JPK-056-07-Q-0794 - Rev 1

Composite Job Pack
REVISION DESCRIPTION SHEET

REV.
PARA.
REVISION DESCRIPTION
Issued for Comment

Approved For Construction

1.1
Revised to include P&IDs for Isolation Sequence

,

Re-issued Approved for Construction

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001
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Composite Job Pack
TABLE of CONTENTS
1.0
2.0
3.0
SCOPE OF WORK
1.1
Introduction
1.2
Scope
1.3
Project Specific Requirements
1.4
Scaffolding
LIST OF REFERENCE DOCUMENTS

2.1
TCO Specifications
2.2
TCO Procedures
2.3
General
2.4
National Standards and Codes
ATTACHMENTS
ATTACHMENT A
Project Drawings / Vendor Drawings
ATTACHMENT B
TCO Standard Drawings
ATTACHMENT C
Index for Scope of Work
ATTACHMENT D
Turnover Status Report
ATTACHMENT E
Purchase Orders / Material Requisitions / MWRs
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Composite Job Pack
1.0
SCOPE OF WORK
1.1
INTRODUCTION
The scope of the Plant Firewater Upgrade Project includes the replacement of all
valves, hydrants and monitors in the Tengiz plant firewater system, including all the
associated pipework and pipe-laying, destruct of existing hydrant and monitor pits,
construction of precast concrete chambers and repairs to valve pits.
The scope of work in this Job Pack comprises the following:
Area
Item
OBH FW
TANKS
Isolation Area:
17/18-07
Specific
Clauses
Total
Number
1.2.4
Hydrant/Monitor Pits
1.2.4 & 1.2.5
Monitors
1.2.4 & 1.2.5
Valve Pits
1.2.6
Direct Buried Valves
1.2.7
Hydrant Pits
Identifier
Old
Identifier
VP-283
Isolations for all Job Packs within the Old Boiler House Area (17/18 Area) are to be
determined on site, in strict accordance with the Switch-Over Philosophy document
PHL-056-07-B-0100. To assist with the determination of isolations a set of P&IDs
is attached, marked up with a series of isolations for the valves and hydrants in this
job pack. In general these isolations must be carried out in the step by step
sequence indicated by the P&ID sheets.
Work sequence of Job Packs should generally be in numerical order, from Isolation
Area 17/18-01 to 17/18-16. There are no Civil Job Packs for Isolation Areas 17/1803, 17/18-06, 17/18-08, 17/18-13 and 17/18-14 but there are Piping Job Packs for
Isolation Areas 17/18-03, 17/18-13 and 17/18-14.
Contractor should note that the existing chambers are not water-tight and are
currently full of water due to leakage through the chamber walls and/or from pipe
work.
It is a requirement that all new Hydrant and Monitor chambers be watertight. This
will be determined by visual inspection one week after dewatering is turned off.
Water on any concrete surface sufficient to wet tissue paper will constitute failure.
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Composite Job Pack
1.2
SCOPE
This scope of work shall be read in conjunction with the TCO Project Drawings and
the documentation referenced in Section 2 of this scope of work, as well as revision
3 of Addendum to Standard Job Pack for all disciplines FE-A-JP-0001. By
reference hereinafter, these drawings and documentation form an integral part of
the WORK to be performed by the CONTRACTOR. All construction and piping
materials will be free-issued to Contractor.
CONTRACTOR shall determine his own sequence of working, and reflect this in
his method statements. Method Statement for the Job Pack shall be approved by
PFU Construction Manager Rob Winfield/Sultanbek Shalov prior to works start.
All construction activity will be executed in accordance with COMPANY
specifications, RoK legislation and applicable national and international standards.
It is the CONTRACTORS responsibility to ask COMPANY to provide any relevant
COMPANY standards, specifications or other documents relevant to the works
which have not been submitted or received by the CONTRACTOR. Non-receipt of
any relevant COMPANY documentation is not an acceptable excuse for noncompliance.
Construction within the RoK territory is governed by legislation concerned with
ensuring the provision of a safe working environment. Consent from State bodies
is to be sought and received where necessary to ensure compliance with state
requirements in the field of Safety.
The scope of work shall essentially comprise the following:
1.2.1
Preparatory Work - General

CONTRACTOR shall carry out the following preparatory and enabling works at
each location. All inspection packages and CQI Packages are to be prepared in
advance, prior to the start of the construction activities. A Request For Inspection
(RFI) will be submitted 24 hrs in advance, to allow the TCO Inspectors to review
the inspection package prior to the inspection hold point:
1. Obtain all necessary permits before commencing work;
2. Comply with all TCO Safety Measures and Safety Procedures;
3. Prepare the QA/QC inspection packages related to the specifics of the job. The
work start will not be approved before COMPANY Site Representative (QA/QC
Manager) confirms that the CONTRACTOR is ready to proceed with the
construction activities.
4. Prepare method statements requirements. Shoring and excavation methods will
be defined by construction contractor for approval of COMPANY Site
Representative;
5. Prepare an isolation plan to carry out all the piping activity as per COMPANY
requirements.
6. Contactor must submit his temporary works design, with calculations, for
approval by COMPANY prior to commencing each excavation. Shoring of
excavations adjacent to roads must be designed for a surcharge of 15kN/m
and encroachment into the road must be kept to a minimum;
7. Fabricate precast concrete units. Units MUST be manufactured under
controlled conditions in a precasting yard, in full compliance with TCO
specifications and procedures. Precast concrete cover slabs and chamber
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walls must be cast with flat surfaces for correct seating between cover slab and
top of wall. Tolerance for twist or deviation in level is 3mm over the length or
width of the cover slab or wall. Tolerance for local projections is 1mm.
8. Coat the external faces of all below-ground precast concrete, including the
underside of the base, with 3 coats of modified bitumen to give a total thickness
of 1 mm;
9. Fabricate steel ladders and fixing brackets in accordance with project drawings
and M-ST-2002, including preparation of shop fabrication details if required.
Hot dip galvanise all items.
10. Fabricate pipe spools as required and perform the tests and inspection as per
TCO specification L-ST-2007.
11. Welding Procedure Specification (WPS) shall be in accordance with TCO
Welding Procedure Selection Spreadsheet for KTL pipe classes. For 150HDPE
and 150B901 classes the Bonding Procedure Specification (BPS) shall be in
accordance with ASME B31.3.
1.2.2
Preparatory Work High Density Polyethylene (HDPE) Chambers

CONTRACTOR shall carry out the following preparatory work on the HDPE
Chambers in an approved location remote from the work site so that on-site
activities are minimized.
1. Receive HDPE chamber from the warehouse. Thoroughly inspect for any
damage and ensure that all HDPE welded joints are complete and water-tight.
Any defects are to be reported to TCO QA/QC Inspector so that appropriate
reparation can be made prior to preparatory works starting.
2. Stand the chamber upright on a sand bed, set at a small angle to achieve
45mm slope in the floor. Internally install reinforcement for floor and shuttering
for drainage sump. Cast concrete using self-leveling concrete with a plasticizer
additive. The upper surface of concrete should be horizontal and smooth;
trowelled if necessary. When hardened, remove shuttering from drain sump.
3. Re-set chamber vertically on sand bed. (The inner concrete floor will now have
the requisite slope towards the drain sump). Fix reinforcement and shuttering
for internal thrust block, including any cast in items, and cast concrete.
4. Install external reinforcement around chamber. Install circular shuttering
around chamber and fix lifting sockets. Install shuttering around openings in
roof for pipe entries and manhole cover and provide temporary support to the
roof top plate. Cast concrete to sides and cover slab. Top surface to be
trowelled smooth with 25mm chamfer to edges.
5. When concrete has hardened, remove shuttering. Apply epoxy paint to top
surface and down sides to 200mm below top of concrete.
6. Paint 3 coats of bitumen externally onto bottom and vertical sides up to 125mm
below top of concrete, to give 75mm overlap with epoxy.
7. Check location for valve extension spindle and cut HDPE pipe to suit.
Electrofusion weld stub flange with backing ring.
8. Install Isolation valve without spindle and housing. Install pipe fittings and pipe
supports.
9. Install valve extension spindle with housing and adjust positioning to align with
holes in the cover slab. Install hydrant in Hydrant and Hydrant Monitor
chambers;
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10. Test all pipework;

11. Install permanent dewatering pipe, including fixings to wall and quick coupling
unit;
12. Encase cover slab penetrations in EMACO R101 and seal with Thioflex, as
shown on the drawings; Install cast iron manhole cover frame, bedded in
EMACO R101.
13. Install 100mm thick closed-cell polystyrene layer to the internal roof of chamber.
1.2.3
General Construction Work

