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Composite Job Pack

REVISION DESCRIPTION SHEET



REV.

PARA.

REVISION DESCRIPTION

Issued for Comment


Approved For Construction


1.2.2
1.2.4

1.2.2
1.2.4
2

Re-Issued For Comment



Section 1.2.2 Preparatory Work High Density Polyethylene (HDPE)
Chambers added.
Section 1.2.4 Modified for HDPE Chamber construction
1.2.2

1.2.4

Re-Issued Approved for Construction
B

1.3.2

Address updated

Attachment
A:

Drawing 2-000-S-5067, 2-000-L-5079 & L-SK-6473 for FH-90 revised.


Drawing 2-000-S-5065, 2-000-L-5077 & L-SK-6471 for FH-95 revised.
Drawing 2-000-S-5064, 2-000-L-5087 & L-SK-6481 for FH-96 & FM-15
revised.
Drawing 2-000-S-5070, 2-000-L-5084 & L-SK-6478 for FH-97 revised.
Drawing 2-000-S-5068, 2-000-L-5081 & L-SK-6475 for FH-112 revised.
Drawing 2-000-S-5071, 2-000-L-5085 & L-SK-6479 for FH-114 revised.

2-000-S-5067, 2-000-L-5079 & L-SK-6473 FH-90

2-000-S-5065, 2-000-L-5077 & L-SK-6471 FH-95

2-000-S-5064, 2-000-L-5087 & L-SK-6481 FH-96 & FM15


2-000-S-5070, 2-000-L-5084 & L-SK-6478 FH-97

2-000-S-5068, 2-000-L-5081 & L-SK-6475 FH-112

2-000-S-5071, 2-000-L-5085 & L-SK-6479 FH-114

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

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Composite Job Pack

TABLE of CONTENTS

1.0

2.0

3.0

SCOPE OF WORK

1.1

Introduction

1.2

Scope

1.3

Project Specific Requirements

1.4

Scaffolding

LIST OF REFERENCE DOCUMENTS


2.1

TCO Specifications

2.2

TCO Procedures

2.3

General

2.4

National Standards and Codes

ATTACHMENTS

ATTACHMENT A

Project Drawings / Vendor Drawings

ATTACHMENT B

TCO Standard Drawings

ATTACHMENT C

Index for Scope of Work

ATTACHMENT D

Turnover Status Report

ATTACHMENT E

Purchase Orders / Material Requisitions / MWRs

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 3 of 51

Composite Job Pack

1.0

SCOPE OF WORK
1.1

INTRODUCTION
The scope of the Plant Firewater Upgrade Project includes the replacement of all
valves, hydrants and monitors in the Tengiz plant firewater system, including all the
associated pipework and pipe-laying, destruct of existing hydrant and monitor pits,
construction of precast concrete chambers and repairs to valve pits.
The scope of work in this Job Pack comprises the following:
Area
Item

L-2

Double Red
Zone

Isolation Area:
05-13

Specific
Clauses

Total
Number

Identifier

Old
Identifier

1.2.4

10

FH-90
FH-91
FH-92
FH-95
FH-97
FH-112
FH-113
FH-114
FH-115
FH-116

FH-55
New Pit
FH-52
FH-47
FH-72
FH-62
FH-63
FH-90
New Pit
FH-17

Hydrant/Monitor Pits

1.2.4 & 1.2.5

FH-93/FM-14
FH-96/FM-15

FM-6B
FM-8B

Monitors

1.2.4 & 1.2.5

Valve Pits

1.2.6

VP-40
VP-41
VP-49

VP-51
VP-49
VP-22

Direct Buried Valves

1.2.7

VP-42
VP-50

VP-89
New Pit

Hydrant Pits

The chambers in this Job Pack have been selected so that closure of the isolating
valves indicated on the attached marked-up P&ID will isolate all the chambers.
Contractor should note that the existing chambers are not water-tight and are
currently full of water due to leakage through the chamber walls and/or from pipe
work.
It is a requirement that all new Hydrant and Monitor chambers be watertight. This
will be determined by visual inspection one week after dewatering is turned off.
Water on any concrete surface sufficient to wet tissue paper will constitute failure.

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 4 of 51

Composite Job Pack

1.2

SCOPE
This scope of work shall be read in conjunction with the TCO Project Drawings and
the documentation referenced in Section 2 of this scope of work, as well as revision
3 of Addendum to Standard Job Pack for all disciplines FE-A-JP-0001. By
reference hereinafter, these drawings and documentation form an integral part of
the WORK to be performed by the CONTRACTOR. All construction and piping
materials will be free-issued to Contractor.
CONTRACTOR shall determine his own sequence of working, and reflect this in
his method statements. Method Statement for the Job Pack shall be approved by
PFU Construction Manager Rob Winfield/Sultanbek Shalov prior to works start.
All construction activity will be executed in accordance with COMPANY
specifications, RoK legislation and applicable national and international standards.
It is the CONTRACTORS responsibility to ask COMPANY to provide any relevant
COMPANY standards, specifications or other documents relevant to the works
which have not been submitted or received by the CONTRACTOR. Non-receipt of
any relevant COMPANY documentation is not an acceptable excuse for noncompliance.
Construction within the RoK territory is governed by legislation concerned with
ensuring the provision of a safe working environment. Consent from State bodies
is to be sought and received where necessary to ensure compliance with state
requirements in the field of Safety.
The scope of work shall essentially comprise the following:

1.2.1 Preparatory Work - General


CONTRACTOR shall carry out the following preparatory and enabling works at
each location. All inspection packages and CQI Packages are to be prepared in
advance, prior to the start of the construction activities. A Request For Inspection
(RFI) will be submitted 24 hrs in advance, to allow the TCO Inspectors to review
the inspection package prior to the inspection hold point:
1. Obtain all necessary permits before commencing work;
2. Comply with all TCO Safety Measures and Safety Procedures;
3. Prepare the QA/QC inspection packages related to the specifics of the job. The
work start will not be approved before COMPANY Site Representative (QA/QC
Manager) confirms that the CONTRACTOR is ready to proceed with the
construction activities.
4. Prepare method statements requirements. Shoring and excavation methods will
be defined by construction contractor for approval of COMPANY Site
Representative;
5. Prepare an isolation plan to carry out all the piping activity as per COMPANY
requirements.
6. Contactor must submit his temporary works design, with calculations, for
approval by COMPANY prior to commencing each excavation. Shoring of
excavations adjacent to roads must be designed for a surcharge of 15kN/m
and encroachment into the road must be kept to a minimum;
7. Fabricate precast concrete units. Units MUST be manufactured under
controlled conditions in a precasting yard, in full compliance with TCO
specifications and procedures. Precast concrete cover slabs and chamber
The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

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walls must be cast with flat surfaces for correct seating between cover slab and
top of wall. Tolerance for twist or deviation in level is 3mm over the length or
width of the cover slab or wall. Tolerance for local projections is 1mm.
8. Coat the external faces of all below-ground precast concrete, including the
underside of the base, with 3 coats of modified bitumen to give a total thickness
of 1 mm;
9. Fabricate steel ladders and fixing brackets in accordance with project drawings
and M-ST-2002, including preparation of shop fabrication details if required.
Hot dip galvanise all items.
10. Fabricate pipe spools as required and perform the tests and inspection as per
TCO specification L-ST-2007.
11. Welding Procedure Specification (WPS) shall be in accordance with TCO
Welding Procedure Selection Spreadsheet for KTL pipe classes. For 150HDPE
and 150B901 classes the Bonding Procedure Specification (BPS) shall be in
accordance with ASME B31.3.
1.2.2 Preparatory Work High Density Polyethylene (HDPE) Chambers
CONTRACTOR shall carry out the following preparatory work on the HDPE
Chambers in an approved location remote from the work site so that on-site
activities are minimized.
1. Receive HDPE chamber from the warehouse. Thoroughly inspect for any
damage and ensure that all HDPE welded joints are complete and water-tight.
Any defects are to be reported to TCO QA/QC Inspector so that appropriate
reparation can be made prior to preparatory works starting.
2. Stand the chamber upright on a sand bed, set at a small angle to achieve
45mm slope in the floor. Internally install reinforcement for floor and shuttering
for drainage sump. Cast concrete using self-leveling concrete with a plasticizer
additive. The upper surface of concrete should be horizontal and smooth;
trowelled if necessary. When hardened, remove shuttering from drain sump.
3. Re-set chamber vertically on sand bed. (The inner concrete floor will now have
the requisite slope towards the drain sump). Fix reinforcement and shuttering
for internal thrust block, including any cast in items, and cast concrete.
4. Install external reinforcement around chamber. Install circular shuttering
around chamber and fix lifting sockets. Install shuttering around openings in
roof for pipe entries and manhole cover and provide temporary support to the
roof top plate. Cast concrete to sides and cover slab. Top surface to be
trowelled smooth with 25mm chamfer to edges.
5. When concrete has hardened, remove shuttering. Apply epoxy paint to top
surface and down sides to 200mm below top of concrete.
6. Paint 3 coats of bitumen externally onto bottom and vertical sides up to 125mm
below top of concrete, to give 75mm overlap with epoxy.
7. Check location for valve extension spindle and cut HDPE pipe to suit.
Electrofusion weld stub flange with backing ring.
8. Install Isolation valve without spindle and housing. Install pipe fittings and pipe
supports.
9. Install valve extension spindle with housing and adjust positioning to align with
holes in the cover slab. Install hydrant in Hydrant and Hydrant Monitor
chambers;
The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 6 of 51

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10. Test all pipework;


11. Install permanent dewatering pipe, including fixings to wall and quick coupling
unit;
12. Encase cover slab penetrations in EMACO R101 and seal with Thioflex, as
shown on the drawings; Install cast iron manhole cover frame, bedded in
EMACO R101.
13. Install 100mm thick closed-cell polystyrene layer to the internal roof of chamber.
1.2.3 General Construction Work
HOLD POINT: Before any specific work start CONTRACTOR shall verify that the
inspection QA/QC package is prepared according to the specific activity ready to be
used by the CONTRACTOR during each stage of the specific job.
At each site CONTRACTOR shall carry out the following work:
1. Divert Plant roads, as agreed with TCO, to provide safe working space around
excavations. Erect barriers and diversion signage as required to effect these
diversions;
2. Erect temporary barriers around the construction site. Barriers around
excavations to be at least 1m from excavation edges. Where barriers restrict
access to equipment and stairways, Contactor is to provide alternative access,
including scaffold stairways, as necessary and agreed by TCO Operations.
Mitigate the works site safety conditions once the works has started in order to
take precautions whenever the new unsafe condition occurred (Example:
Excavated trench shall be barricaded accordingly).
3. Provide support to TCO Operations for isolation of the fire water ring main and
provide all labour. Work to include: making site area safe; extracting water from
chambers and maintaining pumps during the works, disposal of water, provision
of safety equipment for chamber entry (tripod, harnesses, gas testing meters,
lights, etc.);
4. Confirm that the pipework to be replaced is properly isolated, in accordance
with the marked-up P&ID attached to this Job Pack and per the isolation
procedure developed and approved by the TCO Operations Superintendant.;
5. In paved areas break back paving to cut edges. In concrete paving break back
to saw-cut edges or construction joints. Form local penetrations for wellpointing, as required;
6. Install well-points and bring the water table down to at least 500mm below the
founding level of any new chamber and bottom of pipe trenches. This level to
be maintained until completion of backfilling. Excavations must be kept free of
water at all times;
7. Carry out exploratory hand excavations to determine the location of
underground services. Confirm the location of the new chambers with TCO
Construction Representative after all services have been located. Hydrants
must be located no more than 2.5m behind the road kerb or other hardstanding.
8. Excavate using trench sheeting or other approved shoring method. Excavation
in the vicinity of buried services must be carried out by hand;
9. Stockpile excavated material for future use, using sheets and barriers to avoid
cross contamination. Immediately arrange for testing of excavated material by
TCO Ecology Group. Remove all unsuitable or contaminated excavation
The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 7 of 51

Composite Job Pack

material, and any surplus material, and dispose of in accordance with the
COMPANY representatives instructions to a designated COMPANY site.
Provide replacement fill material if required;
10. Remove redundant pipework and blank off unused branches. Break down and
remove abandoned chambers, all as described in the destruct drawings;
1.2.4 HDPE Hydrant, Monitor and Hydrant/Monitor Chamber Construction
At each HDPE hydrant or monitor chamber site CONTRACTOR shall carry out the
following work:
1. Compact the ground under the base of the new chamber. Place and level
50mm of fine sand. Install the precast chamber unit, bedded on sand, with the
unit truly plumb;
2. When required, cut and install a new Tee into the firewater main to suit the
location of the new chamber;
3. Lay pipe to the new chamber as described in the detail drawings. Adjust the
level as necessary using a pair of bends and/or rotating the pipe, and complete
the tie-in.
4. Fix insulation board around the outside of the chamber to a depth of 1.5m
below finished ground level. Fit insulation board plug inside the manhole
opening.
1.2.5 Monitor Pad Construction
For each monitor CONTRACTOR shall also carry out the following work:
1. Lay carbon steel pipe from the monitor chamber to the location of the new
monitor and test pipework;
2. Upon completion of backfilling to the monitor chamber and pipeline, excavate
for monitor pads, compact existing ground and place geotextile. Place and
compact 6FA in 150mm layers;
3. Place blinding concrete and polyethylene sheet. Construct concrete monitor
pad in accordance with Q-ST-2020, including test cubes and concrete
protective coatings;
4. Install monitor and pipe support, fixed to concrete pad with resin anchors.
1.2.6 Valve Chamber Construction
At each valve chamber site CONTRACTOR shall carry out the following work:
1. Remove the precast cover slab and dispose of off-site as directed by
COMPANY;
2. Pump out all water from the valve chamber and dispose of water at locations
agreed with COMPANY
3. Wash out the chamber with a pressure hose to remove slime and silt from the
pipework and concrete.
4. Cut away existing ladder. Cut fixings back to at least 25mm below concrete
face and repair concrete with concrete repair mortar.
5. Verify the dimensions of the pit and external pipes before fabricating any piping
spools.
The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 8 of 51

