 175-Amp PEM-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Preparing the Power Cable for the 175-Amp DC PEM-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Input Terminal Block Wiring for the 175-Amp DC PEM-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Installing a 100-Amp DC PEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Preparing DC-Input Power Wiring for the 100-Amp DC PEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Preparing the Power Cable for the 100-Amp DC PEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Input Terminal Block Wiring for the 100-Amp DC PEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Cabling Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Using H-Taps to Connect Your Power Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Using a Power Distribution Unit (PDU) to Connect Your Power Cables . . . . . . . . . . . . . . . . . . . . 97
AC-Input Power Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
AC Power Warnings and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Installing an AC Power Shelf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Installing the AC Power Rectifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Connecting The AC Power Shelf Cables to the DC PEMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Monitoring AC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Installing the SF/CPM


Installing SF/CPM Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warnings and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the SF/CPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Initializing the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the Compact Flash Slot #3 Locking Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Initial System Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Establishing Router Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Console Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Telnet Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ejecting Flash Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

110
110
111
113
114
115
115
118
118
120
122

Installing IOMs, MDAs, and IMMs


Configuring Chassis Slot, IOM, MDA, and IMM Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuring Chassis Slot and IOM Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuring MDA Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 4

124
124
125
125

7750 SR-12 Installation Guide

Table of Contents

Configuring IMM Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126


Installing IOMs and IMMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127
Warnings and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127
Installing IOMs and IMMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128
Installing MDAs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
Warnings and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
Installing an MDA on an IOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131
Installing an MDA on a Chassis-Installed IOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133
Removing Impedance Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135

Appendix A: LEDs
DC PEM-3 LED and Warning Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138
AC Power Supply Module LEDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139
SF/CPM LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140
IOM3-XP LED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143

Appendix B: Field Replaceable Units


Air Filter Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146
Removing the Air Filter Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146
Replacing the Air Filter Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148
SF/CPMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149
Warnings and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149
Removing an SF/CPM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150
Replacing an SF/CPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151
IOMs and IMMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153
Warnings and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153
Shutting Down and Modifying Card Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154
Installing a Different IOM Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155
Removing an IOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .157
Installing an Impedance Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .157
Replacing an IOM or IMM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158
MDAs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159
Warnings and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159
Changing the MDA Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160
Removing an MDA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162
Replacing an MDA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163
Power Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164
Warnings and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164
Removing a DC PEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166
Replacing a DC PEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169
AC Power Shelves and Rectifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172
Disconnecting AC Power Cables from an AC Power Shelf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172
Impeller Trays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .175
Warnings and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .175
Impeller Tray Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .176
Removing an Impeller Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .177
Removing a Standard Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .177
Removing an Enhanced Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178

7750 SR-12 Installation Guide

Page 5

Table of Contents

Replacing the Impeller Tray. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180


Replacing the Standard Fan Tray. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
Replacing the Enhanced Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

Appendix C: Pinout Assignments


SF/CPM Port Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
Cable Pin Assignments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

Page 6

7750 SR-12 Installation Guide

LIST

OF

TABLES

Preface
Table 1:

Information Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

7750 SR-12 Overview


Table 2:
Table 3:
Table 4:
Table 5:
Table 6:
Table 7:

Chassis Front View Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18


Chassis Rear View Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
SF/CPM Field Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
DC Power Entry Module Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
AC to DC Rectifier Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
7750 SR-12 Hardware Component Operating Requirements Summary . . . . . . . . . . . . . . . . . . .34

Site Preparation
Table 8:
Table 9:
Table 10:
Table 11:
Table 12:
Table 13:
Table 14:
Table 15:
Table 16:
Table 17:
Table 18:
Table 19:
Table 20:
Table 21:
Table 22:
Table 23:

Chassis Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39


Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Power Module Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
PEM Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Fan Tray Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
MDA and MDA-XP Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Chassis Power Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
MDA Power Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Board Power Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Optics Power Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Standard Impeller Tray Power Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Enhanced Impeller Tray Power Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Sample Maximum Power Consumption Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Component Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Storage Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
Safety Standards and Compliance Agency Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

Installing the 7750 SR-12


Table 24:
Table 25:
Table 26:
Table 27:
Table 28:
Table 29:

Rack Mounting the 7750 SR-12 Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60


Ground Wire Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
PEM-3 Ground Wire Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
PEM-3 Ground Wire Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Standard Fan Tray Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
Enhanced Fan Tray Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73

Installing Power Supplies


Table 30:
Table 31:
Table 32:
Table 33:
Table 34:
Table 35:

Installing a 175-Amp DC PEM-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80


DC Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
175-Amp DC PEM-3 Input Terminal Block Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
Installing a 100-Amp DC PEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
DC PEM Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
100-Amp DC Input Terminal Block Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94

7750 SR-12 Installation Guide

Page 7

List of Tables

Table 36:
Table 37:

AC Power Shelf to DC PEM Cabling Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103


AC Status Cable Connections to the 175-Amp DC PEM-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . .108

Installing the SF/CPM


Table 38:
Table 39:

Installing SF/CPM Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112


Console Configuration Parameter Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118

Installing IOMs, MDAs, and IMMs


Table 40:
Table 41:

MDA Installation Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132


MDA Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133

Appendix A: LEDs
Table 42:
Table 43:
Table 44:
Table 45:

DC PEM-3 LED and Warning Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138


7750 SR-12 AC Power Supply LED Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139
SF/CPM Field Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140
7750 SR-12 IOM3-XP LED Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143

Appendix B: Field Replaceable Units


Table 46:

Filter Tray Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147

Appendix C: Pinout Assignments


Table 47:
Table 48:
Table 49:
Table 50:
Table 51:
Table 52:
Table 53:
Table 54:

Page 8

BITS Port - RJ-48C Female . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .186


Auxiliary Port - DTE Mode - RJ-45 Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .186
Console Port - DTE Mode - DB-9 Male . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187
Console Port - DCE Mode - DB-9 Male . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187
Auxiliary Port - DTE Mode Only - DB-9 Male . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .188
Alarm Port - DB-9 Female . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189
10/100 Management Ethernet Port - RJ-45 Female . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189
AC Status Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190

7750 SR-12

LIST

OF

FIGURES

7750 SR-12 Overview


Figure 1:
Figure 2:
Figure 3:
Figure 4:
Figure 5:
Figure 6:

7750 SR-12 Chassis Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17


7750 SR-12 Chassis Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
SF/CPM Faceplate Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
175-Amp DC PEM-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
100-Amp DC PEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
7750 SR-12 AC to DC Rectifier (Example) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Site Preparation
Figure 7:

Chassis Clearance Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

Installing the 7750 SR-12


Figure 8:
Figure 9:
Figure 10:
Figure 11:
Figure 12:
Figure 13:
Figure 14:
Figure 15:

Removing the Chassis from the Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57


Installing the Chassis into an Equipment Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Cable Management System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Preparing the Ground Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
Connecting the Grounding Lug on a Router with PEM-3s Installed . . . . . . . . . . . . . . . . . . . . . .66
Connecting the Grounding Lug on a Router with PEMs Installed . . . . . . . . . . . . . . . . . . . . . . . .68
Installing Standard Impeller Trays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Installing Enhanced Impeller Trays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73

Installing Power Supplies


Figure 16:
Figure 17:
Figure 18:
Figure 19:
Figure 20:
Figure 21:
Figure 22:
Figure 23:
Figure 24:
Figure 25:
Figure 26:
Figure 27:
Figure 28:
Figure 29:
Figure 30:
Figure 31:
Figure 32:
Figure 33:
Figure 34:
Figure 35:
Figure 36:
Figure 37:

Installing a 175-Amp DC PEM-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80


175-Amp DC PEM-3 Terminal Block Stud Dimensions and Spacing . . . . . . . . . . . . . . . . . . . . .83
DC Terminal Block Lug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
Preparing the DC Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
Removing the 175-Amp DC PEM-3 Terminal Block Safety Cover . . . . . . . . . . . . . . . . . . . . . . .85
Wiring the 175-Amp DC PEM-3 Input Power Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . .85
175-Amp DC PEM-3 Input Power Terminal Block Wiring with Safety Cover . . . . . . . . . . . . . . .86
Installed 175-Amp DC PEM-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
Installing a 100-Amp DC PEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
100-Amp DC PEM Terminal Block Stud Dimensions and Spacing. . . . . . . . . . . . . . . . . . . . . . .90
DC Terminal Block Lug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
Preparing the DC Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
Removing the 100-Amp DC PEM Terminal Block Safety Cover . . . . . . . . . . . . . . . . . . . . . . . . .92
Wiring the 100-Amp DC PEM Input Power Terminal Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
100-Amp DC PEM Input Power Terminal Block Wiring with Safety Cover . . . . . . . . . . . . . . . . .93
Installed 100-Amp DC PEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
Using an H-Tap to Connect Your Power Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
Using a PDU to Connect Your Power Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
Connecting the Cables 175-Amp DC PEM-3 Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
Connecting the Cables 100-Amp DC PEM Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
175-Amp DC PEM-3 Terminal Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
100-Amp DC PEM Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104

7750 SR-12 Installation Guide

Page 9

List of Figures

Figure 38:
Figure 39:

Status Cable Connections to 175-Amp DC PEM-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107


Status Cable Connections to 100-Amp DC PEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108

Installing the SF/CPM


Figure 40:
Figure 41:
Figure 42:
Figure 43:
Figure 44:

Installing the SF/CPM Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111


Compact Flash Slot #3 on the SF/CPM Front Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
Files on the Compact Flash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117
Console Port Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119
Management Port Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120

Installing IOMs, MDAs, and IMMs


Figure 45:
Figure 46:
Figure 47:
Figure 48:

Installing an IOM or IMM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128


Installing an MDA on an IOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131
Installing an MDA on an IOM in the Chassis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133
Removing Impedance Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135

Appendix A: LEDs
Figure 49:
Figure 50:
Figure 51:
Figure 52:

DC PEM LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138


AC Power Supply LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139
SF/CPM LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140
IOM3-XP LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143

Appendix B: Field Replaceable Units


Figure 53: Removing the Air Filter Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146
Figure 54: Replacing the Air Filter Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148
Figure 55: Removing an SF/CPM Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150
Figure 56: Replacing the SF/CPM Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151
Figure 57: Replacing an IOM or IMM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158
Figure 58: Removing an MDA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162
Figure 59: Replacing an MDA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163
Figure 60: Removing a 175-Amp DC PEM-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166
Figure 61: Removing a 100-Amp DC PEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167
Figure 62: Replacing a 175 AMP DC PEM-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169
Figure 63: Replacing a 100-Amp DC PEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170
Figure 64: Disconnecting AC Power Cables from an AC Power Shelf
(AC Power Shelves Connected to 175-Amp DC PEM-3s)173
Figure 65: Disconnecting AC Power Cables from an AC Power Shelf
(AC Power Shelves Connected to 100-Amp DC PEMs)174
Figure 66: Removing a Standard Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .177
Figure 67: Removing an Enhanced Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178
Figure 68: Replacing the Standard Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180
Figure 69: Replacing the Enhanced Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .181

Appendix C: Pinout Assignments


Figure 70:

Page 10

Port Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184

7750 SR-12 Installation Guide

Preface

About This Manual


This guide provides site preparation recommendations, step-by-step procedures to rack mount the
Alcatel-Lucent 7750 SR-12 router, and instructions to install DC power entry modules (PEMs),
Switch Fabric/Control Processor Modules (SF/CPMs), Input/Output Modules (IOMs), and media
dependent adapters (MDAs).
Each 7750 SR-12 router is shipped with two factory-installed DC power entry modules (PEMs),
three impeller fan trays, and one filter tray. Components such as SF/CPMs, IOMs, and MDAs are
packaged and shipped separately.
AC power can be converted to DC power using external AC power rectifiers available from
Alcatel-Lucent. Instructions on how to wire AC power shelves and AC power rectifiers to DC
PEMs are provided. AC rectifiers and AC power shelves are available from Alcatel-Lucent and are
packaged and shipped separately.
This guide includes instructions to remove and install field-replaceable parts. Each 7750 SR-12
router is shipped with impedance panels installed in component slots. Impedance panels are
required in empty slots to ensure cooling, EMI containment during operation, and to prevent dust
accumulation.
After you have completed the hardware installation process, refer to the following documents for
details on the boot process, software configuration, and Command Line Interface (CLI) to
configure system and network parameters:
The 7750 SR documentation set is composed of the following books:

7750 SR OS Basic System Configuration Guide


This guide describes basic system configurations and operations.

7750 SR OS System Management Guide


This guide describes system security and access configurations as well as event logging
and accounting logs.

7750 SR OS Interface Configuration Guide


This guide describes card, Media Dependent Adapter (MDA), and port provisioning.

7750 SR-12 Installation Guide

Page 11

Preface

7750 SR OS Router Configuration Guide


This guide describes logical IP routing interfaces and associated attributes such as an
IP address, port, link aggregation group (LAG) as well as IP and MAC-based filtering,
VRRP, and Cflowd.

7750 SR OS Routing Protocols Guide


This guide provides an overview of routing concepts and provides configuration
examples for RIP, OSPF, IS-IS, multicast, BGP, and route policies.

7750 SR OS MPLS Guide


This guide describes how to configure Multiprotocol Label Switching (MPLS) and
Label Distribution Protocol (LDP).

7750 SR OS Services Guide


This guide describes how to configure service parameters such as service distribution
points (SDPs), customer information, and user services.

7750 SR OS OAM and Diagnostic Guide


This guide describes how to configure features such as service mirroring and
Operations, Administration and Management (OAM) tools.

7750 SR OS Triple Play Guide


This guide describes Triple Play services and support provided by the 7750 SR and
presents examples to configure and implement various protocols and services.

7750 SR OS Quality of Service Guide


This guide describes how to configure Quality of Service (QoS) policy management.

OS Multi-Service ISA Guide


This guide describes services provided by integrated service adapters such as
Application Assurance, IPSec, ad insertion (ADI) and Network Address Translation
(NAT).

Page 12

7750 SR-12 Installation Guide

Preface

Warnings and Notes


Observe the warnings and notes to avoid injury or router damage during installation and
maintenance. Follow the safety procedures and guidelines when working with and near
electrical equipment. Warning statements and notes are provided in each chapter.

Audience
This guide is intended for network installers and system administrators who are responsible for
installing, configuring, or maintaining networks. This guide assumes you are familiar with
electronic and networking technologies.

Information Symbols
Table 1 describes symbols contained in this guide.
Table 1: Information Symbols
Symbol

Meaning

Description

Danger

This symbol warns that improper handling and installation could result in bodily
injury. An electric shock hazard could exist. Before you begin work on this
equipment, be aware of hazards involving electrical circuitry, networking
environments, and instigate accident prevention procedures.

Caution

This symbol warns that improper handling and installation could result in
equipment damage or loss of data.

Warning

This symbol warns that improper handling may reduce your component or
system performance.

Note

This symbol provides additional operational information.

Class 1 Laser Product

Class 1 laser products are listed in the MDA installation guides. Only approved
Class 1 replaceable laser transceivers should be used with this product.

7750 SR-12 Installation Guide

Page 13

Preface

Technical Support
If you purchased a service agreement for your 7750 SR-12 router and related products from a
distributor or authorized reseller, contact the technical support staff for that distributor or
reseller for assistance. If you purchased an Alcatel-Lucent service agreement, contact technical
assistance at:
Web:

Page 14

http://www1.alcatel-lucent.com/comps/pages/carrier_support.jhtml

7750 SR-12 Installation Guide

7750 SR-12 Overview

In This Chapter
This chapter introduces the Alcatel-Lucent 7750 SR-12 router and provides an overview of the
following topics:

Chassis Features on page 16

7750 SR-12 System Installation Process on page 35

7750 SR-12 Installation Guide

Page 15

Chassis Features

Chassis Features
In the 7750 SR-12 chassis, the card slots are vertically oriented. IOM slots are numbered 1 through
10. You can install a maximum of two MDAs on each IOM. You can install MDAs in either MDA
slot 1 (top slot) or MDA slot 2 (bottom slot).
You can install a maximum of two SF/CPMs in the center SF/CPM slots of your 7750 SR-12
chassis, designated as slots A and B. You must install at least one SF/CPM for the router to operate.
The redundant SF/CPM operates in standby mode and takes over system operation if the primary
SF/CPM fails.
The 7750 SR-12 provides access to components from both the front and back sides. The filter tray,
SF/CPMs, IOMs, and MDAs are accessed from the front of the chassis. The power entry modules
(PEMs) and cooling trays (impeller trays) are accessible from the chassis rear. Figure 1 and
Figure 2 show the front and rear views, respectively.
DC PEMs are horizontally oriented and are accessed through the lower rear of the chassis. The top
slot is number 1 and the bottom slot is number 2. You can connect DC PEMs directly to a DC
power source (Figure 5). Alternatively, you can obtain power by using AC power rectifiers
(Figure 6).
The mounting brackets for the chassis are factory installed to mount in a standard 19-inch wide
rack. Refer to Table 2 for key descriptions of chassis features.

Page 16

7750 SR-12 Installation Guide

7750 SR-12 Overview

1
2

10

10

11

2
1

SR12001C

Figure 1: 7750 SR-12 Chassis Front View

7750 SR-12 Installation Guide

Page 17

Chassis Features

Table 2: Chassis Front View Features

Key

Page 18

Description

Cable management system

Chassis slot numbers

MDA (installed)

Impedance panel

SF/CPM

MDA blank panel

Rack mounting brackets

Air vent

ESD plug

10

Compact flash slots

11

Compact flash slot 3 (cf3:)

7750 SR-12 Installation Guide

7750 SR-12 Overview

Figure 2 displays the 7750 SR-12 rear view. Refer to Table 3 for key descriptions.

2
3

SR12077

Figure 2: 7750 SR-12 Chassis Rear View

7750 SR-12 Installation Guide

Page 19

Chassis Features

Table 3: Chassis Rear View Features

Key

Page 20

Description

Grounding studs

Rack mounting brackets

Impeller (fan) trays

VDC studs for DC power cable

RTN studs for DC power cable

OFF/ON DC switch

PEM-3 LED

DB-25 connector (status)

DC PEM-3s.
The top slot is referred to as PEM slot 1.
The lower slot is referred to as PEM slot 2.

7750 SR-12 Installation Guide

7750 SR-12 Overview

7750 SR-12 Modules


This section describes the 7750 SR-12 SF/CPM, IOMs, and MDAs.

SF/CPMs on page 21

IOMs on page 26

MDAs on page 26

IMMs on page 26

SF/CPMs
Note: There are two different versions of the SF/CPM module: SFM2 and SFM3. SFM2 is
referred to and labeled as SFM-400G for SR-12. But in fact it is capable of 500G switching
capacity.
The SFM3 has improved processing capability with multi-core CPU and increased memory.
The SR-12 uses the SFM3-12 with 500G switching capacity.

The SF/CPM(s) control the routing and switching functions for the 7750 SR-12 system. The router
operates with a minimum of one SF/CPM that you must install in either center slot A or B.
The SF/CPM connects directly to the backplane and carries traffic between line cards. The
backplane provides high-speed access to the SF/CPMs, IOMs, and MDAs.
The switch fabric (SF) portion of the SF/CPM receives and directs traffic to the appropriate
destinations according to the routing information.
Each SF/CPM module can accommodate up to three compact flash memory cards that can be used
to copy and store system boot, software images, and configuration files and logs.

7750 SR-12 Installation Guide

Page 21

Chassis Features

Figure 3 displays the front panel faceplate, using Model SFM3 as an example.
1

10

11

12

13

14

2
SR_ESS7R3_003

Figure 3: SF/CPM Faceplate Example

Table 4 provides the SF/CPM field and LED descriptions.

Table 4: SF/CPM Field Descriptions

Key

Label/Part

Sub
category

Description

Captive screws

Secures the SF/CPM in place.

Ejector lever

Ejector levers are used to seat and disengage the connectors to and from
the backplane.

Reset

A recessed button used to restart the SF/CPM. Insert a small object such
as a pen tip to press the button.

LEDs

For more information, see SF/CPM LEDs on page 140.

BITS

The BITS port is provisioned with an RJ-45 jack and used for the
network clock source.

The link LED on the BITS interface is lit if a clock signal is being
received.

Amber if sync-if-timing is configured and no clock signal is


received.
Green if sync-if-timing is configured and a clock signal is received.

Notes: Make sure to use shielded cable when connecting to the BITS
port.

Page 22

7750 SR-12 Installation Guide

7750 SR-12 Overview

Table 4: SF/CPM Field Descriptions (Continued)

Key
6

Label/Part

Sub
category

Description

DTE

Set the switch to DTE when connecting to the serial port of a PC with a
null modem cable. When the switch is set to DTE, the console port is
acting as a data terminal equipment (DTE) serial port.

DCE

Set the switch to DCE when connecting to the serial port of a PC with a
straight-through cable. When the switch is set to DCE, the console port is
acting as a data communications equipment (DCE) serial port.

Console

The console port is provisioned with a DB-9 connector and used for initial
system startup, system configuration, and monitoring. The console port, a
Universal Asynchronous Receiver/Transmitter (UART) port, is used for
system configuration and monitoring.
Use an EIA/TIA-232 DCE console cable to connect a terminal to the
console port.

