JPK-056-07-Q-0448 - Rev 3

Composite Job Pack
REVISION DESCRIPTION SHEET

REV.
PARA.
REVISION DESCRIPTION
Issued for Comment

Approved For Construction

1.2.2
1.2.4
1.2.2
1.2.4
2
Re-Issued For Comment

Section 1.2.2 Preparatory Work High Density Polyethylene (HDPE)
Chambers added.
Section 1.2.4 Modified for HDPE Chamber construction
1.2.2

1.2.4

Re-Issued Approved for Construction
B
1.3.2
Address updated

Attachment
A:
Drawing 2-000-S-5067, 2-000-L-5079 & L-SK-6473 for FH-90 revised.

Drawing 2-000-S-5064, 2-000-L-5087 & L-SK-6481 for FH-96 & FM-15
revised.
2-000-S-5067, 2-000-L-5079 & L-SK-6473 FH-90
2-000-S-5065, 2-000-L-5077 & L-SK-6471 FH-95
2-000-S-5064, 2-000-L-5087 & L-SK-6481 FH-96 & FM15

2-000-S-5070, 2-000-L-5084 & L-SK-6478 FH-97
2-000-S-5068, 2-000-L-5081 & L-SK-6475 FH-112
2-000-S-5071, 2-000-L-5085 & L-SK-6479 FH-114
The current revision 15 of St. Job Pack FE-M-JP-0001 was approved by TCO FE Constr. Supt. on 02-Nov-2010
Engineers file name for this project is: O:\Projects\Capprojs\PROJECTS\A_Standard Job Packs\02Struct.Std.JP_FE-M-JP-0001
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Composite Job Pack
TABLE of CONTENTS
1.0
2.0
3.0
SCOPE OF WORK
1.1
Introduction
1.2
Scope
1.3
Project Specific Requirements
1.4
Scaffolding
LIST OF REFERENCE DOCUMENTS

2.1
TCO Specifications
2.2
TCO Procedures
2.3
General
2.4
National Standards and Codes
ATTACHMENTS
ATTACHMENT A
Project Drawings / Vendor Drawings
ATTACHMENT B
TCO Standard Drawings
ATTACHMENT C
Index for Scope of Work
ATTACHMENT D
Turnover Status Report
ATTACHMENT E
Purchase Orders / Material Requisitions / MWRs
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1.0
SCOPE OF WORK
1.1
INTRODUCTION
The scope of the Plant Firewater Upgrade Project includes the replacement of all
valves, hydrants and monitors in the Tengiz plant firewater system, including all the
associated pipework and pipe-laying, destruct of existing hydrant and monitor pits,
construction of precast concrete chambers and repairs to valve pits.
The scope of work in this Job Pack comprises the following:
Area
Item
L-2
Double Red
Zone
Isolation Area:
05-13
Specific
Clauses
Total
Number
Identifier
Old
Identifier
1.2.4
10
FH-90
FH-91
FH-92
FH-95
FH-97
FH-112
FH-113
FH-114
FH-115
FH-116
FH-55
New Pit
FH-52
FH-47
FH-72
FH-62
FH-63
FH-90
New Pit
FH-17
Hydrant/Monitor Pits
1.2.4 & 1.2.5
FH-93/FM-14
FH-96/FM-15
FM-6B
FM-8B
Monitors
1.2.4 & 1.2.5
Valve Pits
1.2.6
VP-40
VP-41
VP-49
VP-51
VP-49
VP-22
Direct Buried Valves
1.2.7
VP-42
VP-50
VP-89
New Pit
Hydrant Pits
The chambers in this Job Pack have been selected so that closure of the isolating
valves indicated on the attached marked-up P&ID will isolate all the chambers.
Contractor should note that the existing chambers are not water-tight and are
currently full of water due to leakage through the chamber walls and/or from pipe
work.
It is a requirement that all new Hydrant and Monitor chambers be watertight. This
will be determined by visual inspection one week after dewatering is turned off.
Water on any concrete surface sufficient to wet tissue paper will constitute failure.
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1.2
SCOPE
This scope of work shall be read in conjunction with the TCO Project Drawings and
the documentation referenced in Section 2 of this scope of work, as well as revision
3 of Addendum to Standard Job Pack for all disciplines FE-A-JP-0001. By
reference hereinafter, these drawings and documentation form an integral part of
the WORK to be performed by the CONTRACTOR. All construction and piping
materials will be free-issued to Contractor.
CONTRACTOR shall determine his own sequence of working, and reflect this in
his method statements. Method Statement for the Job Pack shall be approved by
PFU Construction Manager Rob Winfield/Sultanbek Shalov prior to works start.
All construction activity will be executed in accordance with COMPANY
specifications, RoK legislation and applicable national and international standards.
It is the CONTRACTORS responsibility to ask COMPANY to provide any relevant
COMPANY standards, specifications or other documents relevant to the works
which have not been submitted or received by the CONTRACTOR. Non-receipt of
any relevant COMPANY documentation is not an acceptable excuse for noncompliance.
Construction within the RoK territory is governed by legislation concerned with
ensuring the provision of a safe working environment. Consent from State bodies
is to be sought and received where necessary to ensure compliance with state
requirements in the field of Safety.
The scope of work shall essentially comprise the following:
1.2.1 Preparatory Work - General

CONTRACTOR shall carry out the following preparatory and enabling works at
each location. All inspection packages and CQI Packages are to be prepared in
advance, prior to the start of the construction activities. A Request For Inspection
(RFI) will be submitted 24 hrs in advance, to allow the TCO Inspectors to review
the inspection package prior to the inspection hold point:
1. Obtain all necessary permits before commencing work;
2. Comply with all TCO Safety Measures and Safety Procedures;
3. Prepare the QA/QC inspection packages related to the specifics of the job. The
work start will not be approved before COMPANY Site Representative (QA/QC
Manager) confirms that the CONTRACTOR is ready to proceed with the
construction activities.
4. Prepare method statements requirements. Shoring and excavation methods will
be defined by construction contractor for approval of COMPANY Site
Representative;
5. Prepare an isolation plan to carry out all the piping activity as per COMPANY
requirements.
6. Contactor must submit his temporary works design, with calculations, for
approval by COMPANY prior to commencing each excavation. Shoring of
excavations adjacent to roads must be designed for a surcharge of 15kN/m
and encroachment into the road must be kept to a minimum;
7. Fabricate precast concrete units. Units MUST be manufactured under
controlled conditions in a precasting yard, in full compliance with TCO
specifications and procedures. Precast concrete cover slabs and chamber
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walls must be cast with flat surfaces for correct seating between cover slab and
top of wall. Tolerance for twist or deviation in level is 3mm over the length or
width of the cover slab or wall. Tolerance for local projections is 1mm.
8. Coat the external faces of all below-ground precast concrete, including the
underside of the base, with 3 coats of modified bitumen to give a total thickness
of 1 mm;
9. Fabricate steel ladders and fixing brackets in accordance with project drawings
and M-ST-2002, including preparation of shop fabrication details if required.
Hot dip galvanise all items.
10. Fabricate pipe spools as required and perform the tests and inspection as per
TCO specification L-ST-2007.
11. Welding Procedure Specification (WPS) shall be in accordance with TCO
Welding Procedure Selection Spreadsheet for KTL pipe classes. For 150HDPE
and 150B901 classes the Bonding Procedure Specification (BPS) shall be in
accordance with ASME B31.3.
1.2.2 Preparatory Work High Density Polyethylene (HDPE) Chambers
CONTRACTOR shall carry out the following preparatory work on the HDPE
Chambers in an approved location remote from the work site so that on-site
activities are minimized.
1. Receive HDPE chamber from the warehouse. Thoroughly inspect for any
damage and ensure that all HDPE welded joints are complete and water-tight.
Any defects are to be reported to TCO QA/QC Inspector so that appropriate
reparation can be made prior to preparatory works starting.
2. Stand the chamber upright on a sand bed, set at a small angle to achieve
45mm slope in the floor. Internally install reinforcement for floor and shuttering
for drainage sump. Cast concrete using self-leveling concrete with a plasticizer
additive. The upper surface of concrete should be horizontal and smooth;
trowelled if necessary. When hardened, remove shuttering from drain sump.
3. Re-set chamber vertically on sand bed. (The inner concrete floor will now have
the requisite slope towards the drain sump). Fix reinforcement and shuttering
for internal thrust block, including any cast in items, and cast concrete.
4. Install external reinforcement around chamber. Install circular shuttering
around chamber and fix lifting sockets. Install shuttering around openings in
roof for pipe entries and manhole cover and provide temporary support to the
roof top plate. Cast concrete to sides and cover slab. Top surface to be
trowelled smooth with 25mm chamfer to edges.
5. When concrete has hardened, remove shuttering. Apply epoxy paint to top
surface and down sides to 200mm below top of concrete.
6. Paint 3 coats of bitumen externally onto bottom and vertical sides up to 125mm
below top of concrete, to give 75mm overlap with epoxy.
7. Check location for valve extension spindle and cut HDPE pipe to suit.
Electrofusion weld stub flange with backing ring.
8. Install Isolation valve without spindle and housing. Install pipe fittings and pipe
supports.
9. Install valve extension spindle with housing and adjust positioning to align with
holes in the cover slab. Install hydrant in Hydrant and Hydrant Monitor
chambers;
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10. Test all pipework;