Composite Job Pack

6. Fabricate inspect and test where able, pipe spools and assemblies as required.
7. Remove the existing valves and pipework as described in destruct piping detail
drawings.
8. Cut existing pipes outside the chamber where described in destruct piping detail
drawings then break out and remove the cast-in pipe sections;
9. Locate new pipe sections with thrust arrestors and stub flanges so that the
thrust arrestors are approximately central in the wall and stub flanges are
correctly located in relation to the new valves and pipework.
10. Cast mass concrete plinths as required under pipe supports
11. Install Isolation valves without spindle and housing. Install spacers, pipe spools,
pipe fittings and supports including two-piece spilt backing ring to existing castin stub flanges.
12. Complete external pipe joints;
13. Carry out Test on all pipework;
14. Apply two rings of hydrophilic sealant around the cast-in pipe sections and
around the cutout concrete faces and cast in the pipes using C25 concrete;
15. Thoroughly clean the top surface of chamber walls and break off any damaged
concrete. Fix shuttering around top of wall. Apply BASF EMACO bonding
agent and pour layer of C25 concrete to achieve a smooth level surface.
Concrete thickness to be between 50mm and 150mm. Check smoothness of
finished concrete and grind off any projections more than 2mm. Check the
surface for deviation from true and apply epoxy mortar if necessary to meet the
required tolerance. Tolerance for deviation in plane is 3mm over the length or
width of the chamber. If existing tops of walls are found to be within tolerance
then application of C25 concrete layer may be omitted but height of precast
access rings will then need to be increased to compensate.
16. Install new precast cover slab, bedded on sealant strips as shown on the
drawings;
17. Install valve extension spindles with housings and adjust positioning to align
with holes in cover slab;
18. Install permanent dewatering pipe, including fixings to wall and quick coupling
unit.
19. Install precast access rings as required, bedded on Concresive 1418(T)
Polyester Resin Bedding Mortar. Install cast iron manhole cover frame, bedded
in Concresive 1418(T). Fill manhole cover with concrete;
20. Install new fabricated steel ladder, adjusting fixing brackets as required to
achieve vertical installation. Make good any damage to galvanizing with zinc
rich paint. Ladder installation shall be SID compliant as far as practicable.
Note: maximum depth from top of chamber to first rung is not to exceed
500mm.
21. Encase dewatering pipe and valve spindle housing penetrations in R101
Concrete Repair Mortar.
22. For valve chambers in the road, install surface boxes, supported on mass
concrete and bedded in Concresive 1418(T), all as shown on the drawings;
23. Fix insulation board to the underside of cover slab and around the outside of the
access shaft and chamber to a depth of 1.5m below ground. Fit insulation board
plug inside the manhole opening,;
The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 9 of 51

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1.2.7 Direct Buried Valves


At each direct buried valve site CONTRACTOR shall carry out the following work:
1. Remove the existing valve and cut back the pipework as shown in destruct
piping detail drawings.
2. When required, destruct existing valve pit to the extent shown on the drawings.
Cut away reinforcement to leave a safe finish to any remaining concrete.
3. Prepare ground and cast reinforced concrete base and mass concrete plinth for
the new valve;
4. Complete connections to existing pipe and install isolation valve complete with
spindle extension and housing.
5. Carry out tests on all pipework.
1.2.8 Reinstatement
Upon completion of testing and the acceptance of the work by the COMPANY Site
Representative, CONTRACTOR shall carry out the following:
1. Backfill with selected excavated material, supplemented by material from
COMPANY if necessary, compacting in layers to achieve 95% Proctor value;
2. Reinstate roads, paved areas, filter drains etc as per existing;
3. Apply epoxy paint to exposed concrete surfaces and to buried sides of concrete
to a depth of 150mm.
4. At each Hydrant installation lay compacted granular hard-standing surfaces as
required to achieve a minimum of 10m of hard-standing either side of the
hydrant;
5. Install bollards as shown on the drawings;
6. Install new identification sign board, provided by TCO;
7. Install handwheel to valve spindle where required.
8. In the event of a leak into the chamber being detected, carry out remedial works
as directed by COMPANY representatives;
9. Remove from site all temporary works and unused materials.
10. Collate all Quality Assurance data and issue QA Report immediately on
completion of works to allow rapid re-commissioning of the firewater system.
1.2.9 General Scope
All water removed from within the chambers and any water from well-pointing or
dewatering operations must be transported to a suitable location and disposed of
correctly, as instructed by the COMPANY Site Representative.
Contractor shall maintain a clean and tidy site.

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 10 of 51

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1.3

PROJECT SPECIFIC REQUIREMENTS

1.3.1

NATURE USE PERMIT (Emission Payments)

A) Unless otherwise notified during the bid process, TCO requests the Contractor to
use his Republic of Kazakhstan (RoK) approved Nature Use Permit (NUP) covering
the current calendar year estimated emissions. In compliance with this NUP, the
Contractor is responsible for payment of any fees associated with emissions
generated during the execution of a TCO project. All costs related to late payment
penalties or interest is for Contractor's account.
B) Some TCO projects will require the Contractor to apply for a project specific RoK
NUP. When applicable, the Contractor will be notified during the bidding process,
either by specific instructions in the Job Packs, or other written communication, that
a Project specific RoK NUP is required to execute the Project. In these instances,
the Contractor shall submit documentation of their Project specific RoK NUP to the
TCO Construction Engineer prior to the start of work. Contractor shall provide
proof of fee payment(s) at the end of the project, and prior to submitting final
invoice for works completed. All costs related to late payment penalties or interest
is for Contractor's account.
1.3.2 COMMUNICATION
TCO PFU Project Representatives for all communications shall be:
Damir Okashev/ Andrey Ushakov
TCO PFU Lead Field Engineer
TCOIB-NCC-PFU
Tengiz, Atyrau, Republic of Kazakhstan
060011
Tel #: (8)712 302 2370
E-Mail: pfucelead@tengizchevroil.com

Pedro Jezzi/Rob Winfield


TCO PFU Construction Manager
TCOIB-NCC-PFU, office 15
Tengiz, Atyrau, Republic of Kazakhstan
060011
Tel #: (8)712 302 4528
E-Mail: pfucman@tengizchevroil.com

CONTRACTOR shall designate, in a similar fashion, a contact representative


for technical supervision and communication.
Please refer to TCO Project Number X-000-056-07 in all communications to
ensure proper routing to the responsible parties.

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

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1.4

TEMPORARY WORKS

1.4.1 CONTRACTOR shall supply, erect, maintain and dismantle and remove from
site upon completion all scaffolding needed to perform the work. All scaffolding
materials shall comply with the requirements of TCOs Safety Instruction SI-152
Working at heights.
1.4.2 CONTRACTOR shall supply, operate, maintain and remove from site upon
completion of the works all well-pointing and dewatering equipment.
1.4.3 CONTRACTOR shall supply, operate, maintain and remove from site upon
completion of the works all equipment necessary to remove water from within
the existing chambers and keep them clear of water throughout the works.

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 12 of 51

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2.0

LIST OF REFERENCE DOCUMENTS

FE-A-JP-0001

2.1

Addendum to Standard Job Pack for All Disciplines

Latest

TCO SPECIFICATIONS

Specification No.

Title

A-ST-2005

Galvanizing

L-ST-2001

Underground Firewater Ring Main and


Underground Foam Concentric Ringmain

L-ST-2003

Piping Material Classes

L-ST-2004

Piping Fabrication

L-ST-2007

Piping Installation and Testing

L-ST-2010

Pipe Support Standards

L-ST-2014

Piping Tie-ins

L-ST-2025

Specification for Piping Standard Details

M-ST-2002

Structural Steelwork Design and


Fabrication

M-ST-2003

Structural Steelwork Erection

Q-ST-2016

Structural Design Criteria

Q-ST-2020

Plain and Reinforced Concrete and Grouts

S-ST-2001

Specification for Construction


of Underground Services

S-ST-2002

Earthworks

S-ST-2003

Roads and Paving

S-ST-2004

Specification for Fencing

W-ST-2000

Welding, PWHT and NDE of Piping

X-ST-2000

Paint and Protective Coatings

2.2

Rev. No.

TCO PROCEDURES

Document No.

Title

Rev. No.

PRO-056-07-A-0215

PFU Mechanical Completion Checklist Procedure

PRO-056-07-A-0140

PFU Turnover Work Process Procedure

PRO-056-07-A-0182

PFU Red Line As-Built Procedure

PRO-056-07-A-0153

PFU Project Site Engineering Query Procedure


(SEQ)

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 13 of 51

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X-000-L-PRO-0001

Procedure for hydrostatic testing of piping system

Q001

Documentation Requirements for welding ,PWHT


and NDE of piping
Qualification of welders

Receipt Inspections, Storage, Handling and


Control of Project Material
TCO Safety instruction Crane, Lifting & Rigging
Operations
TCO Welding Procedures Selection Spreadsheet
For KTL Pipe Classes
Construction Quality Program. Section 1-Quality
Program Elements.
Construction Quality Program. Section 2-Standard
Work. Processes
Construction Quality Program. Section 3Inspection and Test Plans.

Q002
Q003
TCO-SI-119
____
056-07-PRG-A-0001
056-07-PRG-A-0002
056-07-PRG-A-0003

2.3

2009
Feb
2010

GENERAL

Document No.
A-ST-2008
A-ST-2010
TSID
O-ST-2011
RPT-056-07-A-0051
RPT-056-07-S-0014

2.4

Title

Rev. No.

Basic Engineering Data


Safe Operations Procedure for the Issue and
Receipt of Bulk Materials in the TCO Gravel Yard
TCO Safety in Designs Handbook
Safety in Design Checklist
Waste Management Plan
Reclamation Package for the Lands Disturbance

1
2
4
0

NATIONAL STANDARDS AND CODES

Document No.
SNIP RK 1.03-05-2001

Title

Rev. No.

Occupational Safety and Health Protection in


Construction Industry
Construction Operations. Organization of
Construction of the Enterprises, Buildings and
Structures
Fire Safety of Buildings and Constructions
Steel structures. Fabrication and commissioning
works

Latest

SNiP RoK 4.01-02-2009 Water supply, external networks and facilities


RDS RoK 2.02-18-2005 Designing of firefighting system for TCO objectoriented development

Latest
Latest

SNIP RK 1.03-00-2011

SNIP RK 2.02-05-2009
SNIP RK 5.04-18-2002

Latest

Latest
Latest

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 14 of 51

Composite Job Pack

3.0

ATTACHMENTS

ATTACHMENT "A"
Project Drawings (For Construction)
Drawing No.

Rev
No.

Drawing Title

2-000-S-5068
2-000-S-5069
2-000-S-5071
2-000-S-5073
2-000-S-5227
2-000-S-5067
2-000-S-5072
2-000-S-5066
2-000-S-5065
2-000-S-5070
2-000-S-5063
2-000-S-5064
2-000-S-5061
2-000-Q-5073
2-000-Q-5074
2-000-Q-5075
2-000-M-5064
2-000-S-5060
2-000-Q-5070
2-000-Q-5071
2-000-Q-5072
2-000-M-5010
2-000-S-5062
2-000-S-5059
2-000-Q-5067
2-000-Q-5068
2-000-Q-5069
2-000-M-5063
2-000-S-5228

3
2
3
2
0
3
2
2
3
3
2
3
2
2
2
2
0
2
2
2
2
2
2
2
2
2
2
0
0

SITE PLAN FH-112 LOCATION PLAN


SITE PLAN FH-113 LOCATION PLAN
SITE PLAN FH-114LOCATION PLAN
SITE PLAN FH-115 LOCATION PLAN
SITE PLAN FH-116 LOCATION PLAN
SITE PLAN FH-90 LOCATION PLAN
SITE PLAN FH-91 LOCATION PLAN
SITE PLAN FH-92 LOCATION PLAN
SITE PLAN FH-95 LOCATION PLAN
SITE PLAN FH-97 LOCATION PLAN
SITE PLAN FM-14 & FH-93 LOCATION PLAN
SITE PLAN FM-15 & FH-96 LOCATION PLAN
SITE PLAN VP-40 LOCATION PLAN
FOUNDATION LAYOUT VP-40 GENERAL ARRANGEMENT
FOUNDATION LAYOUT VP-40 SLAB GENERAL ARRANGEMENT
RC DETAILS FOUNDATIONS VP-40 COVER SLAB
STRUCTURAL STEELWORK DETAILS VP-40 LADDER DETAILS
SITE PLAN VP-41 LOCATION PLAN
FOUNDATION LAYOUT VP-41 GENERAL ARRANGEMENT
FOUNDATION LAYOUT VP-41 SLAB GENERAL ARRANGEMENT
RC DETAILS FOUNDATIONS VP-41 COVER SLAB
STRUCTURAL STEELWORK DETAILS LADDER DETAILS VP-41
SITE PLAN VP-42 LOCATION PLAN
SITE PLAN VP-49 LOCATION PLAN
FOUNDATION LAYOUT VP-49 GENERAL ARRANGEMENT
FOUNDATION LAYOUT VP-49 SLAB GENERAL ARRANGEMENT
RC DETAILS FOUNDATIONS VP-49 COVER SLAB
STRUCTURAL STEELWORK DETAILS LADDER DETAILS VP-49
SITE PLAN NEW VP-50 LOCATION PLAN

X-000-Q-5117
X-000-Q-5118
X-000-Q-5119
X-000-Q-5120
X-000-Q-5143
X-000-Q-5144
X-000-Q-5152
X-000-Q-5153
X-000-Q-5159

2
0
0
1
0
0
1
0
2

X-000-Q-5160

X-000-Q-5161
X-000-Q-5164

1
1

FOUNDATION LAYOUT TYPICAL VALVE PIT DETAILS


FOUNDATION LAYOUT TYPICAL BURIED VALVE SLAB DETAIL
FOUNDATION LAYOUT TYPICAL LIFTING SOCKET DETAILS
FOUNDATION LAYOUT TYPICAL BOLLARD DETAILS
FOUNDATION LAYOUT PRECAST CONCRETE UNIT TYPE `'
FOUNDATION LAYOUT PRECAST CONCRETE UNIT TYPE `C'
FOUNDATION LAYOUT PRECAST CONCRETE UNIT TYPE `L'
FOUNDATION LAYOUT PRECAST CONCRETE UNIT TYPE `'
FOUNDATION LAYOUT HDPE HYDRANT CHAMBER
TYPE `H1P' G.A.
FOUNDATION LAYOUT HDPE HYDRANT CHAMBER TYPE 'H1P'
DETAILS
FOUNDATION LAYOUT HDPE TYPICAL CHAMBER DETAILS
FOUNDATION LAYOUT HDPE HYDRANT/MONITOR CHAMBER

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 15 of 51

Composite Job Pack

TYPE `H5P' G.A.