AUX

The AUX port is used for a modem, GPS, or other auxiliary device
connection. On the SF/CPM3, the AUX port has an RJ-45 interface as
shown in Figure 3. On the SF/CPM2, the AUX port has a DB-9 interface.
Notes: Make sure to use shielded cable when connecting to the AUX
port.

Alarm

The Alarm port is provisioned as a DB-9 serial port and is used to connect
to external alarm devices that report conditions that trigger red or amber
alarms.

10

ACO/LT

The Audible Alarm Cutoff/Lamp Test (ACO/LT) button verifies the


operability of LEDs. When you press this button, the LEDs should
temporarily illuminate. This button also turns off all external alarm relay
control bits until the next new alarm condition.

11

Mgmt

Link

The Management port is a 10/100 Mb/s Ethernet port which is a channel


to download images and manage the system. This port is provisioned with
an RJ-45 connector. Use a CAT5 Ethernet cable to connect to the port.
Amber: 10 Mb/s
Green: 100 Mb/s
Unlit: Operationally down.
Notes: Make sure to use shielded cable when connecting to the
Management port.

Data

Green (blinking): RX/TX activity.


Amber (blinking): Error condition.

7750 SR-12 Installation Guide

Page 23

Chassis Features

Table 4: SF/CPM Field Descriptions (Continued)

Key

Label/Part

Sub
category

Description

12

Compact Flash #1 (Slot)

Default filename: cf1:


See the Compact Flash LED description for the status of a compact
flash slot.
To eject a flash card, gently press the ejector button until the flash card
releases.

13

Compact Flash #2 (Slot)

Default filename: cf2:


See the Compact Flash LED description for the status of a compact
flash slot.
To eject a flash card, gently press the ejector button until the flash card
releases.
Amber (blinking): The compact flash was not removed safely or an
error condition exists.

14

Compact Flash #3 (Slot)

Default filename: cf3:


This slot should be used to download the boot and configuration
images.
See the Compact Flash LED description for the status of a compact
flash slot.
The ejector button for Compact Flash Slot #3 is slightly recessed. Insert
a small object such as a pen tip to press the button.

Page 24

7750 SR-12 Installation Guide

7750 SR-12 Overview

SYNCHRONIZATION IN REDUNDANT SYSTEMS


The 7750 SR-12 router is capable of a 1:1 control processor module (CPM) redundancy scheme.
Redundancy methods facilitate system synchronization between the active and standby CPMs so
they maintain identical operational parameters to prevent inconsistencies in the event of a CPM
failure.
When automatic system synchronization is enabled for an entity, any save or delete file operation
configured on the primary, secondary, or tertiary locations on the active CPM file system are
mirrored in the standby CPM file system.
Although software configurations and images can be copied or downloaded from remote locations,
synchronization can only occur locally between compact flash drives (cf1:, cf2:, and cf3:).
Synchronization can occur either:

Automatically Automatic synchronization is disabled by default. To enable automatic


synchronization, enter the config>redundancy>synchronize command with either the
boot-env parameter or config parameter.
When you specify the boot-env parameter, the BOF, boot.ldr, config, and image files are
automatically synchronized. When you specify the config parameter, only the config files
are automatically synchronized.
Automatic synchronization also occurs whenever the BOF is modified and when you enter
an admin>save command with no filename specified.

Manually To execute synchronization manually, enter the


admin>redundancy>synchronize command with the boot-env parameter or the config
parameter.
When you specify the boot-env parameter, the BOF, boot.ldr, config, and image files are
synchronized. When you specify the config parameter, only the config files are
synchronized.
For more information about redundancy and synchronization, refer to the Alcatel OS
System Guide.

SYNCHRONIZING REDUNDANT BITS TIMING PORTS


In 7750 SR-12 systems with redundant SF/CPMs, a Y-cable can be connected to the Building
Integrated Timing Supply (BITS) port on each CPM front panel.

7750 SR-12 Installation Guide

Page 25

Chassis Features

IOMs
7750 SR-12 routers support a wide variety of interfaces, including Ethernet, SONET/SDH
(channelized and concatenated), and ATM. Each IOM features a single-slot baseboard that can
carry up to two hot-swappable MDAs with Small Form-factor Pluggable (SFP) optics, providing
flexibility to mix-and-match interfaces per-slot as customer and network needs dictate.

MDAs
Alcatel-Lucents Ethernet MDAs for the Service Edge Router family provide critical high-speed
interfaces. An MDA is a plug-in module that enables you to choose from fiber-optic, twisted pair,
and coaxial cable. A maximum of two MDAs can be installed on each IOM. Refer to your specific
MDA installation guide for LED descriptions.

IMMs
The 7750 SR Integrated Media Modules (IMMs) provide high density and high throughput in a
single Ethernet line card that combines a fully distributed forwarding and packet processing
services engine with physical Ethernet ports. The 7750 SR IMM delivers comprehensive IEEE
802.3 compliance and supports a broad range of copper and pluggable optical interfaces, enabling
you to use many fast Ethernet, gigabit Ethernet and 10 gigabit Ethernet applications. For more
information, refer to the IMM Installation Guide.

Page 26

7750 SR-12 Installation Guide

7750 SR-12 Overview

Chassis Components
The 7750 SR-12 chassis components are described in the following sections:

Power Supplies on page 27


DC Power Entry Modules on page 28
AC to DC Rectifiers on page 30

Cooling System on page 32

Air Filter on page 33

Impedance Panels on page 33

Power Supplies
Two slots in the chassis are designated for hot swappable, load-sharing, DC power entry modules
(PEMs). There are two DC PEM types: 100-Amp single-feed PEMs and 175-Amp dual-feed PEM3s. For more information on PEMs, see Installing DC Power Entry Modules (PEMs) on page 77.

Note: DC PEM-3s are recommended if you have IOM3-XPs or IMMs installed in your system.

AC power can be converted to DC power using external AC to DC rectifiers available from


Alcatel-Lucent. For more information on configuring your system to use AC power, see Installing
an AC Power Shelf on page 101.

POWER REDUNDANCY
You must install at least one DC PEM or PEM-3 in the 7750 SR-12 chassis. You can install an
additional PEM or PEM-3 for power redundancy.

If you need to convert AC power to usable DC power and you are using 100-Amp single-feed
PEMs, you can install up to two rectifiers in the same AC power shelf that you connect to your
PEM. If you need to convert AC power to usable DC power and you are using 175-Amp dual-feed
PEM-3s, you install four rectifiers in the AC power shelf that you connect to your PEM-3. For
redundant operation, you can install a second AC power shelf. Connect the second power shelf to
the second PEM or PEM-3. This ensures that the second DC PEM has an independent redundant
power source.

7750 SR-12 Installation Guide

Page 27

Chassis Features

DC POWER ENTRY MODULES


You can install and remove DC PEMs from the rear of the 7750 SR-12 chassis power slots 1 and 2.
One PEM can support the full system electrical current requirements if you are operating the 7750
SR-12 without power redundancy. You must install two PEMs for redundancy. These PEMs must
be powered on at all times. There are two types of PEMs: the 175-Amp PEM-3 and the 100-Amp
PEM. The PEM-3 is required for the 7750 SR-12 chassis when the router has one or more IOM3XPs or IMMs installed. Due to increased power requirements, a 175 AMP DC PEM-3 provides
dual feeds.
Figure 4 displays the 175 AMP DC PEM-3. Figure 5 displays the 100-Amp DC PEM. Table 5
provides the component descriptions for both the PEM and PEM-3.
Always operate an energized chassis with the safety cover installed over the DC power terminal
block to prevent contact with hazardous voltages and currents and to prevent accidental removal.
Power cables are not included. You must order or supply power cables compliant with your local
safety codes. For information about preparing cables, refer to Preparing DC-Input Power Wiring
for the 100-Amp DC PEM on page 90.
There are no field replaceable parts on a DC PEM. Replace the entire unit in the event of a failure.

1
4

1
3

5
2
SR12061A

Figure 4: 175-Amp DC PEM-3

Page 28

7750 SR-12 Installation Guide

7750 SR-12 Overview

2
3
4

5
SR12003B

Figure 5: 100-Amp DC PEM

7750 SR-12 Installation Guide

Page 29

Chassis Features

Table 5: DC Power Entry Module Features

Key

Description

Power cable (VDC)

Return cable (RTN)

Safety cover

I / O (on/off) switch (accessible without removing the safety cover)

DB-25 connector (provides status if you are using AC power)

AC TO DC RECTIFIERS
AC to DC rectifiers change 200/240V AC power to -48 VDC power. See Figure 6 for an
illustration of an AC to DC rectifier and Table 6 for descriptions of the callouts on the illustration.
Each power shelf can accommodate up to four 2500W AC to DC rectifiers that plug into a
common power backplane in the AC-input power shelf. You must connect each AC power shelf to
a separate PEM installed in the 7750 SR-12 chassis. For redundancy, you must install two PEMs,
each connected to a separate AC to DC rectifier shelf. You must install four rectifiers in each shelf.

Note: If you are using 100-Amp PEMs, your rectifier shelf will be split so that each PEM is
connected to one half of the shelf. If you are using 175-Amp PEM-3s, each PEM-3 connects to
a separate rectifier shelf.

The AC to DC rectifiers in each power shelf provide automatic load-sharing. When a rectifier is
removed, the remaining rectifiers adjust to fulfill the power requirements and maintain
uninterrupted system power.
The rectifiers in the AC power shelf are hot-swappable. You can remove or replace a power
module while the system is operating without affecting system operation. For maximum
redundancy, connect each AC-input power module to a separate AC power source. The power
source (outlet) should be located near the equipment rack and be easily accessible.
The power cord serves as a disconnect device for each rectifier. To remove power to an individual
rectifier, the unit must be disconnected from the connectors.

Page 30

7750 SR-12 Installation Guide

7750 SR-12 Overview

2
SR12065

Figure 6: 7750 SR-12 AC to DC Rectifier (Example)

Table 6: AC to DC Rectifier Features

Key

Description

Power supply handle (shown in locked position).

Power supply LEDs. See AC Power Supply Module LEDs on page 139.

7750 SR-12 Installation Guide

Page 31

Chassis Features

Cooling System
The 7750 SR-12 system is cooled by hot-swappable impeller (fan) trays. All three impeller trays
must always be installed and fully operational while the 7750 SR-12 is powered up. The trays are
accessed from the rear of the chassis and are interchangeable in any tray slot.
The impellers pull air through the system from front-filtered intake vents, across the IOMs and SF/
CPMs, and exhausts the air through rear vents. The impellers spin at high speed during system
initialization and then slow down to normal operating speed when system initialization is
complete.
The 7750 SR-12 cooling system supports two types of impeller fan trays: the Standard Fan Tray
and the Enhanced Fan Tray. The 7750 SR-12 Enhanced Fan Tray offers the following improved
capabilities:

Increased air flow rate from 350 to 1000 cubic feet per minute (CFM).

Increased level of granularity for fan speed (up to 20 speed settings) when used in
conjunction with an SFM3 and software release 8.0R4 and later.

Improved acoustical performance (69.8 dBA at 350 CFM).

Reduced power consumption.

Note: There are three temperature sensors per IOM and SF/CPM and one temperature
sensor per MDA. The highest temperature from any sensor is reported as the temperature for
that slot. With either the Standard or Enhanced Fan Tray, if the CPM LED is lit amber
(indicating a fan problem), use the show card 1 detail CLI command to monitor the current
temperature and temperature threshold fields. Also, on an Enhanced Fan Tray, if the fan tray
front panel LED is lit red, use the show card 1 detail CLI command to monitor the current
temperature and temperature threshold fields. If the temperature rises quickly and remains
above the temperature threshold, an alarm is generated. Repair or replace the unit
immediately if a failure occurs.

The 7750 SR-12 cooling system consists of the following components:

Either (3) Standard Fan Trays or (3) Enhanced Fan Trays, each with two impellers.

One air filter.

The cooling system components work together to keep the internal components within the
acceptable temperature range.
For the Standard Impeller Fan Tray, the status indicator LEDs are displayed on the active CPM
front panel, labeled Fan Status. A green LED indicates normal operation. The LED is amber if
there is an impeller failure or unlit if there is no power to a tray or a tray is not installed in the slot.

Page 32

7750 SR-12 Installation Guide

7750 SR-12 Overview

For the Enhanced Impeller Fan Tray, there are two sets of status indicators. One set is located on
the active CPM front panel. A green LED indicates normal operation. The LED is amber if there is
an impeller failure or unlit if there is no power to the tray or the trays is not installed in the slot.
The second set is located on the fan tray front panel. A green LED indicated normal operation. The
LED is amber when it is safe to remove the enhanced fan tray from the chassis. The LED is red
when the fan tray is starting up or to indicate a fault in the fan tray. If the LED is unlit there is no
power to the fan tray.
The 7750 SR-12 chassis is shipped with three factory-installed impeller trays. You must replace
the entire tray if an impeller fails.

Air Filter
The air filter prevents large particles, debris, and dust from entering and circulating through the
system. Filters should be inspected monthly and replaced when indications of accumulated dust
are present.The filter is factory installed and field replaceable.

Impedance Panels
Impedance panels are required in all empty card and component slots to prevent excess dust
accumulation and to help control airflow and electromagnetic interference, and for safety reasons.
Impedance panels include a blank board that enhances airflow and cooling. Impedance panels do
not have board components or connector pins.

Cable Management System


The 7750 SR-12 chassis can accommodate two cable management trays. The trays are mounted on
the front of the chassis, above and below the card slots. The cable management system manages
fiber optic cables so they do not interfere with the insertion or removal of IOMs and MDAs and
prevents sharp bends that can damage cable or degrade performance.

7750 SR-12 Installation Guide

Page 33

Chassis Features

Component Operating Requirements


Table 7 displays the 7750 SR-12 hardware component operating requirements.

Table 7: 7750 SR-12 Hardware Component Operating Requirements Summary

Component

Minimum

Maximum

Field
Replaceable

Backplane (factory installed)

DC PEMs

DC PEM-3s

AC power shelf (PEM-3)2

AC power shelf (PEM)2

AC rectifiers (PEM-3)2

4 per shelf

4 per shelf

AC rectifiers (PEM)2

4 per shelf

4 per shelf

4 per AC rectifier

4 per AC rectifier

AC status cables (optional)2

1 per AC shelf

1 per AC shelf

Air filter (factory installed)

Impeller trays

33

SF/CPM

IOM (per chassis)

10

MDAs

2 per IOM

IMMs

10

AC power cables2

Make sure all power cables used on the 7750 SR-12 chassis meet your local safety codes.

Only used for AC-to-DC power conversion.

Three impeller trays are recommended for normal operation. If an impeller tray failure occurs, the
system can operate with two trays until a replacement is installed as long as the chassis is located in
a temperature controlled area.

Page 34

7750 SR-12 Installation Guide

7750 SR-12 Overview

7750 SR-12 System Installation Process


To install the 7750 SR-12 system, perform the installation procedures in the following order:
Step 1

Prepare the site. For more information, see Site Preparation on page 37.

Step 2

Unpack the chassis and components.

Step 3

Rack mount the chassis.

Step 4

If you are converting AC power, install the AC power shelves and AC power rectifiers.

Step 5

Make power connections.

Step 6

(Optional) You can either turn on the power now or after you install the SF/CPM, IOMs,
and MDAs.

Step 7

Install the SF/CPM(s).

Step 8

Establish console/Telnet connections.

Step 9

Preconfigure card slot, IOM, MDA, and port information.

Step 10 Install at least one IOM.


Step 11 Install at least one MDA.
Step 12 Install impedance panels in all empty IOM slots.
Step 13 Connect network cables.

7750 SR-12 Installation Guide

Page 35

7750 SR-12 System Installation Process

Page 36

7750 SR-12 Installation Guide

Site Preparation

In This Chapter
This chapter provides information about preparing your site to install a 7750 SR-12 router.
This chapter provides an overview of the following topics:

Warnings and Notes on page 38

System Specifications on page 39


Chassis Specifications on page 39
Environmental Specifications on page 39
Power Module Specifications on page 40
PEM Electrical Characteristics on page 41
Impeller Fan Tray Specifications on page 42
MDA and MDA-XP Specifications on page 42
Calculating Maximum Power Consumption on page 43
Component Specifications on page 48
The Equipment Rack on page 49

Safety Considerations on page 51

Safety Standards/Compliance Agency Certifications on page 54

7750 SR-12 Installation Guide

Page 37

Warnings and Notes

Warnings and Notes


Warning:

Do not assume that power has been disconnected from a circuit. Be sure to disconnect power
to the equipment rack and external cables before installing or removing the 7750 SR-12
router.
Do not install equipment that appears to be damaged.
Install this unit in a restricted area that is only accessible by authorized service personnel.
Notes:

Prepare the equipment rack and site before installing the router. Plan the router placement
near the power sources and network interface connections.
Remove paint and other nonconductive coatings from surfaces between the mounting
hardware and the rack. Clean surfaces with an anti-oxidant before you install your router in
the rack. The path between the chassis and the rack must be of sufficiently low impedance to
facilitate the operation of any circuit overcurrent protection and it must be capable of safely
conducting any fault current likely to be imposed.
The 7750 SR-12 chassis is suitable for connection to a CBN or IBN.
The 7750 SR-12 is intended to be located in a Central Office.
An empty 7750 SR-12 chassis weighs approximately 73 lbs. (33.1122 kg).
Use a hand cart or mechanical lift to lift or move the router.
Always install the heaviest equipment on the bottom of the rack to keep the center of gravity
of the equipment rack as low as possible.
To provide necessary stability, ensure that the equipment rack is bolted to the floor. Ceiling
brackets are useful to provide additional stability.
The equipment rack must be properly grounded.
Install components after the chassis is installed in the rack.
Maintain a clearance of at least 20 inches (50.8 cm) at the front and back of the router to
ensure adequate room for component installation and service.
Maintain a clearance of at least three inches (7.6 cm) on each side to ensure adequate air intake
and exhaust.
Maintain adequate air flow to and from all equipment in the rack that might interfere with the
normal flow of cooling air through the router.
The 7750 SR-12 router includes factory-installed rack-mounting brackets to install in a
19-inch equipment rack.

Page 38

7750 SR-12 Installation Guide

Site Preparation

System Specifications
Chassis Specifications
Table 8: Chassis Specifications
Parameter

Description

Dimensions
Without cable management unit
With cable management unit
With Enhanced Fan Tray and no cable management system
With Enhanced Fan Tray and cable management system

24.5 in. H x 17.5 in. W x 25.4 in. D


24.5 in. H x 17.5 in. W x 30.1 in. D
24.5 in. H x 17.5 in. W x 29.4 in. D
24.5 in. H x 17.5 in. W x 34.9 in. D

Chassis weight (empty)

73 lbs. (33.1122 kg)

Chassis weight (loaded)

342.5 lbs. (155.4 kg) (approximately)

Mounting

Mount in 19-inch equipment rack.


Bracket ears are factory installed to front mount
the chassis in a 19-inch rack.

Environmental Specifications
Table 9: Environmental Specifications
Parameter

Description

Operating:
Temperature

5 to 40C (32 to 104F)

Short term

23 to 122 F (-5 to 50 C)

Maximum altitude

60 m (197 ft.) below sea level and 1800 m (6000 ft.) above sea level at
40C and between 1800m (6000 ft) and 4000 m (13,000 ft.) above sea
level, at 30C.

Relative humidity

5 to 85% (non-condensing)

Short term

5 to 90% (non-condensing)

Acoustic noise level

NEBS:
69.80 dBA

7750 SR-12 Installation Guide

ETSI:
69.80 dBA

Page 39

System Specifications

Table 9: Environmental Specifications (Continued)


Parameter

Description

Heat dissipation:
SR-12 with maximum number of
IOMs and MDAs
(calculated BTU/hr = Watts x 3.4121

4,730 Joules/sec
16,139 BTU/hr

System safety rating maximum


(PEM-3 maximum potential)

6,480 Joules/sec
22,110 BTU/hour

System safety rating maximum


(PEM maximum potential)

4,000 Joules/sec
13,648 BTU/hour

Power Module Specifications


Table 10: Power Module Specifications
Parameter

Description

AC power rectifier:
Max. AC shelves

Max. rectifiers per AC shelf

Valere H2500A1 Rectifier dimensions

14.25 in. L x 4 in. W x 1.69 in. H

AC power shelf dimensions

14.25 in. L x 1.69 in. H x 19 in. W

Rectifier weight

6 lbs. (2.7 kg)

AC power shelf weight

9 lbs. (4.08 kg)

DC PEM and PEM-3:


Max. quantity per chassis

PEM dimensions

2 in. H x 16.7 in. W x 7.75 in. D

Weight

11 lbs. (PEM-3)
10 lbs. (PEM)

Page 40

7750 SR-12 Installation Guide

Site Preparation

PEM Electrical Characteristics


Table 11: PEM Electrical Characteristics
Power Supply
Type

Electrical
Characteristics

Value

Using centralized DC PEM-3:


DC

Voltage range

-40 to -72VDC

Current range

90 to 162A

PEM-3 safety rating

6,480W

Using centralized DC PEM:


DC

Voltage range

-40 to -72VDC

Current range

100 to 56A

PEM safety rating

4,000W

Using Valere H2500A1 AC power rectifiers:


AC

Input

200-240V
50A @ 200V each

DC

Output

42-56V

7750 SR-12 Installation Guide

Page 41

System Specifications

Impeller Fan Tray Specifications


Table 12: Fan Tray Specifications
Parameter

Description

Standard Fan Tray:


Weight

12 lbs.