11. Install permanent dewatering pipe, including fixings to wall and quick coupling
unit;
12. Encase cover slab penetrations in EMACO R101 and seal with Thioflex, as
shown on the drawings; Install cast iron manhole cover frame, bedded in
EMACO R101.
13. Install 100mm thick closed-cell polystyrene layer to the internal roof of chamber.
1.2.3 General Construction Work
HOLD POINT: Before any specific work start CONTRACTOR shall verify that the
inspection QA/QC package is prepared according to the specific activity ready to be
used by the CONTRACTOR during each stage of the specific job.
At each site CONTRACTOR shall carry out the following work:
1. Divert Plant roads, as agreed with TCO, to provide safe working space around
excavations. Erect barriers and diversion signage as required to effect these
diversions;
2. Erect temporary barriers around the construction site. Barriers around
excavations to be at least 1m from excavation edges. Where barriers restrict
access to equipment and stairways, Contactor is to provide alternative access,
including scaffold stairways, as necessary and agreed by TCO Operations.
Mitigate the works site safety conditions once the works has started in order to
take precautions whenever the new unsafe condition occurred (Example:
Excavated trench shall be barricaded accordingly).
3. Provide support to TCO Operations for isolation of the fire water ring main and
provide all labour. Work to include: making site area safe; extracting water from
chambers and maintaining pumps during the works, disposal of water, provision
of safety equipment for chamber entry (tripod, harnesses, gas testing meters,
lights, etc.);
4. Confirm that the pipework to be replaced is properly isolated, in accordance
with the marked-up P&ID attached to this Job Pack and per the isolation
procedure developed and approved by the TCO Operations Superintendant.;
5. In paved areas break back paving to cut edges. In concrete paving break back
to saw-cut edges or construction joints. Form local penetrations for wellpointing, as required;
6. Install well-points and bring the water table down to at least 500mm below the
founding level of any new chamber and bottom of pipe trenches. This level to
be maintained until completion of backfilling. Excavations must be kept free of
water at all times;
7. Carry out exploratory hand excavations to determine the location of
underground services. Confirm the location of the new chambers with TCO
Construction Representative after all services have been located. Hydrants
must be located no more than 2.5m behind the road kerb or other hardstanding.
8. Excavate using trench sheeting or other approved shoring method. Excavation
in the vicinity of buried services must be carried out by hand;
9. Stockpile excavated material for future use, using sheets and barriers to avoid
cross contamination. Immediately arrange for testing of excavated material by
TCO Ecology Group. Remove all unsuitable or contaminated excavation
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material, and any surplus material, and dispose of in accordance with the
COMPANY representatives instructions to a designated COMPANY site.
Provide replacement fill material if required;
10. Remove redundant pipework and blank off unused branches. Break down and
remove abandoned chambers, all as described in the destruct drawings;
1.2.4 HDPE Hydrant, Monitor and Hydrant/Monitor Chamber Construction
At each HDPE hydrant or monitor chamber site CONTRACTOR shall carry out the
following work:
1. Compact the ground under the base of the new chamber. Place and level
50mm of fine sand. Install the precast chamber unit, bedded on sand, with the
unit truly plumb;
2. When required, cut and install a new Tee into the firewater main to suit the
location of the new chamber;
3. Lay pipe to the new chamber as described in the detail drawings. Adjust the
level as necessary using a pair of bends and/or rotating the pipe, and complete
the tie-in.
4. Fix insulation board around the outside of the chamber to a depth of 1.5m
below finished ground level. Fit insulation board plug inside the manhole
opening.
1.2.5 Monitor Pad Construction
For each monitor CONTRACTOR shall also carry out the following work:
1. Lay carbon steel pipe from the monitor chamber to the location of the new
monitor and test pipework;
2. Upon completion of backfilling to the monitor chamber and pipeline, excavate
for monitor pads, compact existing ground and place geotextile. Place and
compact 6FA in 150mm layers;
3. Place blinding concrete and polyethylene sheet. Construct concrete monitor
pad in accordance with Q-ST-2020, including test cubes and concrete
protective coatings;
4. Install monitor and pipe support, fixed to concrete pad with resin anchors.
1.2.6 Valve Chamber Construction
At each valve chamber site CONTRACTOR shall carry out the following work:
1. Remove the precast cover slab and dispose of off-site as directed by
COMPANY;
2. Pump out all water from the valve chamber and dispose of water at locations
agreed with COMPANY
3. Wash out the chamber with a pressure hose to remove slime and silt from the
pipework and concrete.
4. Cut away existing ladder. Cut fixings back to at least 25mm below concrete
face and repair concrete with concrete repair mortar.
5. Verify the dimensions of the pit and external pipes before fabricating any piping
spools.
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6. Fabricate inspect and test where able, pipe spools and assemblies as required.
7. Remove the existing valves and pipework as described in destruct piping detail
drawings.
8. Cut existing pipes outside the chamber where described in destruct piping detail
drawings then break out and remove the cast-in pipe sections;
9. Locate new pipe sections with thrust arrestors and stub flanges so that the
thrust arrestors are approximately central in the wall and stub flanges are
correctly located in relation to the new valves and pipework.
10. Cast mass concrete plinths as required under pipe supports
11. Install Isolation valves without spindle and housing. Install spacers, pipe spools,
pipe fittings and supports including two-piece spilt backing ring to existing castin stub flanges.
12. Complete external pipe joints;
13. Carry out Test on all pipework;
14. Apply two rings of hydrophilic sealant around the cast-in pipe sections and
around the cutout concrete faces and cast in the pipes using C25 concrete;
15. Thoroughly clean the top surface of chamber walls and break off any damaged
concrete. Fix shuttering around top of wall. Apply BASF EMACO bonding
agent and pour layer of C25 concrete to achieve a smooth level surface.
Concrete thickness to be between 50mm and 150mm. Check smoothness of
finished concrete and grind off any projections more than 2mm. Check the
surface for deviation from true and apply epoxy mortar if necessary to meet the
required tolerance. Tolerance for deviation in plane is 3mm over the length or
width of the chamber. If existing tops of walls are found to be within tolerance
then application of C25 concrete layer may be omitted but height of precast
access rings will then need to be increased to compensate.
16. Install new precast cover slab, bedded on sealant strips as shown on the
drawings;
17. Install valve extension spindles with housings and adjust positioning to align
with holes in cover slab;
18. Install permanent dewatering pipe, including fixings to wall and quick coupling
unit.
19. Install precast access rings as required, bedded on Concresive 1418(T)
Polyester Resin Bedding Mortar. Install cast iron manhole cover frame, bedded
in Concresive 1418(T). Fill manhole cover with concrete;
20. Install new fabricated steel ladder, adjusting fixing brackets as required to
achieve vertical installation. Make good any damage to galvanizing with zinc
rich paint. Ladder installation shall be SID compliant as far as practicable.
Note: maximum depth from top of chamber to first rung is not to exceed
500mm.
21. Encase dewatering pipe and valve spindle housing penetrations in R101
Concrete Repair Mortar.
22. For valve chambers in the road, install surface boxes, supported on mass
concrete and bedded in Concresive 1418(T), all as shown on the drawings;
23. Fix insulation board to the underside of cover slab and around the outside of the
access shaft and chamber to a depth of 1.5m below ground. Fit insulation board
plug inside the manhole opening,;
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1.2.7 Direct Buried Valves

At each direct buried valve site CONTRACTOR shall carry out the following work:
1. Remove the existing valve and cut back the pipework as shown in destruct
piping detail drawings.
2. When required, destruct existing valve pit to the extent shown on the drawings.
Cut away reinforcement to leave a safe finish to any remaining concrete.
3. Prepare ground and cast reinforced concrete base and mass concrete plinth for
the new valve;
4. Complete connections to existing pipe and install isolation valve complete with
spindle extension and housing.
5. Carry out tests on all pipework.
1.2.8 Reinstatement
Upon completion of testing and the acceptance of the work by the COMPANY Site
Representative, CONTRACTOR shall carry out the following:
1. Backfill with selected excavated material, supplemented by material from
COMPANY if necessary, compacting in layers to achieve 95% Proctor value;
2. Reinstate roads, paved areas, filter drains etc as per existing;
3. Apply epoxy paint to exposed concrete surfaces and to buried sides of concrete
to a depth of 150mm.
4. At each Hydrant installation lay compacted granular hard-standing surfaces as
required to achieve a minimum of 10m of hard-standing either side of the
hydrant;
5. Install bollards as shown on the drawings;
6. Install new identification sign board, provided by TCO;
7. Install handwheel to valve spindle where required.
8. In the event of a leak into the chamber being detected, carry out remedial works
as directed by COMPANY representatives;
9. Remove from site all temporary works and unused materials.
10. Collate all Quality Assurance data and issue QA Report immediately on
completion of works to allow rapid re-commissioning of the firewater system.
1.2.9 General Scope
All water removed from within the chambers and any water from well-pointing or
dewatering operations must be transported to a suitable location and disposed of
correctly, as instructed by the COMPANY Site Representative.
Contractor shall maintain a clean and tidy site.
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1.3
PROJECT SPECIFIC REQUIREMENTS
1.3.1
NATURE USE PERMIT (Emission Payments)
A) Unless otherwise notified during the bid process, TCO requests the Contractor to
use his Republic of Kazakhstan (RoK) approved Nature Use Permit (NUP) covering
the current calendar year estimated emissions. In compliance with this NUP, the
Contractor is responsible for payment of any fees associated with emissions
generated during the execution of a TCO project. All costs related to late payment
penalties or interest is for Contractor's account.
B) Some TCO projects will require the Contractor to apply for a project specific RoK
NUP. When applicable, the Contractor will be notified during the bidding process,
either by specific instructions in the Job Packs, or other written communication, that
a Project specific RoK NUP is required to execute the Project. In these instances,
the Contractor shall submit documentation of their Project specific RoK NUP to the
TCO Construction Engineer prior to the start of work. Contractor shall provide
proof of fee payment(s) at the end of the project, and prior to submitting final
invoice for works completed. All costs related to late payment penalties or interest
is for Contractor's account.
1.3.2 COMMUNICATION
TCO PFU Project Representatives for all communications shall be:
Damir Okashev/ Andrey Ushakov
TCO PFU Lead Field Engineer
TCOIB-NCC-PFU
Tengiz, Atyrau, Republic of Kazakhstan
060011
Tel #: (8)712 302 2370
E-Mail: pfucelead@tengizchevroil.com
Pedro Jezzi/Rob Winfield

TCO PFU Construction Manager
TCOIB-NCC-PFU, office 15
Tengiz, Atyrau, Republic of Kazakhstan
060011
Tel #: (8)712 302 4528
E-Mail: pfucman@tengizchevroil.com
CONTRACTOR shall designate, in a similar fashion, a contact representative

for technical supervision and communication.
Please refer to TCO Project Number X-000-056-07 in all communications to
ensure proper routing to the responsible parties.
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1.4
TEMPORARY WORKS
1.4.1 CONTRACTOR shall supply, erect, maintain and dismantle and remove from
site upon completion all scaffolding needed to perform the work. All scaffolding
materials shall comply with the requirements of TCOs Safety Instruction SI-152
Working at heights.
1.4.2 CONTRACTOR shall supply, operate, maintain and remove from site upon
completion of the works all well-pointing and dewatering equipment.
1.4.3 CONTRACTOR shall supply, operate, maintain and remove from site upon
completion of the works all equipment necessary to remove water from within
the existing chambers and keep them clear of water throughout the works.
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2.0
LIST OF REFERENCE DOCUMENTS
FE-A-JP-0001
2.1
Addendum to Standard Job Pack for All Disciplines
Latest
TCO SPECIFICATIONS
Specification No.
Title
A-ST-2005
Galvanizing
L-ST-2001
Underground Firewater Ring Main and