HOLD POINT: Before any specific work start CONTRACTOR shall verify that the
inspection QA/QC package is prepared according to the specific activity ready to be
used by the CONTRACTOR during each stage of the specific job.
At each site CONTRACTOR shall carry out the following work:
1. Divert Plant roads, as agreed with TCO, to provide safe working space around
excavations. Erect barriers and diversion signage as required to effect these
diversions;
2. Erect temporary barriers around the construction site. Barriers around
excavations to be at least 1m from excavation edges. Where barriers restrict
access to equipment and stairways, Contactor is to provide alternative access,
including scaffold stairways, as necessary and agreed by TCO Operations.
Mitigate the works site safety conditions once the works has started in order to
take precautions whenever the new unsafe condition occurred (Example:
Excavated trench shall be barricaded accordingly).
3. Provide support to TCO Operations for isolation of the fire water ring main and
provide all labour. Work to include: making site area safe; extracting water from
chambers and maintaining pumps during the works, disposal of water, provision
of safety equipment for chamber entry (tripod, harnesses, gas testing meters,
lights, etc.);
4. Confirm that the pipework to be replaced is properly isolated, in accordance
with the marked-up P&ID attached to this Job Pack and per the isolation
procedure developed and approved by the TCO Operations Superintendant.;
5. In paved areas break back paving to cut edges. In concrete paving break back
to saw-cut edges or construction joints. Form local penetrations for wellpointing, as required;
6. Install well-points and bring the water table down to at least 500mm below the
founding level of any new chamber and bottom of pipe trenches. This level to
be maintained until completion of backfilling. Excavations must be kept free of
water at all times;
7. Carry out exploratory hand excavations to determine the location of
underground services. Confirm the location of the new chambers with TCO
Construction Representative after all services have been located. Hydrants
must be located no more than 2.5m behind the road kerb or other hardstanding.
8. Excavate using trench sheeting or other approved shoring method. Excavation
in the vicinity of buried services must be carried out by hand;
9. Stockpile excavated material for future use, using sheets and barriers to avoid
cross contamination. Immediately arrange for testing of excavated material by
TCO Ecology Group. Remove all unsuitable or contaminated excavation
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material, and any surplus material, and dispose of in accordance with the
COMPANY representatives instructions to a designated COMPANY site.
Provide replacement fill material if required;
10. Remove redundant pipework and blank off unused branches. Break down and
remove abandoned chambers, all as described in the destruct drawings;
1.2.4
HDPE Hydrant, Monitor and Hydrant/Monitor Chamber Construction

At each HDPE hydrant or monitor chamber site CONTRACTOR shall carry out the
following work:
1. Compact the ground under the base of the new chamber. Place and level
50mm of fine sand. Install the precast chamber unit, bedded on sand, with the
unit truly plumb;
2. When required, cut and install a new Tee into the firewater main to suit the
location of the new chamber;
3. Lay pipe to the new chamber as described in the detail drawings. Adjust the
level as necessary using a pair of bends and/or rotating the pipe, and complete
the tie-in.
4. Fix insulation board around the outside of the chamber to a depth of 1.5m
below finished ground level. Fit insulation board plug inside the manhole
opening.
1.2.5
Monitor Pad Construction

For each monitor CONTRACTOR shall also carry out the following work:
1. Lay carbon steel pipe from the monitor chamber to the location of the new
monitor and test pipework;
2. Upon completion of backfilling to the monitor chamber and pipeline, excavate
for monitor pads, compact existing ground and place geotextile. Place and
compact 6FA in 150mm layers;
3. Place blinding concrete and polyethylene sheet. Construct concrete monitor
pad in accordance with Q-ST-2020, including test cubes and concrete
protective coatings;
4. Install monitor and pipe support, fixed to concrete pad with resin anchors.
1.2.6
Valve Chamber Construction

At each valve chamber site CONTRACTOR shall carry out the following work:
1. Remove the precast cover slab and dispose of off-site as directed by
COMPANY;
2. Pump out all water from the valve chamber and dispose of water at locations
agreed with COMPANY
3. Wash out the chamber with a pressure hose to remove slime and silt from the
pipework and concrete.
4. Cut away existing ladder. Cut fixings back to at least 25mm below concrete
face and repair concrete with concrete repair mortar.
5. Verify the dimensions of the pit and external pipes before fabricating any piping
spools.
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6. Fabricate inspect and test where able, pipe spools and assemblies as required.
7. Remove the existing valves and pipework as described in destruct piping detail
drawings.
8. Cut existing pipes outside the chamber where described in destruct piping detail
drawings then break out and remove the cast-in pipe sections;
9. Locate new pipe sections with thrust arrestors and stub flanges so that the
thrust arrestors are approximately central in the wall and stub flanges are
correctly located in relation to the new valves and pipework.
10. Cast mass concrete plinths as required under pipe supports
11. Install Isolation valves without spindle and housing. Install spacers, pipe spools,
pipe fittings and supports including two-piece spilt backing ring to existing castin stub flanges.
12. Complete external pipe joints;
13. Carry out Test on all pipework;
14. Apply two rings of hydrophilic sealant around the cast-in pipe sections and
around the cutout concrete faces and cast in the pipes using C25 concrete;
15. Thoroughly clean the top surface of chamber walls and break off any damaged
concrete. Fix shuttering around top of wall. Apply BASF EMACO bonding
agent and pour layer of C25 concrete to achieve a smooth level surface.
Concrete thickness to be between 50mm and 150mm. Check smoothness of
finished concrete and grind off any projections more than 2mm. Check the
surface for deviation from true and apply epoxy mortar if necessary to meet the
required tolerance. Tolerance for deviation in plane is 3mm over the length or
width of the chamber. If existing tops of walls are found to be within tolerance
then application of C25 concrete layer may be omitted but height of precast
access rings will then need to be increased to compensate.
16. Install new precast cover slab, bedded on sealant strips as shown on the
drawings;
17. Install valve extension spindles with housings and adjust positioning to align
with holes in cover slab;
18. Install permanent dewatering pipe, including fixings to wall and quick coupling
unit.
19. Install precast access rings as required, bedded on Concresive 1418(T)
Polyester Resin Bedding Mortar. Install cast iron manhole cover frame, bedded
in Concresive 1418(T). Fill manhole cover with concrete;
20. Install new fabricated steel ladder, adjusting fixing brackets as required to
achieve vertical installation. Make good any damage to galvanizing with zinc
rich paint. Ladder installation shall be SID compliant as far as practicable.
Note: maximum depth from top of chamber to first rung is not to exceed
500mm.
21. Encase dewatering pipe and valve spindle housing penetrations in R101
Concrete Repair Mortar.
22. For valve chambers in the road, install surface boxes, supported on mass
concrete and bedded in Concresive 1418(T), all as shown on the drawings;
23. Fix insulation board to the underside of cover slab and around the outside of the
access shaft and chamber to a depth of 1.5m below ground. Fit insulation board
plug inside the manhole opening,;
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1.2.7
Direct Buried Valves