Dimensions

17.6 H x 5.5 W x 7.3 D

Air Flow (CFM)

500 CFM max

Enhanced Fan Tray:


Weight

14.75 lbs

Dimensions

17.6 H x 5.5 W x 10.0 D

Air Flow (CFM)

1000 CFM max

MDA and MDA-XP Specifications


Table 13: MDA and MDA-XP Specifications
Parameter

Page 42

Description

Dimensions

1.4 in. H x 7.5 in. W x 7 in. D

Weight

Maximum of 2.5 lb.

7750 SR-12 Installation Guide

Site Preparation

Calculating Maximum Power Consumption


The power consumption levels provided in Table 14 through 16 represent the consumption under
extreme conditions (with full traffic and services and under extreme temperatures). These power
consumption figures are provided for planning purposes only and do not represent actual power
consumption. Your actual power consumption should always be lower than the figures shown in
the tables.
The 7750 SR-12 routers have a voltage range of -40v to -72v. The lower your voltage the higher
the current. This is an important factor for planning and calculating your maximum power
consumption.
To calculate your maximum power consumption figure add up the wattage for each of the
components installed in your system. This includes the chassis, IOMs, IMMs, SFMs, and MDAs in
your system. Take the total wattage and divide by the lowest voltage threshold for your CO/POP.
The result is your maximum current (amperage). See Table 20 for an example of the maximum
power consumption of a system.
See Table 14 for chassis power consumption, Table 15 for MDA power consumption, and Table 16
for board power consumption information.
Table 14: Chassis Power Consumption
Component

Chassis Configuration

Maximum Power
Consumption
(Watts)

SR-12 Chassis (low RPMs)

With PEMs and Standard Fan Trays

144

SR-12 Chassis (high RPMs)

With PEMs and Standard Fan Trays

380

SR-12 Chassis (low RPMs)

With PEMs and Enhanced Fan Trays

75

SR-12 Chassis (high RPMs)

With PEMs and Enhanced Fan Trays

140

SR-12 Chassis (full RPMs)

With PEMs and Enhanced Fan Trays

1185

SR-12 Chassis

Without PEMs or Fan Trays

7750 SR-12 Installation Guide

25

Page 43

System Specifications

Table 15: MDA Power Consumption


Component

Maximum Power Consumption (Watts)

MDAs
M1-10GB-XP-XFP (1-port)

48

M2-10GB-XP-XFP (2-port)

50

M4-10GB-XP-XFP (4-port)

60

M10-1GB-XP-SFP (10-port)

40

M20-1GB-XP-SFP (20-port)

50

M20-1GB-XP-TX (20-port)

45

M48-1GB-XP-TX (48-port)

Page 44

57.5 typical (25% of line rate, 25 C)


61 worst case (50% line rate, at 55 C) a

ISA-AA

60

ISA-IPSEC

55

ISA-VIDEO

55

M10-1GB-HS-SFP

60

M1-10GB-HS-XFP

60

10/100ETH-TX (60-port)

29

100BASE-FX (20-port)

36

1GB-SFP (5-port)

20

1GB-SFP (10-port)

26

1GB-SFP-B (5-port)

26

1GB-SFP-B (10-port)

31

1GB-SFP (20-port)

58

1GB-TX (20-port)

60

10GB-LW/LR (1-port)

27

10GB-EW/ER (1-port)

27

10GB-ZW/ZR (1-port)

28

10GB-XFP (1-port)

20

10GB-XFP (2-port)

40

M1-10GB-DWDM-TUN

35

OC-3-SFP (8-port)

30

OC-3-SFP (16-port)

48

OC-12-SFP (8-port)

32

OC-12-SFP (16-port)

50

OC-48/STM-16 (2-port)

20

OC-48/STM-16 (4-port)

24

7750 SR-12 Installation Guide

Site Preparation

Table 15: MDA Power Consumption (Continued)


Component

Maximum Power Consumption (Watts)

OC-192-SR1-SM (1-port)

25

OC-192-IR2-SM (1-port)

32

OC-192-LR2-SM (1-port)

35

Channelized DS3 (4-port)

21

Channelized DS3 (12-port)

27

Channelized OC-3/STM-1 (4-port)

60

Channelized OC-3/STM-1 CES (4-port)

40

Channelized OC-12/STM-4 (1-port)

29

Channelized OC-12/STM-4 CES (1-port)

40

Channelized OC-3 ASAP (4-port)

65

OC-12/3-ATM (4-port)

45

OC-12/3-ATM (16-port)

47

GigE + 1-port 10GBASE (10-port)

55

Versatile Service Module (VSM) (no ports)

10

a.The M48-1GB-XP-TX (48-port) MDA-XP is a 2:1 oversubscribed MDA-XP. A 50% line rate
(1000Base-T mode) on all 48 ports indicates full bandwidth (24G) for the MDA slot. A 100% line
rate (1000Base-T mode) on all 48 ports will cause approximately half of the total packets
to be dropped at the MDA preclassifier.

7750 SR-12 Installation Guide

Page 45

System Specifications

Table 16: Board Power Consumption


Component

Board

Maximum Power Consumption (Watts)

IOM

iom-20g

168

iom-20g-b

168

IOM2

iom2-20g

200

IOM3-XP

iom3-xp

275

IMM

imm4-10gb-xp-xfp

375

imm5-10gb-xp-xfp

255 typical (50% of line rate, 25C)


305 worst case (full line rate, at 55C)

imm8-10gb-xp-xfp

395

imm48-1gb-xp-sfp

375

imm48-1gb-xp-tx

365

SFM

sfm-12

150

SFM2

sfm2-12

150

SFM3-12

sfm3-12

172

Table 17: Optics Power Consumption


Type

Maximum Power
Consumption (Watts)

IMM/MDA 10 Gigabit Ethernet Optic Modules

XFP

IMM/MDA Gigabit Ethernet Optic Modules

SFP

Component

For example, a typical 7750 SR-12 installation might includes the components described in
Table 20. Calculate your maximum power consumption and plan accordingly.
Table 18: Standard Impeller Tray Power Consumption

Page 46

Fan Speed

Total Power Consumption for


Three Trays (Watts)

Description

Low (350 CFM)

144

Under normal conditions (-10C


to 36C).

Full (500 CFM)

380

When the temperature reaches


40C or higher.

7750 SR-12 Installation Guide

Site Preparation

Table 19: Enhanced Impeller Tray Power Consumption


Fan Speed

Total Power Consumption for


Three Trays (Watts)

Description

Low (350 CFM)

75

Under normal conditions (-10C to


40C).

High (730 CFM)

140

Full (1000 CFM)

1185

When the temperature reaches


55C and higher.

Table 20: Sample Maximum Power Consumption Calculation


Component

Quantity

Power Consumption (Watts)

SR-12 Chassis (high RPMs, configured


with PEMs and Standard Fan Trays)

380

SR-12 Chassis (high RPMs, configured


with PEMs and Enhanced Fan Trays)

1185

SF/CPM

300

IOM3-XP

10

2750

M20-1GB-XP-SFP (20-port)

20

1000

Total:

7750 SR-12 Installation Guide

4430 (with three Standard Fan Trays)


5220 (with three Enhanced Fan Trays)

Page 47

System Specifications

Component Specifications
Table 21: Component Specifications
Parameter

Description

Comments

SFM3-12:
Dimensions:
Weight:

17 in. L x 16.75 in. W x 1.4 in. D


10.8 lbs. (4.90 kg)

SF/CPM:
Dimensions:
Weight:

1.4 in. H x 16.75 in. W x 17 in. D


10 lbs.

IOM and IOM3-XP:


Dimensions:
Weight:

1.4 in. H x 16.75 in. W x 17 in. D


9 lbs. (IOM)
10.5 lbs. (IOM3-XP)

MDA:
Dimensions:
Weight:

1.4 in. H x 7.5 in. W x 7 in. D


l.52.5 lb.

IMM:
Dimensions:
Weight:

1.4 in. H x 16.75 in. W x 17 in. D


15.5 lbs.

Impeller tray (Standard):


Dimensions:

Weight:

17.6

in. H x 5.5 in. W x 7.3 in. D

Depth with connector/handles


included:
17.6 in. H x 5.5 in. W x 9.05 in. D

12 lbs.

Impeller tray (Enhanced):


Dimensions:

Weight:

Page 48

17.6 in. H x 5.5 in. W x 10.0 in.D

Depth with connector/handles


included:
17.6 in. H x 5.5 in. W x 11.8 in. D

14.75 lbs.

7750 SR-12 Installation Guide

Site Preparation

The Equipment Rack


The router must be installed in a rack. It cannot operate from a tabletop or floor. It can be front or
center mounted in many types of racks, including the following:

Standard 19-inch (48.26 cm) equipment rack

Standard telco rack (four-post)

Follow the equipment rack manufacturers instructions for proper rack installation.
The equipment rack rail mounting holes must align with the mounting holes on the chassis
mounting brackets. The 7750 SR-12 mounting brackets are factory installed for a front mount in a
19-inch rack.
Required tools:

#2 Phillips screwdriver

Flathead screwdriver

Anti-static bags, mats, and packaging

ESD wrist strap

7750 SR-12 Installation Guide

Page 49

System Specifications

Rack Clearance Requirements


Allow at least 3-inch clearance on the sides of the rack for proper airflow intake. Allow at least
20 inches in the front and rear of the rack for maintenance access. You will need this amount of
space to remove and install SF/CPMs, IOMs, MDAs, and air filters in the front and to remove and
install the cooling trays and DC PEMs in the rear.

20 REAR
REQUIRED FOR MAINTENANCE

REAR

3 SIDE
RECOMMENDED FOR AIR FLOW INTAKE

FRONT

20 FRONT
REQUIRED FOR MAINTENANCE

Figure 7: Chassis Clearance Requirements

Page 50

7750 SR-12 Installation Guide

Site Preparation

Safety Considerations
Placement
Warning:

Install the 7750 SR-12 chassis in standard-sized equipment racks. The 7750 SR-12 is shipped
with the 19-inch rack mounting brackets installed.
Install the 7750 SR-12 chassis in a clean, dry, ventilated, and temperature-controlled rooms.
Verify that the rack is properly bolted and braced and grounded to a grounding electrode.
Install the chassis into the equipment rack before installing components.

Grounding
Warning:

Chassis ground cables are not included. For an AC power shelf, use only power cords that have
a grounding (earthing) path. Main grounding (earthing) connection points are through the
IEC60320 appliance inlets. Grounding (earthing) points on the sides of the equipment are for
equipotential bonding only and are safety grounding (earthing) points for the equipment. Lack of
proper grounding (earthing) of the equipment may result in a safety hazard and excessive
electromagnetic emissions. The ground conductor must be #2 AWG minimum or the same AWG
as the power conductors if they are larger.
The router and equipment rack must be properly grounded. Electrostatic discharge (ESD)
damage can occur if components are mishandled.
Always wear an ESD-preventive wrist or ankle strap in contact with bare skin. Always connect
the ESD strap (with banana plug) to the ESD connection socket (grounding jack) on the front of
the chassis.

7750 SR-12 Installation Guide

Page 51

Safety Considerations

Cabling
Warning:

To comply with the GR-1089-CORE, Issue 03, requirement R4-9 [31] standard for
electromagnetic compatibility and safety, all intra-building ports are specified for use with
shielded and grounded cables at both ends.
The intra-building port(s) of the equipment or sub-assembly is suitable for connection to intrabuilding or unexposed wiring or cabling only. The intra-building port(s) of the equipment or subassembly must not be metallically connected to interfaces that connect to the Outside Plant
(OSP) or its wiring or to equipment in an Isolated Bonding Network (IBN) unless the wiring
passes through an SPCW as defined in GR-295. These interfaces are designed for use as intrabuilding interfaces only (Type 2 or Type 4 ports as described in GR-1089-CORE, Issue 4) and
require isolation from the exposed OSP cabling. The addition of primary protectors is not
sufficient protection in order to connect these interfaces metallically to OSP wiring. For
equipment installed in an IBN, use Mesh-BN, Mesh-IBN, or Chain-IBN. Equipment
rearrangements shall maintain the existing bonding topology.
Bare conductors must be coated with an appropriate antioxidant compound before crimp
connections are made. All unplated connectors, braided strap, and bus bars must be brought to a
bright finish and then coated with an antioxidant before they are connected.
The equipment under test (EUT) is specified for DC-I power configurations. The battery returns
must remain isolated until they reach the main power bus.

Power
Warning:

Only service electrical personnel should perform wiring and cabling to the system.
All power to the equipment rack or cabinet should be disconnected before the installation.
The power cable(s) must be copper and meet your local electric code requirements.
The circuit breaker is not intended to be used as the chassis ON/OFF switch. Disconnect the
power from the power source to remove power.
The 7750 SR-12 router with DC power entry modules should be installed only in restricted
access areas (such as dedicated equipment rooms and electrical closets).

Page 52

7750 SR-12 Installation Guide

Site Preparation

Fans
The 7750 SR-12 cooling system must have at least 3-inch clearance on the sides of the rack for
proper airflow and at least 20-inches in the front and rear for installation and maintenance access.
At least two impeller trays (fan trays) must be installed before you supply power to the chassis.
Impedance panels are required in all empty card and component slots to prevent excess dust
accumulation and to help control airflow and electromagnetic interference.

Air Filter
The air filter tray must always be installed while the 7750 SR-12 is powered up. The air filter is
factory installed.
The filter should be inspected monthly and replaced when indications of accumulated dust are
present.
The filter is factory-installed and is field-replaceable.

Storage
To store unused components and extra field-replaceable parts, re-wrap the components in the
original packaging and keep them in a dry, dust-free temperature controlled environment.
Table 22: Storage Specifications
Parameter

Description

Storage temperature

From -40 to 158F (-40 to 70C)

Non-condensing relative humidity

Within 5 to 95 percent.

7750 SR-12 Installation Guide

Page 53

Safety Standards/Compliance Agency Certifications

Safety Standards/Compliance Agency Certifications


Table 23: Safety Standards and Compliance Agency Certifications
Type
Safety

Publication
CAN/CSA-C22.2 No 60950-1
ANSI/UL 60950-1
EN 60950-1
EN 60825-1 Safety of laser products
CB certificate

EMC

Title 47 of the CFR, Part 15, Subpart B for a Class A Digital Device
ICES-003 Issue 4, February 7, 2004 Class A
VCCI V-1/07.09, V-2/08/04, V-3/08.04, V-4/07.04 Class A
AS/NZS CISPR22: 2006 Class A
CNS 13438: June 2006
KCC Korea-Emissions & Immunity (in accordance CISPR/KN22)
ETSI EN 300 386 V1.3.3 (2005-04)
EN55022 2006 Class A
EN 55024: EN 55024: 1998 + A1:2001 + A2: 2003
ETSI EN 300 132-2 V2.1.2 (2003-09)

NEBS Level 3

GR-1089-CORE, Issue 4, June 2006.


GR-63-CORE, Issue 3, March 2006.
GR-295-CORE, Issue 1, November 2004.

RBOC

ATT-TP-76200, Issue 11a, November 2, 2007


Verizon Technical Purchasing Requirements VZ.TPR.9305 Issue 1, February
2008

Page 54

Environmental

ETSI EN 300 019-2-1; Storage Tests, Class 1.2.


ETSI EN 300 019-2-2; Transportation Tests, Class 2.3.
ETSI EN 300 019-2-3; Operational Tests, Class 3.2.
ETSI EN 300 019-2-4 pr A1 Seismic.
ETSI EN 300 753 Acoustic Noise.

Main grounding
wire gauge

Per NEBS certification minimum 1 X 4 AWG.


Per CSA Safety certification - (2) #2 AWG.

7750 SR-12 Installation Guide

Installing the 7750 SR-12

In This Chapter
This chapter provides information to rack mount a 7750 SR-12 chassis.
This chapter provides information on the following topics:

Unpacking the Chassis on page 56

Rack Mounting the Chassis on page 59

Installing the Cable Management System on page 62

Making the Chassis Ground Connection on page 64

Installing Impeller Trays on page 70

7750 SR-12 Installation Guide

Page 55

Unpacking the Chassis

Unpacking the Chassis


Unpacking Precautions
Review this section to avoid personal injury or damage to the 7750 SR-12.

Warning:

The 7750 SR-12 container and various chassis components weigh approximately 200 pounds (90.7
kg.). Do not attempt to lift or move the container without the use of a hand cart, pallet jack, or
forklift.
Maneuver the container as close to the equipment rack as possible.
Use a hand cart or mechanical lift to lift or move the router.

Notes:

Router components such as SF/CPMs, IOMs, MDAs, IMMs, and spares are shipped separately.
The 7750 SR-12 chassis is packaged and protected by a foam cap and base. Do not discard the
packaging container and materials used in shipping. The packing materials should be re-used if it
is necessary to reship the router.
Keep the chassis wrapped in the anti-static packaging until you are ready to install the router.
Keep the arrows on the shipping container pointing up.

Page 56

7750 SR-12 Installation Guide

Installing the 7750 SR-12

1
2

DO

NOT

4
STA

CK

5
6
7

SR12040A

Figure 8: Removing the Chassis from the Container

7750 SR-12 Installation Guide

Page 57

Unpacking the Chassis

To unload the chassis from the container:

Page 58

Step 1

The container is secured by packing straps. Loosen and remove the straps to separate the
box top from the bottom. Lift the box top off the pallet.

Step 2

Unfasten the brackets holding the chassis to the packing material. See Key 5 on Figure 8.

Step 3

Remove all layers of padding and packaging.

Step 4

Remove the anti-static bag from the chassis when you are ready to install the chassis into
the rack.

Step 5

There are no handles or hand grips on the 7750 SR-12. Using a mechanical lift, lift the
chassis from the bottom.

Step 6

For instructions on how to rack mount the chassis, see "Rack Mounting the Chassis" on
page 59.

7750 SR-12 Installation Guide

Installing the 7750 SR-12

Rack Mounting the Chassis


Danger:

Only trained and qualified personnel should install or replace this chassis and chassis
components.

Caution:

There are no handles or hand grips on the 7750 SR-12. Lift the router from underneath. Do not
lift the router by the internal chassis frame.
When rack mounting the 7750 SR-12 in an equipment rack, do not stack other 7750 SR-12
units or any other equipment directly on top (where the bottom unit is supporting other
devices). Each unit must be secured into the rack with the appropriate mounting apparatus.
The 7750 SR-12 router is designed for front and middle-mount installation into a 19-inch rack.
The rack mounting hardware (including rack bolts) is factory installed to front-mount the chassis
in a 19-inch rack.
Required tools:

Use a screwdriver to loosen and tighten the mounting bracket bolts.

Before you begin, verify:

The equipment rack is securely installed, anchored, and grounded. Refer to the rack
manufacturers documentation for instructions.

Any power to the rack is OFF.

7750 SR-12 Installation Guide

Page 59

Rack Mounting the Chassis

SR12005A

Figure 9: Installing the Chassis into an Equipment Rack

Table 24: Rack Mounting the 7750 SR-12 Chassis

Page 60

Key

Description

Equipment rack

Rack mounting screws

Rack mounting bracket

7750 SR-12 Installation Guide

Installing the 7750 SR-12

To install the chassis into the rack:


Step 1

With at least two people, or, if necessary, using a hand cart, pallet jack, or forklift, position
the chassis in front of the rack.

Step 2

With one person in front of the rack and one behind the rack, lift the 7750 SR-12 from
the bottom and position it in the rack.

Step 3

(Optional) Slide the chassis on top of the shelf/bar.

Step 4

Align the mounting holes on each bracket to the rack rail.


Insert a screw into each hole in the mounting bracket and tighten. Do not skip any holes.

7750 SR-12 Installation Guide

Page 61

Installing the Cable Management System

Installing the Cable Management System


The 7750 SR-12 chassis can accommodate two cable management trays. The trays are mounted
horizontally on the front of the chassis, above and below the chassis card slots (card cage).
The following instructions assume that the chassis rack mounting brackets remain in the frontmounting position, as they are shipped from the factory. The cable management trays are shipped
with shims screwed into the brackets. Remove the shims if the 7750 SR-12 chassis is frontmounted.
The integral cable management tray mounting brackets align with mounting holes located on each
side of the chassis, above and below the card cage (Figure 10 on page 63).
If the chassis rack mounting brackets are removed and relocated to accommodate a mid-mount
chassis installation, then a shim must be placed between each cable management tray mounting
brackets and the chassis wall. Shims fill the gaps between the chassis wall and the cable
management tray brackets that would otherwise be occupied by the rack mounting bracket (which
were removed and reinstalled at the mid-line).
Key 2 on Figure 10 illustrates the cable management system installation with the chassis front
mounted in an equipment rack.
Key 3 on Figure 10 illustrates the cable management system installation with the shim when the
chassis is mid-mounted in an equipment rack.
The cable pegs are accessed by flipping the upper access door upward and the lower access door
downward.
Mount the chassis in the equipment rack before installing the cable management trays.