FOUNDATION LAYOUT HDPE HYD/MONITOR CHAMBER TYPE
`H5P'
RC DETAILS FOUNDATIONS HDPE HYDRANT CHAMBER TYPE
`H1P
RC DETAILS FOUNDATION
HDPE HYDRANT/MONITOR CHAMBER TYPE `H5P'

X-000-Q-5165

X-000-Q-5168

X-000-Q-5169

X-000-S-5075

X-000-S-5076
X-000-S-5077

1
1

X-000-M-5065

STRUCTURAL STEELWORK DETAILS TYPICAL SUCTION PIPE


FIXING BRAKETS

2-000-L-5097
L-SK-6467
L-SK-6468
L-SK-6469
L-SK-6470
L-SK-6471
L-SK-6472
L-SK-6473
L-SK-6474
L-SK-6475
L-SK-6476
L-SK-6477
L-SK-6478
L-SK-6479
L-SK-6480
L-SK-6481
L-SK-6628
L-SK-6736
2-000-L-5073
2-000-L-5074
2-000-L-5075
2-000-L-5076
2-000-L-5077
2-000-L-5078
2-000-L-5079
2-000-L-5080
2-000-L-5081
2-000-L-5082
2-000-L-5083
2-000-L-5084
2-000-L-5085
2-000-L-5086
2-000-L-5087
2-000-L-5249
2-000-L-5356

2
2
2
2
2
3
2
3
2
3
2
2
3
3
2
3
0
0
2
2
2
2
3
2
3
2
3
2
2
3
3
2
3
0
0

PIPING MATERIAL TAKE OFF


PIPING DETAILS EXISTING VALVE PIT 22 DESTRUCT
PIPING DETAILS EXISTING VP-49 DESTRUCT
PIPING DETAILS EXISTING VALVE PIT 51 DESTRUCT
PIPING DETAILS EXISTING VALVE PIT VP-89 DESTRUCT
PIPING DETAILS EXISTING FIRE HYDRANT FH-47 DESTRUCT
PIPING DETAILS EXISTING FIRE HYDRANT FH-52 DESTRUCT
PIPING DETAILS EXISTING FIRE HYDRANT FH-55 DESTRUCT
PIPING DETAILS EXIST PIPE DESTRUCT FOR NEW FH-91
PIPING DETAILS EXISTING FIRE HYDRANT FH-62 DESTRUCT
PIPING DETAILS EXISTING FIRE HYDRANT FH-63 DESTRUCT
PIPING DETAILS EXIST PIPE FOR NEW DESTRUCT FH-115
PIPING DETAILS EXISTING FIRE HYDRANT FH-72 DESTRUCT
PIPING DETAILS EXISTING FIRE HYDRANT FH-90 DESTRUCT
PIPING DETAILS EXISTING FIRE MONITOR FM-6B DESTRUCT
PIPING DETAILS EXISTING FIRE MONITOR FM-8B DESTRUCT
PIPING DETAILS EXISTING FIRE HYDRANT FH-17 DESTRUCT
PIPING DETAILS EXIST. PIPE DESTRUCT FOR NEW VP-50
PIPING DETAILS VALVE PIT VP-49
PIPING DETAILS VALVE PIT VP-41
PIPING DETAILS VALVE PIT VP-40
PIPING DETAILS VALVE VP-42
PIPING DETAILS NEW FIRE HYDRANT FH-95
PIPING DETAILS NEW FIRE HYDRANT FH-92
PIPING DETAILS NEW FIRE HYDRANT FH-90
PIPING DETAILS NEW FIRE HYDRANT FH-91
PIPING DETAILS NEW FIRE HYDRANT FH-112
PIPING DETAILS NEW FIRE HYDRANT FH-113
PIPING DETAILS NEW FIRE HYDRANT FH-115
PIPING DETAILS NEW FIRE HYDRANT FH-97
PIPING DETAILS NEW FIRE HYDRANT FH-114
PIPING DETAILS NEW FIRE HYDRANT-MONITOR FH-93 / FM-14
PIPING DETAILS NEW FIRE HYDRANT-MONITOR FH-96 / FM-15
PIPING DETAILS NEW FIRE HYDRANT FH-116
PIPING DETAILS NEW VALVE VP-50

UNDERGROUND SERVICES LAYOUT TYPICAL PIPE LAYING


DETAILS
ROAD AND PAVING LAYOUT EARTHWORKS FOR CHAMBER
ROAD AND PAVING LAYOUT EARTHWORKS AND ROAD
REINSTATEMENT

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 16 of 51

Composite Job Pack

For Information
Drawing No.
Marked up P&ID
(Attached to this
document)
PLL-056-07-B-0026

Rev. No.

Drawing Title

LINE LIST

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 17 of 51

Composite Job Pack

ATTACHMENT "B"
TCO Standard Drawings

Drawing No.
M-ST-5031
M-ST-5032
M-ST-5036
M-ST-5037
M-ST-5038
Q-ST-2002
L-ST-2010

Rev. No.
0
1
1
1
1
0
5

Drawing Title
Specification. Typical symbology for welding
Structural steelwork layout. Design standards ladder and
stairways.
Structural steelwork layout. Ladder details. Sheet 1 of 3
Structural steelwork layout. Ladder details. Sheet 2 of 3
Structural steelwork layout. Ladder details. Sheet 3 of 3
Typical Road Details
Standard Pipe Supports

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 18 of 51

Composite Job Pack

ATTACHMENT "C"
Index for Scope of Work

NOT USED

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 19 of 51

Composite Job Pack

ATTACHMENT "D"
Turnover Status Report
-

NOT APPLICABLE

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 20 of 51

Composite Job Pack

ATTACHMENT "E"
Purchase Orders / Material Requisitions / MWRs
PO / MR No.

Title / Description

Date in
Tengiz

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 21 of 51

Composite Job Pack

List of Civil/Structural Materials for HDPE Hydrant Pits


#

ITEMS

UNIT

TOTAL

COVER AND FRAME: ELKINGTON GATIC C250 TYPE


DLF 750x600 CLEAR OPENING

EA

12

PIPE: 3" DIA. GALV. CS

36

PIPE: 3" DIA. GALV. CS 90 DEGREE BEND

EA

12

PIPE: 4" DIA. SCH. 40 CS

103

HOSE CONNECTION: GALV. 'FAST' TRUCK

EA

12

10 FLAT: GALV. 40x4 GOST 103-76

19.5

15 BOLT: M10x25 WITH WASHER & NUT

EA

48

20 BOLT: HILTI HAS-E-R M16x125/38 WITH WASHER & NUT

EA

16

37 LIFTING SOCKETS: HALFEN PC8 42620L

EA

48

38 LIFTING LOOP: HALFEN PX42

EA

48

39 SEALING CAPS: HALFEN PR42

EA

48

43 REINFORCEMENT: T10 HIGH YIELD

1082.5

44 REINFORCEMENT: T12 HIGH YIELD

1381.5

45 REINFORCEMENT: T16 HIGH YIELD

397

47 CONCRETE: BLINDING C15

M3

48 CONCRETE: STRUCTURAL C25

M3

101

50 SAND: BLINDING

M3

51 FILL: STRUCTURAL TYPE 6FA

M3

18

52 FILL: 20/40 GRAVEL

M3

43.5

54 MORTAR: BASF EMACO R101

KG

1596

304

60 GEOTEXTILE: TERRAM 1000

M2

125.5

61 POLYTHENE: 1000 GAUGE

M2

139.5

62 INSULATION: POLYSTYRENE CLOSED CELL 100 THICK.

M2

36

EA

12

EA

16

EA

24

67 PAINT: AMERCOAT 450 BLACK (RAL 9011)

5.5

68 PAINT: AMERCOAT 450 YELLOW (RAL 1021)

11

69 PAINT: PRIMER AMERCOAT 68HS

11

70 PAINT: TIE COAT AMERCOAT 383HS

11

59 BITUMEN: BASF MASTERSEAL 420

63

INSULATION: POLYSTYRENE CLOSED CELL


750x600x250 THICK. PLUG

64 ADHESIVE: HILTI HVU 16x125


65

ADHESIVE: UNIBOND NO MORE NAILS ALL WEATHER


(300ml CARTRIDGE)

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 22 of 51

Composite Job Pack

71 THINNER: AMERCOAT 65

1.1

72 THINNER: AMERCOAT 920

1.1

73 THINNER: AMERCOAT 9HF

1.1

74 SOLVENT: AMERCOAT 12 CLEANER

1.1

17

79 REFLECTORS: RED (FOR BOLLARDS)

EA

54

80 REFLECTORS: WHITE (FOR BOLLARDS)

EA

54

81 PAINT: EPOXY MASTERSEAL 180

KG

86

84 BASF CLEANER No.2

87 GROUT: TYPE G1

60

90 FISCHER CLAMPING DISK WITH SCREW DHT S 80 W

EA

144

91 M5x35 SELF TAPPING SCREW

EA

48

M2

180

M2

392.5

18

77

92

SEALANT: FOSROC THIOFLEX 600 POLYSULPHIDE


(GUN GRADE)

100mm EXTRUDED POLYSTYRENE INSULATION BOARD:


DOW STYROFOAM PERIMATE DI-A

93 A252 REINFORCEMENT MESH


94 PLASTICIZER: BASF POZZOLITH 324N

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 23 of 51

Composite Job Pack

List of Civil/Structural Materials for Valve Pits


#

ITEMS

UNIT

TOTAL

COVER AND FRAME: ELKINGTON GATIC D400 TYPE M


750x600 CLEAR OPENING

EA

SURFACE BOX: 225x225 WARRIOR HB54

EA

SURFACE BOX: 300x300 WARRIOR HB54

EA

PIPE: 3" DIA. GALV. CS

9.5

PIPE: 3" DIA. GALV. CS 90 DEGREE BEND

EA

PIPE: 4" DIA. SCH. 40 CS

30.5

HOSE CONNECTION: GALV. 'FAST' TRUCK

EA

FLAT: 25x3 GOST 103-76

10 FLAT: GALV. 40x4 GOST 103-76

11 FLAT: 50x14 GOST 103-76

13.5

13 FLAT: 110x10 GOST 103-76

14 ANGLE : 160x100x10 GOST 8510-86

1.5

15 BOLT: M10x25 WITH WASHER & NUT

EA

12

16 BOLT: M16x40 WITH WASHER & NUT

EA

24

17 BOLT: HILTI HAS-F M10x68

EA

12

18 BOLT: HILTI HAS-F M16x140

EA

12

19 BOLT: HILTI HRD-SRT 10x60/10

EA

24

30 LIFTING SOCKETS: HALFEN PA8 30103

EA

31 LIFTING LOOP: HALFEN PX30

EA

32 SEALING CAPS: HALFEN PR30

EA

33 LIFTING SOCKETS: HALFEN PA8 36125

EA

34 LIFTING LOOP: HALFEN PX36

EA

35 SEALING CAPS: HALFEN PR36

EA

40 REINFORCEMENT: R6 MILD STEEL

43 REINFORCEMENT: T10 HIGH YIELD

25.5

44 REINFORCEMENT: T12 HIGH YIELD

17

45 REINFORCEMENT: T16 HIGH YIELD

521.5

46 REINFORCEMENT: T20 HIGH YIELD

19

48 CONCRETE: STRUCTURAL C25

M3

50 SAND: BLINDING

M3

0.5

52 FILL: 20/40 GRAVEL

M3

16.5

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 24 of 51

Composite Job Pack

54 MORTAR: BASF EMACO R101

KG

48

55 MORTAR: BASF CONCRESSIVE 1418

KG

370

58 PIPE: 200 DIA. PLASTIC

59 BITUMEN: BASF MASTERSEAL 420

42

60 GEOTEXTILE: TERRAM 1000

M2

37.5

61 POLYTHENE: 1000 GAUGE

M2

42

62 INSULATION: POLYSTYRENE CLOSED CELL 100 THICK.

M2

11.5

EA

EA

67 PAINT: AMERCOAT 450 BLACK (RAL 9011)

68 PAINT: AMERCOAT 450 YELLOW (RAL 1021)

3.5

75 SEALANT: BASF MASTERFLEX 610 (20x10)

76 SEALANT: BASF MASTERFLEX 612 (330ml CARTRIDGE)

EA

SEALANT: FOSROC THIOFLEX 600 POLYSULPHIDE


(GUN GRADE)

3.5

78 SEALANT: CRETCO BUTYL-NEK STRIP (22x30)

59

79 REFLECTORS: RED (FOR BOLLARDS)

EA

16

80 REFLECTORS: WHITE (FOR BOLLARDS)

EA

16

88 FIXING: 10x160 STOLIT STUD WITH PLASTIC ROD

EA

46

INSULATION: POLYSTYRENE CLOSED CELL


750x600x250 THICK. PLUG
ADHESIVE: UNIBOND NO MORE NAILS ALL WEATHER
65
(300ml CARTRIDGE)
63

77

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 25 of 51

Composite Job Pack

1.0

2.0

3.0


1.1

1.2

1.3

1.4


2.1

2.2

2.3

2.4

/ /

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 26 of 51

Composite Job Pack

1.0


1.1


,
,
,
,
.
:

-2

:

05-13

1.2.4

10

-90
-91
-92
-95
-97
-112
-113
-114
-115
-116

FH-55
New Pit
FH-52
FH-47
FH-72
FH-62
FH-63
FH-90
New Pit
FH-17

1.2.4 & 1.2.5

-93/-14
-96/-15

FM-6B
FM-8B

1.2.4 & 1.2.5

1.2.6

-40
-41
-49

VP-51
VP-49
VP-22

1.2.7

-42
-50

VP-89
New Pit

, ,

, .
,

/ .
,

.
,
.
The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 27 of 51

Composite Job Pack

1.2



,
2 , 3
c FE-A-JP-0001.
,
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(RFI) 24 ,
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2.
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.
(
/) .
4.
;

;
5.
;

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 28 of 51

Composite Job Pack

6.
.

15/,
;
7.

.

.


.
3.
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8.

,
,
; 1 ;

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M-ST-2002, ,
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,

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,
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,
/

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2.

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The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 29 of 51

Composite Job Pack

3.


(
).
,
.

4.

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200

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:
/

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:
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.
;

2.

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 30 of 51

Composite Job Pack

.
,
, ,
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(:
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3.



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The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 31 of 51

Composite Job Pack

10.


, . .
1.2.4


, /

:
1. .
50.

2. ,



;
3. , ,
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4.
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:
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The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 32 of 51

Composite Job Pack

3.

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,
C25 ,
.
16.
, .
17.
,
,
.
The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 33 of 51

Composite Job Pack

18. ,
.
19.
Concresive
1418(T). , Concresive
1418(T). .
20.

,
.
.
. :

500
21.
R101.
22. , ,


Concresive 1418(T), .
23.

1.5
.

.
1.2.7

:
1. ,
.
2. ,
, . ,

3. ,

.
4.
.
5. .
1.2.8

:
1. ,

. 95%
;
2. ,
.. ;

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 34 of 51

Composite Job Pack

3.
150 .

4.
10 ,

5. , ;
6. , ;
7. , ;
8. ,
;

9.
;
10. , ,
,
.
1.2.9
, ,

,

.

.

1.3

1.3.1 (
)
A) ,

(), ,
.
,
,
.

.
B)
.
,
,
, ,

. ,

.

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 35 of 51

Composite Job Pack

.

.
1.3.2
:
/

--
, ,
060011
.: (8)712 302 2370
. : pfucelead@tengizchevroil.com
/

--, 15
, ,
060011
: (8)712 302 4528
. : pfucman@tengizchevroil.com

.
X-000056-07
.