At each direct buried valve site CONTRACTOR shall carry out the following work:
1. Remove the existing valve and cut back the pipework as shown in destruct
piping detail drawings.
2. Prepare ground and cast reinforced concrete base and mass concrete plinth for
the new valve;
3. Complete connections to existing pipe and install isolation valve complete with
spindle extension and housing.
4. Carry out tests on all pipework.
1.2.8
Reinstatement
Upon completion of testing and the acceptance of the work by the COMPANY Site
Representative, CONTRACTOR shall carry out the following:
1. Backfill with selected excavated material, supplemented by material from
COMPANY if necessary, compacting in layers to achieve 95% Proctor value;
2. Reinstate roads, paved areas, filter drains etc as per existing;
3. Apply epoxy paint to exposed concrete surfaces and to buried sides of concrete
to a depth of 150mm.
4. At each Hydrant installation lay compacted granular hard-standing surfaces as
required to achieve a minimum of 10m of hard-standing either side of the
hydrant;
5. Install bollards as shown on the drawings;
6. Install new identification sign board, provided by TCO;
7. Install handwheel to valve spindle where required.
8. In the event of a leak into the chamber being detected, carry out remedial works
as directed by COMPANY representatives;
9. Remove from site all temporary works and unused materials.
10. Collate all Quality Assurance data and issue QA Report immediately on
completion of works to allow rapid re-commissioning of the firewater system.
1.2.9
General Scope
All water removed from within the chambers and any water from well-pointing or
dewatering operations must be transported to a suitable location and disposed of
correctly, as instructed by the COMPANY Site Representative.
Contractor shall maintain a clean and tidy site.
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1.3
PROJECT SPECIFIC REQUIREMENTS
1.3.1
NATURE USE PERMIT (Emission Payments)
A) Unless otherwise notified during the bid process, TCO requests the Contractor to
use his Republic of Kazakhstan (RoK) approved Nature Use Permit (NUP) covering
the current calendar year estimated emissions. In compliance with this NUP, the
Contractor is responsible for payment of any fees associated with emissions
generated during the execution of a TCO project. All costs related to late payment
penalties or interest is for Contractor's account.
B) Some TCO projects will require the Contractor to apply for a project specific RoK
NUP. When applicable, the Contractor will be notified during the bidding process,
either by specific instructions in the Job Packs, or other written communication, that
a Project specific RoK NUP is required to execute the Project. In these instances,
the Contractor shall submit documentation of their Project specific RoK NUP to the
TCO Construction Engineer prior to the start of work. Contractor shall provide
proof of fee payment(s) at the end of the project, and prior to submitting final
invoice for works completed. All costs related to late payment penalties or interest
is for Contractor's account.
1.3.2 COMMUNICATION
TCO PFU Project Representatives for all communications shall be:
Construction Interface Engineer
Damir Okashev
PSN KazStroy
Dostyk Plaza
46 Satpayeva St
Atyrau, Republic of Kazakhstan
060011
Tel #: (8)712 302 1204
E-Mail: doap@tengizchevroil.com
TCO Construction Manager
Sultanbek Shalov/Rob Winfield
TCOIB-NCC-PFU, office 15
Tengiz, Atyrau, Republic of Kazakhstan
060002
Tel #: (8)712 302 4528
E-Mail: pfucman@tengizchevroil.com
CONTRACTOR shall designate, in a similar fashion, a contact representative
for technical supervision and communication.
Please refer to TCO Project Number X-000-056-07 in all communications to
ensure proper routing to the responsible parties.
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1.4
TEMPORARY WORKS
1.4.1
CONTRACTOR shall supply, erect, maintain and dismantle and remove from
site upon completion all scaffolding needed to perform the work. All scaffolding
materials shall comply with the requirements of TCOs Safety Instruction SI-152
Working at heights.
1.4.2
CONTRACTOR shall supply, operate, maintain and remove from site upon
completion of the works all well-pointing and dewatering equipment.
1.4.3
CONTRACTOR shall supply, operate, maintain and remove from site upon
completion of the works all equipment necessary to remove water from within
the existing chambers and keep them clear of water throughout the works.
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2.0
LIST OF REFERENCE DOCUMENTS
FE-A-JP-0001
2.1
Addendum to Standard Job Pack for All Disciplines
Latest
TCO SPECIFICATIONS
Specification No.
Title
A-ST-2005
Galvanizing
L-ST-2001
Underground Firewater Ring Main and

Underground Foam Concentric Ringmain
L-ST-2003
Piping Material Classes
L-ST-2004
Piping Fabrication
L-ST-2007
Piping Installation and Testing
L-ST-2010
Pipe Support Standards
L-ST-2014
Piping Tie-ins
L-ST-2025
Specification for Piping Standard Details
M-ST-2002
Structural Steelwork Design and

Fabrication
M-ST-2003
Structural Steelwork Erection
Q-ST-2016
Structural Design Criteria
Q-ST-2020
Plain and Reinforced Concrete and Grouts
S-ST-2001
Specification for Construction

of Underground Services
S-ST-2002
Earthworks
S-ST-2003
Roads and Paving
S-ST-2004
Specification for Fencing
W-ST-2000
Welding, PWHT and NDE of Piping
X-ST-2000
Paint and Protective Coatings
2.2
Rev. No.
TCO PROCEDURES
Document No.
Title
Rev. No.
PRO-056-07-A-0215
PFU Mechanical Completion Checklist Procedure
PRO-056-07-A-0140
PFU Turnover Work Process Procedure
PRO-056-07-A-0182
PFU Red Line As-Built Procedure
PRO-056-07-A-0153
PFU Project Site Engineering Query Procedure

(SEQ)
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X-000-L-PRO-0001
Procedure for hydrostatic testing of piping system
Q001
Documentation Requirements for welding ,PWHT

and NDE of piping
Qualification of welders
Receipt Inspections, Storage, Handling and

Control of Project Material
TCO Safety instruction Crane, Lifting & Rigging
Operations
TCO Welding Procedures Selection Spreadsheet
For KTL Pipe Classes
Construction Quality Program. Section 1-Quality
Program Elements.
Construction Quality Program. Section 2-Standard
Work. Processes
Construction Quality Program. Section 3Inspection and Test Plans.
Q002
Q003
TCO-SI-119
____
056-07-PRG-A-0001
056-07-PRG-A-0002
056-07-PRG-A-0003
2.3
2009
Feb
2010
GENERAL
Document No.
A-ST-2008
A-ST-2010
TSID
O-ST-2011
RPT-056-07-A-0051
RPT-056-07-S-0014
2.4
Title
Rev. No.
Basic Engineering Data

Safe Operations Procedure for the Issue and
Receipt of Bulk Materials in the TCO Gravel Yard
TCO Safety in Designs Handbook
Safety in Design Checklist
Waste Management Plan
Reclamation Package for the Lands Disturbance
1
2
4
0
NATIONAL STANDARDS AND CODES
Document No.
SN RK 1.03-14-2011
SN RK 1.03-00-2011
SNIP RK 2.02-05-2009
SNIP RK 5.04-18-2002
SNiP RoK 4.01-02-2009
RDS RoK 2.02-18-2005
Title
Rev. No.
Occupational Safety and Health Protection in

Construction Industry
Construction Operations. Organization of
Construction of the Enterprises, Buildings and
Structures
Fire Safety of Buildings and Constructions
Steel structures. Fabrication and commissioning
works
Water supply, external networks and facilities
Designing of firefighting system for TCO objectoriented development
Latest
Latest
Latest
Latest
Latest
Latest
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3.0
ATTACHMENTS
ATTACHMENT "A"
Project Drawings (For Construction)
JPK-056-07-Q-0794
Drawing No.
Rev
No.
Drawing Title
O-3000-S-5048
O-3000-Q-5120
O-3000-Q-5121
O-3000-Q-5122
O-3000-M-5171
X-000-Q-5117
X-000-Q-5120
X-000-Q-5144
X-000-Q-5152
0
0
0
0
0
SITE PLAN VP-283 LOCATION PLAN

FOUNDATION LAYOUT VP-283 GENERAL ARRANGEMENT
FOUNDATION LAYOUT VP-283 COVER SLAB GA
RC DETAILS FOUNDATIONS VP-283 COVER SLAB
STRUCTURAL STEELWORK DETAILS LADDER DETAILS VP-283
2
1
0
1
FOUNDATION LAYOUT TYPICAL VALVE PIT DETAILS

FOUNDATION LAYOUT TYPICAL BOLLARD DETAILS
FOUNDATION LAYOUT PRECAST CONCRETE UNIT TYPE `C'
FOUNDATION LAYOUT PRECAST CONCRETE UNIT TYPE `L'
X-000-M-5065
STRUCTURAL STEELWORK DETAILS TYPICAL SUCTION PIPE

FIXING BRAKETS
X-000-S-5075
X-000-S-5076
X-000-S-5077
0
0
UNDERGROUND SERVICES LAYOUT TYPICAL PIPE LAYING

DETAILS
ROAD AND PAVING LAYOUT EARTHWORKS FOR CHAMBER
ROAD AND PAVING LAYOUT EARTHWORKS AND ROAD
REINSTATEMENT
O-3000-L-5317
L-SK-7479
O-3000-L-5437
0
0
0
PIPING DETAILS VALVE PIT VP -283

PIPING DETAILS EXISTING VALVE DESTRUCT
PIPING MATERIAL TAKE OFF
For Information
Drawing No.
Marked up P&ID
(Attached to this
document)
PLL-056-07-B-0026
Rev. No.
Drawing Title
LINE LIST
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ATTACHMENT "B"
TCO Standard Drawings
Drawing No.
M-ST-5031
M-ST-5032
M-ST-5036
M-ST-5037
M-ST-5038
Q-ST-2002
L-ST-2010
Rev. No.
0
1
1
1
1
0
5
Drawing Title
Specification. Typical symbology for welding
Structural steelwork layout. Design standards ladder and
stairways.
Structural steelwork layout. Ladder details. Sheet 1 of 3
Typical Road Details
Standard Pipe Supports
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ATTACHMENT "C"
Index for Scope of Work
NOT USED
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ATTACHMENT "D"
Turnover Status Report
-
NOT APPLICABLE
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ATTACHMENT "E"
Purchase Orders / Material Requisitions / MWRs
PO / MR No.
Title / Description
Date in
Tengiz
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List of Civil/Structural Materials for Valve Pit