Page 62

7750 SR-12 Installation Guide

Installing the 7750 SR-12

4
1

SR12026B

Figure 10: Cable Management System

To install cable management trays on a front rack-mounted 7750 SR-12 chassis:


Step 1

Remove the cable management trays from the packaging.

Step 2

The cable management system is shipped with the mid-mount shims attached. Loosen
and remove the screws that attach the shims to the cable management system. Remove
the shims. Save them for future use if necessary.

Step 3

To install the top tray, orient the tray above the card slots so the access door flips upward
to access the pegs. Align the bracket holes with the mounting holes on each side of the
chassis. See Key 1 on Figure 10.

Step 4

Insert a screw into each of the mounting holes on each side of the bracket and tighten. See
Keys 2 and 4 on Figure 10.

Step 5

To install the bottom tray, orient the tray below the card slots so the access door flips
downward to access the pegs. Align the bracket holes with the mounting holes on each
side of the chassis. Insert a screw into each of the mounting holes on each side of the
bracket and tighten. See Key 1 on Figure 10.

7750 SR-12 Installation Guide

Page 63

Making the Chassis Ground Connection

Making the Chassis Ground Connection


Grounding lugs are provided for the chassis ground connection. Two lugs are required for systems
using the PEM-3. A single lug is required for systems using the PEM. If the lugs are missing or
misplaced, prepare your ground cable with a standard barrel, 2-hole lug with two 1/4-inch (.635
cm) diameter holes on a 5/8-inch (1.5875 cm) spacing.
Grounding cables are not provided. To make sure that the equipment is connected to earth ground,
follow the instructions to prepare the ground wire. The length of the grounding wire depends on
the location of the router and proximity to the proper grounding facilities.
Two grounding screws are located on the rear side of the chassis, on the top left-hand side.
Danger: Only trained and qualified personnel should install or replace this chassis and chassis

components.

Note: When wiring any Alcatel-Lucent 7750 router, the ground connection must always be
made first and disconnected last.

Page 64

7750 SR-12 Installation Guide

Installing the 7750 SR-12

Preparing the Ground Wire


Use #2 AWG for the ground wire connection.
2
1
SR10030

Figure 11: Preparing the Ground Wire

Table 25: Ground Wire Descriptions


Key

Description

Copper wire. Minimum #2 AWG. A single #2 AWG cable is recommended for


PEM installations. An AWG #4 cable is recommended for PEM-3 installations.

Insulation stripped 7/16 in.

To prepare the ground wire:


Step 1

Using a wire-stripping tool, strip the insulation from the wire to 7/16-inches.

Step 2

Slide the open end of the ground lug (accessory box) over the exposed area of the
prepared wire.

Step 3

Using a crimping tool, crimp the ground lug to the wire.

7750 SR-12 Installation Guide

Page 65

Making the Chassis Ground Connection

Making the Ground Wire Connection


The grounding studs are located on the rear side of the chassis, on the top left-hand side. Install
two grounding lugs, as shown in Figure 12, if you are using PEM-3s in your system. Install a
single grounding lug, as shown in Figure 13, if you are using PEMs in your system.
The NEBS certification minimum is 1 X 4 AWG. CSA Safety certification is 2 X 2AWG.

3
4

SR12079

Figure 12: Connecting the Grounding Lug on a Router with PEM-3s Installed

Page 66

7750 SR-12 Installation Guide

Installing the 7750 SR-12

Table 26: PEM-3 Ground Wire Descriptions


Key

Description

Ground receptacles

Lug (Panduit LCC F6-14A for PEM; ALU 52-0284-01 or BURNDY YAV2CL2TC14-FX for PEM-3)

Washer (Use two washers sized to accommodate the 1/4 in. studs)

Two 1/4-20 x 3/8 in. screws

Two AWG #4 ground cable ends prepared according to local safety codes.

7750 SR-12 Installation Guide

Page 67

Making the Chassis Ground Connection

1
2

3
4

SR12080

Figure 13: Connecting the Grounding Lug on a Router with PEMs Installed

Table 27: PEM-3 Ground Wire Descriptions


Key

Page 68

Description

Ground receptacles

Lug (Panduit LCC F6-14A for PEM; ALU 52-0284-01 or BURNDY YAV2CL2TC14-FX for PEM-3)

Washer (Use two washers sized to accommodate the 1/4 in. studs)

Two 1/4-20 x 3/8 in. screws

Single #2 AWG ground cable end prepared according to local safety codes.

7750 SR-12 Installation Guide

Installing the 7750 SR-12

To connect the ground cable:


Step 1

Remove the nuts and washers from the ground lugs on the rear side of the chassis, on the
top left-hand side.

Step 2

Bring your grounding surfaces to a bright finish and coat them with an antioxidant before
you make your crimp connections.

Step 3

Using the prepared ground wire, place the ground lug through the two chassis ground
screws.

Step 4

Install locking washers and nuts. Torque the nuts to 56 pound-inches.

Step 5

Connect the opposite end of the grounding cable to the appropriate grounding point at
your site to ensure adequate chassis ground according to local safety codes.

7750 SR-12 Installation Guide

Page 69

Installing Impeller Trays

Installing Impeller Trays


Warnings and Notes

Warning:

Immediately install the replacement fan tray upon removal of the old fan tray. If a longer
maintenance time is required, power off the system.
Do not mix Standard Fan Trays and Enhanced Fan Trays in the same chassis, except while
performing a fan tray upgrade.
Always keep your fingers away from rotating blades.
Verify that the fan blades have stopped rotating before removing an impeller tray.

Caution:

Do not mix Standard Fan Trays and Enhanced Fan Trays in the same chassis, except while
performing a fan tray upgrade.

Notes:

Three impeller trays are recommended for normal operation.


The trays are hot-swappable. The 7750 SR-12 chassis operates safely while you replace the
fan tray for up to approximately five minutes at an ambient temperature of 95 F (35 C). If a
longer maintenance time is required, power off the system to prevent overtemperature
conditions.
Immediately replace a tray as soon as an impeller failure is detected.
In the event of a single impeller failure, the entire tray must be replaced.
To remove and replace the trays you must have access to the rear of the chassis. You must
have enough room, at least 20-inches, to pull the trays completely out of the slot.
The Enhanced Fan Tray extends 3.990 inches max beyond the rear of the SR-12 and ESS-12
chassis.

Page 70

7750 SR-12 Installation Guide

Installing the 7750 SR-12

Installing an Impeller Tray


The following sections describe the following tasks:

Installing a Standard Fan Tray on page 71

Installing an Enhanced Fan Tray on page 73

Installing a Standard Fan Tray

1
SR12025A

Figure 14: Installing Standard Impeller Trays

7750 SR-12 Installation Guide

Page 71

Installing Impeller Trays

Table 28: Standard Fan Tray Descriptions


Key

Description

Impeller tray

Captive screws

To install Standard Fan Trays:

Page 72

Step 1

Remove the Standard Fan Trays from the protective packaging.

Step 2

Install the Standard Fan Tray in the right-most slot. Gripping the handle, orient the tray
so the connector is on the top-right rear side. Slide the connector end into the slot until it
is fully seated. Tighten the captive screws.

Step 3

Install the Standard Fan Tray in the middle slot.

Step 4

Install the Standard Fan Tray in the left-most slot.

7750 SR-12 Installation Guide

Installing the 7750 SR-12

Installing an Enhanced Fan Tray

1
SR12078

Figure 15: Installing Enhanced Impeller Trays

Table 29: Enhanced Fan Tray Descriptions


Key

Description

Impeller tray

Captive screws

7750 SR-12 Installation Guide

Page 73

Installing Impeller Trays

To install Enhanced Fan Trays:


Step 1

Grip the Enhanced Fan Tray and slide the connector end into the slot until it is fully
seated.

Step 2

Secure the tray into place by tightening the captive screws (Figure 15).

Step 3

Verify the Fan Status LED on the front panel of the active CPM. You can also verify by
checking the Fan Status LED on the front plate of the Enhanced Fan Tray (green indicates
normal operation).

Step 4

Install the Enhanced Fan Tray in the middle slot.

Step 5

Install the Enhanced Fan Tray in the left-most slot.

Notes: As part of the initialization and diagnostic startup, the Enhanced Fan Tray ramps to
maximum fan speed for a brief period. Upon successful completion, the Enhanced Fan Tray
slows down to the speed set by the SFM3 or SFM1/2s.

Page 74

7750 SR-12 Installation Guide

Installing Power Supplies

In This Chapter
This chapter provides information about installing DC power entry modules (PEMs) into the 7750
SR-12 router.
Instructions to wire external AC power shelves to DC PEMs are also provided.
This chapter provides information on the following topics:

General Power Warnings and Notes on page 76

Installing DC Power Entry Modules (PEMs) on page 77

AC-Input Power Guidelines on page 99

Monitoring AC Power on page 106

7750 SR-12 Installation Guide

Page 75

General Power Warnings and Notes

General Power Warnings and Notes


Danger:

Only qualified personnel should connect power cables.


Before working on equipment that is connected to power, remove jewelry, (rings, necklaces,
watches, etc.). When metal objects are in contact with power and ground, serious burns can occur
or the object can be welded to the device.
Turn off power at the power source before you install or remove power cords.
You must use cables which meet local electrical code requirements.
Make your ground connections first.
Warning:

Do not install equipment that appears to be damaged.


Impedance panels are required in all empty card and component slots to prevent excess dust
accumulation and to help control airflow and electromagnetic interference. Impedance panels do
not have board components or connector pins.
Electrostatic discharge (ESD) damage can occur if components are mishandled. Always wear an
ESD-preventive wrist or ankle strap and always connect an ESD strap to the grounding plug on
the front of the chassis.
Notes:

The 7750 SR-12 is shipped with two factory-installed DC PEMs. Installation instructions are
provided in the chapter. Removal instructions are provided in "Appendix B: Field Replaceable
Units" on page 145.
For full redundancy, each power supply module should be attached to an independent power
source with a dedicated circuit breaker.
In the event of a power unit failure (DC PEM or AC rectifier or AC power shelf), the entire
power unit must be replaced. There are no field serviceable parts inside the power modules.

Page 76

7750 SR-12 Installation Guide

Installing Power Supplies

Installing DC Power Entry Modules (PEMs)


DC

This section provides information and instructions to perform the following:

"DC Power Warnings and Notes" on page 77

"Installing a 175-Amp DC PEM-3" on page 80

"Preparing Input Power Wiring for the 175-Amp PEM-3" on page 82

"Installing a 100-Amp DC PEM" on page 88

"Preparing DC-Input Power Wiring for the 100-Amp DC PEM" on page 90

DC Power Warnings and Notes

Special DC Wiring Notes

The power wiring for the 100-Amp DC PEM and the 175-Amp DC PEM-3 for the SR-12/ESS-12
chassis are significantly different.
On the 100-Amp DC PEM, both -48VDC and RTN terminals are located on the left side,
with -48VDC above the RTN.
On the 175-Amp PEM-3, the -48VDC and RTNs are separate and on opposite ends of the
PEM. The -48VDC terminal block is located on the left side of the PEM and the RTN
terminal block is on the right side.
When you are upgrading from a 100-Amp DC PEM to a 175-Amp PEM-3, it is important to
connect the RTN power lug to the right side terminal block. Connecting both the existing terminal
lugs to the -48 VDC terminal block can result in arc welding (shorting) the terminal lugs to the
block.
The terminal lug spacing is the same on the 175-Amp PEM-3 and 100-Amp PEM. The terminal
lugs for the PEM will fit on the terminal blocks for the PEM-3.

7750 SR-12 Installation Guide

Page 77

Installing DC Power Entry Modules (PEMs)

Notes:

If the installer does not pay attention, the existing feeds can be physically connected (-48 VDC
and -48VDC RTN) to the left side terminal block (-48 VDC) of the PEM-3 and short the -48VDC
feed to the -48VDC RTN feed.
The following warning label appears on the PEM-3. Remove the label after the installation.

Follow the installation instructions Installing a 100-Amp DC PEM on page 88 and Installing a
175-Amp DC PEM-3 on page 80 making sure to follow all instructions on the labels and terminal
blocks.
Danger:

A suitable disconnect device must be provided in the DC branch, either a circuit breaker or switch
that can be employed to disconnect power to the system during servicing.
Before connecting or disconnecting ground or power wires to the chassis, ensure that power is
removed from the DC circuit.
On the PEM-3, the RTN and -48 VDC feeds are electrically joined. When power is applied to one
feed, power is also present in the other feed.
Confirm that the DC power source is OFF during installation. The power source should be a
safety extra-low voltage (SELV) source.
The 7750 SR-12 router with DC PEMs should be installed only in restricted access areas (such as
dedicated equipment rooms and electrical closets) in accordance with Articles 110-26 and 110-27
of the most recent National Electrical Code ANSI/NFPA 70.

Page 78

7750 SR-12 Installation Guide

Installing Power Supplies

Caution:

Make sure you directly connect the 7750 SR-12 to the DC power supply system earthing
electrode conductor or to a bonding jumper from an earthing terminal bar or bus to which the DC
power supply system earthing electrode is connected.
The DC power supply source must be located within the same premises as this equipment.
There must be no switching or disconnecting devices in the earthed circuit conductor between the
DC source and the point of connection of the earthing electrode conductor.
The 7750 SR-12 PEM-3 has a breaker rating of 175 amps. If the current drawn by your system
reaches or exceeds 175 amps, the breaker trips to protect the system.
Notes:

The remote power source (circuit breaker panel, outlet, etc.) must be easily accessible.
Cables are not provided. In the United States, use a minimum of #4 AWG, high strand count
copper wire. If the 7750 router is located outside the USA, consult local and national electrical
code for proper wire sizing.
For the DC PEM terminal block, lugs are provided. If they are missing or misplaced, use a
Panduit LCC F6-14A copper, standard barrel, 2-hole lug with two 1/4-inch (.635 cm) diameter
holes on a 3/4-inch (1.905 cm) spacing (0.250-20 UNC).
Two PEM slots are located at the bottom rear of the chassis (see "7450 ESS-12 Chassis Rear
View" on page 19). The slots are not labeled but for documentation purposes the top slot is
referred to as slot 1 and the bottom slot is referred to as slot 2. For full redundancy two PEMs
must be installed and each PEM must be attached to an independent power source with a
dedicated circuit breaker.
The 7750 SR-12 requires a minimum of one DC PEM to operate, but two are recommended for
redundancy. When two PEMs are installed, they share the electrical load equally as long as both
PEMs are operational. If one PEM fails, the remaining PEM provides the power the router
requires for normal operation.
For full redundancy, each power supply module should be attached to an independent power
source with a dedicated circuit breaker.
The 7750 SR-12 PEM-3 has a safety rating of 6450 watts. This rating indicates the potential
output the PEM-3 can provide and the safety certification level.

7750 SR-12 Installation Guide

Page 79

Installing DC Power Entry Modules (PEMs)

Installing a 175-Amp DC PEM-3

2
SR12081

Figure 16: Installing a 175-Amp DC PEM-3

Table 30: Installing a 175-Amp DC PEM-3


Key

Page 80

Description

Slot guide

DC PEM

Captive screws (two per PEM)

7750 SR-12 Installation Guide

Installing Power Supplies

Notes: The 7750 SR-12 PEM-3 deploys a single circuit breaker using two sets of physical
studs for accommodating up to two cables or lugs. These studs are joined by a single input to
the breaker on the PEM-3 unit.

There is a piece of metal under the studs that couples the two feeds. This provides flexibility
for provisioning power and associated cabling. Either one or both sets of studs can be used to
feed the input. The 7750 SR-12 routers have a current rating that supports a range from 90
amps up to 162 amps. You can terminate a single 160-amp circuit into either one or both of the
studs, or terminate dual 80-amp feeds.
If you use dual 80 amp inputs, Alcatel-Lucent recommends that the two circuits and associated
breakers be ganged at the head end in order to ensure that power is present or absent on both
studs simultaneously in all scenarios for the PEM-3. Your actual power consumption in
production will almost always be much lower than the maximum power consumption numbers
published in this manual. Maximum power consumption published for the SR-12 components
are measured under extreme conditions and load in order to provide a basis for planning and
future growth.
To install a 175-Amp DC PEM-3:
Step 1

Remove the DC PEM-3 from the packaging.

Step 2

Make sure that the circuit breaker (ON/OFF) on the PEM-3 is in the OFF ( O ) position.

Step 3

Align a PEM-3 with a slot guide. Slide the unit into the slot until the connectors are fully
seated with the receptacle in the rear of the slot.

Step 4

Secure into place by tightening the captive screws.

Step 5

Install the redundant PEM-3. Align the PEM-3 with the slot guides. Slide the unit into the
slot until the connectors are fully seated with the receptacle in the rear of the slot.

Step 6

Secure into place by tightening the captive screws.

Step 7

If you plan to use DC power to operate the 7750 SR-12, proceed to the following steps to
connect the power cord(s).
If you plan to install AC power rectifiers to operate the 7750 SR-12, proceed to AC-Input
Power Guidelines on page 99.

Step 8

Prepare the power cable terminated only with a UL-listed two-hole lug with 1/4-inch
(.635 cm) holes on 3/4-inch (1.905 cm) spacing.

Step 9

Connect the VDC and RTN cables from each DC PEM-3 to separate circuit breakers.

7750 SR-12 Installation Guide

Page 81

Installing DC Power Entry Modules (PEMs)

Preparing Input Power Wiring for the 175-Amp PEM-3


Warning:

Ensure that all power is OFF from the DC circuit. Locate the circuit breaker on the panel board
that services the DC circuit. Switch the circuit breaker to the OFF position.
When wiring the unit, the ground connection must always be made first and disconnected last.
The proper wiring sequence is ground/negative to ground/negative and positive/return to
positive/return.
Consult your local and national electrical codes to calculate the appropriate cable sizing.

PREPARING THE POWER CABLE FOR THE 175-AMP DC PEM-3


Figure 17 displays the DC terminal block stud dimensions and spacing measurements. Connect the
VCD and RTN studs on the DC terminal block with power cables terminated with 0.250-20 UNC
lugs (Figure 18). Use two washers sized to accommodate the 1/4 in. studs and two 0.250-20
kepnuts.
The other non-terminated end of the power cables must be prepared according to your local safety
codes. The length of the power cable depends on the location of the router and proximity to the
power source.

Page 82

7750 SR-12 Installation Guide

Installing Power Supplies

3.11 IN.
1
0.850 IN.

0.750 IN.

3.60 IN.

0.750 IN.

0.850 IN.
SR12054

Figure 17: 175-Amp DC PEM-3 Terminal Block Stud Dimensions and Spacing

0.250
2 Holes

All measurements in inches.

0.750"
SR12030

Figure 18: DC Terminal Block Lug

7750 SR-12 Installation Guide

Page 83

Installing DC Power Entry Modules (PEMs)

2
1
SR10030

Figure 19: Preparing the DC Cable

Table 31: DC Power Cable


Key

Description

Copper wire

Insulation stripped 7/16-inch

To prepare the cable (Figure 19):

Page 84

Step 1

Using a wire-stripping tool, strip the insulation from the wire to 7/16-inches.

Step 2

Locate the lug in the accessory box. Slide the open end of the lug over the exposed area
of the prepared wire.

Step 3

Using a crimping tool, crimp the lug to the wire.

7750 SR-12 Installation Guide

Installing Power Supplies

INPUT TERMINAL BLOCK WIRING FOR THE 175-AMP DC PEM-3


The DC power supply cables attach to the power supply terminal studs. Figure 20, Figure 21, and
Figure 22 display DC-input terminal block safety cover and wiring views.

SR12055

Figure 20: Removing the 175-Amp DC PEM-3 Terminal Block Safety Cover

Figure 21: Wiring the 175-Amp DC PEM-3 Input Power Terminal Block

7750 SR-12 Installation Guide

Page 85

Installing DC Power Entry Modules (PEMs)

SR12057

Figure 22: 175-Amp DC PEM-3 Input Power Terminal Block Wiring with Safety Cover

Follow these steps to wire the 175-Amp DC PEM-3 input power terminal block:

Page 86

Step 1

Loosen the four cover screws but do not remove the screws. Remove the safety cover from
the DC terminal block.

Step 2

Remove the -VDC and RTN terminal nuts and one washer from each stud.

Step 3

Using the prepared DC cables, connect the RTN positive/return (+) cables to the right side
(RTN) terminals according to local safety codes.

Step 4

Place the washer and nut on each stud and tighten with a torque wrench to 40 lb-in. Do
not overtighten.

Step 5

Connect the VDC negative (-) cables to the left side (-48V) terminals.

Step 6

Place the washer and nut on each stud and tighten with a torque wrench to 40 lb-in. Do
not overtighten.

Step 7

Replace the safety cover and secure into place by tightening the captive screws
(Figure 22).