1.4

1.4.1 ,
,
,
, . ,
,
-152 .
1.4.2 ,
,

.
1.4.3 ,
,

,

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 36 of 51

Composite Job Pack

2.0

FE-A-JP-0001

2.1

A-ST-2005

L-ST-2003

L-ST-2001

L-ST-2004

L-ST-2007

L-ST-2010

L-ST-2014

L-ST-2025

M-ST-2002

M-ST-2003

Q-ST-2016

Q-ST-2020

S-ST-2001

S-ST-2002

S-ST-2003

S-ST-2004

W-ST-2000

X-ST-2000

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 37 of 51

Composite Job Pack

2.2


PRO-056-07-A-0215

PRO-056-07-A-0140
PRO-056-07-A-0182
PRO-056-07-A-0153
X-000-L-PRO-0001
Q001

Q002
Q003

TCO-SI-119
____
056-07-PRG-A-0001
056-07-PRG-A-0002
056-07-PRG-A-0003

2.3




(SEQ)

, ,
1

. , 2009


.

2010
.
1-
.
2 - . .
.
3- .


A-ST-2008
A-ST-2010

TSID
O-ST-2011
RPT-056-07-A-0051
RPT-056-07-S-0014

1
2

4
0

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 38 of 51

Composite Job Pack

2.4


K 1.03-05-2001

K 1.03-00-2 011 .
,

K 2.02-05-2009
K 5.04-18-2002

C 4.01-02-2009 ,
2.02-18-2005

.
.
.
.

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 39 of 51

Composite Job Pack

3.0

A
( )

2-000-S-5068
2-000-S-5069
2-000-S-5071
2-000-S-5073
2-000-S-5227
2-000-S-5067
2-000-S-5072
2-000-S-5066
2-000-S-5065
2-000-S-5070
2-000-S-5063
2-000-S-5064
2-000-S-5061
2-000-Q-5073
2-000-Q-5074
2-000-Q-5075
2-000-M-5064
2-000-S-5060
2-000-Q-5070
2-000-Q-5071
2-000-Q-5072
2-000-M-5010
2-000-S-5062

.
3
2
3
2
0
3
2
2
3
3
2
3
2
2
2
2
0
2
2
2
2
2
2



-112

-113

-114

-115

-116

-90

-91

-92

-95

-97

-14 -93

-15 -96

-40

-40
C -40


-40

-40

-41

-41
C -41


-41

-41

-42

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 40 of 51

Composite Job Pack

2-000-S-5059
2-000-Q-5067
2-000-Q-5068
2-000-Q-5069
2-000-M-5063
2-000-S-5228
X-000-Q-5117
X-000-Q-5118
X-000-Q-5119

2
2
2
2
0
0

2
0
0


-49

-49
C -49


-49

-49

-50
C
C A

C

C . . .
.
C `
C `C'
C `L'
C `'
C
H1
C
H1
C
C
/ H5
C /
H5

H1

/ H5

X-000-Q-5120

X-000-Q-5143
X-000-Q-5144
X-000-Q-5152
X-000-Q-5153
X-000-Q-5159

0
0
1
0
2

X-000-Q-5160

X-000-Q-5161
X-000-Q-5164

1
1

X-000-Q-5165

X-000-Q-5168

X-000-Q-5169

X-000-S-5075

X-000-S-5076

X-000-S-5077

-000-M-5065

2-000-L-5097
L-SK-6467

2
2

L-SK-6468


.
VP-22
.
VP-49



C

C

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 41 of 51

Composite Job Pack

L-SK-6469

L-SK-6470

L-SK-6471

L-SK-6472

L-SK-6473

L-SK-6474

L-SK-6475

L-SK-6476

L-SK-6477

L-SK-6478

L-SK-6479

L-SK-6480

L-SK-6481

L-SK-6628

L-SK-6736

2-000-L-5073
2-000-L-5074
2-000-L-5075
2-000-L-5076
2-000-L-5077

2
2
2
2
3

2-000-L-5078

2-000-L-5079

2-000-L-5080

2-000-L-5081

2-000-L-5082

2-000-L-5083

2-000-L-5084

2-000-L-5085

2-000-L-5086

.
-49
. 389
.
-47
.
-52
.
-55
.
91
.
-62
.
-63
.
115
.
-72
.
-90
.
-6B
.
-8B

17

-50
-49
-41
-40
-42

-95

-92

-90

-91

-112

-113

-115

-97

-114

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 42 of 51

Composite Job Pack

2-000-L-5087

2-000-L-5249

2-000-L-5356

-93 / -14

/
-96 / -15

-116
-50

(

)
PLL-056-07-B-0026

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 43 of 51

Composite Job Pack

B


M-ST-5031

.
0

M-ST-5032

M-ST-5036

M-ST-5037

M-ST-5038

Q-ST-2002
L-ST-2010

0
5


.
.
.
.
.
- . 1 3
.
- . 2 3
.
- . 3 3
.

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 44 of 51

Composite Job Pack

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 45 of 51

Composite Job Pack

D
-

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 46 of 51

Composite Job Pack

E
/ /

PO / MR

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 47 of 51

Composite Job Pack


.
.

12

36

12

103

12

19.5

15 : 1025

48

20 : HILTI HAS-E-R M16x125/38

16

37 : HALFEN PC8 42620L

48

38 : HALFEN PX42

48

39 . : HALFEN PR42

48

43 : 10 ..

1082.5

44 : 12 ..

1381.5

45 : 16 ..

397

47 : 15

48 : 25

101

50 :

51 : . 6FA

18

52 : 20/40

43.5

54 : BASF EMACO R101

1596

59 : BASF MASTERSEAL 420

304

60 : TERRAM 1000

M2

125.5

61 : 1000

M2

139.5

M2

36

12

16

24

#
1
5
6

: ELKINGTON GATIC C250 DLF


750x600.
: 3"

: 3" . ,
90 .

: 4" . . . 40

10 : . 40x4 103-76

:
100
: 750x600x250 C
63
.
62

64 : HILTI HVU 16x125


65

: UNIBOND NO MORE NAILS


( 300)

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 48 of 51

Composite Job Pack

67 : AMERCOAT 450 (RAL 9011)

5.5

68 : AMERCOAT 450 (RAL 1021)

11

69 : AMERCOAT 68HS

11

70 : AMERCOAT 383HS

11

71 : AMERCOAT 65

1.1

72 : AMERCOAT 920

1.1

73 : AMERCOAT 9HF

1.1

74 : AMERCOAT 12

1.1

: FOSROC THIOFLEX 600


()
: (
79
)
: (
80
)

17

54

54

81 : MASTERSEAL 180

86

84 : BASF 2

87 : T G1

60

90 DHT S 80 W

144

91 M5x35

48

100
92 :
PERIMATE DI-A

M2

180

93 A252

M2

392.5

18

77

94 : BASF 324N

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 49 of 51

Composite Job Pack

.
.

: ELKINGTON GATIC D400


M 750x600.

: 225225 WARRIOR HB54

: 300300 WARRIOR HB54

9.5

30.5

10 : . 40x4 103-76

11 : 50x14 103-76

13.5

13 : 110x10 103-76

14 :16010010 8510-86

1.5

15 : 1025

12

16 : 1640

24

17 : HILTI HAS-F M10x68

12

18 : HILTI HAS-F M16x140

12

19 : HILTI HRD-SRT 10x60/10

24

30 : HALFEN PA8 30103

31 : HALFEN PX30

32 . : HALFEN PR30

33 : HALFEN PA8 36125

34 : HALFEN PX36

35 . : HALFEN PR36

40 : 6 ..

43 : 10 ..

25.5

44 : 12 ..

17

45 : 16 ..

521.5

46 : 20 ..

19

5
6

: 3"

: 3" . ,
90 .

: 4" . . . 40

: 25x3 103-76

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 50 of 51

Composite Job Pack

48 : 25

50 :

0.5

52 : 20/40

16.5

54 : BASF EMACO R101

48

55 : BASF CONCRESSIVE 1418

370

58 : . 200

59 : BASF MASTERSEAL 420

42

60 : TERRAM 1000

M2

37.5

61 : 1000

M2

42

M2

11.5

67 : AMERCOAT 450 (RAL 9011)

68 : AMERCOAT 450 (RAL 1021)

3.5

75 : BASF MASTERFLEX 610 (20x10)

3.5

59

16

16

46

:
100
: 750x600x250 C
63
.
: UNIBOND NO MORE NAILS
65
( 300)
62

76 : BASF MASTERFLEX 612 ( 330)


77

: FOSROC THIOFLEX 600


()

78 : CRETCO BUTYL-NEK STRIP (22x30)


: (
)
: (
80
)
:
88
10160
79

The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001

Page 51 of 51

150HDPE
12" ELL 45DEG LS PN 16 HDPE PE100 SDR (315mm)
6" ELL 90DEG LS PN 16 HDPE PE100 SDR (160mm)
6
6" ELL 45DEG LS PN 16 HDPE PE100 SDR (160mm)
12" SLIDE OVER ELECTROFUSION COUPLER UB HDPE PE100-SDR11 16BAR (315mm)
6" SLIDE OVER ELECTROFUSION COUPLER UB HDPE PE100-SDR11 16BAR (160mm)
12"X6" TEE REDUCER LS PN16 HDPE PE100-SDR11 (315x160mm)
12" TEE LS PN 16 HDPE PE100 SDR11 (315mm)
6" CAP LS PN 16 HDPE PE100 SDR11 (160
(160mm))

2-000-L-50
076

2-000-L-50
077

2-000-L-50
078

2-000-L-50
079

2-000-L-50
080

2-000-L-50
081

2-000-L-50
082

2-000-L-50
083

2-000-L-50
084

2-000-L-50
085

2-000-L-50
086

087
2-000-L-50

2-000-L-52
249

2-000-L-53
356

TOTAL

3
4
2
10

EA
EA
EA
EA
EA
EA
EA
EA

2
1
2

1
2
3

2
1

3
3

1
2
2
3
1

1
2
3

1
2
2
2
1

1
2

1
2

1
2
2
2
1

1
2

1
2

1
2

1
2

1
2

ITEM NO

EA
EA
EA
EA

PO/PR/MR NUMBERS

VISION
MTO REV
NO

PIPING
DETAILS
No
LENGTH
UNIT

2-000-L-50
075

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69

STOCK
CODE

DESCRIPTION
150H04
12" TEE EQUAL BW LTCS A420-WPL6 SCH 20
6" ELL 90DEG LR BW LTCS A420 WPL6 STDWT
6"x3" REDUCER CONC BW LTCS A420 WPL6 STDWT
12" SPADE & SPACER RF LTCS A516-70 CL150

2-000-L-50
074

ITEM
No

2-000-L-50
073

MTO REVI2
SION NO

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

8
12
24
20
40
3
1
1

1
1

70

24/12/12

RE-ISSUED APPROVED FOR CONSTRUCTION

TB

MAM

SS

CW

12/11/12

RE-ISSUED FOR COMMENT

TB

MAM

KVR

CW

X-000-056-07

AFE No

6310110271

TENGIZCHEVROIL

30/09/11

APPROVED FOR CONSTRUCTION

MT

JF

BM

RY

PLANT FIREWATER UPGRADE PROJECT

07/09/11

ISSUED FOR COMMENT

MT

JF

BM

RY

REV

DATE

DESCRIPTION

BY

CHKD

ENG

SUP

PIPING MATERIAL TAKE OFF


(FITTINGS)

O:\DCC\PSN DCC work Folder\Sholpan Work Folder\PSN-PFU-1512\Attachment A\2-000-L-5097.xlsFITTINGS 30/12/2012 15:47

PROJ No

REV

DRAWING NUMBER

2-000-L-5097
2
000 L 5097
SHEET

of

16

150HDPE
12" STUB FL ASSY LS HDPE PN16 PE100-SDR11 C/W BACK RING PP WITH STEEL CORE CL150 B16.5 (315 mm)
12" STUB FL ASSY SS HDPE PN16 PE100-SDR11 C/W BACK RING PP WITH STEEL CORE CL150 B16.5 (315 mm)
6" STUB FL ASSY LS HDPE PN16 PE100-SDR11 C/W BACK RING PP WITH STEEL CORE CL150 B16.5 (160 mm)
12" THRUST ARRESTOR PN16 LS HDPE PE100-SDR11 (315mm)

2-000-L-5
5077

2-000-L-5
5078

2-000-L-5
5079

2-000-L-5
5080

2-000-L-5
5081

2-000-L-5
5082

2-000-L-5
5083

2-000-L-5
5084

2-000-L-5
5085

2-000-L-5
5086

2-000-L-5
5087

2-000-L-5
5249

2-000-L-5
5356

PIPING
DETAILS
No
LENGTH
UNIT
EA

1
2

1
2

1
2

EA

1
1

EA
EA

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

EA

EA

EA
EA

2
1

EA

2
1
1
1

12
1
18
4

2
1

1
2
3
4
5
6
7
8
9
10
11

3
6
14
12
2
2

1
1

2
1

EA

2
1
1
1

PO/PR/MR NUMBERS

ITEM NO

MTO REV
VISION
NO

TOTAL

2-000-L-5
5076

STOCK
CODE

2-000-L-5
5075

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69

DESCRIPTION
150H04
12" FLANGE WN LTCS A350LF2 CL.1 CL.150 SCH 20 RF STDF B16.5,WITH JACKSCREW
12" WN FLANGE LTCS A350LF2 CL.1 CL.150 SCH 20 RF STDF B16.5
6" WN FLANGE LTCS A350LF2 CL.1 CL.150 STDWT RF STDF B16.5
6" WN FLANGE LTCS A350LF2 CL.1 CL.150 STDWT FF STDF B16.5
3" WN FLANGE LTCS A350LF2 CL.1 CL.150 STDWT FF STDF B16.5
6" DRIP RING WITH 3/4" DRILL;RF CL. 150 B16.5 LS

2-000-L-5
5074

ITEM
No

2-000-L-5
5073

MTO REVI2
SION NO

13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

70

X-000-056-07

PROJ No

24/12/12

RE-ISSUED APPROVED FOR CONSTRUCTION

TB

MAM

SS

CW

12/11/12

RE-ISSUED FOR COMMENT

TB

MAM

KVR

CW

TENGIZCHEVROIL

30/09/11

APPROVED FOR CONSTRUCTION

MT

JF

BM

RY

PLANT FIREWATER UPGRADE PROJECT

07/09/11

ISSUED FOR COMMENT

MT

JF

BM

RY

REV

DATE

DESCRIPTION

BY

CHKD

ENG

SUP

PIPING MATERIAL TAKE OFF


(FLANGES)

O:\DCC\PSN DCC work Folder\Sholpan Work Folder\PSN-PFU-1512\Attachment A\2-000-L-5097.xlsFLANGES 30/12/2012 15:47

6310110271

AFE No

REV

DRAWING NUMBER

2-000-L-5097
SHEET

of

16

2-000-L--5076

2-000-L--5077

2-000-L--5078

2-000-L--5079

2-000-L--5080

2-000-L--5081

2-000-L--5082

2-000-L--5083

2-000-L--5084

2-000-L--5085

2-000-L--5086

2-000-L--5087

2-000-L--5249

2-000-L--5356

PO/PR/MR NUMBERS

ITEM NO
O

MTO RE
EVISION
NO

TOTAL

12" VALVE GATE AS PER DATA SHEET DS-SP-056-07-102 C/W EXTENDED


SPINDLE 3300mm LONG FROM CENTER LINE OF VALVE TO SPINDLE HEX.
TOP. TYPE 1.