#
ITEMS
JPK-056-07-Q-0794
UNIT
TOTAL
COVER AND FRAME: ELKINGTON GATIC D400 TYPE M

750x600 CLEAR OPENING
EA
PIPE: 3" DIA. GALV. CS
4.5
PIPE: 3" DIA. GALV. CS 90 DEGREE BEND
EA
PIPE: 4" DIA. SCH. 40 CS
HOSE CONNECTION: GALV. 'FAST' TRUCK
EA
FLAT: 25x3 GOST 103-76
10 FLAT: GALV. 40x4 GOST 103-76
1.5
11 FLAT: 50x14 GOST 103-76
13 FLAT: 110x10 GOST 103-76
1.5
14 ANGLE : 160x100x10 GOST 8510-86
15 BOLT: M10x25 WITH WASHER & NUT
EA
16 BOLT: M16x40 WITH WASHER & NUT
EA
12
17 BOLT: HILTI HAS-F M10x68
EA
18 BOLT: HILTI HAS-F M16x140
EA
19 BOLT: HILTI HRD-SRT 10x60/10
EA
33 LIFTING SOCKETS: HALFEN PA8 36125
EA
34 LIFTING LOOP: HALFEN PX36
EA
35 SEALING CAPS: HALFEN PR36
EA
40 REINFORCEMENT: R6 MILD STEEL
43 REINFORCEMENT: T10 HIGH YIELD
8.5
175.5
13
48 CONCRETE: STRUCTURAL C25
M3
52 FILL: 20/40 GRAVEL
M3
3.5
54 MORTAR: BASF EMACO R101
KG
24
55 MORTAR: BASF CONCRESSIVE 1418
KG
120
12
60 GEOTEXTILE: TERRAM 1000
M2
61 POLYTHENE: 1000 GAUGE
M2
62 INSULATION: POLYSTYRENE CLOSED CELL 100 THICK.
M2
3.5
EA
59 BITUMEN: BASF MASTERSEAL 420
63
INSULATION: POLYSTYRENE CLOSED CELL

750x600x250 THICK. PLUG
Page 20 of 42
Composite Job Pack
65
ADHESIVE: UNIBOND NO MORE NAILS ALL WEATHER

(300ml CARTRIDGE)
EA
67 PAINT: AMERCOAT 450 BLACK (RAL 9011)
0.5
68 PAINT: AMERCOAT 450 YELLOW (RAL 1021)
78 SEALANT: CRETCO BUTYL-NEK STRIP (22x30)
24
79 REFLECTORS: RED (FOR BOLLARDS)
EA
80 REFLECTORS: WHITE (FOR BOLLARDS)
EA
88 FIXING: 10x160 STOLIT STUD WITH PLASTIC ROD
EA
77
SEALANT: FOSROC THIOFLEX 600 POLYSULPHIDE

(GUN GRADE)
Page 21 of 42
Composite Job Pack
1.0
2.0
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Page 22 of 42
Composite Job Pack
1.0

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Composite Job Pack

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Composite Job Pack
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Composite Job Pack
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Composite Job Pack
2.0

FE-A-JP-0001
2.1
A-ST-2005
L-ST-2003
L-ST-2001
L-ST-2004
L-ST-2007
L-ST-2010
L-ST-2014
L-ST-2025
M-ST-2002
M-ST-2003
Q-ST-2016
Q-ST-2020
S-ST-2001
S-ST-2002
S-ST-2003
S-ST-2004
W-ST-2000
X-ST-2000
Page 33 of 42
Composite Job Pack
2.2

PRO-056-07-A-0215
PRO-056-07-A-0140
PRO-056-07-A-0182
PRO-056-07-A-0153
X-000-L-PRO-0001

(SEQ)

Q001
Q002
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RPT-056-07-S-0014
1
2
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Page 34 of 42
Composite Job Pack
2.4

K 1.03-14-2011
K 1.03-00-2 011
K 2.02-05-2009
K 5.04-18-2002
C 4.01-02-2009
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Page 35 of 42
Composite Job Pack
3.0
A
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JPK-056-07-Q-0794

O-3000-S-5048
O-3000-Q-5120
O-3000-Q-5121
O-3000-Q-5122
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0
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O-3000-L-5317
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Page 36 of 42
Composite Job Pack
B

M-ST-5031
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Page 37 of 42
Composite Job Pack
Page 38 of 42
Composite Job Pack
D
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Page 39 of 42
Composite Job Pack
E
/ /

PO / MR
Page 40 of 42
Composite Job Pack
JPK-056-07-Q-0794
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13 : 110x10 103-76
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15 : 1025
16 : 1640
12
17 : HILTI HAS-F M10x68
18 : HILTI HAS-F M16x140
19 : HILTI HRD-SRT 10x60/10
33 : HALFEN PA8 36125
34 : HALFEN PX36
35 . : HALFEN PR36
40 : 6 ..
43 : 10 ..
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48 : 25
52 : 20/40
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24
55 : BASF CONCRESSIVE 1418
120
59 : BASF MASTERSEAL 420
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60 : TERRAM 1000
Page 41 of 42
Composite Job Pack
61 : 1000
M2
M2
3.5
67 : AMERCOAT 450 (RAL 9011)
0.5
68 : AMERCOAT 450 (RAL 1021)
24
:
100
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63
.
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65
( 300)
62
77
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Page 42 of 42
1
2
3
LENGTH
UNIT
EA
EA
EA
1
1
4
1
1
4
1
2
3
6310110271
AFE No
07/12/2012
APPROVED FOR CONSTRUCTION
MT
MAM
SS
CW
19/11/2012
ISSUED FOR COMMENT
MT
MAM
KVR
CW
REV
DATE
DESCRIPTION
BY
CHKD
ENG
SUP
O:\DCC\PSN DCC work Folder\Sholpan Work Folder\PSN-PFU-1497\Attachment A\O-3000-L-5437.xlsFITTINGS 14/12/2012 12:46
TENGIZCHEVROIL
PLANT FIREWATER UPGRADE PROJECT
(FITTINGS)
ITEM NO
STOCK
CODE
DESCRIPTION
150H04
16"x12" TEE RED. BW LTCS A420-WPL6 SCH10
16"x12" REDUCER CONC
CONC.BW
BW LTCS A420-WPL6
A420 WPL6 SCH10
12" SPADE & SPACER RF LTCS A516-70 CL150
TOTAL
ITEM
No
O-3000-L--5317
DRAWING
No
PO/PR/MR NUMBERS
MTO REV
VISION
NO
MTO REVISION NO
REV
DRAWING NUMBER
O-3000-L-5437
SHEET
of
16
STOCK
CODE
LENGTH
UNIT
EA
TENGIZCHEVROIL
0
07/12/2012
MT
MAM
SS
CW
19/11/2012
ISSUED FOR COMMENT
MT
MAM
KVR
CW
REV
DATE
DESCRIPTION
BY
CHKD
ENG
SUP
O:\DCC\PSN DCC work Folder\Sholpan Work Folder\PSN-PFU-1497\Attachment A\O-3000-L-5437.xlsFLANGES 14/12/2012 12:46
ITEM NO
DESCRIPTION
150H04
12" WN FLANGE LTCS A350LF2 CL.1 CL.150 SCH 10 RF STDF B16.5, WITH JACKSCREW
MTO REV
VISION
NO
ITEM
No
O-3000-L--5317
DRAWING
No
PO/PR/MR NUMBERS
TOT
TAL
MTO REVISION NO

(FLANGES)
PROJ No
X-000-056-07
AFE No
6310110271
REV
DRAWING NUMBER
O-3000-L-5437
O
3000 L 5437
SHEET
of
16
LENGTH
UNIT
EA
ITEM NO
STOCK
CODE
DESCRIPTION
TOTAL
ITEM
No
O-3000-L-5317
DRAWING
No
PO/PR/MR NUMBERS
MTO REVISION
NO
MTO REVISION NO
150H04
12" VALVE GATE AS PER DATA SHEET DS-SP-056-07-102 C/W EXTENDED