7750 SR-12 Installation Guide

Installing Power Supplies

SR12058A

Figure 23: Installed 175-Amp DC PEM-3

Table 32: 175-Amp DC PEM-3 Input Terminal Block Descriptions


Key

Description

-VDC

RTN

7750 SR-12 Installation Guide

Page 87

Installing DC Power Entry Modules (PEMs)

Installing a 100-Amp DC PEM


100-Amp DC Pem

2
SR12083

Figure 24: Installing a 100-Amp DC PEM

Table 33: Installing a 100-Amp DC PEM


Key

Page 88

Description

Slot guide

DC PEM

Captive screws (two per PEM)

7750 SR-12 Installation Guide

Installing Power Supplies

To install a 100-Amp DC PEM:


Step 1

Remove the 100-Amp DC PEM from the packaging.

Step 2

Make sure that the circuit breaker (ON/OFF) on the PEM is in the OFF ( O ) position.

Step 3

Align a 100-Amp DC PEM with a slot guide (either the left or right slot). Slide the unit
into the slot until the connectors are fully seated with the receptacle in the rear of the slot.

Step 4

Secure into place by tightening the captive screws.

Step 5

Install a redundant 100-Amp DC PEM. Align the PEM with the slot guides. Slide the unit
into the slot until the connectors are fully seated with the receptacle in the rear of the slot.

Step 6

Secure into place by tightening the captive screws.

Step 7

If you plan to use DC power to operate the 7750 SR-12, proceed to the following steps to
connect the power cord(s).
If you plan to install AC power rectifiers to operate the 7750 SR-12, proceed to AC-Input
Power Guidelines on page 99.

Step 8

Prepare the power cable terminated only with a UL-listed two-hole lug with 1/4-inch
(.635 cm) holes on 3/4-inch (1.905 cm) spacing.

Step 9

Connect the VDC and RTN cables from each DC PEM to separate circuit breakers.

7750 SR-12 Installation Guide

Page 89

Installing DC Power Entry Modules (PEMs)

Preparing DC-Input Power Wiring for the 100-Amp DC PEM

"Preparing the Power Cable for the 100-Amp DC PEM" on page 90

"Input Terminal Block Wiring for the 100-Amp DC PEM" on page 92

Warning:

Ensure that all power is OFF from the DC circuit. Locate the circuit breaker on the panel board
that services the DC circuit. Switch the circuit breaker to the OFF position.
When wiring the unit, the ground connection must always be made first and disconnected last.
The proper wiring sequence is ground/negative to ground/negative and positive/return to
positive/return.
Use a #4 American wire gauge (AWG) for the -48 and RTN power connections.

PREPARING THE POWER CABLE FOR THE 100-AMP DC PEM


Figure 25 displays the DC terminal block stud dimensions and spacing measurements. Connect the
VCD and RTN studs on the DC terminal block with power cables terminated with 0.250-20 UNC
lugs (Figure 26). Use two washers sized to accommodate the 1/4 in. studs and two 0.250-20
kepnuts.
The other non-terminated end of the power cables must be prepared according to your local safety
codes. The length of the power cable depends on the location of the router and proximity to the
power source.

3.965 IN.
1
0.850 IN.

0.600 IN.

0.740 IN.
1.300 IN.

0.750 IN.
SR12032

Figure 25: 100-Amp DC PEM Terminal Block Stud Dimensions and Spacing

Page 90

7750 SR-12 Installation Guide

Installing Power Supplies

0.250
2 Holes

All measurements in inches.

0.750"
SR12030

Figure 26: DC Terminal Block Lug

2
1
SR10030

Figure 27: Preparing the DC Cable

Table 34: DC PEM Power Cable


Key

Description

Copper wire

Insulation stripped 7/16-inch

To prepare the cable (Figure 27):


Step 1

Using a wire-stripping tool, strip the insulation from the wire to 7/16-inches.

Step 2

Locate the lug in the accessory box. Slide the open end of the lug over the exposed area
of the prepared wire.

Step 3

Using a crimping tool, crimp the lug to the wire.

7750 SR-12 Installation Guide

Page 91

Installing DC Power Entry Modules (PEMs)

INPUT TERMINAL BLOCK WIRING FOR THE 100-AMP DC PEM


For the 100-Amp DC PEM, the power supply cables attach to the power supply terminal studs.
Figure 28, Figure 29, and Figure 30 display DC-input terminal block safety cover and wiring
views.

SR12016

Figure 28: Removing the 100-Amp DC PEM Terminal Block Safety Cover

2
SR12017

Figure 29: Wiring the 100-Amp DC PEM Input Power Terminal Block

Page 92

7750 SR-12 Installation Guide

Installing Power Supplies

SR12018

Figure 30: 100-Amp DC PEM Input Power Terminal Block Wiring with Safety Cover

Follow these steps to wire the 100-Amp DC PEM input power terminal block:
Step 1

Loosen the three cover screws but do not remove. Remove the safety cover from the DC
terminal block.

Step 2

Remove the -VDC and RTN terminal nuts and one washer from each stud.

Step 3

Using the prepared DC cable(s), connect the RTN positive/return (+) cable to the (RTN)
terminal according to local safety codes.

Step 4

Place the washer and nut on the stud and tighten with a torque wrench to 40 lb-in. Do not
overtighten.

Step 5

Connect the VDC negative (-) cable to the top (-48V) terminal.

Step 6

Place the washer and nut on the stud and tighten with a torque wrench to 40 lb-in. Do not
overtighten.

Step 7

Replace the safety cover and secure into place by tightening the captive screws
(Figure 30).

7750 SR-12 Installation Guide

Page 93

Installing DC Power Entry Modules (PEMs)

VDC
OFF
O

ON
I

OFF
O

ON
I

RTN

VDC

RTN

Figure 31: Installed 100-Amp DC PEM

Table 35: 100-Amp DC Input Terminal Block Descriptions


Key

Page 94

Description

-VDC

RTN

7750 SR-12 Installation Guide

Installing Power Supplies

Cabling Considerations
The 7750 SR-12 PEM-3 deploys a single circuit breaker using two sets of physical studs for
accommodating up to two cables and lugs. The VDC negative (-) stud pairs are mounted on a
single metal plate and are electrically joined. The return (+) stud pairs are also mounted on a single
metal plate and are electrically joined. This provides flexibility for provisioning power and
associated cabling. Either one or both sets of studs can be used to feed the input.
The 7750 SR-12 routers have a current rating that supports a range from 90 amps up to 162 amps.
Typically you will use 4/0 cable to connect your 7750 SR-12 to the branch circuit. Terminating 4/0
cable directly to the feeds on the PEM-3 is problematic due to the thickness and bend radius
limitations of the cable. Therefore, Alcatel-Lucent recommends one of the following methods to
configure your cables:

Using H-Taps to Connect Your Power Cables on page 96

Using a Power Distribution Unit (PDU) to Connect Your Power Cables on page 97

Each of the above methods enables you to use 4/0-gauge cable at the branch circuit and #2 AWG
cables to connect to the PEMs.
Make sure to adhere to all local and national safety standards and the warnings described in
General Power Warnings and Notes on page 76 when cabling your power system.

7750 SR-12 Installation Guide

Page 95

Installing DC Power Entry Modules (PEMs)

USING H-TAPS TO CONNECT YOUR POWER CABLES


2

4
2

5
SR12084

Figure 32: Using an H-Tap to Connect Your Power Cables

You can use H-taps to connect your power cables from the branch circuit to your 7750 SR-12
power system. See Figure 32 and follow these steps to connect your power cables using H-taps:
Step 1

At the branch circuit (key 1), connect your four 4/0 cables (key 2).

Step 2

Attach two H-taps (key 3) to each of the 4/0 cables.

Step 3

Connect one #2 AWG cable to each H-tap.

Step 4

Connect each pair of #2 AWG cables (key 4) to the feeds on the PEMs (key 5) as follows:
Connect one pair of #2 AWG cables to the two VDC negative (-) feeds on the top PEM
and one pair of #2 AWG cables to the two VDC negative (-) feeds on the bottom PEM.
Connect one pair of #2 AWG cables to the two return (+) feeds on the top PEM and one
pair of #2 AWG cables to the two return feeds on the bottom PEM.

Page 96

7750 SR-12 Installation Guide

Installing Power Supplies

USING A POWER DISTRIBUTION UNIT (PDU) TO CONNECT YOUR POWER CABLES


1
1

5
SR12085

Figure 33: Using a PDU to Connect Your Power Cables

7750 SR-12 Installation Guide

Page 97

Installing DC Power Entry Modules (PEMs)

You can use a PDU to connect your power cables from the branch circuit to your 7750 SR-12
power system. See Figure 33 and follow these steps to connect your power cables using a PDU:
Step 1

At the branch circuit (key 1), connect your four 4/0 cables (key 2).

Step 2

Connect each 4/0 cable to a feed on your PDU (key 3).

Step 3

On your PDUs power distribution connector panel, there are two feeds that correspond
with each 4/0 cable (key 4). Connect two #2 AWG cables to each set of feeds that
corresponds to one of the 4/0 cables.

Step 4

The connectors on your PDU are grouped into two sets of four. The connectors on the left
side correspond with one PEM and the connectors on the right side correspond with the
other PEM.
Connect each pair of #2 AWG cables to each pair of feeds on the PEMs (key 5) as follows:
Using the cables you have connected to the connectors on the left half of your PDU,
connect one pair of #2 AWG cables to the two VDC negative (-) feeds on the top PEM and
one pair of #2 AWG cables to the two return (+) feeds on the top PEM.
Using the cables you have connected to two of the four connectors on the right half of your
PDU, connect one pair of #2 AWG cables to the two VDC negative (-) feeds on the bottom
PEM and one pair of #2 AWG cables to the two return (+) feeds on the bottom PEM.

175-Amp DC PEM-3

Page 98

7750 SR-12 Installation Guide

Installing Power Supplies

AC-Input Power Guidelines


This section provides information and instructions to perform the following:

AC Power Warnings and Notes on page 99

Installing an AC Power Shelf on page 101

Installing the AC Power Rectifiers on page 101

Connecting The AC Power Shelf Cables to the DC PEMs on page 102

AC

AC Power Warnings and Notes


Caution:

Follow the manufacturers instructions to install AC power shelves.


The 7750 SR-12 must be directly connected to the DC power supply system earthing electrode
conductor or to a bonding jumper from an earthing terminal bar or bus to which the DC power
supply system earthing electrode is connected.
The AC power source and rectifiers that supply DC power must be located within the same
premises as this equipment.
There must be no switching or disconnecting devices in the earthed circuit conductor between the
DC source and the point of connection of the earthing electrode conductor.

Warning:

Before connecting or disconnecting ground or power wires to the AC power shelf and rectifiers,
make sure that power is removed from the AC circuit.

7750 SR-12 Installation Guide

Page 99

AC-Input Power Guidelines

Notes:

The remote power source (circuit breaker panel, outlet, etc.) must be easily accessible.
AC power shelves and rectifiers can be ordered from Alcatel-Lucent.
Use the cables supplied with the rectifiers. The AC power cable is non-terminated on the wall AC
power-source end of the cable and must be prepared according to your local safety codes (see
Figure 34 on page 102). Plugs are not provided.
If the 7750 SR-12 router is located in the United States and cables are misplaced or lost, at the
minimum use #4 American wire gauge (AWG) for the -48 and RTN power connections. Consult
your local and national electrical codes to calculate the appropriate cable sizing.
Consult your power engineering personnel to calculate the required amperage of your power
cable. The cable must be able to provide power for a fully loaded 7750 SR-12 system input per
NEC and local safety codes.
For full redundancy, each power supply module should be attached to an independent power
source with a dedicated circuit breaker.
If you intend to use AC power rectifiers to convert AC power, observe the following guidelines:

There are no AC power cord receptacles on the 7750 SR-12 chassis. AC power must be
converted to usable DC input power by connecting an external rectifier to the terminal
studs on the PEM(s).

External AC rectifiers must be able to operate with a nominal utility system voltage of
150V to 240V, or operate with input voltages ranging from 200 to 240 VAC.

The number of AC power shelves and rectifiers depend on your configuration of IOMs and
MDAs, as the cumulative power requirements can vary.

Make sure all your cables conform to local safety codes.

Each AC power shelf is connected directly to a DC PEM. Status is supplied through a DB25 connection from an AC power shelf to a DC PEM.

You must connect a grounding cable to provide a ground connection from the power shelf
to the equipment rack and the 7750 SR-12 router.

For a listing of the electrical specifications for the AC-input power supply, see "Power Module
Specifications" on page 40.

Page 100

7750 SR-12 Installation Guide

Installing Power Supplies

Installing an AC Power Shelf


The AC power shelf converts AC power from an external AC power source into DC power that is
suitable for the 7750 SR-12 router. On systems using the PEM-3, a 1:1 power shelf to PEM-3 ratio
exists with a maximum of two shelves and two PEMs per chassis. On systems using the PEM, a
1:2 power shelf to PEM ratio exists with one shelf and two PEMs per chassis.
If you install a power shelf that was not provided by Alcatel-Lucent, follow the manufacturers
instructions to install AC power shelves. See Figure 34 on page 102 for an example of the
installation.
AC input power, DC output power, and status are provided with cable connections from the rear of
the power shelf. Individual power cables connect each AC power rectifier to the AC input power
source. Each AC power shelf has DC-interconnect cables to provide DC output power (-48 DC) to
the DC PEMs.
An internal fan in each rectifier circulates air from the front of the shelf, through the power
module, and out through rear vents.

Installing the AC Power Rectifiers


NOTE: For normal operation, the 7750 SR-12 requires four rectifiers in an AC power shelf. Four
rectifiers equally power share the load. If a rectifier fails or if power is removed to a unit, the other
rectifiers power share the full load and maintain continuous system operation.
Caution: A single AC power rectifier weighs approximately 6 lbs. (2.7 kg). Use both hands

when installing a rectifier.

Notes: Follow the manufacturers instructions to install AC power rectifiers.

7750 SR-12 Installation Guide

Page 101

AC-Input Power Guidelines

Connecting The AC Power Shelf Cables to the DC PEMs

Warning:

Make sure that power is removed from the AC circuit (power source) before handling power
cables to the AC power shelf, rectifiers, and DC PEMs.
AC power shelf cables are typically shipped non-terminated. Refer to "Preparing the Power
Cable for the 100-Amp DC PEM" on page 90.

4
2
2
5
3

1
6
3

1
6

6
SR12059B

Figure 34: Connecting the Cables 175-Amp DC PEM-3 Example

Page 102

7750 SR-12 Installation Guide

Installing Power Supplies

4
2
2

1
6

SR12010C

Figure 35: Connecting the Cables 100-Amp DC PEM Example

Table 36: AC Power Shelf to DC PEM Cabling Features


Key

Description

AC power shelf
175-Amp DC PEM-3 configurations use the non-split shelf
100-Amp DC PEM configurations use the split shelf

DC PEM

AC power source

VDC cable (typically black)

RTN cable (typically red)

Safety cover

7750 SR-12 Installation Guide

Page 103

AC-Input Power Guidelines

Connect the power cables after the DC PEMs, AC power shelves and rectifiers are installed:
Step 1

Prepare the power cables. See Preparing the Power Cable for the 175-Amp DC PEM-3 on
page 82 or Preparing the Power Cable for the 100-Amp DC PEM on page 90.

Step 2

Remove the safety cover from the DC terminal block.

Step 3

Loosen the -VDC and RTN terminal nuts (See Figure 36 for the PEM-3 and Figure 37 for
the PEM).

Step 4

Using the prepared cable(s), connect the RTN positive/return (+) cable to the (RTN)
terminal according to local safety codes.

Step 5

Replace the nuts and tighten with a torque wrench to 40 lb-in.

Step 6

Connect the VDC cable to the top (-48V) terminal according to local safety codes.

Step 7

Replace the nuts and tighten with a torque wrench to 40 lb-in.

Step 8

Replace the safety cover.


1

2
SR12060

Figure 36: 175-Amp DC PEM-3 Terminal Block

VDC
OFF
O

ON
I

RTN

2
SR12019

Figure 37: 100-Amp DC PEM Terminal Block

Page 104

7750 SR-12 Installation Guide

Installing Power Supplies

Step 9

Plug the other end of the AC input power cables into the AC power source.

Step 10 Check the LEDs on each rectifier.


Step 11 Set the power switch on each DC PEM to the ON position ( | ).
Step 12 Proceed to the next section for instructions to install the SF/CPM(s). Perform the card slot,

card type, MDA, and port preconfigurations prior to installing the IOMs and MDAs. See
"Installing the SF/CPM" on page 109 for instructions.

7750 SR-12 Installation Guide

Page 105

Monitoring AC Power

Monitoring AC Power
You can attach a power supply monitoring (Y-type) cable from the J10 and J11 connectors on the
rear of the AC power shelf to a DB-25 connector on the DC PEM. The connection provides status
such as AC power supply presence, fault reporting, and over-temperature conditions to the active
CPM and lights the corresponding power supply LEDs on the CPM faceplate.
If you are using an unsplit shelf with four rectifiers, two cables will be required, one for each PEM.
If you are using a split shelf with two rectifiers and one PEM, only one cable is required.
The following are the optically isolated open-collector signals:

Fault The unit has detected an internal fault.

Overtemperature Warning (OTW) The unit is overheating. Shutdown is imminent (8second warning).

Power Fail Warning The output of the power unit will fail within five milliseconds.

See "Appendix C: Pinout Assignments" on page 183 for the status cable pin assignments.

Page 106

7750 SR-12 Installation Guide

Installing Power Supplies

3
3

1
2

SR12062

Figure 38: Status Cable Connections to 175-Amp DC PEM-3

7750 SR-12 Installation Guide

Page 107

Monitoring AC Power

3
3

1
2

SR12011C

Figure 39: Status Cable Connections to 100-Amp DC PEM

Table 37: AC Status Cable Connections to the 175-Amp DC PEM-3


Key

Description

AC power shelf

Cable connector

DB-25 port

Connect the status cables after the shelves and rectifiers are installed:

Page 108

Step 1

On AC power shelf 1, connect the 12-pin connector of the Y-cable into the J10 port and
the 14-pin connector into the J11 port.

Step 2

Connect the other end of the cable into the DB-25 port on the DC PEM.

Step 3

Follow the same procedure for AC power shelf 2, if applicable.

7750 SR-12 Installation Guide

Installing the SF/CPM

In This Chapter
This chapter provides information about installing the SF/CPM, router connections, image, and
preconfiguration information.
This chapter provides information on the following topics:

Installing SF/CPM Modules on page 110

Initializing the System on page 113

Initial System Startup on page 115

Establishing Router Connections on page 118

7750 SR-12 Installation Guide

Page 109

Installing SF/CPM Modules

Installing SF/CPM Modules


Warnings and Notes
Warning:

Electrostatic discharge (ESD) damage can occur if IOMs, SF/CPMs, or MDAs are mishandled.
Always wear an ESD-preventive wrist or ankle strap and always connect an ESD strap to the
grounding plug on the front of the chassis.
Always place router components on an anti-static surface.
Do not power up the 7750 SR-12 until all components are installed and verified.
Impedance panels are required in all empty card and component slots to prevent excess dust
accumulation and to help control airflow and electromagnetic interference. Faceplate blanks do
not have board components or connector pins.

Notes:

General:
SF/CPM modules do not require preconfiguration. Factory default values enable the system to
boot successfully.
The 7750 SR-12 router requires at least one SF/CPM.
Install the SF/CPM before installing any IOMs.
Do not force an IOM into a SF/CPM slot.
Do not force a SF/CPM into an IOM slot.
7750 SR-12:
The SR-12 card slots are vertically oriented.
In the SR-12, SF/CPMs must be installed in the center slots labeled A and B.
IOMs are designed to fit in slots numbered from left to right, 1 through 10.

Page 110

7750 SR-12 Installation Guide

Installing the SF/CPM

Installing the SF/CPM


Install the SF/CPM module before installing IOMs. Install SF/CPMs only in center slots A or B.
Typically, the first SF/CPM module installed in an SR-12 chassis assumes the role as active,
regardless of being inserted in Slot A or B. The next CPM installed in the same chassis then
assumes the role as the standby CPM.
If you only install one CPM in your SR-12 router, it becomes the active CPM regardless of which
slot it is installed in.
When the active CPM is removed for replacement or fails, the standby becomes the active CPM. If
two CPMs are inserted simultaneously (or almost simultaneously) and are booting at the same
time, then preference is given to the CPM installed in Slot A.
NOTE: Each SF/CPM module has two ejector levers that seat and release the card from the
backplane connectors. During installation, the ejector levers must be positioned inward and then
rotated outward to lock into place. The ejector levers must remain in the locked position while the
card is installed in the chassis.

4
1

SR12027B

Figure 40: Installing the SF/CPM Module

7750 SR-12 Installation Guide

Page 111

Installing SF/CPM Modules

Table 38: Installing SF/CPM Features


Key

Description

Slot guide

SF/CPM positioned in the slot guide

SF/CPM captive screw

Ejector lever

To install an SF/CPM:
Step 1

Remove the SF/CPM module from the packaging. Do not touch the printed circuit board
or connector pins.

Step 2

The SF/CPM must be installed in either chassis slot A or B.


Hold the SF/CPM by the edges and then rotate the ejector levers inward toward the
faceplate.