Underground Foam Concentric Ringmain
L-ST-2003
Piping Material Classes
L-ST-2004
Piping Fabrication
L-ST-2007
Piping Installation and Testing
L-ST-2010
Pipe Support Standards
L-ST-2014
Piping Tie-ins
L-ST-2025
Specification for Piping Standard Details
M-ST-2002
Structural Steelwork Design and

Fabrication
M-ST-2003
Structural Steelwork Erection
Q-ST-2016
Structural Design Criteria
Q-ST-2020
Plain and Reinforced Concrete and Grouts
S-ST-2001
Specification for Construction

of Underground Services
S-ST-2002
Earthworks
S-ST-2003
Roads and Paving
S-ST-2004
Specification for Fencing
W-ST-2000
Welding, PWHT and NDE of Piping
X-ST-2000
Paint and Protective Coatings
2.2
Rev. No.
TCO PROCEDURES
Document No.
Title
Rev. No.
PRO-056-07-A-0215
PFU Mechanical Completion Checklist Procedure
PRO-056-07-A-0140
PFU Turnover Work Process Procedure
PRO-056-07-A-0182
PFU Red Line As-Built Procedure
PRO-056-07-A-0153
PFU Project Site Engineering Query Procedure

(SEQ)
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X-000-L-PRO-0001
Procedure for hydrostatic testing of piping system
Q001
Documentation Requirements for welding ,PWHT

and NDE of piping
Qualification of welders
Receipt Inspections, Storage, Handling and

Control of Project Material
TCO Safety instruction Crane, Lifting & Rigging
Operations
TCO Welding Procedures Selection Spreadsheet
For KTL Pipe Classes
Construction Quality Program. Section 1-Quality
Program Elements.
Construction Quality Program. Section 2-Standard
Work. Processes
Construction Quality Program. Section 3Inspection and Test Plans.
Q002
Q003
TCO-SI-119
____
056-07-PRG-A-0001
056-07-PRG-A-0002
056-07-PRG-A-0003
2.3
2009
Feb
2010
GENERAL
Document No.
A-ST-2008
A-ST-2010
TSID
O-ST-2011
RPT-056-07-A-0051
RPT-056-07-S-0014
2.4
Title
Rev. No.
Basic Engineering Data

Safe Operations Procedure for the Issue and
Receipt of Bulk Materials in the TCO Gravel Yard
TCO Safety in Designs Handbook
Safety in Design Checklist
Waste Management Plan
Reclamation Package for the Lands Disturbance
1
2
4
0
NATIONAL STANDARDS AND CODES
Document No.
SNIP RK 1.03-05-2001
Title
Rev. No.
Occupational Safety and Health Protection in

Construction Industry
Construction Operations. Organization of
Construction of the Enterprises, Buildings and
Structures
Fire Safety of Buildings and Constructions
Steel structures. Fabrication and commissioning
works
Latest
SNiP RoK 4.01-02-2009 Water supply, external networks and facilities

RDS RoK 2.02-18-2005 Designing of firefighting system for TCO objectoriented development
Latest
Latest
SNIP RK 1.03-00-2011
SNIP RK 2.02-05-2009
SNIP RK 5.04-18-2002
Latest
Latest
Latest
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3.0
ATTACHMENTS
ATTACHMENT "A"
Project Drawings (For Construction)
Drawing No.
Rev
No.
Drawing Title
2-000-S-5068
2-000-S-5069
2-000-S-5071
2-000-S-5073
2-000-S-5227
2-000-S-5067
2-000-S-5072
2-000-S-5066
2-000-S-5065
2-000-S-5070
2-000-S-5063
2-000-S-5064
2-000-S-5061
2-000-Q-5073
2-000-Q-5074
2-000-Q-5075
2-000-M-5064
2-000-S-5060
2-000-Q-5070
2-000-Q-5071
2-000-Q-5072
2-000-M-5010
2-000-S-5062
2-000-S-5059
2-000-Q-5067
2-000-Q-5068
2-000-Q-5069
2-000-M-5063
2-000-S-5228
3
2
3
2
0
3
2
2
3
3
2
3
2
2
2
2
0
2
2
2
2
2
2
2
2
2
2
0
0
SITE PLAN FH-112 LOCATION PLAN

SITE PLAN FH-114LOCATION PLAN
SITE PLAN FM-14 & FH-93 LOCATION PLAN
SITE PLAN FM-15 & FH-96 LOCATION PLAN
SITE PLAN VP-40 LOCATION PLAN
FOUNDATION LAYOUT VP-40 GENERAL ARRANGEMENT
FOUNDATION LAYOUT VP-40 SLAB GENERAL ARRANGEMENT
RC DETAILS FOUNDATIONS VP-40 COVER SLAB
STRUCTURAL STEELWORK DETAILS VP-40 LADDER DETAILS
STRUCTURAL STEELWORK DETAILS LADDER DETAILS VP-41
STRUCTURAL STEELWORK DETAILS LADDER DETAILS VP-49
SITE PLAN NEW VP-50 LOCATION PLAN
X-000-Q-5117
X-000-Q-5118
X-000-Q-5119
X-000-Q-5120
X-000-Q-5143
X-000-Q-5144
X-000-Q-5152
X-000-Q-5153
X-000-Q-5159
2
0
0
1
0
0
1
0
2
X-000-Q-5160
X-000-Q-5161
X-000-Q-5164
1
1
FOUNDATION LAYOUT TYPICAL VALVE PIT DETAILS

FOUNDATION LAYOUT TYPICAL BURIED VALVE SLAB DETAIL
FOUNDATION LAYOUT TYPICAL LIFTING SOCKET DETAILS
FOUNDATION LAYOUT TYPICAL BOLLARD DETAILS
FOUNDATION LAYOUT PRECAST CONCRETE UNIT TYPE `'
FOUNDATION LAYOUT PRECAST CONCRETE UNIT TYPE `C'
FOUNDATION LAYOUT PRECAST CONCRETE UNIT TYPE `L'
FOUNDATION LAYOUT PRECAST CONCRETE UNIT TYPE `'
FOUNDATION LAYOUT HDPE HYDRANT CHAMBER
TYPE `H1P' G.A.
FOUNDATION LAYOUT HDPE HYDRANT CHAMBER TYPE 'H1P'
DETAILS
FOUNDATION LAYOUT HDPE TYPICAL CHAMBER DETAILS
FOUNDATION LAYOUT HDPE HYDRANT/MONITOR CHAMBER
Page 15 of 51
Composite Job Pack
TYPE `H5P' G.A.

FOUNDATION LAYOUT HDPE HYD/MONITOR CHAMBER TYPE
`H5P'
RC DETAILS FOUNDATIONS HDPE HYDRANT CHAMBER TYPE
`H1P
RC DETAILS FOUNDATION
HDPE HYDRANT/MONITOR CHAMBER TYPE `H5P'
X-000-Q-5165
X-000-Q-5168
X-000-Q-5169
X-000-S-5075
X-000-S-5076
X-000-S-5077
1
1
X-000-M-5065
STRUCTURAL STEELWORK DETAILS TYPICAL SUCTION PIPE

FIXING BRAKETS
2-000-L-5097
L-SK-6467
L-SK-6468
L-SK-6469
L-SK-6470
L-SK-6471
L-SK-6472
L-SK-6473
L-SK-6474
L-SK-6475
L-SK-6476
L-SK-6477
L-SK-6478
L-SK-6479
L-SK-6480
L-SK-6481
L-SK-6628
L-SK-6736
2-000-L-5073
2-000-L-5074
2-000-L-5075
2-000-L-5076
2-000-L-5077
2-000-L-5078
2-000-L-5079
2-000-L-5080
2-000-L-5081
2-000-L-5082
2-000-L-5083
2-000-L-5084
2-000-L-5085
2-000-L-5086
2-000-L-5087
2-000-L-5249
2-000-L-5356
2
2
2
2
2
3
2
3
2
3
2
2
3
3
2
3
0
0
2
2
2
2
3
2
3
2
3
2
2
3
3
2
3
0
0
PIPING MATERIAL TAKE OFF

PIPING DETAILS EXISTING VALVE PIT 22 DESTRUCT
PIPING DETAILS EXISTING VP-49 DESTRUCT
PIPING DETAILS EXISTING VALVE PIT 51 DESTRUCT
PIPING DETAILS EXISTING VALVE PIT VP-89 DESTRUCT
PIPING DETAILS EXISTING FIRE HYDRANT FH-47 DESTRUCT
PIPING DETAILS EXIST PIPE DESTRUCT FOR NEW FH-91
PIPING DETAILS EXIST PIPE FOR NEW DESTRUCT FH-115
PIPING DETAILS EXISTING FIRE MONITOR FM-6B DESTRUCT
PIPING DETAILS EXISTING FIRE MONITOR FM-8B DESTRUCT
PIPING DETAILS EXIST. PIPE DESTRUCT FOR NEW VP-50
PIPING DETAILS VALVE PIT VP-49
PIPING DETAILS VALVE VP-42
PIPING DETAILS NEW FIRE HYDRANT FH-95
PIPING DETAILS NEW FIRE HYDRANT-MONITOR FH-93 / FM-14
PIPING DETAILS NEW FIRE HYDRANT-MONITOR FH-96 / FM-15
PIPING DETAILS NEW VALVE VP-50
UNDERGROUND SERVICES LAYOUT TYPICAL PIPE LAYING

DETAILS
ROAD AND PAVING LAYOUT EARTHWORKS FOR CHAMBER
ROAD AND PAVING LAYOUT EARTHWORKS AND ROAD
REINSTATEMENT
Page 16 of 51
Composite Job Pack
For Information
Drawing No.
Marked up P&ID
(Attached to this
document)
PLL-056-07-B-0026
Rev. No.
Drawing Title
LINE LIST
Page 17 of 51
Composite Job Pack
ATTACHMENT "B"
TCO Standard Drawings
Drawing No.
M-ST-5031
M-ST-5032
M-ST-5036
M-ST-5037
M-ST-5038
Q-ST-2002
L-ST-2010
Rev. No.
0
1
1
1
1
0
5
Drawing Title
Specification. Typical symbology for welding
Structural steelwork layout. Design standards ladder and
stairways.
Structural steelwork layout. Ladder details. Sheet 1 of 3
Typical Road Details
Standard Pipe Supports
Page 18 of 51
Composite Job Pack
ATTACHMENT "C"
Index for Scope of Work
NOT USED
Page 19 of 51
Composite Job Pack
ATTACHMENT "D"
Turnover Status Report
-
NOT APPLICABLE
Page 20 of 51
Composite Job Pack
ATTACHMENT "E"
Purchase Orders / Material Requisitions / MWRs
PO / MR No.
Title / Description
Date in
Tengiz
Page 21 of 51
Composite Job Pack
List of Civil/Structural Materials for HDPE Hydrant Pits