EA

12" VALVE GATE AS PER DATA SHEET DS-SP-056-07-102 C/W EXTENDED


SPINDLE 3100mm LONG FROM CENTER LINE OF VALVE TO HANDWEEL.
TYPE 1.

EA

12" VALVE GATE AS PER DATA SHEET DS-SP-056-07-102 C/W EXTENDED


SPINDLE 3030mm LONG FROM CENTER LINE OF VALVE TO SPINDLE HEX.
TOP. TYPE 1.

EA

12" VALVE GATE AS PER DATA SHEET DS-SP-056-07-102 C/W EXTENDED


SPINDLE 2820mm LONG FROM CENTER LINE OF VALVE TO SPINDLE HEX.
TOP. TYPE 1.

EA

12" VALVE GATE AS PER DATA SHEET DS-SP-056-07-102 C/W EXTENDED


SPINDLE 2530mm LONG FROM CENTER LINE OF VALVE TO SPINDLE HEX.
TOP. TYPE 2.

EA

6" VALVE GATE AS PER DATA SHEET DS-SP-056-07-102 C/W EXTENDED


SPINDLE 3100mm LONG FROM CENTER LINE OF VALVE TO HANDWEEL.
TYPE 1.

EA

6" FIRE HYDRANT 7.5 FEET BURIED TYPE 4 (BY TCO)


6" FIRE HYDRANT 7.5 FEET BURIED TYPE 3 (BY TCO)
6" FIRE HYDRANT 7.5 FEET BURIED TYPE 2 (BY TCO)

EA
EA
EA

3" FIRE MONITOR; COPPERHEAD ELKHART; FF CL.150 B16.5

EA

8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

2-000-L--5075

STOCK
CODE

DESCRIPTION
150H04

2-000-L--5074

ITEM
No

PIPING
DETAILS
No
LENGTH
UNIT

2-000-L--5073

MTO REVI2
SION NO

1
1

1
1

14

3
4
5
2

8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

X-000-056-07

PROJ No

24/12/12

RE-ISSUED APPROVED FOR CONSTRUCTION

TB

MAM

SS

CW

12/11/12

RE-ISSUED FOR COMMENT

TB

MAM

KVR

CW

TENGIZCHEVROIL

30/09/11

APPROVED FOR CONSTRUCTION

MT

JF

BM

RY

PLANT FIREWATER UPGRADE PROJECT

07/09/11

ISSUED FOR COMMENT

MT

JF

BM

RY

REV

DATE

DESCRIPTION

BY

CHKD

ENG

SUP

PIPING MATERIAL TAKE OFF


(VALVES & SPECIALITIES)

O:\DCC\PSN DCC work Folder\Sholpan Work Folder\PSN-PFU-1512\Attachment A\2-000-L-5097.xlsVALVES 30/12/2012 15:47

6310110271

AFE No

REV

DRAWING NUMBER

2-000-L-5097
SHEET

of

16

6" GASKET FLAT FF NON ASB/NB 1/16" CL150 B16.21 B16.5


12" PIKOTEK FLANGE INSULATION KIT CL150 B16.5
6" PIKOTEK FLANGE INSULATION KIT CL150 B16.5
3" PIKOTEK FLANGE INSULATION KIT; FF CL150 B16.5

150HDPE
12 GASKET RF EPDM WITH STEEL CORE CL150 PE100
12"
PE100-SDR11
SDR11 B16.21
B16 21 B16.5
B16 5
6" GASKET RF EPDM WITH STEEL CORE CL150 PE100-SDR11 B16.21 B16.5

PIPING
DETAILS
No
LENGTH
UNIT

2-000-L-50
076

2-000-L-50
077

2-000-L-50
078

2-000-L-50
079

2-000-L-50
080

2-000-L-50
081

2-000-L-50
082

2-000-L-50
083

2-000-L-50
084

2-000-L-50
085

2-000-L-50
086

2-000-L-50
087

249
2-000-L-52

2-000-L-53
356

EA

3
1
1

EA
EA
EA

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

15
18

2
1

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69

11
16
12
16
2
2

2
2
2

EA

EA

2
1

EA

EA

2
1

PO/PR/MR NUMBERS

ITEM NO

MTO REVISION
NO

TOTAL

075
2-000-L-50

STOCK
CODE

2-000-L-50
074

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

DESCRIPTION
150H04
12" GASKET SPWND 316L-FG 1/8" SSSS CL150 B16.20 B16.5 LS
6" GASKET SPWND 316L-FG
316L FG 1/8" SSSS CL150 B16
B16.20
20 B16.5
B16 5 LS

2-000-L-50
073

ITEM
No

MTO REVI2
SION NO

70

X-000-056-07

PROJ No

24/12/12

RE-ISSUED APPROVED FOR CONSTRUCTION

TB

MAM

SS

CW

12/11/12

RE-ISSUED FOR COMMENT

TB

MAM

KVR

CW

TENGIZCHEVROIL

30/09/11

APPROVED FOR CONSTRUCTION

MT

JF

BM

RY

PLANT FIREWATER UPGRADE PROJECT

07/09/11

ISSUED FOR COMMENT

MT

JF

BM

RY

REV

DATE

DESCRIPTION

BY

CHKD

ENG

SUP

PIPING MATERIAL TAKE OFF


(GASKETS)

O:\DCC\PSN DCC work Folder\Sholpan Work Folder\PSN-PFU-1512\Attachment A\2-000-L-5097.xlsGASKETS 30/12/2012 15:47

6310110271

AFE No

REV

DRAWING NUMBER

2-000-L-5097
SHEET

of

16

2-000-L-50
077

2-000-L-50
078

2-000-L-50
079

2-000-L-50
080

2-000-L-50
081

2-000-L-50
082

2-000-L-50
083

2-000-L-50
084

2-000-L-50
085

2-000-L-50
086

2-000-L-50
087

2-000-L-52
249

2-000-L-53
356
24

EA
EA

36

EA
EA

12

12
24
12

12
24
12

EA

8
16

8
16

8
16

8
16

8
16

8
16

8
16

EA
EA

8
16

8
16

8
16
16
8
4

8
16
16
8
4

8
16

24/12/12

RE-ISSUED APPROVED FOR CONSTRUCTION

TB

MAM

SS

CW

12/11/12

RE-ISSUED FOR COMMENT

TB

MAM

KVR

CW

TENGIZCHEVROIL

30/09/11

APPROVED FOR CONSTRUCTION

MT

JF

BM

RY

PLANT FIREWATER UPGRADE PROJECT

07/09/11

ISSUED FOR COMMENT

MT

JF

BM

RY

REV

DATE

DESCRIPTION

BY

CHKD

ENG

SUP

PIPING MATERIAL TAKE OFF


(STUD-BOLTS)

O:\DCC\PSN DCC work Folder\Sholpan Work Folder\PSN-PFU-1512\Attachment A\2-000-L-5097.xlsSTUDBOLTS 30/12/2012 15:47

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

24
60
72
36
16
112
192
16
8

24

EA
EA

PO/PR/MR NUMBERS

ITEM
M NO

MTO RE
EVISION
NO
O

TOTAL

2-000-L-50
076

STOCK
CODE

2-000-L-50
075

DESCRIPTION
150H04
M22x235 STUD-BOLT AND TWO NUTS A182 GR F55 (25%-CR. ALLOY STEEL)
M22x220 STUD
STUD-BOLT
BOLT AND TWO NUTS A182 GR F55 (25%-CR.
(25% CR ALLOY STEEL)
M22x170 STUD-BOLT AND TWO NUTS A182 GR F55 (25%-CR. ALLOY STEEL)
M22x160 STUD-BOLT AND TWO NUTS A182 GR F55 (25%-CR. ALLOY STEEL)
M20x170 STUD-BOLT A320 GR L7M/A194 GR 7M NUTS
M20x150 STUD-BOLT A320 GR L7M/A194 GR 7M NUTS
M20x105 STUD-BOLT A320 GR L7M/A194 GR 7M NUTS
M18x150 STUD-BOLT A320 GR L7M/A194 GR 7M NUTS
M16x100 STUD-BOLT A320 GR L7M/A194 GR 7M NUTS

2-000-L-50
074

ITEM
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

PIPING
DETAILS
No
LENGTH
UNIT

2-000-L-50
073

MTO REVI2
SION NO

PROJ No

X-000-056-07

AFE No

6310110271

REV

DRAWING NUMBER

2-000-L-5097
2
000 L 5097
SHEET

of

16

12

M20x140 THREADED ROD WITH HILTI HY150 RESIN CAPSULE ADHESIVE


C/W 2 NUTS AND 2 WASHERS LTCS

13 M16x80 MACHINE BOLT, NUT AND LOCK LUT


14 ANGLE 70x70x8, (BS EN10025) GRADE 275
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69

PIPING
DETAILS
No
LENGTH
UNIT

2-000-L-50
078

2-000-L-50
079

2-000-L-50
080

2-000-L-50
081

2-000-L-50
082

2-000-L-50
083

2-000-L-50
084

2-000-L-50
085

2-000-L-50
086

2-000-L-50
087

2-000-L-52
249

2-000-L-53
356

EA
EA
EA
EA
EA
EA
EA
M
M
EA

PO/PR/MR NUMBERS

ITEM NO

MTO REVISION
NO

TOTAL

2-000-L-50
077

M20x175 LG,THREADED ROD WITH HILTI HY150 RESIN CAPSULE

11 ADHESIVE C/W 2 NUTS AND 2 WASHERS LTCS

2-000-L-50
076

1
2
3
4
5
6
7
)
275. ((PIPE CLIP))
8 PLATE 100x820x10mm THICK, LTCS ((BS EN10025)GRADE
9 8" PIPE LTCS A333-6 SMLS SCH20 BBE
10 4" PIPE LTCS A333-6 SMLS STDWT BBE

2-000-L-50
075

STOCK
CODE

074
2-000-L-50

DESCRIPTION
PIPE SUPPORTS
PLATE 550x550x20mm THICK, LTCS
PLATE 420
420x420x20mm
420 20
THICK
THICK, LTCS
PLATE 250x250x10mm THICK, LTCS
PLATE 200x200x10mm THICK, LTCS
PLATE 200x200x10mm THICK, LTCS (BS EN10025)GRADE 275.
PLATE 150x150x10mm THICK, LTCS

2-000-L-50
073

ITEM
No

MTO REVI2
SION NO

2
12

1
2
3
4
5
6
7
8
9
10

12

12

120

11

EA

16
6

16
6

32

12

EA
M

2
3

2
3

4
6

13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69

4
4

4
4

4
26
2
2
8
38

0.5

0.5

70

70

X-000-056-07

PROJ No

24/12/12

RE-ISSUED
RE ISSUED APPROVED FOR CONSTRUCTION

TB

MAM

SS

CW

12/11/12

RE-ISSUED FOR COMMENT

TB

MAM

KVR

CW

TENGIZCHEVROIL

30/09/11

APPROVED FOR CONSTRUCTION

MT

JF

BM

RY

PLANT FIREWATER UPGRADE PROJECT

07/09/11

ISSUED FOR COMMENT

MT

JF

BM

RY

REV

DATE

DESCRIPTION

BY

CHKD

ENG

SUP

PIPING MATERIAL TAKE OFF


(SUPPORTS)
(SU
O S)

O:\DCC\PSN DCC work Folder\Sholpan Work Folder\PSN-PFU-1512\Attachment A\2-000-L-5097.xlsSUPPORTS 30/12/2012 15:47

6310110271

AFE No

REV

DRAWING NUMBER

2-000-L-5097
SHEET

of

16

0.2

0.2

0.2

0.2

0.5

0.5

0.5

0.5

0.4

0.5

0.5

0.5

0.5

0.9

0.9

0.5

0.2

0.3
0.2

0.3
0.2

0.3
0.2

0.3
0.2

0.9
0.4

0.9
0.4

0.9
0.4

0.9
0.4

0.9
0.4

0.9
0.4

0.9
0.4

0.9
0.4

0.9
0.4

1.6
0.7

1.6
0.7

0.9
0.4

0.3
0.2

7.7
13.7
6.4

LITRES

2.5

2.5

2.5

2.5

0.7

0.7

0.7

0.7

0.7

0.7

0.7

0.7

0.7

3.0

1.3

0.7

2.5

23.8

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

PAINT QUANTITY IS WITH 100% MARGIN

X-000-056-07

PROJ No

24/12/12

RE-ISSUED APPROVED FOR CONSTRUCTION

TB

MAM

SS

CW

12/11/12

RE-ISSUED FOR COMMENT

TB

MAM

KVR

CW

TENGIZCHEVROIL

30/09/11

APPROVED FOR CONSTRUCTION

MT

JF

BM

RY

PLANT FIREWATER UPGRADE PROJECT

07/09/11

ISSUED FOR COMMENT

MT

JF

BM

RY

REV

DATE

DESCRIPTION

BY

CHKD

ENG

SUP

PIPING MATERIAL TAKE OFF


(PAINTING)

O:\DCC\PSN DCC work Folder\Sholpan Work Folder\PSN-PFU-1512\Attachment A\2-000-L-5097.xlsPAINTING 30/12/2012 15:47

ITEM NO

TOTA
AL

LITRES
LITRES
LITRES

1
2
3
4
5
6
7
8
9 "EH" SYSTEM (BELOW GROUND IN PLANT MAINT.)
10 COAL TAR EPOXY (3-COATS)
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

MTO REVIS
SION
NO

PIPING
DETAILS
No
LENGTH
UNIT

2-000-L-5356

PO/PR/MR NUMBERS

2-000-L-5249

2-000-L-5087

2-000-L-5086

2-000-L-5085

2-000-L-5084

2-000-L-5083

2-000-L-5082

2-000-L-5081

2-000-L-5080

2-000-L-5079

2-000-L-5078

2-000-L-5077

2-000-L-5076

STOCK
CODE

2-000-L-5075

DESCRIPTION
"CA" SYSTEM (UNINSULATED CS)
PRIMER (ZINC RICH EPOXY)
TIE-COAT (POLYAMIDE)
TOPCOAT (ALIPHATIC POLYURETHANE)

2-000-L-5074

ITEM
No

2-000-L-5073

MTO REVI2
SION NO

6310110271

AFE No

REV

DRAWING NUMBER

2-000-L-5097
SHEET

of

16

2-000-L-5074

2-000-L-5075

2-000-L-5076

2-000-L-5082

2-000-L-5083

2-000-L-5084

2-000-L-5085

2-000-L-5086

2-000-L-5087

2-000-L-5249

0.5

0.5

0.5 0.5

0.5

0.5 0.5

0.5

0.5

5.0

5.0

0.5

2-000-L-5081

2-000-L-5080

150H04
6" LTCS A333-6 SMLS STDWT BBE

. .