Step 3

Align the card with the slot guides. Slide inward until the pins engage with the backplane
connectors.

Step 4

Simultaneously, rotate the ejector levers outward to lock the backplane connectors and
SF/CPM in place.
If an SF/CPM ejector lever does not shift to the locked position, the card is probably not
seated properly in the backplane. Pull the card out halfway and then reinsert it. Shift the
levers to the locked position.

Page 112

Step 5

Secure the card in place by tightening the captive screws.

Step 6

(Optional) Install the redundant SF/CPM in the other center chassis slot.

Step 7

Establish a console connection on the active CPM. See "Console Connection" on page
118.

7750 SR-12 Installation Guide

Installing the SF/CPM

Initializing the System


The primary copy of 7750 SR OS software is located on a compact flash card that must be installed
in Compact Flash Slot #3 (cf3:) in the active CPM. The removable media shipped with each
software license contains a copy of the 7750 SR OS software.

Notes:

The SF/CPM modules contain three slots for removable compact flash cards. The drives are
named Compact Flash Slot #1 (cf1:), Compact Flash Slot #2 (cf2:), and Compact Flash Slot #3
(cf3:). Configurations and executable images can be stored on flash cards or an FTP file
location.
The flash card containing the bootstrap and boot option files must be installed in Compact
Flash Slot #3 (cf3:) on the SF/CPM.
You must have a console connection. See "Console Connection" on page 118 on the active
CPM.

7750 SR-12 Installation Guide

Page 113

Initializing the System

Using the Compact Flash Slot #3 Locking Mechanism


NOTE: Compact Flash #3 slot has a slot locking mechanism (Figure 41) to prevent accidental
jostling or removal of the flash card.

2
3

SR10026A

Figure 41: Compact Flash Slot #3 on the SF/CPM Front Panel

To secure a compact flash card into slot #3 in the active CPM, follow these steps:

Page 114

Step 1

Loosen the compact flash slot locking screw.

Step 2

Lift the slot cover.

Step 3

Align the compact flash card with the slot guides. Insert the card until it is completely
seated in the slot. Do not force the card into the slot.

Step 4

Lower the slot cover and tighten the locking screw.

7750 SR-12 Installation Guide

Installing the SF/CPM

Initial System Startup


To initialize the system, follow these steps:
Step 1

When the compact flash card is installed in the cf3: slot, the Compact Flash 3 LED on the
active CPM front panel should light green within approximately 30 seconds. If it does not
light or if it turns off, see "Troubleshooting".

Step 2

Press the Reset button on the active CPM or power cycle the router to initiate the boot
process.

Step 3

The system searches cf3: for the boot.ldr file (also known as the bootstrap file).

Step 4

Verify the operational status by checking the Power and Status LEDs on the active CPM
faceplate. If the LEDs on the front panel blink continuously, refer to "Troubleshooting"
on page 115.

Step 5

After verifying the LEDs, proceed with the IOM and MDA installation and
configurations.
You can either preconfigure the IOMs, MDAs, and ports prior to installation or install the
IOMs and MDAs first and then configure the parameters.
To preconfigure IOMs and MDAs, see "Configuring Chassis Slot and IOM Parameters"
on page 124.

TROUBLESHOOTING
If the Compact Flash 3 LED does not light after 30 seconds, the compact flash card is probably
faulty. If the system cannot load or cannot find the boot.ldr file on cf3:, the Compact Flash 3
LED will turn off and the system will check for a manual boot sequence interruption. A manual
boot sequence interruption is performed by connecting a terminal to a console port and hitting any
key when prompted by the display. Unless an unsuccessful system initialization is manually
interrupted, the system will continuously reboot in an attempt to successfully find and load the
boot.ldr file. Load a compact flash card with the appropriate boot.ldr file into the cf3: slot.
When the system finds the boot.ldr file, the system processes the initialization parameters from
the BOF (boot option file). The BOF should be on the same drive as the boot loader file. If the BOF
cannot be found or loaded, then the system prompts for a different image and configuration
location.
When the image is successfully loaded, control is passed from the boot loader file to the image.
The runtime image attempts to locate the configuration file as configured in the BOF. The
configuration file include chassis, IOM, MDA, and port configurations, as well as system, routing,
and service configurations.

7750 SR-12 Installation Guide

Page 115

Initial System Startup

The following example displays the output when either no flash is present or the boot.ldr file
cannot be found.
...
Alcatel 7750 SR
Build: X-0.0.x.x on Thu Apr 06 21:05:50 2006 by builder
Starting CPU/Switch card
COLD boot on processor #1
CPU Control FPGA version is 0x17
Testing mainboard FPGA chain...
Validating SDRAM from 0x7ff00000 to 0x80000000
Testing SDRAM from 0x02200000 to 0x7ff00000
Testing Compact Flash 1... Slot Empty
Testing Compact Flash 2... Slot Empty
Testing Compact Flash 3... Slot Empty
Peripheral FPGA version is 0x13
Board Serial Number is 'rus4-07'
Chassis Serial Number is '0103010009'
Searching for boot.ldr on local drives:
No disk in cf3
No disk in cf3
No disk in cf3
Error - file boot.ldr not found on any drive
Please insert CF containing boot.ldr. Rebooting in 5 seconds.
Rebooting...
Alcatel
Build: X-0.0.x.x on Thu Apr 06 21:05:50 2006 by builder
Starting CPU/Switch card

Page 116

7750 SR-12 Installation Guide

Installing the SF/CPM

Figure 42 displays the compact flash directory structure and file names.
ROOT

bof.cfg

boot.ldr

config.cfg

TiMOS-m.n.Yz
cpm.tim

iom.tim

Figure 42: Files on the Compact Flash

Files on the compact flash are:

bof.cfg Boot option file

boot.ldr Bootstrap image

config.cfg Default configuration file

TiMOS-m.n.Yz:
m Major release number
n Minor release number
Y: A Alpha release
B Beta release
M Maintenance release
R Released software
z Version number
cpm.tim CPM image file
iom.tim IOM image file

7750 SR-12 Installation Guide

Page 117

Establishing Router Connections

Establishing Router Connections


Access your newly installed router two ways:

Console Connection on page 118

Telnet Connection on page 120

Console Connection
To establish a console connection, you will need the following:

An ASCII terminal or a PC running terminal emulation software set to the parameters


shown in the table below.

A standard serial cable with a female DB-9 connector.

See Table 39 for the console configuration parameter values. See Figure 43 for the location
of the console connection.
For pinout information, refer to "Appendix C: Pinout Assignments" on page 183.

Table 39: Console Configuration Parameter Values


Parameter

Page 118

Value

Baud Rate

115,200

Data Bits

Parity

None

Stop Bits

Flow Control

None

7750 SR-12 Installation Guide

Installing the SF/CPM

Console Port

SR40028

Figure 43: Console Port Connection

To establish a console connection:


Step 1

Connect the terminal to the console port on the SF/CPM (Figure 43) using a serial cable.
If you use a null modem cable to connect to the serial port of a PC, make sure that the
switch beside the console port is set to DTE.
If you use a straight-through cable to connect to the serial port of a PC, make sure that the
switch is set to DCE.

Step 2

Power on the terminal.

Step 3

Establish the connection by pressing the Enter key a few times on your terminal
keyboard.

Step 4

At the router prompt, enter your login and password.


The default login is admin.
The default password is admin.

7750 SR-12 Installation Guide

Page 119

Establishing Router Connections

Telnet Connection
Access the router after a successful initialization with a Telnet connection from a PC or
workstation connected to the network after the management port (Figure 44) has been configured
using the bof>address command (see below). Telnet access provides the same options for user
and administrator access as those available through the console port.
To configure the 7750 SR-12 for Telnet access, you need to have a device with Telnet software
located on the same network. The SR-12 must have a management IP address. The IP address is
manually configured. Each 7750 SR router is limited to a total of 7 inbound/outbound Telnet or
SSH sessions to guarantee that either inbound or outbound sessions will be available. For
information about configuring router parameters, refer to the 7750 SR OS Router Configuration
Guide. For pinout information, refer to Appendix C: Pinout Assignments on page 183.
MAC addresses are listed on a small label on the chassis, IOM, and MDA. The MAC address also
displays in the show router arp command output.
Mgmt Port

SR40028

Figure 44: Management Port Connection

CLI Syntax: bof cflash-id


address ip-addr/mask [primary|secondary]

The SR-12 must have a management IP address. Configure the IP address manually.

Page 120

7750 SR-12 Installation Guide

Installing the SF/CPM

RUNNING TELNET
Once the IP parameters are configured, the CLI command line can be accessed with a Telnet
connection. To establish a Telnet connection, run a Telnet program and issue the Telnet command,
followed by the IP address.
The following displays an example of a Telnet login:
C:\>telnet 192.168.1.111
Login: admin
Password: ########
SR12#

7750 SR-12 Installation Guide

Page 121

Establishing Router Connections

EJECTING FLASH CARDS


To eject the slot #3 flash card:
Step 1

You must enter the shutdown command before you remove a flash card.
Command

Example

file shutdown cflash-id

file shutdown cf3:

Step 2

Loosen the compact flash slot locking screw.

Step 3

Lift the slot cover.

Step 4

The ejector button for Compact Flash Slot #3 is slightly recessed. Insert a small object
such as a pen tip to press the button. The card will partially pop out of the slot.

Step 5

Remove the card and place it in an anti-static bag.


You must install the flash card containing the boot and configuration files in Compact
Flash Slot #3 (cf3:) on the SF/CPM card.

Step 6

Lower the slot cover and tighten the locking screw.

To eject the slot #1 or slot #2 flash cards:


Step 1

Page 122

You must enter the shutdown command before you remove a flash card.
Command

Example

file>shutdown cflash-id

file shutdown cf1:

file>shutdown cflash-id

file shutdown cf2:

Step 2

Press the ejector button on compact flash slot #1 or compact flash slot #2. The card will
partially pop out of the slot.

Step 3

Remove the card and place it in an anti-static bag.

7750 SR-12 Installation Guide

Installing IOMs, MDAs, and IMMs

In This Chapter
This chapter provides information about installing IOMs, MDAs, and IMMs and contains the
following topics:

Configuring Chassis Slot, IOM, MDA, and IMM Parameters on page 124

Installing IOMs and IMMs on page 127

Installing MDAs on page 130

7750 SR-12 Installation Guide

Page 123

Configuring Chassis Slot, IOM, MDA, and IMM Parameters

Configuring Chassis Slot, IOM, MDA, and IMM Parameters


After the SF/CPM is installed, chassis slots, IOMs, MDAs, and IMMs can be preconfigured prior
to the component installation or configured after the components are installed. Each specific slot
must specify an IOM, MDA slot, and MDA type. You cannot configure ports until the MDA is
configured.
Preprovision components in the following order:
1. Chassis slot number
2. Card type
3. MDA slot number
4. MDA type
5. Ports

Configuring Chassis Slot and IOM Parameters


In the config context, use the following CLI commands and syntax examples to provision the
chassis slot and IOM:

Page 124

Command

Example

Step 1

card slot-number

card 1

Step 2

card-type card-type

card-type iom-20g

7750 SR-12 Installation Guide

Installing IOMs, MDAs, and IMMs

Configuring MDA Parameters


MDA information must be must be configured before ports can be configured.
After the IOM is configured, use the following CLI commands to provision the MDA(s). A
maximum of two MDAs can be configured on an IOM.
In the config>card context, use the following CLI commands and syntax examples to provision the
MDAs:
Command

Example

Step 1

mda mda-slot

mda 1

Step 2

mda-type mda-type

mda-type m60-10/100eth-tx

Step 3

exit

exit

To provision an additional MDA, continue the configuration process with Step 5:


Step 4

mda mda-slot

mda 2

Step 5

mda-type mda-type

mda-type m10-1gb-sfp

Step 6

exit

exit

Example
The following example displays the card slot, card type, MDA slot, and MDA type command
usage:
SR12>config# card 1
SR12>config>card# card-type iom-20g
SR12>config>card# mda 1
SR12>config>card>mda# mda-type m60-10/100eth-tx
SR12>config>card>mda# exit
SR12>config>card# mda 2
SR12>config>card>mda# mda-type m10-1gb-sfp
SR12>config>card>mda# exit

7750 SR-12 Installation Guide

Page 125

Configuring Chassis Slot, IOM, MDA, and IMM Parameters

The following example displays the configuration:


SR12>config# info
. . .
---------------------------------------------echo "Card Configuration "
#-----------------------------------------card 1
card-type iom-20g
mda 1
mda-type m60-10/100eth-tx
exit
mda 2
mda-type m10-1gb-sfp
exit
exit
---------------------------------------------SR12>config#

Configuring IMM Parameters


For information on configuring IMM parameters, refer to the 7750 SR-12 Integrated Media
Modules manual.

Page 126

7750 SR-12 Installation Guide

Installing IOMs, MDAs, and IMMs

Installing IOMs and IMMs


Warnings and Notes

Warning:

Electrostatic discharge (ESD) damage can occur if IOMs, IMMs, SF/CPMs, or MDAs are
mishandled. Always wear an ESD-preventive wrist or ankle strap and always connect an ESD
strap to the grounding plug on the front of the chassis.
Always place router components on an anti-static surface.
Impedance panels are required in all empty card and component slots to prevent excess dust
accumulation and to help control airflow and electromagnetic interference. Faceplate blanks do
not have board components or connector pins.

Notes:

General:
You can configure card, MDA, and port information before you perform component installation.
IOMs do not have LEDs.
Do not force an IOM or IMM into an SF/CPM slot.
Do not force a SF/CPM into an IOM slot.
7750 SR-12:
The 7750 SR-12 card slots are vertically oriented.
IOMs and IMMs are designed to fit in slots 1 through 10.

7750 SR-12 Installation Guide

Page 127

Installing IOMs and IMMs

Installing IOMs and IMMs


You can install IOMs into a chassis with or without attached MDAs. Refer to the instruction
described in "Installing MDAs" on page 130. Install IOMs and IMMs in chassis slots 1 through 10.
NOTE: The ejector levers must be positioned inward during the card installation.

SR12020A

Figure 45: Installing an IOM or IMM

Page 128

7750 SR-12 Installation Guide

Installing IOMs, MDAs, and IMMs

To install an IOM or IMM, see Figure 45 and perform the following steps:
Step 1

Remove the IOM or IMM from the packaging. Do not touch the printed circuit board and
connector pins.

Step 2

If the Impedance panel is covering the chassis slot, remove the panel by loosening the
panels captive screws.

Step 3

Holding the IOM or IMM by the edges, rotate the ejector levers inward. The ejector levers
must be in this position to release the locking mechanism.

Step 4

Align the IOM or IMM in the slot guide and slide the IOM inward until the connectors
are seated with the backplane.

Step 5

Rotate the ejector levers outward to lock the IOM in place.


If an IOM or IMM lever does not shift to the locked position, the IOM or IMM is not
properly seated. Rotate the levers inward and pull the IOM or IMM out halfway and then
try to reinsert it. Try again to shift the levers outward to the locked position.

Step 6

Secure the IOM or IMM into place by tightening the captive screws.

7750 SR-12 Installation Guide

Page 129

Installing MDAs

Installing MDAs
Warnings and Notes

Warning:

Electrostatic discharge (ESD) damage can occur if SF/CPMs, IOMs, or MDAs are mishandled.
Always wear an ESD-preventive wrist or ankle strap and always connect an ESD strap to the
grounding plug on the front of the chassis.
Invisible laser radiation can be emitted from the aperture ports of an MDA when no cable is
connected. Avoid exposure and do not stare into open apertures.
Always place components on an anti-static surface.
Do not power up a 7750 SR-12 router until all components are installed and verified.
Use only approved small form factor pluggables (SFPs) or XFPs (10-Gigabit small form factor
pluggables) in MDA ports.

Notes:

General:
Ports cannot be provisioned if the MDA is not preprovisioned.
Services cannot be provisioned if ports are not provisioned.
You can install MDAs on an IOM in two ways:
Install MDAs on the IOM and then load the unit into the chassis slot. See Installing an
MDA on an IOM on page 131.
Install MDAs after the IOM is loaded in the chassis slot. See Installing an MDA on a
Chassis-Installed IOM on page 133.
For configuration purposes, MDA slots are numbered 1 (top slot) and 2 (bottom slot).

Page 130

7750 SR-12 Installation Guide

Installing IOMs, MDAs, and IMMs

Installing an MDA on an IOM


MDAs can be installed on an IOM before installing the IOM into the chassis. See Figure 46 for an
illustration of how to install an MDA into an IOM before the IOM has been installed in a chassis.
See Table 40 for descriptions of the callouts on Figure 46.

6
5

3
SR40021A

Figure 46: Installing an MDA on an IOM

7750 SR-12 Installation Guide

Page 131

Installing MDAs

Table 40: MDA Installation Features

Key

Description

MDA

Captive screw

MDA ports

Connectors

Threaded receptacle

Slot guides

To install MDAs before an IOM is installed in a chassis:

Page 132

Step 1

Remove your MDA from the packaging and place it on a flat anti-static work surface.
Avoid touching board components and connector pins.

Step 2

Rotate the IOM ejector levers outward (see Figure 46). Align the MDA with the slot
guides and then insert the MDA into the slot.

Step 3

Press the MDA firmly into the slot. Make sure that the connectors are fully seated in the
IOM receptacle. The faceplate of the MDA should be flush with the IOM faceplate.

Step 4

Tighten the captive screws to secure the MDA. Do not over-tighten. The maximum
recommended torque is 10 lbf.in.

7750 SR-12 Installation Guide

Installing IOMs, MDAs, and IMMs

Installing an MDA on a Chassis-Installed IOM


MDAs can be installed on an IOM after the IOM is installed into the chassis. See Figure 47 for an
illustration of how to install an MDA on an IOM that is installed in a chassis. See Table 41 for
descriptions of the callouts on Figure 47.

SR12021A

Figure 47: Installing an MDA on an IOM in the Chassis

Table 41: MDA Features


Key

Description

MDA slot guides

Threaded receptacle

MDA

7750 SR-12 Installation Guide

Page 133

Installing MDAs

To install an MDA on a chassis-installed IOM:

Page 134

Step 1

Install the IOM first. See "Installing IOMs and IMMs" on page 127.

Step 2

Remove the MDA from the packaging. Avoid touching board components and connector
pins.

Step 3

Insert the MDA into the slot. Align the MDA with the slot guides and press firmly into
place. The front face should be flush with the IOM front face.

Step 4

Tighten the captive screws to secure the MDA. Do not over-tighten. The maximum
recommended torque is 10 lb-in.

Step 5

Check the Power LED on the MDA faceplate.

Step 6

Attach cables to the MDA ports.

7750 SR-12 Installation Guide

Installing IOMs, MDAs, and IMMs

Removing Impedance Panels


Impedance panels are required in all empty card and component slots to prevent excess dust
accumulation and to help control airflow and electromagnetic interference. Impedance panels do
not have board components or connector pins. Only remove an impedance panel when you are
ready to install an IOM.

2
SR12023B

Figure 48: Removing Impedance Panels

To remove an impedance panel:


Step 1

Loosen the captive screws.

Step 2

Remove the panel. Retain the panel for future use.

7750 SR-12 Installation Guide

Page 135

Installing MDAs

Page 136

7750 SR-12 Installation Guide

Appendix A: LEDs

In This Chapter
This section describes the 7750 SR-12 power supply, SF/CPM, and IOM3-XP LEDs. MDA LEDs
are described in the MDA documentation.
The following LED descriptions are included:

DC PEM-3 LED and Warning Symbol on page 138

AC Power Supply Module LEDs on page 139

SF/CPM LEDs on page 140

IOM3-XP LED on page 143

7750 SR-12 Installation Guide

Page 137

DC PEM-3 LED and Warning Symbol

DC PEM-3 LED and Warning Symbol


2

1
SR12070

Figure 49: DC PEM LED

Table 42: DC PEM-3 LED and Warning Symbol


Key

Label

Description

This symbol warns that improper handling and installation


could result in bodily injury. An electric shock hazard could
exist. Before you begin work on this equipment, be aware of
hazards involving electrical circuitry, networking
environments, and instigate accident prevention procedures.
For centralized DC power connection, this product is intended
to be installed only in Restricted Access Areas. Disconnect
your DC power source before servicing.

PWR PRESENT

Lit: Power is applied to the PEM. Power is present in all


terminal lugs. Remove DC power from both remote power
sources before you remove the safety cover.
Unlit: Power is not present in the PEM.

Page 138

7750 SR-12 Installation Guide

LEDs

AC Power Supply Module LEDs

3
SR12066

Figure 50: AC Power Supply LEDs

Table 43: 7750 SR-12 AC Power Supply LED Descriptions


Key

Label

Description

AC OK

Lit: The unit has input AC in the correct range.

DC OK

Lit: The unit is powered up and the output is in regulation.

ALM

Lit or unlit and AC OK LED and DC OK LED are off: .Indicates that proper AC
voltage is not being supplied. Reseat the rectifiers and if problems continue,
replace the rectifiers.
Lit and AC OK is on, DC OK is off, and the DC Fail alarm from the alarm cable is
present: Indicates that a problem might be present with the DC output connections
or a short circuit might exist.