#
ITEMS
UNIT
TOTAL
COVER AND FRAME: ELKINGTON GATIC C250 TYPE

DLF 750x600 CLEAR OPENING
EA
12
PIPE: 3" DIA. GALV. CS
36
PIPE: 3" DIA. GALV. CS 90 DEGREE BEND
EA
12
PIPE: 4" DIA. SCH. 40 CS
103
HOSE CONNECTION: GALV. 'FAST' TRUCK
EA
12
10 FLAT: GALV. 40x4 GOST 103-76
19.5
15 BOLT: M10x25 WITH WASHER & NUT
EA
48
20 BOLT: HILTI HAS-E-R M16x125/38 WITH WASHER & NUT
EA
16
37 LIFTING SOCKETS: HALFEN PC8 42620L
EA
48
38 LIFTING LOOP: HALFEN PX42
EA
48
39 SEALING CAPS: HALFEN PR42
EA
48
43 REINFORCEMENT: T10 HIGH YIELD
1082.5
1381.5
397
47 CONCRETE: BLINDING C15
M3
48 CONCRETE: STRUCTURAL C25
M3
101
50 SAND: BLINDING
M3
51 FILL: STRUCTURAL TYPE 6FA
M3
18
52 FILL: 20/40 GRAVEL
M3
43.5
54 MORTAR: BASF EMACO R101
KG
1596
304
60 GEOTEXTILE: TERRAM 1000
M2
125.5
61 POLYTHENE: 1000 GAUGE
M2
139.5
62 INSULATION: POLYSTYRENE CLOSED CELL 100 THICK.
M2
36
EA
12
EA
16
EA
24
67 PAINT: AMERCOAT 450 BLACK (RAL 9011)
5.5
68 PAINT: AMERCOAT 450 YELLOW (RAL 1021)
11
69 PAINT: PRIMER AMERCOAT 68HS
11
70 PAINT: TIE COAT AMERCOAT 383HS
11
59 BITUMEN: BASF MASTERSEAL 420
63
INSULATION: POLYSTYRENE CLOSED CELL

750x600x250 THICK. PLUG
64 ADHESIVE: HILTI HVU 16x125

65
ADHESIVE: UNIBOND NO MORE NAILS ALL WEATHER

(300ml CARTRIDGE)
Page 22 of 51
Composite Job Pack
71 THINNER: AMERCOAT 65
1.1
72 THINNER: AMERCOAT 920
1.1
73 THINNER: AMERCOAT 9HF
1.1
74 SOLVENT: AMERCOAT 12 CLEANER
1.1
17
79 REFLECTORS: RED (FOR BOLLARDS)
EA
54
80 REFLECTORS: WHITE (FOR BOLLARDS)
EA
54
81 PAINT: EPOXY MASTERSEAL 180
KG
86
84 BASF CLEANER No.2
87 GROUT: TYPE G1
60
90 FISCHER CLAMPING DISK WITH SCREW DHT S 80 W
EA
144
91 M5x35 SELF TAPPING SCREW
EA
48
M2
180
M2
392.5
18
77
92
SEALANT: FOSROC THIOFLEX 600 POLYSULPHIDE

(GUN GRADE)
100mm EXTRUDED POLYSTYRENE INSULATION BOARD:

DOW STYROFOAM PERIMATE DI-A
93 A252 REINFORCEMENT MESH

94 PLASTICIZER: BASF POZZOLITH 324N
Page 23 of 51
Composite Job Pack
List of Civil/Structural Materials for Valve Pits

#
ITEMS
UNIT
TOTAL
COVER AND FRAME: ELKINGTON GATIC D400 TYPE M

750x600 CLEAR OPENING
EA
SURFACE BOX: 225x225 WARRIOR HB54
EA
SURFACE BOX: 300x300 WARRIOR HB54
EA
PIPE: 3" DIA. GALV. CS
9.5
PIPE: 3" DIA. GALV. CS 90 DEGREE BEND
EA
PIPE: 4" DIA. SCH. 40 CS
30.5
HOSE CONNECTION: GALV. 'FAST' TRUCK
EA
FLAT: 25x3 GOST 103-76
10 FLAT: GALV. 40x4 GOST 103-76
11 FLAT: 50x14 GOST 103-76
13.5
13 FLAT: 110x10 GOST 103-76
14 ANGLE : 160x100x10 GOST 8510-86
1.5
EA
12
EA
24
17 BOLT: HILTI HAS-F M10x68
EA
12
18 BOLT: HILTI HAS-F M16x140
EA
12
19 BOLT: HILTI HRD-SRT 10x60/10
EA
24
30 LIFTING SOCKETS: HALFEN PA8 30103
EA
EA
EA
33 LIFTING SOCKETS: HALFEN PA8 36125
EA
EA
EA
40 REINFORCEMENT: R6 MILD STEEL
25.5
17
521.5
19
48 CONCRETE: STRUCTURAL C25
M3
50 SAND: BLINDING
M3
0.5
52 FILL: 20/40 GRAVEL
M3
16.5
Page 24 of 51
Composite Job Pack
54 MORTAR: BASF EMACO R101
KG
48
55 MORTAR: BASF CONCRESSIVE 1418
KG
370
58 PIPE: 200 DIA. PLASTIC
59 BITUMEN: BASF MASTERSEAL 420
42
60 GEOTEXTILE: TERRAM 1000
M2
37.5
61 POLYTHENE: 1000 GAUGE
M2
42
62 INSULATION: POLYSTYRENE CLOSED CELL 100 THICK.
M2
11.5
EA
EA
67 PAINT: AMERCOAT 450 BLACK (RAL 9011)
68 PAINT: AMERCOAT 450 YELLOW (RAL 1021)
3.5
75 SEALANT: BASF MASTERFLEX 610 (20x10)
76 SEALANT: BASF MASTERFLEX 612 (330ml CARTRIDGE)
EA
SEALANT: FOSROC THIOFLEX 600 POLYSULPHIDE

(GUN GRADE)
3.5
78 SEALANT: CRETCO BUTYL-NEK STRIP (22x30)
59
79 REFLECTORS: RED (FOR BOLLARDS)
EA
16
80 REFLECTORS: WHITE (FOR BOLLARDS)
EA
16
88 FIXING: 10x160 STOLIT STUD WITH PLASTIC ROD
EA
46
INSULATION: POLYSTYRENE CLOSED CELL

750x600x250 THICK. PLUG
ADHESIVE: UNIBOND NO MORE NAILS ALL WEATHER
65
(300ml CARTRIDGE)
63
77
Page 25 of 51
Composite Job Pack
1.0
2.0
3.0

1.1
1.2
1.3
1.4

2.1
2.2
2.3
2.4
/ /

Page 26 of 51
Composite Job Pack
1.0

1.1

,
,
,
,
.
:
-2
:

05-13
1.2.4
10
-90
-91
-92
-95
-97
-112
-113
-114
-115
-116
FH-55
New Pit
FH-52
FH-47
FH-72
FH-62
FH-63
FH-90
New Pit
FH-17
1.2.4 & 1.2.5
-93/-14
-96/-15
FM-6B
FM-8B
1.2.4 & 1.2.5
1.2.6
-40
-41
-49
VP-51
VP-49
VP-22
1.2.7
-42
-50
VP-89
New Pit
, ,

, .
,

/ .
,

.
,
.
Page 27 of 51
Composite Job Pack
1.2

,
2 , 3
c FE-A-JP-0001.
,
.

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,
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Page 28 of 51
Composite Job Pack
6.
.

15/,
;
7.
.

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.
3.
1;
8.
,
,
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9.
M-ST-2002, ,
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10.
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11.
.
150 150901
ASME B31.3.
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Page 29 of 51
Composite Job Pack
3.

(
).
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.
4.
.
.

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25
.
5.
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200

6.
3
125 , 75

7.

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;
10. ;
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;
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Thioflex , .
, EMACO R101
13. 100
.
1.2.3.
:
/

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:
1.
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.
;
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Page 30 of 51
Composite Job Pack
.
,
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3.

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4.
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Page 31 of 51
Composite Job Pack
10.

, . .
1.2.4

, /

:
1. .
50.

2. ,

;
3. , ,
, /
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4.
1,5 .

1.2.5

:
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150;
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Q-ST-2020,

;
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:
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Page 32 of 51
Composite Job Pack
3.
,
.
4.
.
25 ,

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5.
6.
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C25 .
50 150 .

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.
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Page 33 of 51
Composite Job Pack
18. ,
.
19.
Concresive
1418(T). , Concresive
1418(T). .
20.
,
.
.
. :

500
21.
R101.
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Page 34 of 51
Composite Job Pack
3.
150 .
4.
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5. , ;
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Page 35 of 51
Composite Job Pack
.

.
1.3.2
:
/

--
, ,
060011
.: (8)712 302 2370
. : pfucelead@tengizchevroil.com
/

--, 15
, ,
060011
: (8)712 302 4528
. : pfucman@tengizchevroil.com

.
X-000056-07
.
1.4
1.4.1 ,
,
,
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,
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1.4.2 ,
,

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,

,

Page 36 of 51
Composite Job Pack
2.0
FE-A-JP-0001
2.1
A-ST-2005
L-ST-2003
L-ST-2001
L-ST-2004
L-ST-2007
L-ST-2010
L-ST-2014
L-ST-2025
M-ST-2002
M-ST-2003
Q-ST-2016
Q-ST-2020
S-ST-2001
S-ST-2002
S-ST-2003
S-ST-2004
W-ST-2000
X-ST-2000
Page 37 of 51
Composite Job Pack
2.2

PRO-056-07-A-0215
PRO-056-07-A-0140
PRO-056-07-A-0182
PRO-056-07-A-0153
X-000-L-PRO-0001
Q001
Q002
Q003
TCO-SI-119
____
056-07-PRG-A-0001
056-07-PRG-A-0002
056-07-PRG-A-0003
2.3

(SEQ)

, ,
1

. , 2009

.

2010
.
1-
.
2 - . .
.
3- .