2-000-L-5079

1
2
3
4
5
6
7

2-000-L-5078

2-000-L-5077

15.0

1
2
3
4
5
6
7
8

10

150HDPE
12" PN 16 HDPE PE PE100-SDR11 (315mm)

11

6" PN 16 HDPE PE PE100-SDR11 (160mm)

. . .

2-000-L-5356

2-000-L-5073

.
. .

9
3.0

3.0

4.0

1.0
2.0

2.0

2.0

2.0

2.5

2.5

4.0

2.5

2.5

5.0

2.5

3.0

11

10

33

11

12

12

13

13

14

14

15

15

16

16

17

17

18

18

19

19

20

20

21

21

22

22

23

23

24

24

25

25

26

26

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O:\DCC\PSN DCC work Folder\Sholpan Work Folder\PSN-PFU-1512\Attachment A\2-000-L-5097.xls 30/12/2012 15:47

" "


TB
TB
MT
MT
.

MAM
MAM
JF
JF
.

SS
KVR
BM
BM
.

CW
CW
RY
RY
.

TENGIZCHEVROIL
.-..-

(())

X-000-056-07
6310110271

2-000-L-5097

9 16

2-000-L-5074

2-000-L-5075

2-000-L-5076

2-000-L-5077

2-000-L-5078

2-000-L-5079

2-000-L-5080

2-000-L-5081

2-000-L-5082

2-000-L-5083

2-000-L-5084

2-000-L-5085

2-000-L-5086

2-000-L-5087

2-000-L-5249

2-000-L-5356

1
2
3
4
5
6
7
8
9
10
11
12

150H04
12" BW LTCS A420-WPL6 SCH 20
6" 90DEG LR BW LTCS A420 WPL6 STDWT
6"x3" . BW LTCS A420 WPL6 STDWT
12" RF LTCS A516-70 CL150

. .

2
1
2

3
4
2
10

2
1

..

. .. .

2-000-L-5073

.
. .

1
2
3
4
5
6
7
8
9
10
11
12

13

150HDPE
12" 45DEG LS PN 16 HDPE PE100 SDR (315mm)

14

6" 90DEG LS PN 16 HDPE PE100 SDR (160mm)

15

6" 45DEG LS PN 16 HDPE PE100 SDR (160mm)

16

12" SLIDE OVER ELECTROFUSION COUPLER UB HDPE PE100-SDR11 16

17

6" SLIDE OVER ELECTROFUSION COUPLER UB HDPE PE100-SDR11 16B

18

12"X6"

LS PN16 HDPE PE100-SDR11 (315x160mm)

19

12" LS PN 16 HDPE PE100 SDR11 (315mm)

20

6" LS PN 16 HDPE PE100 SDR11 (160mm)

4
1
2

2
3

3
1

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3

2
1

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1
1

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O:\DCC\PSN DCC work Folder\Sholpan Work Folder\PSN-PFU-1512\Attachment A\2-000-L-5097.xls

30/12/2012 15:47

" "


TB
TB
MT
MT
.

MAM
MAM
JF
JF
.

SS
KVR
BM
BM
.

CW
CW
RY
RY
.

AFE N

TENGIZCHEVROIL
.-..-

(())

X-000-056-07
6310110271

2-000-L-5097

10 16

. .

2-000-L-5074

2-000-L-5075

2-000-L-5076

2-000-L-5077

2-000-L-5078

2-000-L-5079

2-000-L-5080

2-000-L-5081

2-000-L-5082

2-000-L-5083

2-000-L-5084

2-000-L-5085

2-000-L-5086

2-000-L-5087

2-000-L-5249

2-000-L-5356

150H04
12" WN LTCS A350LF2 CL.1 CL.150 SCH 20 RF STDF B16.5,WITH
JACKSCREW
12" WN LTCS A350LF2 CL.1 CL.150 SCH 20 RF STDF B16.5

6" WN LTCS A350LF2 CL.1 CL.150 STDWT RF STDF B16.5

14

6" WN LTCS A350LF2 CL.1 CL.150 STDWT FF STDF B16.5

12

3" WN LTCS A350LF2 CL.1 CL.150 STDWT FF STDF B16.5

6" WITH 3/4" DRILL;RF CL. 150 B16.5 LS

1
2

8
9
10

7
8
9
10

150HDPE

11

12 ASSY LS HDPE PN16 PE100-SDR11


12"
PE100 SDR11 C/W BACK
RING PP CL150 B16.5 (315mm)

12

12" ASSY SS HDPE PN16 PE100-SDR11 C/W BACK


RING PP CL150 B16.5 (315mm)

13

6" ASSY LS HDPE PN16 PE100-SDR11 C/W BACK


RING PP CL150 B16.5 (160 mm)


PN16
6 LS
S HDPE PE100-SDR11
00 S
(3
5
)
12"
(315mm)

14
15
16
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.
. .

2-000-L-5073

.
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1
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12

11

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18

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O:\DCC\PSN DCC work Folder\Sholpan Work Folder\PSN-PFU-1512\Attachment A\2-000-L-5097.xls 30/12/2012 15:47

" "


TB
TB
MT
MT
.

MAM
MAM
JF
JF
.

SS
KVR
BM
BM
.

CW
CW
RY
RY
.

TENGIZCHEVROIL
.-..-

()

6310110271

2-000-L-5097

11 16

2-000-L-5074

2-000-L-5075

2-000-L-5076

2-000-L-5077

2-000-L-5078

2-000-L-5079

2-000-L-5080

2-000-L-5081

2-000-L-5082

2-000-L-5083

2-000-L-5084

2-000-L-5085

2-000-L-5086

2-000-L-5087

2-000-L-5249

2-000-L-5356

. .

150H04

12" DS-SP-056-07-102
3300
.1.

12" DS-SP-056-07-102
3100
.1.

12" DS-SP-056-07-102


3030
.1.

12" DS-SP-056-07-102
2820
.1.

12" DS-SP-056-07-102
2530
.2.

7
8
9
10
11

. . .

2-000-L-5073

.
. .

6" DS-SP-056-07-102
3100
.1.
6" 7.5 FEET BURIED LENGTH 4
(
)
6"

7.5 FEET BURIED LENGTH 3
(
6"
7.5 FEET BURIED LENGTH 2
)
(
3" ; )
COPPERHEAD ELKHART; FF CL.150 B16.5

1
1

1
1

1
1

14

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X-000-056-07

2
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A

O:\DCC\PSN DCC work Folder\Sholpan Work Folder\PSN-PFU-1512\Attachment A\2-000-L-5097.xls 30/12/2012 15:47

24/12/12
12/11/12
30/09/11
07/09/11


"

"

TB
TB
MT
MT
.

MAM
MAM
JF
JF
.

SS
KVR
BM
BM
.

CW
CW
RY
RY
.

TENGIZCHEVROIL
.-..-

()

6310110271

2-000-L-5097

12 16

2-000-L-5074
2

2-000-L-5075
2

2-000-L-5076
2

2-000-L-5077
2

2-000-L-5078
2

2-000-L-5079
2

2-000-L-5080
2

2-000-L-5081
2

2-000-L-5082
2

2-000-L-5083
2

2-000-L-5084
2

2-000-L-5085
2

2-000-L-5086
2

2-000-L-5087
2

. .

2
2

1
2
3

150H04
12" SPWND 316L-FG 1/8" SSSS CL150 B16.20 B16.5 LS
6" SPWND 316L-FG 1/8" SSSS CL150 B16.20 B16.5 LS

6" FLAT FF NON ASB/NB 1/16" CL150 B16.21 B16.5

12" PIKOTEK CL150 B16.5

6" PIKOTEK CL150 B16


B16.5
5

3" PIKOTEK; FF CL150 B16.5

2-000-L-5356
2

2-000-L-5249
2

. . .

2-000-L-5073
2

.
. .

11
16

1
2
3

12

16

7
8

10

10

11

11

12

12

13

150HDPE

14

12" RF EPDM CL150 PE100-SDR11 B16.21 B16.5

15

6" RF EPDM CL150 PE100-SDR11 B16.21 B16.5

13
3

2
1

15

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24/12/12
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O:\DCC\PSN DCC work Folder\Sholpan Work Folder\PSN-PFU-1512\Attachment A\2-000-L-5097.xls 30/12/2012 15:47

"
"

TB
TB
MT
MT
.

MAM
MAM
JF
JF
.

SS
KVR
BM
BM
.

CW
CW
RY
RY
.

TENGIZCHEVROIL
.-..-

()

X-000-056-07
6310110271

2-000-L-5097

13 16

2-000-L-5074
2

2-000-L-5075
2

2-000-L-5076
2

2-000-L-5077
2

2-000-L-5078
2

2-000-L-5079
2

2-000-L-5080
2

2-000-L-5081
2

2-000-L-5082
2

2-000-L-5083
2

2-000-L-5084
2

2-000-L-5085
2

2-000-L-5086
2

2-000-L-5087
2

2-000-L-5249
2

2-000-L-5356
2

. .

. . .

2-000-L-5073
2

.
. .

150H04
M22x235 A182 GR F55(25%-CR. )

M22x220 A182 GR F55(25%-CR. )

M22x170 A182 GR F55(25%-CR. )

M22x160 A182 GR F55(25%-CR. )

M20x170 A320 GR L7M/A194 GR 7M

M20x150 A320 GR L7M/A194 GR 7M

16

16

112

M20x105 A320 GR L7M/A194 GR 7M

16

16

16

16

16

16

16

16

16

16

16

16

192

M18x150 A320 GR L7M/A194 GR 7M

16

10
11
12

M16x100 A320 GR L7M/A194 GR 7M

10
11
12

1
24
36
12

12

12

24

24

12

12

24

24

60

72

36

16

13

13

14

14

15

15

16

16

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1
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24/12/12
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07/09/11

O:\DCC\PSN DCC work Folder\Sholpan Work Folder\PSN-PFU-1512\Attachment A\2-000-L-5097.xls 30/12/2012 15:47

"
"

TB
TB
MT
MT
.

MAM
MAM
JF
JF
.

SS
KVR
BM
BM
.

CW
CW
RY
RY
.

TENGIZCHEVROIL
.-..-

()

X-000-056-07
6310110271

2-000-L-5097

14 16

2-000-L-5077

2-000-L-5078

2-000-L-5079

2-000-L-5080

2-000-L-5081

2-000-L-5082

2-000-L-5083

2-000-L-5084

2-000-L-5085

2-000-L-5086

2-000-L-5087

2-000-L-5249

2-000-L-5356

1
2
3
4


550x550x20mm , LTCS
420x420x20mm , LTCS
250x250x10mm , LTCS

LTCS 200x200x10mm , LTCS

LTCS 200x200x10mm , LTCS (BS EN10025) GRADE 275


150x150x10mm , LTCS

LTCS 100x820x10mm , LTCS (BS EN10025) GRADE 275.


(PIPE
CLIP)
8"

LTCS A333-6 SMLS SCH 20 BBE

9
10

4" LTCS A333-6 SMLS STDWT BBE

11

M20x175 LG,
,
HILTI HY150
2 2 LTCS

7
8

12
13
14
15
16
17
18
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20
21
22
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24
25
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36
37
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39

1
2

0.5 0.5

M20x140, HILTI HY150


2 2 LTCS
M16x80
70708, (BS EN10025) GRADE 275

2-000-L-5075

. .

2-000-L-5074

2-000-L-5073

.
. .

2-000-L-5076

.
. .

4
26
2

2
3
4

38

9
10

12

12

12

120

11

16

16

32

12

2
3

2
3

4
6

13
14
15
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58
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X-000-056-07

24/12/12

" "

TB

MAM

SS

CW

1
0
A

12/11/12
30/09/11
07/09/11

TB

MAM
JF
JF
.

KVR
BM
BM
.

CW
RY
RY
.

O:\DCC\PSN DCC work Folder\Sholpan Work Folder\PSN-PFU-1512\Attachment A\2-000-L-5097.xls 30/12/2012 15:47

TENGIZCHEVROIL
.-..-

( )

6310110271

2-000-L-5097

15 16

2-000-L-5074

2-000-L-5075

2-000-L-5076

2-000-L-5077

2-000-L-5078

2-000-L-5079

2-000-L-5080

2-000-L-5081

2-000-L-5082

2-000-L-5083

2-000-L-5084

2-000-L-5085

2-000-L-5086

2-000-L-5087

2-000-L-5249

2-000-L-5356

1
2
3
4
5
6
7

"CA" ( )
( )
( )
( )

. .

0.2 0.2 0.2 0.2 0.5 0.5 0.5 0.5 0.4 0.5 0.5 0.5 0.5 0.9 0.9 0.5 0.2
0.3 0.3
0.2 0.2

0.3
0.2

0.3
0.2

0.9
0.4

0.9
0.4

0.9 0.9
0.4 0.4

0.9
0.4

0.9 0.9
0.4 0.4

7.7
13.7
6.4

0.9 0.9 1.6 1.6 0.9 0.3


0.4 0.4 0.7 0.7 0.4 0.2

. . .

2-000-L-5073

.
. .

1
2
3
4
5
6
7
8

10

10

11
12

"EH" ( .)
(3-)
(3 )

11

2.5
2 5 2.5
25

2.5
25

2.5
25

0.7
07

0.7
07

0.7
0 7 0.7
07

0.7
07

0.7
0 7 0.7
07

0.7
07

0.7
07

3.0
3 0 1.3
13

0.7
07

2.5
25

23.8
23 8

12

13

13

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14

15

15

16

16

17

17

18

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25

100%

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24/12/12

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12/11/12

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A

30/09/11
07/09/11

O:\DCC\PSN DCC work Folder\Sholpan Work Folder\PSN-PFU-1512\Attachment A\2-000-L-5097.xls 30/12/2012 15:47

TB

MAM

SS

CW

TB

MAM

KVR

CW

MT
MT

JF
JF

BM
BM

RY
RY

TENGIZCHEVROIL
.-..-

()

X-000-056-07
6310110271

2-000-L-5097

16 16

TENGIZCHEVROIL /

PROJECT TITLE: PLANT FIREWATER UPGRADE PROJECT


:
PROJECT NUMBER / : X-000-056-07
AFE NUMBER / : 6310110271
DOCUMENT TITLE: LINE LIST (FIRE WATER SYSTEM)
: ( )
DOCUMENT NUMBER / : PLL-056-07-B-0026

02.10.2013

Re-AFC

KU

VMM

CW

15.07.2013

Re-IFC

KU

VMM

CW

28.05.2013

Re-AFC

KU

VMM

CW

02.05.2012

AFC

KU

VMM

CW

28.12.2011

Re-IFC

KU

VMM

CW

REV/

DATE/

STATUS
CODE /

BY /
.