SPINDLE 4370mm LONG FROM CENTER LINE OF VALVE TO SPINDLE HEX.
TOP. TYPE1.
X-000-056-07
PROJ No
TENGIZCHEVROIL
0
07/12/2012
MT
MAM
SS
CW
19/11/2012
ISSUED FOR COMMENT
MT
MAM
KVR
CW
REV
DATE
DESCRIPTION
BY
CHKD
ENG
SUP
O:\DCC\PSN DCC work Folder\Sholpan Work Folder\PSN-PFU-1497\Attachment A\O-3000-L-5437.xlsVALVES 14/12/2012 12:46

(VALVES & SPECIALITIES)
6310110271
AFE No
REV
DRAWING NUMBER
O-3000-L-5437
SHEET
of
16
1
2
STOCK
CODE
LENGTH
UNIT
EA
EA
8
4
8
4
1
2
X-000-056-07
PROJ No
TENGIZCHEVROIL
0
07/12/2012
MT
MAM
SS
CW
19/11/2012
ISSUED FOR COMMENT
MT
MAM
KVR
CW
REV
DATE
DESCRIPTION
BY
CHKD
ENG
SUP
O:\DCC\PSN DCC work Folder\Sholpan Work Folder\PSN-PFU-1497\Attachment A\O-3000-L-5437.xlsGASKETS 14/12/2012 12:46

(GASKETS)
ITEM NO
DESCRIPTION
150H04
12" GASKET SPWND 316L-FG 1/8" SSSS CL150 B16.20 B16.5 LS
12" PIKOTEK FLANGE INSULATION KIT CL.150 B16.5
MTO REVIS
SION
NO
ITEM
No
TOTAL
DRAWING
No
PO/PR/MR NUMBERS
O-3000-L-5
5317
MTO REVISION NO
6310110271
AFE No
REV
DRAWING NUMBER
O-3000-L-5437
SHEET
of
16
MTO REVI0
SION NO
LENGTH
UNIT
EA
48
48
X-000-056-07
PROJ No
TENGIZCHEVROIL
0
07/12/2012
MT
MAM
SS
CW
19/11/2012
ISSUED FOR COMMENT
MT
MAM
KVR
CW
REV
DATE
DESCRIPTION
BY
CHKD
ENG
SUP
O:\DCC\PSN DCC work Folder\Sholpan Work Folder\PSN-PFU-1497\Attachment A\O-3000-L-5437.xlsSTUDBOLTS 14/12/2012 12:46

(STUD-BOLTS)
ITEM
M NO
STOCK
CODE
MTO RE
EVISION
NO
DESCRIPTION
150H04
M22x180 LG STUD-BOLT AND TWO NUTS A182 GR F55 (25%-CR. ALLOY STEEL)
TOTAL
ITEM
No
O-3000-L--5317
DRAWING
No
PO/PR/MR NUMBERS
6310110271
AFE No
REV
DRAWING NUMBER
O-3000-L-5437
SHEET
of
16
LENGTH
UNIT
EA
EA
2
2
2
2
1
2
ITEM NO
STOCK
CODE
TOTAL
ITEM
No
O-3000-L-5317
DRAWING
No
PO/PR/MR NUMBERS
MTO REVISION
NO
MTO REVISION NO
1
2
DESCRIPTION
PIPE SUPPORTS
PLATE 550x550x20mm THICK, LTCS
PLATE250 250 10
PLATE250x250x10mm
THICK
THICK, LTCS
8" PIPE LTCS A333-6 SMLS SCH 20 BBE
M20x175 LG,THREADED ROD WITH HILTI HY150 RESIN CAPSULE

ADHESIVE C/W 2 NUTS AND 2 WASHERS LTCS
EA
X-000-056-07
PROJ No
TENGIZCHEVROIL
0
07/12/2012
MT
MAM
SS
CW
19/11/2012
ISSUED FOR COMMENT
MT
MAM
KVR
CW
REV
DATE
DESCRIPTION
BY
CHKD
ENG
SUP
O:\DCC\PSN DCC work Folder\Sholpan Work Folder\PSN-PFU-1497\Attachment A\O-3000-L-5437.xlsSUPPORTS 14/12/2012 12:46

(SUPPORTS)
6310110271
AFE No
REV
DRAWING NUMBER
O-3000-L-5437
SHEET
of
16
COAL TAR EPOXY (3-COATS)
LENGTH
UNIT
LITRES
4.7
ITEM NO
STOCK
CODE
DESCRIPTION
"EH" SYSTEM
MTO REVISION
NO
ITEM
No
O-3000-L-5317
DRAWING
No
PO/PR/MR NUMBERS
TAL
TOT
MTO REVISION NO
4.7
PAINT QUANTITY IS WITH 100% MARGIN
X-000-056-07
PROJ No
TENGIZCHEVROIL
0
07/12/2012
MT
MAM
SS
CW
19/11/2012
ISSUED FOR COMMENT
MT
MAM
KVR
CW
REV
DATE
DESCRIPTION
BY
CHKD
ENG
SUP

(PAINTING)
O:\DCC\PSN DCC work Folder\Sholpan Work Folder\PSN-PFU-1497\Attachment A\O-3000-L-5437.xlsPAINTING 14/12/2012 12:46
6310110271
AFE No
REV
DRAWING NUMBER
O-3000-L-5437
SHEET
of
16
150H04
12" LTCS A333-6 SMLS SCH 10 BBE
. .
O-3000-L-5317
0.5
0.5
TENGIZCHEVROIL
0
A
07/12/2012
19/11/2012
O:\DCC\PSN DCC work Folder\Sholpan Work Folder\PSN-PFU-1497\Attachment A\O-3000-L-5437.xls 14/12/2012 12:46
MT
MT
.
MAM
MAM
.
SS
KVR
.
CW
CW
.
.-..-

()
PO/PR/MR
. . .
.
. .
X-000-056-07
6310110271
O-3000-L-5437
`
9 16
1
2
3
150H04
16"x12" BW LTCS A420-WPL6 SCH10
16"x12" CONC.BW LTCS A420-WPL6 SCH10
12" RF LTCS A516-70 CL.150
. .
O-3000-L-5317
1
1
1
2
3
1
1
4
TENGIZCHEVROIL
0
A
07/12/2012
19/11/2012
MT
MT
.
MAM
MAM
.
SS
KVR
.
CW
CW
.
.-..-

()
..
PO/PR/MR
. .. .
.
. .
X-000-056-07
6310110271
O-3000-L-5437
10 16
150H04
12" WN LTCS A350LF2 CL.1 CL.150 SCH 10 RF STDF B16.5, WITH JACKSCREW
. .
O-3000-L-5317
O
TENGIZCHEVROIL
0
A
07/12/2012
19/11/2012
MT
MT
MAM
MAM
SS
KVR
CW
CW
.-..-

()
PO/PR/MR
. . .
.
. .
X-000-056-07
6310110271
O-3000-L-5437
11 16
12" DS-SP-056-07-102
4370mm
. 1.
. .
O-3000-L-5317
PO/PR/MR
.
. .
.
. .
150H04
X-000-056-07

TENGIZCHEVROIL
0
A
07/12/2012
19/11/2012
MT
MT
.
MAM
MAM
.
SS
KVR
.
CW
CW
.
.-..-

()
6310110271
O-3000-L-5437
12 16
1
2
150H04
12" SPWND 316L-FG 1/8" SSSS CL150 B16.20 B16.5 LS
12" PIKOTEK CL150 B16.5
. .
O-3000-L-5317
O
1
2
8
4
8
4
PLANT FIRE WATER UPGRADE
TENGIZCHEVROIL
0
A
07/12/2012
19/11/2012
MT
MT
MAM
MAM
SS
KVR
CW
CW
.-..-

()
PO/PR/MR
. . .
.
. .
X-000-056-07
6310110271
O-3000-L-5437
13 16
150H04
M22x180 LG A182 GR F55 (25%-CR. )
. .
48
O-3000-L-5317
O
48
TENGIZCHEVROIL
0
A
07/12/2012
19/11/2012
MT
MT
.
MAM
MAM
.
SS
KVR
.
CW
CW
.
.-..-

()
PO/PR/MR
. . .
.
. .
6310110271
O-3000-L-5437
14 16
1
2
3
4

550x550x20mm THICK, LTCS
250x250x10mm THICK, LTCS
8" LTCS A333-6 SMLS SCH 20BBE
M20x175 LG, HILTI HY150
2 2 LTCS
. .
O-3000-L-5317
O
2
2
2
2
1
2
3
TENGIZCHEVROIL
0
A
07/12/2012
19/11/2012
PO/PR/MR
. . .
.
. .
MT
MT
.
MAM
MAM
.
SS
KVR
.
CW
CW
.
.-..-