7750 SR-12 Installation Guide

Page 139

SF/CPM LEDs

SF/CPM LEDs
Figure 51 displays the LEDs on the front panel. Table 44 describes the fields and LED states.
1

10

9
SR_ESS7R3_005

Figure 51: SF/CPM LEDs

Table 44: SF/CPM Field Descriptions


Key

Label/Part

Sub
category

Description

Reset

A recessed button used to restart the SF/CPM. Insert a small object such
as a pen tip to press the button.

Status

Green: Operationally up and administratively up.


Amber: Operationally down but administratively up.
Unlit: Not operational, shutdown, or administratively down.

Power

Blue: Power on.


Unlit: Power off.

Timing

The Timing LED indicates system status and quality.


Green: Locked (operational state)
Green (blinking): Clock is in (internal) holdover state
Amber (blinking): Clock is in free running state
Unlit: Clock is not initialized.

Page 140

7750 SR-12 Installation Guide

LEDs

Table 44: SF/CPM Field Descriptions (Continued)


Key

Label/Part

M/S

Reference

Power Supply

Sub
category

Description

Ctl

Master/Slave SF/CPM designation:


Green: Indicates that the SF/CPM is designated as the primary SF/CPM
in a redundant system.
Green (blinking): Indicates that the SF/CPM is operating as the
secondary SF/CPM in a redundant configuration.

Ref

Master/Slave clocking reference designation:


Green: Indicates that the SF/CPM is designated as the primary clocking
reference in a redundant system.
Green (blinking): Indicates that the SF/CPM is operating as the
secondary clocking reference in a redundant system.
Unlit: Indicates that the clock is not initialized.
Note: The clock is only required for SONET and/or 10GbE WAN
operations.

1, 2

The Reference LEDs indicate the status and quality of the individual
timing sources.
Green: Qualified and selected as clock reference input.
Green (blinking): Qualified but set as the standby clock reference.
Amber: The reference is enabled (no shutdown) but not qualified.
Unlit: Not in use, not configured.

Building integrated timing supply (BITS) network clocking: Derives


network timing from the central office (CO) BITS.
Green: Qualified and selected as clock reference input.
Green (blinking): Qualified but set as the standby clock reference.
Amber: The reference is enabled (no shutdown) but not qualified.
Unlit: Not in use, not configured.

1,2,3,4

Green: Indicates that a power entry module is installed and operational


in the associated slot.
Amber: Indicates an error condition with an installed power entry
module in the associated slot.
Unlit: Indicates that a power entry module is not installed or not
recognized.
In the SR-12 model, the power supply LEDs on the secondary SFM
will light similarly to the primary SFM. A fault is indicated in one SFM
if the primary power supply LED and the comparable LED differ. The
SFM should be returned for repair. This might indicate a fault in the
SFM fuse system.

7750 SR-12 Installation Guide

Page 141

SF/CPM LEDs

Table 44: SF/CPM Field Descriptions (Continued)


Key

Label/Part

Fan Status

Sub
category

Description

1,2,3

Fan Status LEDs

Green: Indicates that a fan tray is installed and operational.


Amber: Indicates a fan tray failure.
Unlit: Indicates that a fan tray is not installed.
In the SR-12 model, the fan status LEDs on the secondary SFM will
light similarly to the primary SFM. A fault is indicated in one SFM if
the primary fan status LED and the comparable secondary LED differ.
The SFM should be returned for repair.

Compact Flash

1,2,3

Green: Indicates that the flash card is operational and in a read or write
process.
Note: Do not physically remove or attempt to remove the flash card
when the LED is lit green.
Amber (blinking): An error condition exists.
Amber (solid): Indicates that the slot is in an operationally down mode.
This is the only mode to safely remove the flash card.
Unlit: A flash card is not installed in the slot.

10

Alarms

OT

Red: An overtemperature condition exists.


If there are no OT conditions, this LED should remain off.

Crit

Red: A critical condition exists, such as a severe overtemperature


condition, a fan tray failure, an overcurrent condition in a power
module, or an out-of-tolerance voltage.
If there are no critical conditions, this LED should remain off.

Maj

Red: A serious condition exists, such as an overtemperature condition,


a fan tray failure, an overcurrent condition in a power module, or an
out-of-tolerance voltage.
If there are no major conditions, this LED should remain off.

Min

Amber: A serious condition exists, such as a component failure.


If there are no minor alarm conditions, this LED should remain off.

Page 142

7750 SR-12 Installation Guide

LEDs

IOM3-XP LED
Figure 52 displays the front panel of the IOM3-XP. The module is shown with no MDAs installed.
Table 45 describes the LED and MDA slots.

2
SR70057

Figure 52: IOM3-XP LED

Table 45: 7750 SR-12 IOM3-XP LED Descriptions


Key

Label/Part

IOM3-XP

MDA slots

Description

Purple: Indicates the card is on and has not yet passed diagnostics.
Flashing green: Indicates that boot diagnostics have passed.
Green: Indicates that the IOM3-XP has completed the boot process.

7750 SR-12 Installation Guide

Page 143

IOM3-XP LED

Page 144

7750 SR-12 Installation Guide

Appendix B: Field Replaceable


Units

In This Chapter
This chapter provides information about field replaceable units (FRUs) in the 7750 SR-12 chassis.
Topics in this chapter include:

Air Filter Tray on page 146

SF/CPMs on page 149

IOMs and IMMs on page 153

MDAs on page 159

Power Modules on page 164

Impeller Trays on page 175

7750 SR-12 Installation Guide

Page 145

Air Filter Tray

Air Filter Tray


Notes:

The air filter tray is accessible from the front of the chassis.
The air filter should be inspected and cleaned at least monthly and replaced every 12 months.

Removing the Air Filter Tray

SR12009A

Figure 53: Removing the Air Filter Tray

Page 146

7750 SR-12 Installation Guide

Field Replaceable Units

Table 46: Filter Tray Features


Key

Description

Captive screws

Filter vent faceplate

To remove the air filter:


Step 1

Unpack the replacement fan tray from the protective packaging and place on an anti-static
surface.

Step 2

In the lower front of the chassis, below the lower cable management tray, use a flathead
screwdriver to loosen the captive screws on the filter vent faceplate (Figure 53).

Step 3

Remove the filter vent faceplate.

Step 4

Release the filter tray from the internal brackets and pull the tray out of the chassis.

7750 SR-12 Installation Guide

Page 147

Air Filter Tray

Replacing the Air Filter Tray

SR12008A

Figure 54: Replacing the Air Filter Tray

To replace the filter tray:

Page 148

Step 1

Align the tray with the internal brackets.

Step 2

Slide the tray into the slot.

Step 3

Replace the filter vent faceplate. Use a flathead screwdriver to tighten the captive screws.

7750 SR-12 Installation Guide

Field Replaceable Units

SF/CPMs
Warnings and Notes
Warning:

Do not remove an SF/CPM if a compact flash LED is lit green. If green, a read/write action is in
progress.
Electrostatic discharge (ESD) damage can occur if IOMs, SF/CPMs, or MDAs are mishandled.
Always wear an ESD-preventive wrist or ankle strap connected to the grounding plug on the
front of the chassis. Always place router components on an anti-static surface.
Impedance panels are required in all empty card and component slots to prevent excess dust
accumulation and to help control airflow and electromagnetic interference.

Notes:

General:
When replacing SF/CPM modules, configuration modifications are not required.
All 7750 routers require at least one SF/CPM.
Do not force an IOM into an SF/CPM slot.
Do not force an SF/CPM into an IOM slot.
When you remove an SF/CPM, always use the ejector levers to make sure that the connector pins
disconnect from the backplane.
Removing an SF/CPM module in a non-redundant system causes the system to shut down. If you
are not immediately installing a replacement SF/CPM module, replace the empty slot with a
blank panel and power off the system until the SF/CPM module is replaced
7750 SR-12:
Accommodates two SF/CPMs, one active and one standby.
The SF/CPMs must be installed in center slots A or B.

7750 SR-12 Installation Guide

Page 149

SF/CPMs

Removing an SF/CPM

SR12028A

Figure 55: Removing an SF/CPM Module

To remove an SF/CPM:

Page 150

Step 1

If applicable, eject all compact flash cards from their slots. The compact flash LEDs
displayed on the SF/CPM must be either unlit or blinking amber before ejecting the flash
card.

Step 2

Disconnect the cable connections to the SF/CPM.

Step 3

Loosen the SF/CPM captive screws.

Step 4

Simultaneously, rotate the ejector levers inward to unlock the panel.

Step 5

Pull the card out of the slot. Place on an anti-static surface or in an anti-static bag.

7750 SR-12 Installation Guide

Field Replaceable Units

Replacing an SF/CPM
NOTE: Each SF/CPM module has two ejector levers which seat and release the card from the
backplane connectors. During installation, the ejector levers must be positioned inward and then
rotated outward to lock into place. The ejector levers must remain in the locked position while the
card is installed in the chassis.

SR12027A

Figure 56: Replacing the SF/CPM Module

7750 SR-12 Installation Guide

Page 151

SF/CPMs

To install an SF/CPM:
Step 1

Remove the SF/CPM module from the packaging. Do not touch the printed circuit board
or connector pins.

Step 2

The SF/CPM must be installed in the center chassis slots labeled A or B.


Holding the SF/CPM by the edges, align the card with center slot guide A or B. Slide the
card inward until the connectors are seated in the back and the faceplate is flush with the
front of the chassis.

Step 3

Simultaneously, rotate the ejector levers outward to lock the backplane connectors and
SF/CPM in place.
If an SF/CPM ejector lever does not shift to the locked position, the card is probably not
seated properly in the backplane. Pull the card out halfway and then reinsert it. Shift the
levers to the locked position.

Step 4

Page 152

Secure the card in place by tightening the captive screws. The ejector levers must remain
in the locked position while the card is installed in the chassis.

7750 SR-12 Installation Guide

Field Replaceable Units

IOMs and IMMs


Warnings and Notes
Warning:

Electrostatic discharge (ESD) damage can occur if IOMs, IMMs, SF/CPMs, or MDAs are
mishandled. Always wear an ESD-preventive wrist or ankle strap connected to the grounding
plug on the front of the chassis. Always place router components on an anti-static surface.
Blank panels and faceplates are required in all empty card and component slots to prevent excess
dust accumulation and to help control airflow and electromagnetic interference.
Notes:

General:
When replacing IOMs, IMMs, MDAs, the card, and port configurations must be shut down.
All 7750 routers require at least one IOM and one MDA.
When you remove an IOM or IMM, always use the ejector levers to make sure that the connector
pins disconnect from the backplane.
Removing an IOM or IMM will not cause the system to shut down. If you are not immediately
installing a replacement IOM or IMM, replace the empty slot with a blank panel.
If you are using IOM3-XPs in your system, you must use impedance panels in all empty slots.
7750 SR-12:
Accommodates a maximum of ten IOMs or IMMs.

7750 SR-12 Installation Guide

Page 153

IOMs and IMMs

Shutting Down and Modifying Card Configuration


NOTE: IOMs and MDAs are hot swappable but you cannot replace an IOM without affecting the
MDA connectivity.
Before removing the IOM you must shut down all ports associated with the MDAs, shut down and
remove the MDA from the card configuration, and then shut down the IOM. Use the following
command syntax in the config context:
Command

Example

Shut down the ports:


Step 1.

port port-id

port 1/1/1

Step 2

shutdown

shutdown

Step 3

port port-id

port 1/1/2

Step 4

shutdown

shutdown

Step 5

port port-id

port 1/1/3 (etc.)

Step 6

shutdown

shutdown

Shut down the card:


Step 7

card slot-number

card 1

Step 8

shutdown

shutdown

Shut down the MDA(s):


Step 9

mda slot-number

mda 1

Step 10 shutdown

shutdown

Step 11 mda slot-number

mda 2

Step 12 shutdown

shutdown

Remove the MDA(s) and card from the configuration:

Page 154

Step 13 no mda slot-number

no mda 1

Step 14 no mda slot-number

no mda 2

Step 15 no card slot-number

no card 1

7750 SR-12 Installation Guide

Field Replaceable Units

Installing a Different IOM Type


If you are not replacing the IOM with the same type, you must shut down and remove all
configurations for the specific slot, including all IOM (card), MDA, and port configurations and
then re-enter the new IOM (card), MDA, and port information.
If you are replacing the IOM with the same type, no configuration modifications are necessary.
The following example shows the command syntax to remove the port, MDA, and IOM
configurations:
Command

Example

Shut down ports:


Step 1

port port-id

port 1/1/1

Step 2

shutdown

shutdown

Step 3

port port-id

port 1/1/2

Step 4

shutdown

shutdown

Step 5

port port-id

port 1/1/3 (etc.)

Step 6

shutdown

shutdown

Shut down card:


Step 7

card slot-number

card 1

Step 8

shutdown

shutdown

Shut down MDA(s):


Step 9

mda slot-number

mda 1

Step 10 shutdown

shutdown

Step 11 mda slot-number

mda 2

Step 12 shutdown

shutdown

Remove the MDA(s) and card from the configuration:


Step 13 no mda slot-number

mda 1

Step 14 no mda slot-number

mda 2

Step 15 no card slot-number

no card 1

7750 SR-12 Installation Guide

Page 155

IOMs and IMMs

Use the following command syntax to reconfigure the card, MDA, and port configurations:
Command

Example

Configure slot and card type:


Step 1

card slot-number

card 1

Step 2

card-type card-type

card-type iom-20g

Step 3

no shutdown

no shutdown

Configure MDA slot and type:


Step 4

mda slot-number

mda 1

Step 5

mda mda-type

mda-type m1-10gb-lw/r-sm

Step 6

no shutdown

no shutdown

Step 7

mda slot-number

mda 2

Step 8

mda mda-type

mda-type m60-10/100eth-tx

Step 9

no shutdown

no shutdown

Configure port:
Step 10 port port-id

port 1/1/1

Step 11 no shutdown

no shutdown

Continue port configurations as required.

Page 156

7750 SR-12 Installation Guide

Field Replaceable Units

Removing an IOM
To remove an IOM:
Step 1

Disconnect the network interface cables connected to the MDA(s).

Step 2

You can either remove each MDA independently before you remove the IOM or remove
the IOM and MDAs as one unit.
To remove the MDAs and IOMs as one unit, loosen the IOM captive screws and rotate the
ejector levers simultaneously inward to disengage the backplane connections. Slide the
IOM out of the slot.
To remove the MDAs from the IOMs first, see Removing an MDA on page 162.

Step 3

If you are not replacing the IOM, install a blank panel in the empty slot, use a flathead
screwdriver to tighten the two captive screws.
If you are replacing the IOM, proceed to the next section, Replacing an IOM or IMM on
page 158.

Installing an Impedance Panel


Impedance panels are required in all empty card and component slots to prevent excess dust
accumulation and to help control airflow and electromagnetic interference, and for safety reasons.
These panels and faceplates do not have board components or connector pins.
To install a panel:
Step 1

Align the panel and insert into the chassis slot.

Step 2

Use a flathead screwdriver to tighten the 2 captive screws that fasten the panel to the
chassis.

7750 SR-12 Installation Guide

Page 157

IOMs and IMMs

Replacing an IOM or IMM

Figure 57: Replacing an IOM or IMM

To replace an IOM or IMM:


Step 1

Remove the replacement IOM from the packaging. Do not touch the printed circuit board
and connector pins.

Step 2

Holding the IOM by the edges, rotate the ejector levers inward. The ejector levers must
be in this position to release the locking mechanism.

Step 3

Align the IOM with the slot guide and slide the IOM inward until the connectors are seated
with the backplane.

Step 4

Rotate the ejector levers outward to lock the IOM in place.


If an IOM lever does not shift to the locked position, the IOM is not properly seated.
Rotate the levers inward and pull the IOM out halfway and then try to reinsert it. Try again
to shift the levers outward to the locked position.

Step 5

Page 158

Secure into place by tightening the captive screws.

7750 SR-12 Installation Guide

Field Replaceable Units

MDAs
Warnings and Notes
Danger:

Only trained and qualified personnel should install or replace this equipment.

Warning:

Electrostatic discharge (ESD) damage can occur if SF/CPMs, IOMs, or MDAs are mishandled.
Always wear an ESD-preventive wrist or ankle strap and always connect an ESD strap to the
grounding plug on the front of the chassis.
Invisible laser radiation can be emitted from the aperture ports of an MDA when no cable is
connected. Avoid exposure and do not stare into open apertures.
Always place components on an anti-static surface.
Do not power up a 7750 SR-12 router until all components are installed and verified.
Use only approved small form factor pluggable fiber optic devices in MDA ports.

Notes:

General:
Ports cannot be provisioned if the MDA is not preprovisioned.
Services cannot be provisioned if ports are not provisioned.
MDAs can be attached to an IOM two ways:
Attach MDAs to the IOM and then load the unit into the chassis slot.
Install MDAs after the IOM is loaded in the chassis slot.
For configuration purposes, MDA slots are number 1 (the left MDA slot) and 2 (the right MDA
slot).

7750 SR-12 Installation Guide

Page 159

MDAs

Changing the MDA Configuration


If you replace an MDA with a different type, you must change the configuration to reflect the new
MDA type prior to the installation. You must change each active port to shut down and remove an
MDA configuration. Refer to the Alcatel-Lucent 7750 OS System Guide for information on
configuring cards, MDAs, and ports.
Enter the following commands in the config context to shut down ports and remove the MDA
from the configuration:
Command

Example

Shut down every port on the MDA:


Step 1

port port-id*

port 1/1/1

Step 2

shutdown

shutdown

Step 3

port port-id*

port 1/1/2

Step 4

shutdown

shutdown

Step 5

port port-id*

port 1/1/3 (etc.)

Step 6

shutdown

shutdown

Shut down the card and MDA:


Step 7

card slot-number

card 1

Step 8

mda mda-slot

mda 1

Step 9

shutdown

shutdown

Step 10 exit

exit

Remove the MDA and card from the configuration:


Step 11 no mda mda-slot

no mda 1

Configure card and MDA information:

Page 160

Step 12 card slot-number

card 5

Step 13 card-type card-type

card-type iom-20g

Step 14 no shutdown

no shutdown

Step 15 mda mda-slot

mda 1

Step 16 mda-type mda-type

mda m1-10gb

7750 SR-12 Installation Guide

Field Replaceable Units

Step 17 no shutdown

no shutdown

Step 18 exit

exit

7750 SR-12 Installation Guide

Page 161

MDAs

Removing an MDA

Figure 58: Removing an MDA

To remove an MDA:
Step 1

Disconnect all cables from the MDA ports.

Step 2

Loosen the MDA captive screws.


NOTE: The MDA cannot be removed if the captive screws are tightened.

Page 162

Step 3

Gently pulling on the captive screws, slide the MDA out of the slot.

Step 4

Place the MDA on an anti-static surface.

Step 5

You must either immediately install another MDA into the slot or replace the MDA slot
with a blank cover.

7750 SR-12 Installation Guide

Field Replaceable Units

Replacing an MDA

Figure 59: Replacing an MDA

To replace an MDA:
Step 1

Remove the replacement MDA from the packaging and place it on a flat anti-static work
surface. Avoid touching board components and connector pins.

Step 2

Insert the MDA into the MDA slot on the IOM. Align the MDA with the slot guides and
the captive screw with the threaded receptacle.

Step 3

Tighten the captive screws to secure the MDA. Do not over-tighten. The maximum
recommended torque is 10 lbf.in.

Step 4

Check the Power LED.

Step 5

Attach cables to the MDA ports.

7750 SR-12 Installation Guide

Page 163

Power Modules

Power Modules
This section covers:

Removing a DC PEM on page 166

Replacing a DC PEM on page 169

AC Power Shelves and Rectifiers on page 172

Disconnecting AC Power Cables from an AC Power Shelf on page 172

Warnings and Notes

Danger:

Only trained and qualified personnel should install or replace this equipment and connect the
power cables.
Even though the power supply modules are hot swappable, for extra safety, you can turn off power
at the power source and disconnect and unplug the power cables before you remove and replace a
power supply module.
You must use power cables which meet local electrical code requirements.
If the PEM-3 LED is lit, DC power is present. Do not touch. Turn off the remote power from both
power sources to the PEM before you remove the safety cover.
Warning:

Do not install equipment that appears to be damaged.


Impedance panels are required in all empty component slots to prevent excess dust accumulation
and to help control airflow and electromagnetic interference. Impedance panels do not have
board components or connector pins.
The 7750 SR-12 router with DC PEMs should be installed only in restricted access areas (such as
dedicated equipment rooms and electrical closets) in accordance with Articles 110-26 and 110-27
of the most recent National Electrical Code ANSI/NFPA 70.
Electrostatic discharge (ESD) damage can occur if components are mishandled. Always wear an
ESD-preventive wrist or ankle strap and always connect an ESD strap to the grounding plug on
the front of the chassis.