CHK/

APP/

PROJ/

CONST/

MAINT/

OPS/

REVISION DESCRIPTION SHEET



REV/

PG TP

REVISION DESCRIPTION /
Issued for Review & Comments

Approved for design

Re-Approved for design

Re - Issued for Comments Phase-4
-4
Approved for construction

Re-Issued Approved for construction

Re - Issued for Comments, Incorporating Extra Works lines
,

Re-Issued Approved for construction


LINE NUMBER/
NOM.BORE/
LINE No
.

in/
2000
4

CONDITIONS/
OPER.PRESS./
DESIGN TEMP./
.
.
bar g/()
deg C/.
8-9.5
-40 / +75

CONSTRUCT.
TEST/
.

NDT/ .

%
5%

STRESS
RELIEF/

PAINT SYSTEM/

150H04

WF012-4''-150B901-N1

Existing line to D-201.3

NO /

bar g/()
21.75

NO /

CA

2-000-B-2002-05607

2003

WF

2001

150H04

WF006-6''-150B901-N1

Existing line to D-202.3

+5 / +40

8-9.5

-40 / +75

14.5

NO /

21.75

5%

NO /

CA

2-000-B-2002-05607

3003

WF

2000

150H04

WF011-6''-150B901-N1

Existing line to D-301.3

+5 / +40

8-9.5

-40 / +75

14.5

NO /

21.75

5%

NO /

CA

2-000-B-2002-05607

3003

WF

2001

150H04

WF010-6''-150B901-N1

Existing line to D-302.3

+5 / +40

8-9.5

-40 / +75

14.5

NO /

21.75

5%

NO /

CA

2-000-B-2002-05607

3003

WF

2002

150H04

WF012-3''-150B901-N1

Existing line to D-303.3

+5 / +40

8-9.5

-40 / +75

14.5

NO /

21.75

5%

NO /

CA

2-000-B-2002-05607

3003

WF

2003

150H04

WF004-6''-150B901-N1

Existing line to D-304.3

+5 / +40

8-9.5

-40 / +75

14.5

NO /

21.75

5%

NO /

CA

2-000-B-2002-05607

7003

WF

2050

150H04

WF001-12-150B901-N1

Existing line to D-701.3

+5 / +40

8-9.5

-40 / +75

14.5

NO /

21.75

5%

NO /

CA

2-000-B-2002-05607

7003

WF

2051

150H04

WF001-12-150B901-N1

Existing line to D-703.3

+5 / +40

8-9.5

-40 / +75

14.5

NO /

21.75

5%

NO /

CA

2-000-B-2002-05607

7003

WF

2052

150H04

WF001-12-150B901-N1

Existing line to D-704.3

+5 / +40

8-9.5

-40 / +75

14.5

NO /

21.75

5%

NO /

CA

2-000-B-2002-05607

3000

WF

4003

20

150H04

3000-WF-4026-20-150H04

G-106 A

+5 / +40

ATM - 1.2

-40 / +75

14.5 (Note-1)

HCW5 (Note-2/.-2)

21.75 (Note-1)

5%

NO /

CA / EH

O-3000-B-2010-05607, O-3000-B-5041

3000

WF

4004

20

150H04

3000-WF-4025-20-150H04

G-106 B

+5 / +40

ATM - 1.2

-40 / +75

14.5 (Note-1)

HCW5 (Note-2/.-2)

21.75 (Note-1)

5%

NO /

CA / EH

O-3000-B-2010-05607, O-3000-B-5041

3000

WF

4005

150H04

3000-WF-4025-20-150H04

G-105 A

+5 / +40

ATM - 1.2

-40 / +75

14.5 (Note-1)

HCW5 (Note-2/.-2)

21.75 (Note-1)

5%

NO /

CA / EH

O-3000-B-2010-05607, O-3000-B-5042

3000

WF

4006

150H04

3000-WF-4026-20-150H04

G-105 B

+5 / +40

ATM - 1.2

-40 / +75

14.5 (Note-1)

HCW5 (Note-2/.-2)

21.75 (Note-1)

5%

NO /

CA / EH

O-3000-B-2010-05607, O-3000-B-5042

3000

WF

4007

16

150H04

G-106 A

3000-WF-4022-20-150H04

+5 / +40

8 - 9.5

-40 / +75

14.5

NO /

21.75

5%

NO /

CA

O-3000-B-5041, O-3000-B-5044

3000

WF

4008

16

150H04

G-106 B

3000-WF-4023-20-150H04

+5 / +40

8 - 9.5

-40 / +75

14.5

NO /

21.75

5%

NO /

CA

O-3000-B-5041, O-3000-B-5044

3000

WF

4009

150H04

G-105 A

3000-WF-4011-6-150H04

+5 / +40

8 - 9.5

-40 / +75

14.5

NO /

21.75

5%

NO /

CA

O-3000-B-5042

3000

WF

4010

150H04

G-105 B

3000-WF-4012-6-150H04

+5 / +40

8 - 9.5

-40 / +75

14.5

NO /

21.75

5%

NO /

CA

O-3000-B-5042

3000

WF

4011

150H04

3000-WF-4012-6-150H04

3000-WF-4022-20-150H04

+5 / +40

8 - 9.5

-40 / +75

14.5

NO /

21.75

5%

NO /

CA

O-3000-B-5042, O-3000-B-5044

3000

WF

4012

150H04

3000-WF-4011-6-150H04

3000-WF-4023-20-150H04

+5 / +40

8 - 9.5

-40 / +75

14.5

NO /

21.75

5%

NO /

CA

O-3000-B-5042, O-3000-B-5044

3000

WF

4013

12, 8

150H04

3000-WF-4029-12-150H04

3000-WF-4014-12-150H04

+5 / +40

8 - 9.5

-40 / +75

14.5

NO /

21.75

5%

NO /

CA

O-3000-B-5041

3000

WF

4014

8, 12, 16

150H04

3000-WF-4013-12-150H04

3000-WF-4020-16-150H04

+5 / +40

1.0 - 2.0

-40 / +75

14.5

NO /

21.75

5%

NO /

CA / EH

O-3000-B-5041, O-3000-B-5044

3000-WF4011-6-150H04
3000 WF4012 6 150H04
FV-300382 A/B

FV-300382 A/B

+5 / +40

8 - 9.5

-40 / +75

14.5

NO /

21.75

5%

NO /

CA

O-3000-B-5042

3000-WF-4020-16-150H04

+5 / +40

1.0 - 2.0

-40 / +75

14.5

NO /

21.75

5%

NO /

CA / EH

O-3000-B-5042, O-3000-B-5044

SERV./

WF

PIPE SPEC

FROM/

TO/

DESIGN PRESS./
.
bar g/()
14.5

INSUL.TYPE/

OPER.TEMP./
.
deg C/.
+5 / +40

UNIT/
.
No
2003

REMARKS

P&ID/

3000

WF

4015

4, 3

150H04

3000

WF

4016

3, 4

150H04

3000

WF

4017

16

150H04

PSV-300395 A/B

3000-WF-4020-16-150H04

+5 / +40

ATM - 2

-40 / +75

14.5

NO /

21.75

5%

NO /

CA / EH

O-3000-B-5044

3000

WF

4018

16

150H04

3000-WF-4022-20-150H04

PCV-300394

+5 / +40

8 - 9.5

-40 / +75

14.5

NO /

21.75

5%

NO /

CA

O-3000-B-5044

3000

WF

4019

16

150H04

3000-WF-4023-20-150H04

PSV-300395 A/B

+5 / +40

8 - 9.5

-40 / +75

14.5

NO /

21.75

5%

NO /

CA

O-3000-B-5044

CA / EH

O-3000-B-5044 , O-3000-B-2010-05607,
O-3000-B-2015-05607

3000

WF

4020

16

150H04

3000-WF-4014-12-150H04

300-WP-1019-12-XXX, 300-WE-1007-10-XXX

+5 / +40

1.0 - 2.0

-40 / +75

14.5

HCW5 (Note-2/.-2)

21.75

5%

NO /

3000

WF

4021

16

150H04

3000-WF-4020-16-150H04

300-WP-1014-12-XXX

+5 / +40

1.0 - 2.0

-40 / +75

14.5

NO /

21.75

5%

NO /

EH

O-3000-B-2010-05607

3000

WF

4022

20

150H04

3000-WF-4023-20-150H04

000-WF-4015-24-150H04

+5 / +40

8 - 9.5

-40 / +75

14.5

NO /

21.75

5%

NO /

CA / EH

O-3000-B-5044, O-3000-B-2011-05607

3000

WF

4023

20

150H04

3000-WF-4022-20-150H04

000-WF-4014-24-150H04

+5 / +40

8 - 9.5

-40 / +75

14.5

NO /

21.75

5%

NO /

CA / EH

O-3000-B-5044, O-3000-B-2011-05607

3000

WF

4025

16, 20

150H04

3000-WF-4046-20-150HDPE

3000-WF-4026-20-150H04

+5 / +40

ATM - 1.2

-40 / +75

14.5

NO /

21.75

5%

NO /

EH

O-3000-B-2010-05607

3000

WF

4026

16, 20

150H04

3000-WF-4025-20-150H04

3000-WF-4046-20-150HDPE

+5 / +40

ATM - 1.2

-40 / +75

14.5

NO /

21.75

5%

NO /

EH

O-3000-B-2010-05607

3000

WF

4028

16

150H04

PCV-300394

3000-WF-4037-16-150H04

+5 / +40

8 - 9.5

-40 / +75

14.5

NO /

21.75

5%

NO /

CA

O-3000-B-5044

3000

WF

4029

12

150H04

3000-WF4007-16-150H04
3000 WF4008 16 150H04

3000-WF4013-12-150H04

+5 / +40

8 - 9.5

-40 / +75

14.5

NO /

21.75

5%

NO /

CA

O-3000-B-5041

3000

WF

4030

150H04

3000-WF-4023-20-150H04

FILLING POINT FOR FIRE FIGHTING


+5 / +40

8 - 9.5

-40 / +75

14.5

HCW5 (Note-2/.-2)

21.75

5%

NO /

AD

O-3000-B-5044

3000

WF

4031

150H04

3000-WF-4022-20-150H04

FILLING POINT FOR FIRE FIGHTING


+5 / +40

8 - 9.5

-40 / +75

14.5

HCW5 (Note-2/.-2)

21.75

5%

NO /

AD

O-3000-B-5044

3000

WF

4032

150H04

3000-WF-4019-16-150H04

3000-WF-4038-2-150H04, 3000-WF-4039-2-150H04

+5 / +40

8 - 9.5

-40 / +75

14.5

NO /

21.75

5%

NO /

CA

O-3000-B-5044

3000

WF

4033

8, 12

150H04

3000-WF-4013-12-150H04

3000-WF-4014-12-150H04

+5 / +40

1.0 - 2.0

-40 / +75

14.5

NO /

21.75

5%

NO /

CA

O-3000-B-5041

3000

WF

4034

150H04

3000-WF-4012-6-150H04

3000-WF-4015-4-150H04

+5 / +40

8 - 9.5

-40 / +75

14.5

NO /

21.75

5%

NO /

CA

O-3000-B-5042

3000

WF

4035

150H04

3000-WF-4015-4-150H04

3000-WF-4016-4-150H04

+5 / +40

1.0 - 2.0

-40 / +75

14.5

NO /

21.75

5%

NO /

CA

O-3000-B-5042

3000

WF

4036

10

150H04

3000-WF-4018-16-150H04

3000-WF-4037-16-150H04

+5 / +40

8 - 9.5

-40 / +75

14.5

NO /

21.75

5%

NO /

CA

O-3000-B-5044

3000

WF

4037

16

150H04

3000-WF-4028-16-150H04

3000-WF-4014-16-150H04

+5 / +40

8 - 9.5

-40 / +75

14.5

NO /

21.75

5%

NO /

CA

O-3000-B-5044

3000

WF

4038

2, 3/4

150H04

3000-WF-4032-3-150H04

HOSE REEL /

+5 / +40

8 - 9.5

-40 / +75

14.5

NO /

21.75

5%

NO /

CA

O-3000-B-5044

3000

WF

4039

2, 3/4

150H04

3000-WF-4032-3-150H04

HOSE REEL /

+5 / +40

8 - 9.5

-40 / +75

14.5

NO /

21.75

5%

NO /

CA

O-3000-B-5044

3000

WF

4043

14, 18

150H04, 150HDPE

FW Storage Tank-2

3000-WF-4046-20-150HDPE

+5 / +40

ATM - 1.2

-40 / +75

14.5

HCW5 (Note-2/.-2)

21.75

5% / 100%visual

NO /

AD / N/A

O-3000-B-2010-05607

3000

WF

4044

14, 18

150H04, 150HDPE

FW Storage Tank-5

3000-WF-4046-20-150HDPE

+5 / +40

ATM - 1.2

-40 / +75

14.5

HCW5 (Note-2/.-2)

21.75

5% / 100%visual

NO /

AD / N/A

O-3000-B-2010-05607

3000

WF

4045

14, 18

150H04, 150HDPE

FW Storage Tank-8

3000-WF-4046-20-150HDPE

+5 / +40

ATM - 1.2

-40 / +75

14.5

HCW5 (Note-2/.-2)

21.75

5% / 100%visual

NO /

AD / N/A

O-3000-B-2010-05607

3000

WF

4046

20

150HDPE

FW Storage Tanks-2,5,8

FW Storage Tanks-3,6,9

+5 / +40

ATM - 1.2

-40 / +75

14.5

NO /

21.75

100%visual

NO /

N/A

O-3000-B-2010-05607, O-3000-B-2015-05607,

3000

WF

4047

20

150HDPE

FW Storage Tanks-2,5,8

FW Storage Tanks-3,6,9

+5 / +40

ATM - 1.2

-40 / +75

14.5

NO /

21.75

100%visual

NO /

N/A

O-3000-B-2010-05607, O-3000-B-2015-05607,

3000

WF

4048

14, 18

150H04, 150HDPE

FW Storage Tank-9

3000-WF-4046-20-150HDPE

+5 / +40

ATM - 1.2

-40 / +75

14.5

HCW5 (Note-2/.-2)

21.75

5% / 100%visual

NO /

AD / N/A

O-3000-B-2015-05607

3000

WF

4049

14, 18

150H04, 150HDPE

FW Storage Tank-6

3000-WF-4046-20-150HDPE

+5 / +40

ATM - 1.2

-40 / +75

14.5

HCW5 (Note-2/.-2)

21.75

5% / 100%visual

NO /

AD / N/A

O-3000-B-2015-05607

3000

WF

4050

14, 18

150H04, 150HDPE

FW Storage Tank-3

3000-WF-4046-20-150HDPE

+5 / +40

ATM - 1.2

-40 / +75

14.5

HCW5 (Note-2/.-2)

21.75

5% / 100%visual

NO /

AD / N/A

O-3000-B-2015-05607

3000

WF

4051

16, 20

150H04, 150HDPE

3000-WF-4046-20-150HDPE

G-96A

+5 / +40

ATM - 1.2

-40 / +75

14.5

NO /

21.75

5% / 100%visual

NO /

EH / N/A

O-3000-B-2010-05607, O-3000-B-2012-05607

3000

WF

4052

16, 20

150H04, 150HDPE

3000-WF-4046-20-150HDPE

G-96B

+5 / +40

ATM - 1.2

-40 / +75

14.5

NO /

21.75

5% / 100%visual

NO /

EH / N/A

O-3000-B-2010-05607, O-3000-B-2012-05607

3000

WF

4053

16

150H04

G-96A

000-WF-4015-24-150H04

+5 / +40

8 - 9.5

-40 / +75

14.5

NO /

21.75

5%

NO /

EH

O-3000-B-2012-05607

3000

WF

4054

16

150H04

G-96B

000-WF-4014-24-150H04

+5 / +40

8 - 9.5

-40 / +75

14.5

NO /

21.75

5%

NO /

EH

O-3000-B-2012-05607

3000

WF

4055

16

150H04

3000-WF-4054-16"-150H04

303-12"-WF-107-D14H

+5 / +40

8 - 9.5

-40 / +75

14.5

NO /

21.75

5%

NO /

EH

O-3000-B-2012-05607

various

WF

CS spur connections

150H04

Spur connections to Hydrants/Monitors


/

+5 / +40

8 - 9.5

-40/ +75

14.5

NO /

21.75

5%

NO /

AD / CA

various /

various

WF

HDPE spur connections


150HDPE

p connections to Hydrants/Monitors
y
Spur
/

+5
5 / +40
40

8-9
9.5
5

-40
40 / +40
40

14.5
14 5

NO /

21.75
21 75

100%visual
100% i
l

NO /

N/A

various
i
/

various

WF

150GRE / 150B901

Spur connections to Hydrants/Monitors


/

+5 / +40

8 - 9.5

-20 / +75

14.5

NO /

21.75

100%visual

NO /

N/A

various /

GRE spur connections



.
3
3
2
1

02.10.2013
15.07.2013
28.05.2013

Re-Issued Approved for construction /


Re - Issued for Comments /
Re-Issued Approved for construction /

KU
KU
KU

VMM
VMM
VMM

VMM
VMM
VMM

CW
CW
CW

0
D
REV / .

02.05.2012
28.12.2011
DATE /

Approved for construction /


Re-Approved for design /
DESCRIPTION/

KU
KU
BY / .