( )
X-000-056-07
6310110271
O-3000-L-5437
155
166
"EH"
(3-)
. .
O-3000-L-5317
4.7
4.7
PO/PR/MR
. . .
.
. .
100%
TENGIZCHEVROIL
0
A
07/12/2012
19/11/2012
MT
MT
.
MAM
MAM
.
SS
KVR
.
CW
CW
.
.-..-

()
X-000-056-07
6310110271
O-3000-L-5437
16 16
NOTE: 1
THE ISOLATION VALVES MARKED ARE TO IMPLEMENT
ALL REPLACEMENTS IN THE JOB PACK. REPLACEMENTS
HAVE TO BE DONE ONE BY ONE. SO THAT MINIMUM
NUMBER OF ISOLATION VALVES ARE CLOSED AT ONE
TIME.
O-3000-B-2010-05607.dgn 23/07/2012 14:17:03
NOTE: 1
TIME.
O-3000-B-2009-05607.dgn 18/07/2012 09:39:11
NOTE: 1
TIME.
O-3000-B-2015-05607.dgn 23/07/2012 14:20:58
TENGIZCHEVROIL /
PROJECT TITLE: PLANT FIREWATER UPGRADE PROJECT

:
PROJECT NUMBER / : X-000-056-07
AFE NUMBER / : 6310110271
DOCUMENT TITLE: LINE LIST (FIRE WATER SYSTEM)
: ( )
DOCUMENT NUMBER / : PLL-056-07-B-0026
02.05.2012
AFC
KU
VMM
CW
28.12.2011
Re-IFC
KU
VMM
CW
28.12.10
Re-AFD
NK
VMM
NI
4.11.10
AFD
AV
NK/ VMM
NI
15.07.10
IFRC
KU
NK / VMM
NI
REV/
DATE/
STATUS
CODE /
BY /
.
CHK/
APP/
RW
PROJ/
CONST/
MAINT/
OPS/
REVISION DESCRIPTION SHEET

REV/
PG TP
REVISION DESCRIPTION /
Issued for Review & Comments

Approved for design

Re-Approved for design

Re - Issued for Comments Phase-4
-4
Approved for construction

Re-issued approved for construction

UNIT/
.
LINE NUMBER/
NOM.BORE/
.
LINE No
SERV./
No
PIPE SPEC
OPER.TEMP./
.
FROM/
TO/
CONDITIONS/
OPER.PRESS./
DESIGN TEMP./
.
.
DESIGN PRESS./
.
INSUL.TYPE/
CONSTRUCT.
TEST/
.
NDT/
.
STRESS
RELIEF/
PAINT SYSTEM/

REMARKS
P&ID/
in/
deg C/.
bar g/()
deg C/.
bar g/()
bar g/()
3000
WF
4003
20
150H04
3000-WF-4026-20-150H04
G-106 A
+5 / +40
ATM - 1.2
-40 / +75
14.5 (Note-1)
HCW5 (Note-2/.-2)
21.75
(Note-1)
5%
NO /
CA / EH
O-3000-B-2010-05607
O-3000-B-5041
3000
WF
4004
20
150H04
3000-WF-4025-20-150H04
G-106 B
+5 / +40
ATM - 1.2
-40 / +75
14.5 (Note-1)
HCW5 (Note-2/.-2)
21.75
(Note-1)
5%
NO /
CA / EH
O-3000-B-2010-05607
O-3000-B-5041
3000
WF
4005
150H04
3000-WF-4025-20-150H04
G-105 A
+5 / +40
ATM - 1.2
-40 / +75
14.5 (Note-1)
HCW5 (Note-2/.-2)
21.75
(Note-1)
5%
NO /
CA / EH
O-3000-B-2010-05607
O-3000-B-5042
3000
WF
4006
150H04
3000-WF-4026-20-150H04
G-105 B
+5 / +40
ATM - 1.2
-40 / +75
14.5 (Note-1)
HCW5 (Note-2/.-2)
21.75
(Note-1)
5%
NO /
CA / EH
O-3000-B-2010-05607
O-3000-B-5042
3000
WF
4007
16
150H04
G-106 A
3000-WF-4022-20-150H04
+5 / +40
8 - 9.5
-40 / +75
14.5
NO/
21.75
5%
NO /
CA
O-3000-B-5041
O-3000-B-5044
3000
WF
4008
16
150H04
G-106 B
3000-WF-4023-20-150H04
+5 / +40
8 - 9.5
-40 / +75
14.5
NO/
21.75
5%
NO /
CA
O-3000-B-5041
O-3000-B-5044
3000
WF
4009
150H04
G-105 A
3000-WF-4011-6-150H04
+5 / +40
8 - 9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
CA
O-3000-B-5042
3000
WF
4010
150H04
G-105 B
3000-WF-4012-6-150H04
+5 / +40
8 - 9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
CA
O-3000-B-5042
3000
WF
4011
150H04
3000-WF-4012-6-150H04
3000-WF-4022-20-150H04
+5 / +40
8 - 9.5
-40 / +75
14.5
NO/
21.75
5%
NO /
CA
O-3000-B-5042
O-3000-B-5044
3000
WF
4012
150H04
3000-WF-4011-6-150H04
3000-WF-4023-20-150H04
+5 / +40
8 - 9.5
-40 / +75
14.5
NO/
21.75
5%
NO /
CA
O-3000-B-5042
O-3000-B-5044
3000
WF
4013
12, 8
150H04
3000-WF4029-16-150H04
3000-WF-4014-12-150H04
+5 / +40
8 - 9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
CA
O-3000-B-5041
3000
WF
4014
8, 12
150H04
3000-WF-4013-12-150H04
3000-WF-4020-16-150H04
+5 / +40
1.0 - 2.0
-40 / +75
14.5
NO/
21.75
5%
NO /
CA / EH
O-3000-B-5041
O-3000-B-5044
3000
WF
4015
4, 3
150H04
3000-WF4011-6-150H04
3000-WF4012-6-150H04
FV-300382 A/B
+5 / +40
8 - 9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
CA
O-3000-B-5042
3000
WF
4016
3, 4
150H04
FV-300382 A/B
3000-WF-4020-16-150H04
+5 / +40
1.0 - 2.0
-40 / +75
14.5
NO/
21.75
5%
NO /
CA / EH
O-3000-B-5042
O-3000-B-5044
3000
WF
4017
16
150H04
PSV-300395 A/B
3000-WF-4020-16-150H04
+5 / +40
ATM - 2
-40 / +75
14.5
NO/
21.75
5%
NO /
CA / EH
O-3000-B-5044
3000
WF
4018
16
150H04
3000-WF-4022-20-150H04
PCV-300395
+5 / +40
8 - 9.5
-40 / +75
14.5
NO/
21.75
5%
NO /
CA
O-3000-B-5044
3000
WF
4019
16
150H04
3000-WF-4023-20-150H04
PSV-300395 A/B
+5 / +40
8 - 9.5
-40 / +75
14.5
NO/
21.75
5%
NO /
CA
O-3000-B-5044
3000
WF
4020
16
150H04
3000-WF-4014-12-150H04
300-WP-1019-12-XXX
300-WE-1007-10-XXX
+5 / +40
1.0 - 2.0
-40 / +75
14.5
HCW5 (Note-2/.-2)
21.75
5%
NO /
CA / EH
O-3000-B-5044
O-3000-B-2015-05607
3000
WF
4021
16
150H04
3000-WF-4020-16-150H04
3000-WP-1014-12-XXX
300 WE 1002 10 XXX
300-WE-1002-10-XXX
+5 / +40
1.0 - 2.0
-40 / +75
14.5
NO/
21.75
5%
NO /
EH
O-3000-B-2010-05607
3000
WF
4022
20
150H04
3000-WF-4023-20-150H04
Existing FW Ring Main / TP-3027
+5 / +40
8 - 9.5
-40 / +75
14.5
NO/
21.75
5%
NO /
CA / EH
O-3000-B-5044
O-3000-B-2011-05607
3000
WF
4023
20
150H04
3000-WF-4022-20-150H04
Existing FW Ring Main / TP-3028
+5 / +40
8 - 9.5
-40 / +75
14.5
NO/
21.75
5%
NO /
CA / EH
O-3000-B-5044
O-3000-B-2011-05607
3000
WF
4024
12
150HDPE
TP-3041 / Existing FW Ring Main
TP-3042 / Existing FW Ring Main
+5 / +40
8 - 9.5
-40 / +40
14.5
NO /
21.75
100%visual
NO /
N/A
O-3000-B-2013-05607
3000
WF
4025
16, 20
150H04
TP-3001 / 300-WF-1008-16-XXX
3000-WF-4026-20-150H04
+5 / +40
ATM - 1.2
-40 / +75
14.5
(Note-1)
NO /
21.75
(Note-1)
5%
NO /
EH
O-3000-B-2010-05607
3000
WF
4026
16, 20
150H04
3000-WF-4025-20-150H04 /TP-3004
TP-3002 / 300-WF-1008-16-XXX
+5 / +40
ATM - 1.2
-40 / +75
14.5
(N t 1)
NO /
21.75
(N t 1)
5%
NO /
EH
O-3000-B-2010-05607
3000
WF
4028
16
150H04
PCV-300394
3000-WF-4037-16-150H04
+5 / +40
8 - 9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
CA
O-3000-B-5044
3000-WF4013-12-150H04
+5 / +40
8 - 9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
CA
O-3000-B-5041
3000
WF
4029
12
150H04
3000-WF4007-16-150H04
3000-WF4008-16-150H04
3000
WF
4030
150H04
3000-WF-4023-20-150H04
FILLING POINT FOR FIRE FIGHTING