A-ST-2008
A-ST-2010
TSID
O-ST-2011
RPT-056-07-A-0051
RPT-056-07-S-0014
1
2
4
0
Page 38 of 51
Composite Job Pack
2.4

K 1.03-05-2001
K 1.03-00-2 011 .
,
K 2.02-05-2009
K 5.04-18-2002

C 4.01-02-2009 ,
2.02-18-2005

.
.
.
.
Page 39 of 51
Composite Job Pack
3.0
A
( )

2-000-S-5068
2-000-S-5069
2-000-S-5071
2-000-S-5073
2-000-S-5227
2-000-S-5067
2-000-S-5072
2-000-S-5066
2-000-S-5065
2-000-S-5070
2-000-S-5063
2-000-S-5064
2-000-S-5061
2-000-Q-5073
2-000-Q-5074
2-000-Q-5075
2-000-M-5064
2-000-S-5060
2-000-Q-5070
2-000-Q-5071
2-000-Q-5072
2-000-M-5010
2-000-S-5062
.
3
2
3
2
0
3
2
2
3
3
2
3
2
2
2
2
0
2
2
2
2
2
2

-112

-113

-114

-115

-116

-90

-91

-92

-95

-97

-14 -93

-15 -96

-40

-40
C -40

-40

-40

-41

-41
C -41

-41

-41

-42
Page 40 of 51
Composite Job Pack
2-000-S-5059
2-000-Q-5067
2-000-Q-5068
2-000-Q-5069
2-000-M-5063
2-000-S-5228
X-000-Q-5117
X-000-Q-5118
X-000-Q-5119
2
2
2
2
0
0
2
0
0

-49

-49
C -49

-49

-49

-50
C
C A

C

C . . .
.
C `
C `C'
C `L'
C `'
C
H1
C
H1
C
C
/ H5
C /
H5

H1

/ H5
X-000-Q-5120
X-000-Q-5143
X-000-Q-5144
X-000-Q-5152
X-000-Q-5153
X-000-Q-5159
0
0
1
0
2
X-000-Q-5160
X-000-Q-5161
X-000-Q-5164
1
1
X-000-Q-5165
X-000-Q-5168
X-000-Q-5169
X-000-S-5075
X-000-S-5076
X-000-S-5077
-000-M-5065
2-000-L-5097
L-SK-6467
2
2
L-SK-6468

.
VP-22
.
VP-49

C

C

Page 41 of 51
Composite Job Pack
L-SK-6469
L-SK-6470
L-SK-6471
L-SK-6472
L-SK-6473
L-SK-6474
L-SK-6475
L-SK-6476
L-SK-6477
L-SK-6478
L-SK-6479
L-SK-6480
L-SK-6481
L-SK-6628
L-SK-6736
2-000-L-5073
2-000-L-5074
2-000-L-5075
2-000-L-5076
2-000-L-5077
2
2
2
2
3
2-000-L-5078
2-000-L-5079
2-000-L-5080
2-000-L-5081
2-000-L-5082
2-000-L-5083
2-000-L-5084
2-000-L-5085
2-000-L-5086
.
-49
. 389
.
-47
.
-52
.
-55
.
91
.
-62
.
-63
.
115
.
-72
.
-90
.
-6B
.
-8B

17

-50
-49
-41
-40
-42

-95

-92

-90

-91

-112

-113

-115

-97

-114

Page 42 of 51
Composite Job Pack
2-000-L-5087
2-000-L-5249
2-000-L-5356
-93 / -14

/
-96 / -15

-116
-50
(

)
PLL-056-07-B-0026
Page 43 of 51
Composite Job Pack
B

M-ST-5031
.
0
M-ST-5032
M-ST-5036
M-ST-5037
M-ST-5038
Q-ST-2002
L-ST-2010
0
5

.
.
.
.
.
- . 1 3
.
- . 2 3
.
- . 3 3
.

Page 44 of 51
Composite Job Pack
Page 45 of 51
Composite Job Pack
D
-
Page 46 of 51
Composite Job Pack
E
/ /

PO / MR
Page 47 of 51
Composite Job Pack

.
.
12
36
12
103
12
19.5
15 : 1025
48
20 : HILTI HAS-E-R M16x125/38
16
37 : HALFEN PC8 42620L
48
38 : HALFEN PX42
48
39 . : HALFEN PR42
48
43 : 10 ..
1082.5
44 : 12 ..
1381.5
45 : 16 ..
397
47 : 15
48 : 25
101
50 :
51 : . 6FA
18
52 : 20/40
43.5
54 : BASF EMACO R101
1596
59 : BASF MASTERSEAL 420
304
60 : TERRAM 1000
M2
125.5
61 : 1000
M2
139.5
M2
36
12
16
24
#
1
5
6
: ELKINGTON GATIC C250 DLF

750x600.
: 3"
: 3" . ,
90 .
: 4" . . . 40
10 : . 40x4 103-76
:
100
: 750x600x250 C
63
.
62
64 : HILTI HVU 16x125

65
: UNIBOND NO MORE NAILS

( 300)
Page 48 of 51
Composite Job Pack
67 : AMERCOAT 450 (RAL 9011)
5.5
68 : AMERCOAT 450 (RAL 1021)
11
69 : AMERCOAT 68HS
11
70 : AMERCOAT 383HS
11
71 : AMERCOAT 65
1.1
72 : AMERCOAT 920
1.1
73 : AMERCOAT 9HF
1.1
74 : AMERCOAT 12
1.1
: FOSROC THIOFLEX 600

()
: (
79
)
: (
80
)
17
54
54
81 : MASTERSEAL 180
86
84 : BASF 2
87 : T G1
60
90 DHT S 80 W
144
91 M5x35
48
100
92 :
PERIMATE DI-A
M2
180
93 A252
M2
392.5
18
77
94 : BASF 324N
Page 49 of 51
Composite Job Pack
.
.
: ELKINGTON GATIC D400

M 750x600.
: 225225 WARRIOR HB54
: 300300 WARRIOR HB54
9.5
30.5
10 : . 40x4 103-76
11 : 50x14 103-76
13.5
13 : 110x10 103-76
14 :16010010 8510-86
1.5
15 : 1025
12
16 : 1640
24
17 : HILTI HAS-F M10x68
12
18 : HILTI HAS-F M16x140
12
19 : HILTI HRD-SRT 10x60/10
24
30 : HALFEN PA8 30103
31 : HALFEN PX30
32 . : HALFEN PR30
33 : HALFEN PA8 36125
34 : HALFEN PX36
35 . : HALFEN PR36
40 : 6 ..
43 : 10 ..
25.5
44 : 12 ..
17
45 : 16 ..
521.5
46 : 20 ..
19
5
6
: 3"
: 3" . ,
90 .
: 4" . . . 40
: 25x3 103-76
Page 50 of 51
Composite Job Pack
48 : 25
50 :
0.5
52 : 20/40
16.5
54 : BASF EMACO R101
48
55 : BASF CONCRESSIVE 1418
370
58 : . 200
59 : BASF MASTERSEAL 420
42
60 : TERRAM 1000
M2
37.5
61 : 1000
M2
42
M2
11.5
67 : AMERCOAT 450 (RAL 9011)
68 : AMERCOAT 450 (RAL 1021)
3.5
75 : BASF MASTERFLEX 610 (20x10)
3.5
59
16
16
46
:
100
: 750x600x250 C
63
.
: UNIBOND NO MORE NAILS
65
( 300)
62
76 : BASF MASTERFLEX 612 ( 330)

77
: FOSROC THIOFLEX 600

()
78 : CRETCO BUTYL-NEK STRIP (22x30)

: (
)
: (
80
)
:
88
10160
79
Page 51 of 51
150HDPE
12" ELL 45DEG LS PN 16 HDPE PE100 SDR (315mm)
6
12" SLIDE OVER ELECTROFUSION COUPLER UB HDPE PE100-SDR11 16BAR (315mm)
6" SLIDE OVER ELECTROFUSION COUPLER UB HDPE PE100-SDR11 16BAR (160mm)
12"X6" TEE REDUCER LS PN16 HDPE PE100-SDR11 (315x160mm)
12" TEE LS PN 16 HDPE PE100 SDR11 (315mm)
6" CAP LS PN 16 HDPE PE100 SDR11 (160
(160mm))
2-000-L-50
076
2-000-L-50
077
2-000-L-50
078
2-000-L-50
079
2-000-L-50
080
2-000-L-50
081
2-000-L-50
082
2-000-L-50
083
2-000-L-50
084
2-000-L-50
085
2-000-L-50
086
087
2-000-L-50
2-000-L-52
249
2-000-L-53
356
TOTAL
3
4
2
10
EA
EA
EA
EA
EA
EA
EA
EA
2
1
2
1
2
3
2
1
3
3
1
2
2
3
1
1
2
3
1
2
2
2
1
1
2
1
2
1
2
2
2
1
1
2
1
2
1
2
1
2
1
2
ITEM NO
EA
EA
EA
EA
PO/PR/MR NUMBERS
VISION
MTO REV
NO
PIPING
DETAILS
No
LENGTH
UNIT
2-000-L-50
075
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
STOCK
CODE
DESCRIPTION
150H04
12" TEE EQUAL BW LTCS A420-WPL6 SCH 20
6" ELL 90DEG LR BW LTCS A420 WPL6 STDWT
6"x3" REDUCER CONC BW LTCS A420 WPL6 STDWT
12" SPADE & SPACER RF LTCS A516-70 CL150
2-000-L-50
074
ITEM
No
2-000-L-50
073
MTO REVI2
SION NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
8
12
24
20
40
3
1
1
1
1
70
24/12/12
RE-ISSUED APPROVED FOR CONSTRUCTION
TB
MAM
SS
CW
12/11/12
RE-ISSUED FOR COMMENT
TB
MAM
KVR
CW
X-000-056-07
AFE No
6310110271
TENGIZCHEVROIL
30/09/11
APPROVED FOR CONSTRUCTION
MT
JF
BM
RY
PLANT FIREWATER UPGRADE PROJECT
07/09/11
ISSUED FOR COMMENT
MT
JF
BM
RY
REV
DATE
DESCRIPTION
BY
CHKD
ENG
SUP