VMM
VMM
HK /

VMM
VMM
ENG/

CW
CW
SUP/

PFU /
LINE LIST /

RW
MGR/

PROJECT No
AFE No
DOCUMENT NUMBER

X-000-056-07
6310110271
REV/

PLL-056-07-B-0026
OPER/

3
3 OF/ 4

UNIT/
.
No
000

LINE NUMBER/
NOM.BORE/
LINE No
SERV./
.

in/
4014
WF
24

PIPE SPEC

FROM/

TO/

.
150H04

3000-WF-4054-16-150H04/3000-WF-4023-20-150H04

To existing FW line

OPER.TEMP./
.
deg C/.
+5 / +40

CONDITIONS/
OPER.PRESS./
DESIGN TEMP./ .
.
bar g/()
deg C/.
8 - 9.5
-40 / +75

DESIGN
INSUL.TYPE/
PRESS./
bar g/()
14.5
NO /

CONSTRUCT.
TEST/
.
bar g/()
21.75

NDT/
.

%
5%

STRESS
RELIEF/

NO /

PAINT
REMARKS
SYSTEM/

EH

P&ID/
O-000-B-5015

000

WF

4015

24

150H04

3000-WF-4053-16-150H04/3000-WF-4022-20-150H04

To existing FW line

+5 / +40

8 - 9.5

-40 / +75

14.5

NO /

21.75

5%

NO /

EH

O-000-B-5015

000

WF

4016

10

150HDPE

Existing 10" FW Line

000-WF-4017-10"-150HDPE

+5 / +40

8 - 9.5

-40 / +40 (Note-3 /.-3)

14.5

NO /

21.75

100%visual

NO /

N/A

O-000-B-2001-05607

000

WF

4017

10

150HDPE

000-WF-4016-10"-150HDPE

000-WF-4018-10"-150HDPE

+5 / +40

8 - 9.5

-40 / +40 (Note-3 /.-3)

14.5

NO /

21.75

100%visual

NO /

N/A

O-000-B-2001-05607

000

WF

4018

6, 10

150HDPE

Existing 12" FW Line to Sulphur Pads

Existing 6" FW Line in Chemical Storage

+5 / +40

8 - 9.5

-40 / +40 (Note-3 /.-3)

14.5

NO /

21.75

5%

NO /

N/A

2-000-B-2000-05607, O-000-B-2001-05607
0-000-B-2002-05607

000

WF

4019

150H04

ETP Ringmain

F-3209

+5 / +40

8-9.5

-40 / +75

14.5

HCW5 (Note-2/.-2)

21.75

5%

NO /

AD

000

WF

4020

12

150HDPE

WF001-12-150B901-NI

TP-946/ WF015-12-150B901-NI

+5/+40

8-9.5

-40 / +40 (Note-3 /.-3)

14.5

NO /

21.75

100%visual

NO /

N/A

2-000-B-2003-05607

000

WF

4021

10

150HDPE

K-134

KTL-1 / K-4

+5 / +40

8-9.5

-40 / +40 (Note-3 /.-3)

14.5

NO /

21.75

100% visual

NO /

N/A

O-000-B-2003-05607, 1-000-B-2000-05607

000

WF

4022

3, 8

150H04

Existing 8" FW Ringmain

NEW UW/TW PUMP HOUSE/

+5 / +40

8-9.5

-40 / +75

14.5

HCW5

21.75

5%

NO /

AD

-000--5015

000

WF

4023

150HDPE

000-WF-4014-24"-150H04

Existing 8" FW Ringmain

+5 / +40

8-9.5

-40 /+75

14.5

NO /

21.75

5%

NO /

AD

O-000-B-5015

000

WF

4024

150HDPE

000-WF-4015-24"-150H04

Existing 8" FW Ringmain

+5 /+40

8-9.5

-40 /+75

14.5

NO /

21.75

5%

NO /

AD

O-000-B-5015

000

WF

4025

150H04

000-WF-4027-8-150H04

-388

+5 / +40

8-9.5

-40 / +75

14.5

NO /

21.75

5%

NO /

AD

O-000-B-5015

000

WF

4026

150H04

Existing 8" FW Line

Existing 8" FW Line

+5 / +40

8-9.5

-40 / +75

14.5

NO /

21.75

5%

NO /

AD

O-000-B-5015

000

WF

4027

150H04

Existing 8" FW Line

Existing 8" FW Line

+5 / +40

8-9.5

-40 / +75

14.5

NO /

21.75

5%

NO /

AD

O-000-B-5015

060

WF

3170

150H04 / 150HDPE

060-WF-1018-12-HDPE

F-624

+5 / +40

8-9.5

-40 / +75

10

HCW5 (Note-2/.-2)

15

5% / 100%visual

NO /

AD

X-600-B-2007-05607

060

WF

3171

150H04 / 150HDPE

060-WF-1003-10-HDPE

F-625

+5 / +40

8-9.5

-40 / +75

10

HCW5 (Note-2/.-2)

15

5% / 100%visual

NO /

AD

X-600-B-2007-05607

060

WF

3172

12

150HDPE

060-WF-1003-10-HDPE

-373, 374

+5 / +40

8-9.5

-40 / +40 (Note-3 /.-3)

10

NO /

15

100% visual

NO /

N/A

X-600-B-2006-05607

060

WF

3174

12

150H04

Existing 12'' CS line

Existing 12'' HDPE line

+5/+40

8-9.5

-40/+75

14.5

HCW5 (Note-2/.-2)

21.75

5%

NO /

AD

X-600-B-2006-05607

060

WF

3175

150H04

From KTL-2

Existing 6'' CS line

+5/+40

8-9.5

-40/+75

14.5

HCW5 (Note-2/.-2)

21.75

5%

NO /

AD

X-600-B-2006-05607

060

WF

3176

12

150H04

From KTL-2

Existing 12'' HDPE line

+5/+40

8-9.5

-40/+75

14.5

HCW5 (Note-2/.-2)

21.75

5%

NO /

AD

X-600-B-2006-05607

062

WF

4000

150HDPE

Existing 6'' line

062-WF-4001-8"-150HDPE

+5/+40

8-9.5

-40 / +40

14.5

NO /

21.75

100%visual

NO /

N/A

O-000-B-2002-05607

062

WF

4001

150HDPE

062-WF-4000-8"-150HDPE

062-WF-4000-8"-150HDPE

+5/+40

8-9.5

-40 / +40

14.5

NO /

21.75

100%visual

NO /

N/A

O-000-B-2002-05607

062

WF

4002

150HDPE

062-WF-4001-8"-150HDPE

Existing 6'' line

+5/+40

8-9.5

-40 / +40

14.5

NO /

21.75

100%visual

NO /

N/A

O-000-B-2002-05607

3200

WF

4112

14

150H04

O-3200-WF-4027-16-150PE2-NI

O-3200-WF-4113-14-150H04-HCW5

+5 / +40

8-9.5

-40 / +75

14.5

HCW5 (Note-2/.-2)

21.75

5%

NO /

AD

O-3200-B-5056-05607

3200

WF

4113

14

150H04

O-3200-4026-16-150PE2-NI

PCV-320050

+5 / +40

8-9.5

-40 / +75

14.5

HCW5 (Note-2/.-2)

21.75

5%

NO /

AD

O-3200-B-5056-05607

3200

WF

4114

12

150H04

O-3200-WF-4113-14-150H04-HCW5

PSV-320051A/B

+5 / +40

8-9.5

-40 / +75

14.5

HCW5 (Note-2/.-2)

21.75

5%

NO /

AD

O-3200-B-5056-05607

3200

WF

4115

14

150H04

PSV-320051A/B

O-3200-WF-4116-14-150H04-HCW5

+5 / +40

8-9.5

-40 / +75

14.5

HCW5 (Note-2/.-2)

21.75

5%

NO /

AD

O-3200-B-5056-05607

3200

WF

4116

14

150H04

PCV-320050

O-3200-WF-4025-14-150H2G-HCW5

+5/+40

ATM-1.2

-40 / +75

14.5

HCW5 (Note-2/.-2)

21.75

5%

NO /

AD

O-3200-B-5056-05607, O-3200-5048-05607

3200

WF

4118

12

150HDPE

O-3200-WF-4028-16-150PE2-NI

-262, 263

+5 / +40

8-9.5

-40 / +40 (Note-3 /.-3)

14.5

NO /

21.75

100% visual

NO /

N/A

O-3200-B-5050-05607

351 / 4600

WF

4000

20

150HDPE

351-WF1000-300-GOST-NI

WF-203-10-C14A

+5 / +40

8-9.5

-40 / +40 (Note-3 /.-3)

14.5

NO /

21.75

100% visual

NO /

N/A

O-3510-B-2081-05607, O-4600-B-5008-05607

351 / 4600

WF

4001

20

150HDPE

351-WF1000-300-GOST-NI

WF-203-10-C14A

+5 / +40

8-9.5

-40 / +40 (Note-3 /.-3)

14.5

NO /

21.75

100% visual

NO /

N/A

O-3510-B-2081-05607, O-4600-B-5008-05607

4600

WF

4050

20

150H04 / 150HDPE

WF-203-10"-C14A

10"-WF-1005-C14A

+5 / +40

8-9.5

-40 / +40 (Note-3 /.-3)

14.5

NO /

21.75

5% / 100%visual

NO /

N/A

O-4600-B-2140-05607, O-4600-B-5008-05607

4600

WF

4051

20

150H04 / 150HDPE

WF-203-10"-C14A

10"-WF-1005-C14A

+5 / +40

8-9.5

-40 / +40 (Note-3 /.-3)

14.5

NO /

21.75

5% / 100%visual

NO /

N/A

O-4600-B-2140-05607, O-4600-B-5008-05607

4600

WF

4052

150HDPE

WF203-10''-C14A

-313

+5 / +40

8-9.5

-40 / +40 (Note-3 /.-3)

14.5

NO /

21.75

100% visual

NO /

N/A

O-4600-B-5008-05607

4600

WF

4053

10

150HDPE

WF203-10''-C14A

-312

+5 / +40

8-9.5

-40 / +40 (Note-3 /.-3)

14.5

NO /

21.75

100% visual

NO /

N/A

4600

WF

4054

10

150HDPE

4600-WF-4051-20-150HDPE

-311

+5 / +40

8-9.5

-40 / +40 (Note-3 /.-3)

14.5

NO /

21.75

100% visual

NO /

N/A

O-4600-B-2140-05607

4600

WF

4055

150HDPE

4600-WF-4050-20-150HDPE

-315

+5 / +40

8-9.5

-40 / +40 (Note-3 /.-3)

14.5

NO /

21.75

100% visual

NO /

N/A

O-4600-B-2140-05607

4056

150HDPE

10''-WF-1005-C14A

-316

+5 / +40

8-9.5

-40 / +40 (Note-3 /.-3)

14.5

NO /

21.75

100% visual

NO /

N/A

O-4600-B-2140-05607

4600

WF
NOTES
1

O-4600-B-5008-05607

Minimum design pressure and hydrotest pressure requirement for these FW lines are 1.5 barg and 2.25 barg respectively. However, 14.5 barg design pressure and 21.75 barg hydrotest pressure are specified for consistency with specifications for other lines
in FW network.
1.5 . 2.25 . . ,
14.5 . 21.75 . .

o
All new underground lines shall be of HDPE material (150HDPE piping spec). All aboveground lines in FW service shall be of CS material (150H04 spec). Aboveground CS lines outside pump house shall be heat traced to 5 C.
o
( ) 150HDPE ( 150H04). 5 C

For HDPE pipes, design temperature is -40 / +40 0C, DP = 14.5 barg. = -40 / +40 C, = 14.5 .

This line list includes new lines only. For the existing lines being modified, design and test conditions will be: Sulphur Pad area: HDPE pipes: DP = 10.0 barg, Hydrotest Pressure = 15.0 barg. Other areas: CS lines: DP=14.5 barg, Test pressure=14.5 barg. HDPE/GRE lines: DP = 14.5 barg, Test Pressure = 21.75 barg.
. . , . : ( ): = 10.0 ., = 15.0 .
: : . = 14.5 , . = 14.5 . . /: . = 14.5 , . = 21.75 .
3
2
1
0
D

02.10.2013
15.07.2013
28.05.2013
02.05.2012
28.12.2011

Re-Issued Approved for construction /


Re - Issued for Comments /
Re-Issued Approved for construction /
Approved for construction /
Re-Approved for design /

KU
KU
KU
KU
KU

VMM
VMM
VMM
VMM
VMM

VMM
VMM
VMM
VMM
VMM

CW
CW
CW
CW
CW

PFU /
LINE LIST /

RW

REV / .

DATE /

DESCRIPTION/

BY / .

HK /

ENG/

SUP/

MGR/

PROJECT No
AFE No
DOCUMENT NUMBER

X-000-056-07
6310110271
REV/
3

PLL-056-07-B-0026
OPER/

4 OF/ 4

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