+5 / +40
8 - 9.5
-40 / +75
14.5
HCW5 (Note-2/.-2)
21.75
5%
NO /
AD
O-3000-B-5044
3000
WF
4031
150H04
3000-WF-4022-20-150H04
FILLING POINT FOR FIRE FIGHTING

+5 / +40
8 - 9.5
-40 / +75
14.5
HCW5 (Note-2/.-2)
21.75
5%
NO /
AD
O-3000-B-5044
3000
WF
4032
150H04
3000-WF-4019-16-150H04
3000-WF-4038-3-150H04
3000-WF-4039-3-150H04
+5 / +40
8 - 9.5
-40 / +75
14.5
NO/
21.75
5%
NO /
CA
O-3000-B-5044
3000
WF
4033
8, 12
150H04
3000-WF-4013-12-150H04
3000-WF-4014-12-150H04
+5 / +40
1.0 - 2.0
-40 / +75
14.5
NO/
21.75
5%
NO /
CA
O-3000-B-5041
3000
WF
4034
150H04
3000-WF-4012-6-150H04
3000-WF-4015-4-150H04
+5 / +40
8 - 9.5
-40 / +75
14.5
NO/
21.75
5%
NO /
CA
O-3000-B-5042
3000
WF
4035
150H04
3000-WF-4015-4-150H04
3000-WF-4016-4-150H04
+5 / +40
1.0 - 2.0
-40 / +75
14.5
NO/
21.75
5%
NO /
CA
O-3000-B-5042
3000
WF
4036
16
150H04
3000-WF-4018-16-150H04
3000-WF-4037-16-150H04
+5 / +40
8 - 9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
CA
O-3000-B-5044
3000
WF
4037
16
150H04
3000-WF-4036-16-150H04
3000-WF-4014-12-150H04
+5 / +40
8 - 9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
CA
O-3000-B-5044
3000
WF
4038
2, 3/4
150H04
3000-WF-4032-3-150H04
HOSE REEL /
+5 / +40
8 - 9.5
-40 / +75
14.5
NO/
21.75
5%
NO /
CA
O-3000-B-5044
3000
WF
4039
2, 3/4
150H04
3000-WF-4032-3-150H04
HOSE REEL /
+5 / +40
8 - 9.5
-40 / +75
14.5
NO/
21.75
5%
NO /
CA
O-3000-B-5044
various
WF
CS spur
connections
150H04
Spur connections to Hydrants/Monitors

/
+5 / +40
8 - 9.5
-40/75
14.5
NO/
21.75
5%
NO /
AD / CA
various /
various
WF
HDPE spur
connections
150HDPE

/
+5 / +40
8 - 9.5
-40 / +40
14.5
NO/
21.75
100%visual
NO /
NA
various /
various
WF
GRE spur
connections
150GRE /
150B901

/
+5 / +40
8 - 9.5
-20 / +75
14.5
NO/
21.75
100%visual
NO /
NA
various /
KU
KU
NK
AV
KU
BY / .
VMM
VMM
VMM
NK/ VMM
NK / VMM
HK /
VMM
VMM
VMM
NK/ VMM
NK / VMM
ENG/
CW
CW
NI
NI
NI
SUP/
0
0
D
C
B
A
REV / .
02.05.2012
28.12.2011
28.12.10
4.11.10
15.07.10
DATE /
Approved for construction /

Re - Issued for Comments Phase-4 / -4
Re-Approved for design /
Approved for design /
Issued for Review & Comments /
DESCRIPTION/
PFU /
LINE LIST /
RW
MGR/
PROJECT No
AFE No
DOCUMENT NUMBER
X-000-056-07
6310110271
REV/
PLL-056-07-B-0026
OPER/
0
3 OF/ 4
LINE NUMBER/
UNIT/
.
SERV./
No
NOM.BORE/
.
in/
LINE No
PIPE SPEC
FROM/
TO/
OPER.TEMP./
.
deg C/.
CONDITIONS/
OPER.PRESS./
DESIGN TEMP./ .
.
bar g/()
deg C/.
CONSTRUC
NDT/
T. TEST/
.
DESIGN
INSUL.TYPE/
.
PRESS./
bar g/()
bar g/()
%
STRESS
RELIEF/
PAINT
REMARKS
SYSTEM/
P&ID/
000
WF
4016
10
150HDPE
Existing 12" FW Line
000-WF-4017-10"-150HDPE
+5 / +40
8 - 9.5
-40 / +40 (Note-3 /.-3)
14.5
NO/
21.75
100%visual
NO /
N/A
O-000-B-2001-05607
000
WF
4017
10
150HDPE
000-WF-4016-10"-150HDPE
000-WF-4018-10"-150HDPE
+5 / +40
8 - 9.5
-40 / +40
14.5
NO/
21.75
100%visual
NO /
N/A
O-000-B-2001-05607
000
WF
4018
6, 10
150H04 /
150HDPE
Existing 6" FW Line to Sulphur Pads
Existing 6" FW Line in Chemical Storage
+5 / +40
8 - 9.5
-40 / +40
14.5
NO/
21.75
5%
NO /
N/A
2-000-B-2000-05607
O-000-B-2001-05607
000
WF
4019
150H04
TP-1257
F-3209
+5 / +40
8-9.5
-40 / +75
14.5
HCW5 (Note-2/.-2)
21.75
5%
NO /
AD
0-000-B-2002-05607
000
WF
4020
12
150HDPE
TP-945/ WF001-12-150B901-NI
TP-946/ WF015-12-150B901-NI
+5/+40
8-9.5
-40 / +40 (Note-3 /.-3)
14.5
NO/
21.75
100%visual
NO/
N/A
2-000-B-2003-05607
000
WF
4021
10
150HDPE
K-134
KTL-1 / K-4
+5 / +40
8-9.5
-40 / +40 (Note-3 /.-3)
14.5
NO /
21.75
100% visual
NO /
N/A
O-000-B-2003-05607
1-000-B-2000-05607
000
WF
4022
150H04
Existing 8" FW Ringmain / TP-3080,3081
NEW UW/TW PUMP HOUSE/
+5 / +40
8-9.5
-40 / +75
14.5
HCW5
21.75
5%
NO/
AD
-000--5015
000
WF
4023
150H04
Existing 24" FW Line / TP-223A/B
Existing 8" FW Ringmain / TP-3072
+5/+40
8-9.5
-40/+75
14.5
NO/
21.75
5%
NO/
AD
O-000-B-5015
000
WF
4024
150H04
Existing 24" FW Line / TP-222A/B
Existing 8" FW Ringmain / TP-3075
+5/+40
8-9.5
-40/+75
14.5
NO/
21.75
5%
NO/
AD
O-000-B-5015
000
WF
4026
150H04
Existing 8" FW Line / TP-216
+5/+40
8-9.5
-40 / +75
14.5
NO/
21.75
5%
NO/
AD
O-000-B-5015
000
WF
4027
150H04
+5/+40
8-9.5
-40 / +75
14.5
NO/
21.75
5%
NO/
AD
O-000-B-5015
060
WF
3170
150H04 /
150HDPE
TP-1093 / 060-WF-1018-12-HDPE
F-624
+5 / +40
8-9.5
-40 / +75
10
HCW5 (Note-2/.-2)
15
5%
NO /
AD
X-600-B-2007-05607
060
WF
3171
150H04 /
150HDPE
TP-1092 / 060-WF-1003-10-HDPE
F-625
+5 / +40
8-9.5
-40 / +75
10
HCW5 (Note-2/.-2)
15
5%
NO /
AD
X-600-B-2007-05607
060
WF
3172
10
150HDPE
TP-1111 / 060-WF-1002-10-HDPE
TP-1110B
+5 / +40
8-9.5
-40 / +40 (Note-3 /.-3)
10
NO /
15
100% visual
NO /
N/A
X-600-B-2006-05607
060
WF
3174
12
150H04
TP-1029
TP-1030
+5/+40
8-9.5
-40/+75
14.5
HCW5 (Note-2/.-2)
21.75
5%
NO/
AD
X-600-B-2006-05607
060
WF
3175
150H04
TP-1113
TP-1112
+5/+40
8-9.5
-40/+75
14.5
HCW5 (Note-2/.-2)
21.75
5%
NO/
AD
X-600-B-2006-05607
060
WF
3176
12
150H04
TP-1037
TP-1038
+5/+40
8-9.5
-40/+75
14.5
HCW5 (Note-2/.-2)
21.75
5%
NO/
AD
X-600-B-2006-05607
3200
WF
4112
14
150H04
O-3200-WF-4027-16-150PE2-NI / TP-1132A
O-3200-WF-4113-14-150H04-HCW5
+5 / +40
8-9.5
-40 / +75
14.5
HCW5 (Note-2/.-2)
21.75
5%
NO/
AD
O-3200-B-5056-05607
3200
WF
4113
14
150H04
O 3200 4026 16 150PE2 NI / TP