(FITTINGS)
O:\DCC\PSN DCC work Folder\Sholpan Work Folder\PSN-PFU-1512\Attachment A\2-000-L-5097.xlsFITTINGS 30/12/2012 15:47
PROJ No
REV
DRAWING NUMBER
2-000-L-5097
2
000 L 5097
SHEET
of
16
150HDPE
12" STUB FL ASSY LS HDPE PN16 PE100-SDR11 C/W BACK RING PP WITH STEEL CORE CL150 B16.5 (315 mm)
12" STUB FL ASSY SS HDPE PN16 PE100-SDR11 C/W BACK RING PP WITH STEEL CORE CL150 B16.5 (315 mm)
6" STUB FL ASSY LS HDPE PN16 PE100-SDR11 C/W BACK RING PP WITH STEEL CORE CL150 B16.5 (160 mm)
12" THRUST ARRESTOR PN16 LS HDPE PE100-SDR11 (315mm)
2-000-L-5
5077
2-000-L-5
5078
2-000-L-5
5079
2-000-L-5
5080
2-000-L-5
5081
2-000-L-5
5082
2-000-L-5
5083
2-000-L-5
5084
2-000-L-5
5085
2-000-L-5
5086
2-000-L-5
5087
2-000-L-5
5249
2-000-L-5
5356
PIPING
DETAILS
No
LENGTH
UNIT
EA
1
2
1
2
1
2
EA
1
1
EA
EA
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
EA
EA
EA
EA
2
1
EA
2
1
1
1
12
1
18
4
2
1
1
2
3
4
5
6
7
8
9
10
11
3
6
14
12
2
2
1
1
2
1
EA
2
1
1
1
PO/PR/MR NUMBERS
ITEM NO
MTO REV
VISION
NO
TOTAL
2-000-L-5
5076
STOCK
CODE
2-000-L-5
5075
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
DESCRIPTION
150H04
12" FLANGE WN LTCS A350LF2 CL.1 CL.150 SCH 20 RF STDF B16.5,WITH JACKSCREW
12" WN FLANGE LTCS A350LF2 CL.1 CL.150 SCH 20 RF STDF B16.5
6" WN FLANGE LTCS A350LF2 CL.1 CL.150 STDWT RF STDF B16.5
6" WN FLANGE LTCS A350LF2 CL.1 CL.150 STDWT FF STDF B16.5
3" WN FLANGE LTCS A350LF2 CL.1 CL.150 STDWT FF STDF B16.5
6" DRIP RING WITH 3/4" DRILL;RF CL. 150 B16.5 LS
2-000-L-5
5074
ITEM
No
2-000-L-5
5073
MTO REVI2
SION NO
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
70
X-000-056-07
PROJ No
24/12/12
TB
MAM
SS
CW
12/11/12
TB
MAM
KVR
CW
TENGIZCHEVROIL
30/09/11
MT
JF
BM
RY
07/09/11
ISSUED FOR COMMENT
MT
JF
BM
RY
REV
DATE
DESCRIPTION
BY
CHKD
ENG
SUP

(FLANGES)
O:\DCC\PSN DCC work Folder\Sholpan Work Folder\PSN-PFU-1512\Attachment A\2-000-L-5097.xlsFLANGES 30/12/2012 15:47
6310110271
AFE No
REV
DRAWING NUMBER
2-000-L-5097
SHEET
of
16
2-000-L--5076
2-000-L--5077
2-000-L--5078
2-000-L--5079
2-000-L--5080
2-000-L--5081
2-000-L--5082
2-000-L--5083
2-000-L--5084
2-000-L--5085
2-000-L--5086
2-000-L--5087
2-000-L--5249
2-000-L--5356
PO/PR/MR NUMBERS
ITEM NO
O
MTO RE
EVISION
NO
TOTAL
12" VALVE GATE AS PER DATA SHEET DS-SP-056-07-102 C/W EXTENDED

SPINDLE 3300mm LONG FROM CENTER LINE OF VALVE TO SPINDLE HEX.
TOP. TYPE 1.
EA

SPINDLE 3100mm LONG FROM CENTER LINE OF VALVE TO HANDWEEL.
TYPE 1.
EA

TOP. TYPE 1.
EA

TOP. TYPE 1.
EA

TOP. TYPE 2.
EA

SPINDLE 3100mm LONG FROM CENTER LINE OF VALVE TO HANDWEEL.
TYPE 1.
EA
6" FIRE HYDRANT 7.5 FEET BURIED TYPE 4 (BY TCO)

EA
EA
EA
3" FIRE MONITOR; COPPERHEAD ELKHART; FF CL.150 B16.5
EA
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
2-000-L--5075
STOCK
CODE
DESCRIPTION
150H04
2-000-L--5074
ITEM
No
PIPING
DETAILS
No
LENGTH
UNIT
2-000-L--5073
MTO REVI2
SION NO
1
1
1
1
14
3
4
5
2
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
X-000-056-07
PROJ No
24/12/12
TB
MAM
SS
CW
12/11/12
TB
MAM
KVR
CW
TENGIZCHEVROIL
30/09/11
MT
JF
BM
RY
07/09/11
ISSUED FOR COMMENT
MT
JF
BM
RY
REV
DATE
DESCRIPTION
BY
CHKD
ENG
SUP

(VALVES & SPECIALITIES)
O:\DCC\PSN DCC work Folder\Sholpan Work Folder\PSN-PFU-1512\Attachment A\2-000-L-5097.xlsVALVES 30/12/2012 15:47
6310110271
AFE No
REV
DRAWING NUMBER
2-000-L-5097
SHEET
of
16
6" GASKET FLAT FF NON ASB/NB 1/16" CL150 B16.21 B16.5

12" PIKOTEK FLANGE INSULATION KIT CL150 B16.5
6" PIKOTEK FLANGE INSULATION KIT CL150 B16.5
3" PIKOTEK FLANGE INSULATION KIT; FF CL150 B16.5
150HDPE
12 GASKET RF EPDM WITH STEEL CORE CL150 PE100
12"
PE100-SDR11
SDR11 B16.21
B16 21 B16.5
B16 5
6" GASKET RF EPDM WITH STEEL CORE CL150 PE100-SDR11 B16.21 B16.5
PIPING
DETAILS
No
LENGTH
UNIT
2-000-L-50
076
2-000-L-50
077
2-000-L-50
078
2-000-L-50
079
2-000-L-50
080
2-000-L-50
081
2-000-L-50
082
2-000-L-50
083
2-000-L-50
084
2-000-L-50
085
2-000-L-50
086
2-000-L-50
087
249
2-000-L-52
2-000-L-53
356
EA
3
1
1
EA
EA
EA
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
15
18
2
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
11
16
12
16
2
2
2
2
2
EA
EA
2
1
EA
EA
2
1
PO/PR/MR NUMBERS
ITEM NO
MTO REVISION
NO
TOTAL
075
2-000-L-50
STOCK
CODE
2-000-L-50
074
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
DESCRIPTION
150H04
12" GASKET SPWND 316L-FG 1/8" SSSS CL150 B16.20 B16.5 LS
6" GASKET SPWND 316L-FG
316L FG 1/8" SSSS CL150 B16
B16.20
20 B16.5
B16 5 LS
2-000-L-50
073
ITEM
No
MTO REVI2
SION NO
70
X-000-056-07
PROJ No
24/12/12
TB
MAM
SS
CW
12/11/12
TB
MAM
KVR
CW
TENGIZCHEVROIL
30/09/11
MT
JF
BM
RY
07/09/11
ISSUED FOR COMMENT
MT
JF
BM
RY
REV
DATE
DESCRIPTION
BY
CHKD
ENG
SUP

(GASKETS)
O:\DCC\PSN DCC work Folder\Sholpan Work Folder\PSN-PFU-1512\Attachment A\2-000-L-5097.xlsGASKETS 30/12/2012 15:47
6310110271
AFE No
REV
DRAWING NUMBER
2-000-L-5097
SHEET
of
16
2-000-L-50
077
2-000-L-50
078
2-000-L-50
079
2-000-L-50
080
2-000-L-50
081
2-000-L-50
082
2-000-L-50
083
2-000-L-50
084
2-000-L-50
085
2-000-L-50
086
2-000-L-50
087
2-000-L-52
249
2-000-L-53
356
24
EA
EA
36
EA
EA
12
12
24
12
12
24
12
EA
8
16
8
16
8
16
8
16
8
16
8
16
8
16
EA
EA
8
16
8
16
8
16
16
8
4
8
16
16
8
4
8
16
24/12/12
TB
MAM
SS
CW
12/11/12
TB
MAM
KVR
CW
TENGIZCHEVROIL
30/09/11
MT
JF
BM
RY
07/09/11
ISSUED FOR COMMENT
MT
JF
BM
RY
REV
DATE
DESCRIPTION
BY
CHKD
ENG
SUP

(STUD-BOLTS)
O:\DCC\PSN DCC work Folder\Sholpan Work Folder\PSN-PFU-1512\Attachment A\2-000-L-5097.xlsSTUDBOLTS 30/12/2012 15:47
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
24
60
72
36
16
112
192
16
8
24
EA
EA
PO/PR/MR NUMBERS
ITEM
M NO
MTO RE
EVISION
NO
O
TOTAL
2-000-L-50
076
STOCK
CODE
2-000-L-50
075
DESCRIPTION
150H04
M22x235 STUD-BOLT AND TWO NUTS A182 GR F55 (25%-CR. ALLOY STEEL)
M22x220 STUD
STUD-BOLT
BOLT AND TWO NUTS A182 GR F55 (25%-CR.
(25% CR ALLOY STEEL)
M20x170 STUD-BOLT A320 GR L7M/A194 GR 7M NUTS
2-000-L-50
074
ITEM
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
PIPING
DETAILS
No
LENGTH
UNIT
2-000-L-50
073
MTO REVI2
SION NO
PROJ No
X-000-056-07
AFE No
6310110271
REV
DRAWING NUMBER
2-000-L-5097
2
000 L 5097
SHEET
of
16
12
M20x140 THREADED ROD WITH HILTI HY150 RESIN CAPSULE ADHESIVE

C/W 2 NUTS AND 2 WASHERS LTCS
13 M16x80 MACHINE BOLT, NUT AND LOCK LUT

14 ANGLE 70x70x8, (BS EN10025) GRADE 275
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
PIPING
DETAILS
No
LENGTH
UNIT
2-000-L-50
078
2-000-L-50
079
2-000-L-50
080
2-000-L-50
081
2-000-L-50
082
2-000-L-50
083
2-000-L-50
084
2-000-L-50
085
2-000-L-50
086
2-000-L-50
087
2-000-L-52
249
2-000-L-53
356
EA
EA
EA
EA
EA
EA
EA
M
M
EA
PO/PR/MR NUMBERS
ITEM NO
MTO REVISION
NO
TOTAL
2-000-L-50
077
M20x175 LG,THREADED ROD WITH HILTI HY150 RESIN CAPSULE
11 ADHESIVE C/W 2 NUTS AND 2 WASHERS LTCS
2-000-L-50
076
1
2
3
4
5
6
7
)
275. ((PIPE CLIP))
8 PLATE 100x820x10mm THICK, LTCS ((BS EN10025)GRADE
9 8" PIPE LTCS A333-6 SMLS SCH20 BBE
10 4" PIPE LTCS A333-6 SMLS STDWT BBE
2-000-L-50
075
STOCK
CODE
074
2-000-L-50
DESCRIPTION
PIPE SUPPORTS
PLATE 550x550x20mm THICK, LTCS
PLATE 420
420x420x20mm
420 20
THICK
THICK, LTCS
PLATE 200x200x10mm THICK, LTCS (BS EN10025)GRADE 275.
2-000-L-50
073
ITEM
No
MTO REVI2
SION NO
2
12
1
2
3
4
5
6
7
8
9
10
12
12
120
11
EA
16
6
16
6
32
12
EA
M
2
3
2
3
4
6
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
4
4
4
4
4
26
2
2
8
38
0.5
0.5
70
70
X-000-056-07
PROJ No
24/12/12
RE-ISSUED
RE ISSUED APPROVED FOR CONSTRUCTION
TB
MAM
SS
CW
12/11/12
TB
MAM
KVR
CW
TENGIZCHEVROIL
30/09/11
MT
JF
BM
RY
07/09/11
ISSUED FOR COMMENT
MT
JF
BM
RY
REV
DATE
DESCRIPTION
BY
CHKD
ENG
SUP