Page 164

7750 SR-12 Installation Guide

Field Replaceable Units

Notes:

The 7750 SR-12 requires a minimum of one DC PEM to operate, but two are recommended for
redundancy.
For full redundancy, each power supply module should be attached to an independent power
source with a dedicated circuit breaker.
AC power rectifiers can convert AC power from an external AC power source into DC power
that is suitable for the SR-12 router. AC power shelves and rectifiers are available from AlcatelLucent. If AC power is used, at least one AC power shelf with two rectifiers must be used.
In the event of a PEM, AC power rectifier, or AC power shelf failure, the entire individual unit
must be replaced. There are no field serviceable parts inside the components.

7750 SR-12 Installation Guide

Page 165

Power Modules

Removing a DC PEM
If you are operating your 7750 SR-12 with redundant DC PEMs (either PEMs or PEM-3s), you can
remove and replace a single PEM without affecting your systems operation. If you are operating
your 7750 SR-12 with only one DC PEM, the system will shut down when power to the PEM is
removed.

Danger:

If your 7750 SR-12 router is powered by AC power rectifiers, you must remove all cable
connections that attach to the DC PEM you are removing.
If the PEM-3 LED is lit, DC power is present. Do not touch. Turn off the power from the remote
power from both sources to the PEM before you remove the safety cover.
3

Figure 60: Removing a 175-Amp DC PEM-3

Page 166

7750 SR-12 Installation Guide

Field Replaceable Units

100-Amp DC PEM

2
SR12086

Figure 61: Removing a 100-Amp DC PEM

To remove a DC PEM:

Danger:

If your 7750 SR-12 router is powered by AC power rectifiers, you must remove all cable
connections that attach to the DC PEM you are removing.
If the PEM-3 LED is lit, DC power is present. Do not touch. Turn off the power from the remote
power from both sources to the PEM before you remove the safety cover.
Step 1

Turn off power at the appropriate remote source.

Step 2

Through the safety cover opening, set the ON/OFF switch on the PEM front panel to the
OFF position.

Step 3

Verify that the appropriate Power Supply LED on the SF/CPM is unlit.

7750 SR-12 Installation Guide

Page 167

Power Modules

Page 168

Step 4

Loosen the captive screws and remove the safety cover.

Step 5

Disconnect the VDC and RTN cables.

Step 6

Loosen the captive screws and slide the DC PEM out of the slot (Figure 61).

Step 7

If you do not replace the PEM immediately, install a blank panel to prevent excess dust
accumulation and to help control airflow and electromagnetic interference.

7750 SR-12 Installation Guide

Field Replaceable Units

Replacing a DC PEM

175-Amp DC PEM-3 on page 169

100-Amp DC PEM on page 170

175-Amp DC PEM-3

2
SR12082

Figure 62: Replacing a 175 AMP DC PEM-3

7750 SR-12 Installation Guide

Page 169

Power Modules

100-Amp DC PEM

2
SR12083

Figure 63: Replacing a 100-Amp DC PEM

To replace a DC PEM:

Page 170

Step 1

Remove the replacement DC PEM from the packaging.

Step 2

Make sure that the circuit breaker (ON/OFF) on the PEM is in the OFF ( O ) position.

Step 3

Align the PEM with the appropriate power slot. Slide the unit into the slot until the
connectors are seated with the receptacle in the rear of the slot.

Step 4

Secure the module into place by tightening the captive screws.

Step 5

Secure into place by tightening the captive screws.

7750 SR-12 Installation Guide

Field Replaceable Units

Step 6

Reconnect the VDC and RTN cables that are terminated with a UL-listed 2-hole lug with
1/4-inch (.635 cm) diameter holes on 3/4-inch (1.905 cm) spacing.

Step 7

Make sure that the VDC and RTN cables from each power supply is connected to separate
circuit breakers.

Step 8

Replace the safety cover and secure into place by tightening the captive screws.

Step 9

Through the safety cover opening, set the ON/OFF switch on the PEM front panel to the
ON position.

Step 10 Turn on the power at the appropriate remote source.

7750 SR-12 Installation Guide

Page 171

Power Modules

AC Power Shelves and Rectifiers


If your 7750 SR-12 router operates with redundant AC power rectifiers, you can remove and
replace a unit without affecting system operation. In a system with redundant rectifiers, a single
rectifier can be removed without interrupting operations as long as the other rectifier(s) are
operating correctly and providing adequate power.
A rectifier is operating properly when the AC OK and DC OK LEDs are both green. A rectifier
must be replaced when the Fault LED is red. Follow the manufacturers instructions if it is
necessary to remove an AC rectifier or power shelf from the rack.

Disconnecting AC Power Cables from an AC Power Shelf


AC power shelf cables are connected directly to a DC PEM. One set of power cables (VDC and
RTN) from the AC power shelf connects to a single DC PEM. A maximum of two AC power
shelves can connect to a 7750 SR-12 chassis with two DC PEMs installed. When power to an AC
power shelf is shut off, then power is also terminated to the DC PEM. See Figure 64 and Figure 65.

Page 172

7750 SR-12 Installation Guide

Field Replaceable Units

4
2
2
5
3

1
6
3

1
6

Figure 64: Disconnecting AC Power Cables from an AC Power Shelf


(AC Power Shelves Connected to 175-Amp DC PEM-3s)

7750 SR-12 Installation Guide

Page 173

Power Modules

4
2
2

1
6
3

1
6

Figure 65: Disconnecting AC Power Cables from an AC Power Shelf


(AC Power Shelves Connected to 100-Amp DC PEMs)

To disconnect AC power shelf cables:


Step 1

Turn off power at the appropriate remote source.

Step 2

Through the safety cover opening, set the ON/OFF switch on the appropriate DC PEM
front panel to the OFF position.
Make sure the appropriate Power Supply LED on the active SF/CPM faceplate is unlit.

Step 3

Loosen the captive screws and remove the safety cover covering the DC terminal block
on the PEM.
Disconnect the VDC and RTN cables. Follow the manufacturers instructions if it is
necessary to remove an AC rectifier or power shelf from the rack.

Page 174

7750 SR-12 Installation Guide

Field Replaceable Units

Impeller Trays
Warnings and Notes
Warning:

Always keep your fingers away from rotating blades.


Verify that the fan blades have stopped rotating before removing the impeller trays.
Notes:

Impeller trays are hot-swappable. The 7750 SR-12 chassis will operate safely while you remove
and replace the trays for up to approximately 2 minutes at an ambient temperature of 104 F (35
C).
Immediately replace the tray as soon as a failure is detected.
In the event of a single impeller failure, the entire tray must be replaced.
To remove and replace impeller trays you must have access to the rear of the chassis. You must
have enough room, at least 20-inches, to pull the tray completely out of the slot.

7750 SR-12 Installation Guide

Page 175

Impeller Trays

Impeller Tray Failure


The following sections describe how the 7750 SR-12 chassis responds to an impeller fan tray
failure.

STANDARD FAN TRAY FAILURE


If a single impeller within the Standard Fan tray fails, the remaining impeller speeds up to
compensate for the lost impeller. The maximum air flow decreases from 500 CFM to 410 CFM.

ENHANCED FAN TRAY FAILURE


If a single impeller within an Enhanced Fan Tray fails, the remaining impeller speeds up to
compensate for the lost impeller. The maximum air flow decreases from 1000 CFM to 850 CFM.
If a single tray fails, either under the fixed-control or SFM control, the remaining fan trays speed
up to compensate for the failed fan tray.

Page 176

7750 SR-12 Installation Guide

Field Replaceable Units

Removing an Impeller Tray


Removing an impeller tray is necessary in the event of a tray failure or to upgrade from a Standard
Fan Tray to an Enhanced Fan Tray.
Once an impeller tray is removed from an operational chassis, the replacement impeller tray must
be inserted into the chassis within two minutes (at 40C).
The following sections describe the following tasks:

Removing a Standard Fan Tray on page 177

Removing an Enhanced Fan Tray on page 178

Removing a Standard Fan Tray

SR12015

Figure 66: Removing a Standard Fan Tray

7750 SR-12 Installation Guide

Page 177

Impeller Trays

To remove a Standard Fan Tray:


Step 1

Unpack the replacement Fan Tray from the protective packaging. Place the replacement
impeller tray on an anti-static surface.

Step 2

Loosen the captive screws on the Standard Fan Tray faceplate (Figure 66).

Step 3

Grip the handle and pull the tray half way out of the chassis.

Step 4

Wait until the fans stop spinning (about 20 seconds) before removing the tray. Remove the
tray completely out of the slot.

Caution:

DO NOT put your fingers or any tool in an impeller tray if the fans are still spinning.

Removing an Enhanced Fan Tray

Figure 67: Removing an Enhanced Fan Tray

Page 178

7750 SR-12 Installation Guide

Field Replaceable Units

To remove an Enhanced Fan Tray:


Step 1

Unpack the replacement Fan Tray from the protective packaging. Place the replacement
impeller tray on an anti-static surface.

Step 2

Loosen the captive screws on the Enhanced Fan Tray faceplate (Figure 67).

Step 3

Press and hold down the blue button on the Enhanced Fan Tray faceplate for 3 seconds.

Step 4

Wait for the fans to stop and the fan status LED to turn amber

Step 5

Grip the handle and pull the tray half way out of the chassis.

Step 6

Remove the tray completely out of the slot.

Notes:

If you do not remove the fan tray within 30 seconds, the fan tray will automatically
restart and resume operation.
As part of the initialization and diagnostic startup, the Enhanced Fan Tray ramps to
maximum fan speed for a brief period. Upon successful completion, the Enhanced Fan
Tray slows down to the speed set by the SFM3 or thermistor for SFM1/2s.
Caution:

DO NOT put your fingers or any tool in an impeller tray if the fans are still spinning.

7750 SR-12 Installation Guide

Page 179

Impeller Trays

Replacing the Impeller Tray


The following sections describe the following tasks:

Replacing the Standard Fan Tray on page 180

Replacing the Enhanced Fan Tray on page 181

Replacing the Standard Fan Tray

1
SR12014

Figure 68: Replacing the Standard Fan Tray

Page 180

7750 SR-12 Installation Guide

Field Replaceable Units

To replace the Standard Fan Tray:


Step 1

Grip the replacement Standard Fan Tray and slide the connector end into the slot until it
is fully seated.

Step 2

Secure the tray into place by tightening the captive screws (Figure 68).

Step 3

Verify the fan status LED on the front panel of the active CPM.

Replacing the Enhanced Fan Tray

SR12088

Figure 69: Replacing the Enhanced Fan Tray

7750 SR-12 Installation Guide

Page 181

Impeller Trays

To replace the Enhanced Fan Tray:

Page 182

Step 1

Grip the replacement Enhanced Fan Tray and slide the connector end into the slot until it
is fully seated.

Step 2

Secure the tray into place by tightening the captive screws (Figure 69).

Step 3

Verify the fan status LED on the front panel of the active CPM.

7750 SR-12 Installation Guide

Appendix C: Pinout Assignments

In This Chapter
This chapter provides information about standard cable pin assignments.
Topics in this chapter include:

SF/CPM Port Types on page 184

Cable Pin Assignments on page 186


BITS Port - RJ-48C Female on page 186
Console Port - DTE Mode - DB-9 Male on page 187
Console Port - DCE Mode - DB-9 Male on page 187
Auxiliary Port - DTE Mode Only - DB-9 Male on page 188
Alarm Port - DB-9 Female on page 189
10/100 Management Ethernet Port - RJ-45 Female on page 189
AC Status Cable on page 190

7750 SR-12 Installation Guide

Page 183

SF/CPM Port Types

SF/CPM Port Types


Figure 70 displays the port types on the SF/CPM.
BITS

AUX
CONSOLE

MANAGEMENT
ALARM

DTE/DCE SWITCH
SFM3-12_001

Figure 70: Port Types

The Building Integrated Timing Supply (BITS) port on the SF/CPM front panel is a clock
in a central office that supplies digital signal level 1 (DS1) and/or composite clock timing
references to all synchronous network elements in that office. This port is provisioned with
an RJ-48 connector. An appropriate T1 cable must be used to connect an asynchronous
serial device to this port.

The Console port is a Universal Asynchronous Receiver/Transmitter (UART) port used to


configure router and system parameters and can be also be used for monitoring purposes.
The console port is enabled by default. The default Baud rate is 115,200. This port is
provisioned with an DB-9 connector. Connect the console port to a terminal with an RS232 serial cable.
The DTE/DCE switch on the front panel controls the serial port type as either data terminal
equipment (DTE) or data communications equipment (DCE).
Set the switch to DTE when connecting to the serial port of a PC with a null modem cable.
Set the switch to DCE when connecting to the serial port of a PC with a straight-through
cable.
The port is configured as DTE or DCE depending on the switch setting. No crossover
cables are required.

Page 184

The Auxiliary port is a Universal Asynchronous Receiver/Transmitter (UART) port used


to connect a modem, laptop, or other auxiliary devices to the router. It is configured as data
terminal equipment (DTE). This port is provisioned with an RJ-45 connector on the SF/
CPM3 and with a DB-9 connector on the SF/CPM2. You must use an RS-232 serial cable
to connect an asynchronous serial device to this port.

7750 SR-12 Installation Guide

Pinout Assignments

The Alarm port is provisioned as a DB-9 serial port and is used to connect to external
alarm devices that report conditions that trigger red or amber alarms. You must provide an
appropriate cable configured according to the your alarm panel.

The Management port is a 10/100 Ethernet port which is a channel to download images
and manage the system. This port is provisioned with an RJ-45 jack on the front panel.
You must provide a CAT5 Ethernet cable to connect to the port.

7750 SR-12 Installation Guide

Page 185

Cable Pin Assignments

Cable Pin Assignments


Table 47 specifies the RJ-48 timing BITS (Building Integrated Timing Supply) clock connector
pinouts.
Table 47: BITS Port - RJ-48C Female
Pin

Signal

Direction

Description

RXRING

Input

Receive Ring Signal

RXTIP

Input

Receive Tip Signal

NC

Not connected

TXRING

Output

Transmit Ring Signal

TXTIP

Output

Transmit Tip Signal

NC

Not connected

NC

Not connected

NC

Not connected

Table 49 displays RJ-45 Auxiliary port pin assignments.


Table 48: Auxiliary Port - DTE Mode - RJ-45 Connector
Pin

Page 186

Signal

Direction

Description

RTS

Output

Request to send

NC

Not connected

TXD

Output

Transmit data

GND

Signal ground

GND

Signal ground

RXD

Input

Receive data

NC

Not connected

CTS

Input

Clear to send

7750 SR-12 Installation Guide

Pinout Assignments

Table 49 displays the DB-9 DTE mode Console port pin assignments. Use these pin assignments
when the DTE/DCE switch on the SF/CPM front panel is set to DTE.
Table 49: Console Port - DTE Mode - DB-9 Male
Pin

Signal

Direction

Description

DCD

Input

Data carrier detect

RXD

Input

Receive data

TXD

Output

Transmit data

DTR

Output

Data terminal ready

GND

Signal ground

Signal ground

DSR

Input

Data set ready

RTS

Output

Request to send

CTS

Input

Clear to send

RI

Input

Ring indicator

Table 50 displays the DB-9 DCE mode Console port pin assignments. Use these pin assignments
when the DTE/DCE switch on the SF/CPM front panel is set to DCE.
Table 50: Console Port - DCE Mode - DB-9 Male
Pin

Signal

Direction

Description

DCD

Output

Data carrier detect

RXD

Output

Receive data

TXD

Input

Transmit data

DTR

Input

Data terminal ready

GND

Signal ground

DSR

Output

Data set ready

RTS

Input

Request to send

CTS

Output

Clear to send

RI

Input

Ring indicator

7750 SR-12 Installation Guide

Page 187

Cable Pin Assignments

Table 51 displays the DB-9 DTE mode Auxiliary port pin assignments.
Table 51: Auxiliary Port - DTE Mode Only - DB-9 Male
Pin

Page 188

Signal

Direction

Description

NC

Not connected

RXD

Input

Receive data

TXD

Output

Transmit data

DTR/DSR

Output

Data terminal ready/Data set ready

GND

Signal ground

DSR/DTR

Input

Data set ready/Data terminal ready

RTS

Output

Request to send

CTS

Input

Clear to send

NC

Not connected

7750 SR-12 Installation Guide

Pinout Assignments

Figure 47 specifies Alarm port connector pinouts. Examples of critical alarms include a fan failure,
a power supply overtemperature condition, and a power supply failure. The major alarm LED can
illuminate when a power supply is removed. There are no conditions defined for minor alarms.

Table 52: Alarm Port - DB-9 Female


Pin

Signal

Direction

Description

MAJ_COMMON

Output

Major alarm common

MAJ_NORM_CLOSED

Output

Major alarm normally closed

CRIT_NORM_OPEN

Output

Critical alarm normally open

CRIT_COMMON

Output

Critical alarm common

CRIT_NORM_CLOSED

Output

Critical alarm normally closed

MIN_NORM_OPEN

Output

Minor alarm normally open

MIN_COMMON

Output

Minor alarm common

MIN_NORM_CLOSED

Output

Minor alarm normally closed

MAJ_NORM_OPEN

Output

Major alarm normally open

Table 53 displays the 10/100 Management Ethernet port pin assignments


Table 53: 10/100 Management Ethernet Port - RJ-45 Female
Pin

Signal

Direction

Description

TX+

Output

Differential transmit data - positive

TX-

Output

Differential transmit data - negative

RX+

Input

Differential receive data - positive

NC

Not connected

NC

Not connected

RX-

Input

Differential receive data - negative

NC

Not connected

NC

Not connected

7750 SR-12 Installation Guide

Page 189

Cable Pin Assignments

Table 54 displays the pinouts for the power supply monitoring cable attached from either the J10
and J11 connector on the rear of the AC shelf to female DB-25 connectors on the DC PEMs.
Table 54: AC Status Cable
DB-25 Pin

Page 190

Signal

J10

J11

Signal

NC

GND

PSA_RST_OUT (NC)

PSA_ENB (NC)

GND

NC

NC/FAULT+

J11p9

FAULT+

GND

J11p10

GND

FAULT+/PSA_SPR1

J11p5

PWF2+

10

OTW+

J11p8

OTW+

11

PWF1+/AC_OK

J11p4

PWF1+

12

MM1+

13

GND

14

PSA_SPR2

15

NC

16

NC

17

NC

18

MM2+

19

GND

20

NC

21

NC

22

NC

23

NC

24

NC

25

NC

J10p6

MM1+
J11p6

J10p13

PWF3+

MM2+

7750 SR-12 Installation Guide

INDEX
A
AC power
AC power rectifiers 101
connecting cables to 100 Amp DC PEM 103
connecting cables to 175 Amp DC PEM-3 102
status 106
air filters
removing 146, 147
replacing 148
air flow
description 53

C
cable
ground wire 65
preparing DC cable 82
cable management system
description 33
installing 62
cabling
description 52
compact flash 114
configuring
IOM 124
MDA 125
connections
console 118
Telnet 120

D
DC power
input terminal block wiring 85, 92
lug specs 82, 90
safety cover 85, 92
wiring 90

E
empty slots 33
impedence panels 157

7750 SR-12 Installation Guide

equipment rack
description 49

F
Field Replaceable Unit (FRU)
disconnecting power cables
procedures 174
removing
PEMs
procedures 167, 170

G
grounding 64, 66
description 51
ground connection 64, 66
preparing the ground wire 65
procedure 64

I
IMMs
description 26
installing 127
modifying configuration 154
impedance panels
description 33
installing 157
removing 135
impeller trays
enhanced
removing 178
installing 70
removing and replacing 175
replacing 180
standard
removing 177
initializing the system
compact flash 113
procedure 115
IOMs
configuring 124

Page 191

Index

description 26
installing 127, 129
modifying configuration 154
removing 157
replacing 158
shutting down 154
IOMs and IMMs
replacing 158

disconnecting cables 172


disconnecting power cables (100 AMP DC
PEM) 174
disconnecting power cables (175 AMP DC
PEM-3) 173
installing 99
LEDs 139
monitoring 106
DC

ground connection 64
ground wire 65
terminal block wiring (100-Amp DC
PEMs) 92
terminal block wiring (175-Amp DC PEM3) 85
installing 77
overview 27
redundancy 27
removing 164
removing and replacing 164

LEDs
AC power supply module 139
SF/CPM 22, 140
status
compact flash 142
fans 142
power supply 141

M
MDAs
changing configuration 160
configuring 125
description 26
installing 130
removing 162
replacing 163

P
pin assignments
alarm port 189
auxiliary port 188
BITS port 186
console port (DCE) 187
console port (DTE) 187
management port 189
status cable 190
power consumption
calculation 43
power entry modules
See power supply modules
power requirements 43
power supply modules
AC

Page 192

R
rack
clearance 50
clearance requirements 50
mounting 59
required tools for installation 49

S
safety considerations
fans 53
filters 53
power 52
SF/CPMs
installing 110
removing 150
replacing 151, 152
specifications
chassis 39
components 48
electrical 41
environmental 39
MDA and MDA-XP 42
power modules 40, 42

7750 SR-12 Installation Guide

Index

status
cable connections 106
storing components 53
system specifications 39
chassis 39

7750 SR-12 Installation Guide

environmental 39
power 40

U
unpacking 56

Page 193

Index

Page 194

7750 SR-12 Installation Guide