O-3200-4026-16-150PE2-NI
TP-1131A
1131A
PCV 320050
PCV-320050
+5 / +40
895
8-9.5
-40
40 / +75
14 5
14.5
HCW5 (N
(Note-2/.-2)
t 2/
2)
21 75
21.75
5%
NO/
AD
O 3200 B 5056 05607

O-3200-B-5056-05607
3200
WF
4114
14
150H04
O-3200-WF-4113-14-150H04-HCW5
PSV-320051A/B
+5 / +40
8-9.5
-40 / +75
14.5
HCW5 (Note-2/.-2)
21.75
5%
NO/
AD
O-3200-B-5056-05607
3200
WF
4115
14
150H04
PSV-320051A/B
O-3200-WF-4016-14-150H04-HCW5
+5 / +40
8-9.5
-40 / +75
14.5
HCW5 (Note-2/.-2)
21.75
5%
NO/
AD
O-3200-B-5056-05607
3200
WF
4116
14
150H04
PCV-320050
O-3200-WF-4024-14-150H2G-NI /TP-1133
+5/+40
ATM-1.2
-40 / +75
14.5
HCW5 (Note-2/.-2)
21.75
5%
NO/
AD
O-3200-B-5056-05607
3510 / 4600
WF
4000
20
150HDPE
TP-301B / 351-WF1000-300-GOST-NI
TP-512B / WF-203-10-C14A
+5 / +40
8-9.5
-40 / +40 (Note-3 /.-3)
14.5
NO /
21.75
100% visual
NO /
N/A
O-3510-B-2081-05607
O-4600-B-5008-05607
3510 / 4600
WF
4001
20
150HDPE
TP-301A / 351-WF1000-300-GOST-NI
TP-512A / WF-203-10-C14A
+5 / +40
8-9.5
-40 / +40 (Note-3 /.-3)
14.5
NO /
21.75
100% visual
NO /
N/A
O-3510-B-2081-05607
O-4600-B-5008-05607
4600
WF
4050
20
150H04 /
150HDPE
WF-203-10"-C14A
10"-WF-1005-C14A
+5 / +40
8-9.5
-40 / +40 (Note-3 /.-3)
14.5
NO /
21.75
100% visual
NO /
N/A
O-4600-B-2140-05607
O-4600-B-5008-05607
4600
WF
4051
20
150H04 /
150HDPE
WF-203-10"-C14A
10"-WF-1005-C14A
+5 / +40
8-9.5
-40 / +40 (Note-3 /.-3)
14.5
NO /
21.75
100% visual
NO /
N/A
O-4600-B-2140-05607
O-4600-B-5008-05607
9200
WF
4012
12
150HDPE
TP-1347
last FW hydrant
+5/+40
8-9.5
-40 / +40 (Note-3 /.-3)
14.5
NO/
21.75
100%visual
NO/
N/A
62-9200-B-PID-9211-01-05607
NOTES
1
Minimum design pressure and hydrotest pressure requirement for these FW lines are 1.5 barg and 2.25 barg respectively. However, 14.5 barg design pressure and 21.75 barg hydrotest pressure are specified for consistency with specifications for other lines
in FW network.
1.5 . 2.25 . . ,
14.5 . 21.75 . .
All new underground lines shall be of HDPE material (150HDPE piping spec). All aboveground lines in FW service shall be of CS material (150H04 spec). Aboveground CS lines outside pump house shall be heat traced to 5 oC.
( ) 150HDPE ( 150H04). 5oC
For HDPE pipes, design temperature is -40 / +40 0C, DP = 14.5 barg. = -40 / +40 C, = 14.5 .
This line list includes new lines only. For the existing lines being modified, design and test conditions will be: Sulphur Pad area: HDPE pipes: DP = 10.0 barg, Hydrotest Pressure = 15.0 barg. Other areas: CS lines: DP=14.5 barg, Test pressure=14.5 barg. HDPE/GRE lines: DP = 14.5 barg, Test Pressure = 21.75 barg.
. . , . : ( ): = 10.0 ., = 15.0 .
: : . = 14.5 , . = 14.5 . . /: . = 14.5 , . = 21.75 .
0
D
C
B
A
02.05.2012
28.12.2011
28.12.10
4.11.10
15.07.10
Approved for construction /

Re - Issued for Comments Phase-4 / -4
Re-Approved for design /
Approved for design /
Issued for Review & Comments /
KU
KU
NK
AV
KU
VMM
VMM
VMM
NK/ VMM
NK / VMM
VMM
VMM
VMM
NK/ VMM
NK / VMM
CW
CW
NI
NI
NI
REV / .
DATE /
DESCRIPTION/
BY / .
HK /
ENG/
SUP/
PFU /
LINE LIST /
RW
MGR/
PROJECT No
AFE No
DOCUMENT NUMBER
X-000-056-07
6310110271
REV/
0
PLL-056-07-B-0026
OPER/
4 OF/ 4

JPK-056-07-Q-0794 - Rev 1

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Composite Job Pack

REVISION DESCRIPTION SHEET

Issued for Comment

Approved For Construction

Revised to include P&IDs for Isolation Sequence

Composite Job Pack

Project Specific Requirements

LIST OF REFERENCE DOCUMENTS

National Standards and Codes

Project Drawings / Vendor Drawings

TCO Standard Drawings

Index for Scope of Work

Turnover Status Report

Purchase Orders / Material Requisitions / MWRs

Composite Job Pack

1.2.4 & 1.2.5

1.2.4 & 1.2.5

Direct Buried Valves

Composite Job Pack

Preparatory Work - General

Composite Job Pack

Preparatory Work High Density Polyethylene (HDPE) Chambers

Composite Job Pack

10. Test all pipework;

General Construction Work

Composite Job Pack

HDPE Hydrant, Monitor and Hydrant/Monitor Chamber Construction

Monitor Pad Construction

Valve Chamber Construction

Composite Job Pack

Composite Job Pack

Direct Buried Valves

Composite Job Pack

PROJECT SPECIFIC REQUIREMENTS

NATURE USE PERMIT (Emission Payments)

Composite Job Pack

Composite Job Pack

LIST OF REFERENCE DOCUMENTS

Addendum to Standard Job Pack for All Disciplines

Underground Firewater Ring Main and

Piping Material Classes

Piping Installation and Testing

Pipe Support Standards

Specification for Piping Standard Details

Structural Steelwork Design and

Structural Steelwork Erection

Structural Design Criteria

Plain and Reinforced Concrete and Grouts

Specification for Construction

Roads and Paving

Specification for Fencing

Welding, PWHT and NDE of Piping

Paint and Protective Coatings

PFU Mechanical Completion Checklist Procedure

PFU Turnover Work Process Procedure

PFU Red Line As-Built Procedure

PFU Project Site Engineering Query Procedure

Composite Job Pack

Procedure for hydrostatic testing of piping system

Documentation Requirements for welding ,PWHT

Receipt Inspections, Storage, Handling and

Basic Engineering Data

NATIONAL STANDARDS AND CODES