(SUPPORTS)
(SU
O S)
O:\DCC\PSN DCC work Folder\Sholpan Work Folder\PSN-PFU-1512\Attachment A\2-000-L-5097.xlsSUPPORTS 30/12/2012 15:47
6310110271
AFE No
REV
DRAWING NUMBER
2-000-L-5097
SHEET
of
16
0.2
0.2
0.2
0.2
0.5
0.5
0.5
0.5
0.4
0.5
0.5
0.5
0.5
0.9
0.9
0.5
0.2
0.3
0.2
0.3
0.2
0.3
0.2
0.3
0.2
0.9
0.4
0.9
0.4
0.9
0.4
0.9
0.4
0.9
0.4
0.9
0.4
0.9
0.4
0.9
0.4
0.9
0.4
1.6
0.7
1.6
0.7
0.9
0.4
0.3
0.2
7.7
13.7
6.4
LITRES
2.5
2.5
2.5
2.5
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
3.0
1.3
0.7
2.5
23.8
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
PAINT QUANTITY IS WITH 100% MARGIN
X-000-056-07
PROJ No
24/12/12
TB
MAM
SS
CW
12/11/12
TB
MAM
KVR
CW
TENGIZCHEVROIL
30/09/11
MT
JF
BM
RY
07/09/11
ISSUED FOR COMMENT
MT
JF
BM
RY
REV
DATE
DESCRIPTION
BY
CHKD
ENG
SUP

(PAINTING)
O:\DCC\PSN DCC work Folder\Sholpan Work Folder\PSN-PFU-1512\Attachment A\2-000-L-5097.xlsPAINTING 30/12/2012 15:47
ITEM NO
TOTA
AL
LITRES
LITRES
LITRES
1
2
3
4
5
6
7
8
9 "EH" SYSTEM (BELOW GROUND IN PLANT MAINT.)
10 COAL TAR EPOXY (3-COATS)
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
MTO REVIS
SION
NO
PIPING
DETAILS
No
LENGTH
UNIT
2-000-L-5356
PO/PR/MR NUMBERS
2-000-L-5249
2-000-L-5087
2-000-L-5086
2-000-L-5085
2-000-L-5084
2-000-L-5083
2-000-L-5082
2-000-L-5081
2-000-L-5080
2-000-L-5079
2-000-L-5078
2-000-L-5077
2-000-L-5076
STOCK
CODE
2-000-L-5075
DESCRIPTION
"CA" SYSTEM (UNINSULATED CS)
PRIMER (ZINC RICH EPOXY)
TIE-COAT (POLYAMIDE)
TOPCOAT (ALIPHATIC POLYURETHANE)
2-000-L-5074
ITEM
No
2-000-L-5073
MTO REVI2
SION NO
6310110271
AFE No
REV
DRAWING NUMBER
2-000-L-5097
SHEET
of
16
2-000-L-5074
2-000-L-5075
2-000-L-5076
2-000-L-5082
2-000-L-5083
2-000-L-5084
2-000-L-5085
2-000-L-5086
2-000-L-5087
2-000-L-5249
0.5
0.5
0.5 0.5
0.5
0.5 0.5
0.5
0.5
5.0
5.0
0.5
2-000-L-5081
2-000-L-5080
150H04
6" LTCS A333-6 SMLS STDWT BBE
. .
2-000-L-5079
1
2
3
4
5
6
7
2-000-L-5078
2-000-L-5077
15.0
1
2
3
4
5
6
7
8
10
150HDPE
12" PN 16 HDPE PE PE100-SDR11 (315mm)
11
6" PN 16 HDPE PE PE100-SDR11 (160mm)
. . .
2-000-L-5356
2-000-L-5073
.
. .
9
3.0
3.0
4.0
1.0
2.0
2.0
2.0
2.0
2.5
2.5
4.0
2.5
2.5
5.0
2.5
3.0
11
10
33
11
12
12
13
13
14
14
15
15
16
16
17
17
18
18
19
19
20
20
21
21
22
22
23
23
24
24
25
25
26
26
27
27
28
28
29
29
30
30
31
31
32
32
33
33
34
34
35
35
36
36
37
37
38
38
39
39
40
40
41
41
42
42
43
43
44
44
45
45
46
46
47
47
48
48
49
49
50
50
51
51
52
52
53
53
54
54
55
55
56
56
57
57
58
58
59
59
60
60
61
61
62
62
63
63
64
64
65
65
66
66
67
67
68
68
69
69
70
70
2
1
0
A
24/12/12
12/11/12
30/09/11
07/09/11
O:\DCC\PSN DCC work Folder\Sholpan Work Folder\PSN-PFU-1512\Attachment A\2-000-L-5097.xls 30/12/2012 15:47
" "

TB
TB
MT
MT
.
MAM
MAM
JF
JF
.
SS
KVR
BM
BM
.
CW
CW
RY
RY
.
TENGIZCHEVROIL
.-..-

(())
X-000-056-07
6310110271
2-000-L-5097
9 16
2-000-L-5074
2-000-L-5075
2-000-L-5076
2-000-L-5077
2-000-L-5078
2-000-L-5079
2-000-L-5080
2-000-L-5081
2-000-L-5082
2-000-L-5083
2-000-L-5084
2-000-L-5085
2-000-L-5086
2-000-L-5087
2-000-L-5249
2-000-L-5356
1
2
3
4
5
6
7
8
9
10
11
12
150H04
12" BW LTCS A420-WPL6 SCH 20
6" 90DEG LR BW LTCS A420 WPL6 STDWT
6"x3" . BW LTCS A420 WPL6 STDWT
12" RF LTCS A516-70 CL150
. .
2
1
2
3
4
2
10
2
1
..
. .. .
2-000-L-5073
.
. .
1
2
3
4
5
6
7
8
9
10
11
12
13
150HDPE
12" 45DEG LS PN 16 HDPE PE100 SDR (315mm)
14
15
16
12" SLIDE OVER ELECTROFUSION COUPLER UB HDPE PE100-SDR11 16
17
6" SLIDE OVER ELECTROFUSION COUPLER UB HDPE PE100-SDR11 16B
18
12"X6"
LS PN16 HDPE PE100-SDR11 (315x160mm)
19
12" LS PN 16 HDPE PE100 SDR11 (315mm)
20
6" LS PN 16 HDPE PE100 SDR11 (160mm)
4
1
2
2
3
3
1
2
3
2
1
2
3
2
3
1
1
13
12
14
24
15
20
16
40
17
18
19
20
21
21
22
22
23
23
24
24
25
25
26
26
27
27
28
28
29
29
30
30
31
31
32
32
33
33
34
34
35
35
36
36
37
37
38
38
39
39
40
40
41
41
42
42
43
43
44
44
45
45
46
46
47
47
48
48
49
49
50
50
51
51
52
52
53
53
54
54
55
55
56
56
57
57
58
58
59
59
60
60
61
61
62
62
63
63
64
64
65
65
66
66
67
67
68
68
69
69
70
70

2
1
0
A
24/12/12
12/11/12
30/09/11
07/09/11
O:\DCC\PSN DCC work Folder\Sholpan Work Folder\PSN-PFU-1512\Attachment A\2-000-L-5097.xls
30/12/2012 15:47
" "

TB
TB
MT
MT
.
MAM
MAM
JF
JF
.
SS
KVR
BM
BM
.
CW
CW
RY
RY
.
AFE N
TENGIZCHEVROIL
.-..-

(())
X-000-056-07
6310110271
2-000-L-5097
10 16
. .
2-000-L-5074
2-000-L-5075
2-000-L-5076
2-000-L-5077
2-000-L-5078
2-000-L-5079
2-000-L-5080
2-000-L-5081
2-000-L-5082
2-000-L-5083
2-000-L-5084
2-000-L-5085
2-000-L-5086
2-000-L-5087
2-000-L-5249
2-000-L-5356
150H04
12" WN LTCS A350LF2 CL.1 CL.150 SCH 20 RF STDF B16.5,WITH
JACKSCREW
12" WN LTCS A350LF2 CL.1 CL.150 SCH 20 RF STDF B16.5
6" WN LTCS A350LF2 CL.1 CL.150 STDWT RF STDF B16.5
14
6" WN LTCS A350LF2 CL.1 CL.150 STDWT FF STDF B16.5
12
3" WN LTCS A350LF2 CL.1 CL.150 STDWT FF STDF B16.5
6" WITH 3/4" DRILL;RF CL. 150 B16.5 LS
1
2
8
9
10
7
8
9
10
150HDPE
11
12 ASSY LS HDPE PN16 PE100-SDR11

12"
PE100 SDR11 C/W BACK
RING PP CL150 B16.5 (315mm)
12
12" ASSY SS HDPE PN16 PE100-SDR11 C/W BACK

RING PP CL150 B16.5 (315mm)
13
6" ASSY LS HDPE PN16 PE100-SDR11 C/W BACK

RING PP CL150 B16.5 (160 mm)

PN16
6 LS
S HDPE PE100-SDR11
00 S
(3
5
)
12"
(315mm)
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
.
. .
2-000-L-5073
.
. .
1
1
2
12
11
12
18
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
68
69
70
X-000-056-07
2
1
0
24/12/12
12/11/12
30/09/11
07/09/11
" "

TB
TB
MT
MT
.
MAM
MAM
JF
JF
.
SS
KVR
BM
BM
.
CW
CW
RY
RY
.
TENGIZCHEVROIL
.-..-

()
6310110271
2-000-L-5097
11 16
2-000-L-5074
2-000-L-5075
2-000-L-5076
2-000-L-5077
2-000-L-5078
2-000-L-5079
2-000-L-5080
2-000-L-5081
2-000-L-5082
2-000-L-5083
2-000-L-5084
2-000-L-5085
2-000-L-5086
2-000-L-5087
2-000-L-5249
2-000-L-5356
. .
150H04
12" DS-SP-056-07-102
3300
.1.
12" DS-SP-056-07-102
3100
.1.
12" DS-SP-056-07-102

3030
.1.
12" DS-SP-056-07-102
2820
.1.
12" DS-SP-056-07-102
2530
.2.
7
8
9
10
11
. . .
2-000-L-5073
.
. .
6" DS-SP-056-07-102
3100
.1.
6" 7.5 FEET BURIED LENGTH 4
(
)
6"

7.5 FEET BURIED LENGTH 3
(
6"
7.5 FEET BURIED LENGTH 2
)
(
3" ; )
COPPERHEAD ELKHART; FF CL.150 B16.5
1
1
1
1
1
1
14
10
11
12
12
13
13
14
14
15
15
16
16
17
17
18
18
19
19
20
20
21
21
22
23
22
23
24
24
25
25
26
26
27
27
28
28
29
29
30
30
31
31
32
32
33
33
34
34
35
35
36
36
37
37
38
38
39
39
40
40
41
41
42
42
43
43
44
44
45
45
46
46
47
47
48
48
49
49
50
50
51
51
52
52
53
53
54
54
55
55
56
56
57
57
58
58
59
59
60
61
60
61
62
62
63
63
64
64
65
65
66
66
67
67
68
68
69
69
70
70
X-000-056-07
2
1
0
A
24/12/12
12/11/12
30/09/11
07/09/11

"
"
TB
TB
MT
MT
.
MAM
MAM
JF
JF
.
SS
KVR
BM
BM
.
CW
CW
RY
RY
.
TENGIZCHEVROIL
.-..-

()
6310110271
2-000-L-5097
12 16
2-000-L-5074
2
2-000-L-5075
2
2-000-L-5076
2
2-000-L-5077
2
2-000-L-5078
2
2-000-L-5079
2
2-000-L-5080
2
2-000-L-5081
2
2-000-L-5082
2
2-000-L-5083
2
2-000-L-5084
2
2-000-L-5085
2
2-000-L-5086
2
2-000-L-5087
2
. .
2
2
1
2
3
150H04
12" SPWND 316L-FG 1/8" SSSS CL150 B16.20 B16.5 LS
6" SPWND 316L-FG 1/8" SSSS CL150 B16.20 B16.5 LS
6" FLAT FF NON ASB/NB 1/16" CL150 B16.21 B16.5
12" PIKOTEK CL150 B16.5
6" PIKOTEK CL150 B16

B16.5
5
3" PIKOTEK; FF CL150 B16.5
2-000-L-5356
2
2-000-L-5249
2
. . .
2-000-L-5073
2
.
. .
11
16
1
2
3
12
16
7
8
10
10
11
11
12
12
13
150HDPE
14
12" RF EPDM CL150 PE100-SDR11 B16.21 B16.5
15
6" RF EPDM CL150 PE100-SDR11 B16.21 B16.5
13
3
2
1
15
14
18
15
16
16
17
18
19
17
18
19
20
20
21
21
22
22
23
23
24
24
25
25
26
26
27
27
28
28
29
29
30
30
31
31
32
32
33
33
34
34
35
35
36
36
37
37
38
38
39
39
40
40
41
41
42
42
43
43
44
44
45
45
46
46
47
47
48
48
49
49
50
50
51
51
52
52
53
53
54
54
55
55
56
56
57
57
58
58
59
59
60
60
61
61
62
62
63
63
64
64
65
65
66
66
67
67
68
68
69
69
70
70

2
1
0
A
24/12/12
12/11/12
30/09/11
07/09/11
"
"
TB
TB
MT
MT
.
MAM
MAM
JF
JF
.
SS
KVR
BM
BM
.
CW
CW
RY
RY
.
TENGIZCHEVROIL
.-..-

()
X-000-056-07
6310110271
2-000-L-5097
13 16
2-000-L-5074
2
2-000-L-5075
2
2-000-L-5076
2
2-000-L-5077
2
2-000-L-5078
2
2-000-L-5079
2
2-000-L-5080
2
2-000-L-5081
2
2-000-L-5082
2
2-000-L-5083
2
2-000-L-5084
2
2-000-L-5085
2
2-000-L-5086
2
2-000-L-5087
2
2-000-L-5249
2
2-000-L-5356
2
. .
. . .
2-000-L-5073
2
.
. .
150H04
M22x235 A182 GR F55(25%-CR. )
M22x220 A182 GR F55(25%-CR. )
M22x170 A182 GR F55(25%-CR. )
M22x160 A182 GR F55(25%-CR. )
M20x170 A320 GR L7M/A194 GR 7M
M20x150 A320 GR L7M/A194 GR 7M
16
16
112
M20x105 A320 GR L7M/A194 GR 7M
16
16
16
16
16
16
16
16
16
16
16
16
192
M18x150 A320 GR L7M/A194 GR 7M
16
10
11
12
M16x100 A320 GR L7M/A194 GR 7M
10
11
12
1
24
36
12
12
12
24
24
12
12
24
24
60
72
36
16
13
13
14
14
15
15
16
16
17
17
18
18
19
19
20
20
21
21
22
22
23
23
24
24
25
25
26
26
27
27
28
28
29
29
30
30
31
31
32
32
33
33
34
34
35
35
36
36
37
37
38
38
39
39
40
40
41
41
42
42
43
43
44
44
45
45
46
46
47
47
48
48
49
49
50
50
51
51
52
52
53
53
54
54
55
55
56
56
57
57
58
58
59
59
60
60
61
61
62
62
63
63
64
64
65
65
66
66
67
67
68
68
69
69
70
70

2
1
0
A
24/12/12
12/11/12
30/09/11
07/09/11
"
"
TB
TB
MT
MT
.
MAM
MAM
JF
JF
.
SS
KVR
BM
BM
.
CW
CW
RY
RY
.
TENGIZCHEVROIL
.-..-

()
X-000-056-07
6310110271
2-000-L-5097
14 16
2-000-L-5077
2-000-L-5078
2-000-L-5079
2-000-L-5080
2-000-L-5081
2-000-L-5082
2-000-L-5083
2-000-L-5084
2-000-L-5085
2-000-L-5086
2-000-L-5087
2-000-L-5249
2-000-L-5356
1
2
3
4

550x550x20mm , LTCS
420x420x20mm , LTCS
250x250x10mm , LTCS
LTCS 200x200x10mm , LTCS
LTCS 200x200x10mm , LTCS (BS EN10025) GRADE 275

150x150x10mm , LTCS
LTCS 100x820x10mm , LTCS (BS EN10025) GRADE 275.

(PIPE
CLIP)
8"
LTCS A333-6 SMLS SCH 20 BBE
9
10
4" LTCS A333-6 SMLS STDWT BBE
11
M20x175 LG,
,
HILTI HY150
2 2 LTCS
7
8
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
1
2
0.5 0.5
M20x140, HILTI HY150

2 2 LTCS
M16x80
70708, (BS EN10025) GRADE 275
2-000-L-5075
. .
2-000-L-5074
2-000-L-5073
.
. .
2-000-L-5076
.
. .
4
26
2
2
3
4
38
9
10
12
12
12
120
11
16
16
32
12
2
3
2
3
4
6
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
58
59
60
61
62
63
64
65
66
67
68
69
70
69
70
X-000-056-07
24/12/12
" "
TB
MAM
SS
CW
1
0
A
12/11/12
30/09/11
07/09/11
TB
MAM
JF
JF
.
KVR
BM
BM
.
CW
RY
RY
.
TENGIZCHEVROIL
.-..-

( )
6310110271
2-000-L-5097
15 16
2-000-L-5074
2-000-L-5075
2-000-L-5076
2-000-L-5077
2-000-L-5078
2-000-L-5079
2-000-L-5080
2-000-L-5081
2-000-L-5082
2-000-L-5083
2-000-L-5084
2-000-L-5085
2-000-L-5086
2-000-L-5087
2-000-L-5249
2-000-L-5356
1
2
3
4
5
6
7
"CA" ( )
( )
( )
( )
. .
0.2 0.2 0.2 0.2 0.5 0.5 0.5 0.5 0.4 0.5 0.5 0.5 0.5 0.9 0.9 0.5 0.2
0.3 0.3
0.2 0.2
0.3
0.2
0.3
0.2
0.9
0.4
0.9
0.4
0.9 0.9
0.4 0.4
0.9
0.4
0.9 0.9
0.4 0.4
7.7
13.7
6.4
0.9 0.9 1.6 1.6 0.9 0.3

0.4 0.4 0.7 0.7 0.4 0.2
. . .
2-000-L-5073
.
. .
1
2
3
4
5
6
7
8
10
10
11
12
"EH" ( .)
(3-)
(3 )
11
2.5
2 5 2.5
25
2.5
25
2.5
25
0.7
07
0.7
07
0.7
0 7 0.7
07
0.7
07
0.7
0 7 0.7
07
0.7
07
0.7
07
3.0
3 0 1.3
13
0.7
07
2.5
25
23.8
23 8
12
13
13
14
14
15
15
16
16
17
17
18
18
19
19
20
20
21
21
22
22
23
23
24
24
25
25
100%
26
26
27
27
28
28
29
29
30
30
31
31
32
32
33
33
34
34
35
35
36
36
37
37
38
38
39
39
40
40
41
41
42
42
43
43
44
44
45
45
46
46
47
47
48
48
49
49
50
50
51
51
52
52
53
53
54
54
55
55
56
56
57
57
58
58
59
59
60
60
61
61
62
62
63
63
64
64
65
65
66
66
67
67
68
68
69
69
70
70
24/12/12
" "
12/11/12
0
A
30/09/11
07/09/11
TB
MAM
SS
CW
TB
MAM
KVR
CW
MT
MT
JF
JF
BM
BM
RY
RY
TENGIZCHEVROIL
.-..-

()
X-000-056-07
6310110271
2-000-L-5097
16 16
TENGIZCHEVROIL /
PROJECT TITLE: PLANT FIREWATER UPGRADE PROJECT

:
PROJECT NUMBER / : X-000-056-07
AFE NUMBER / : 6310110271
DOCUMENT TITLE: LINE LIST (FIRE WATER SYSTEM)
: ( )
DOCUMENT NUMBER / : PLL-056-07-B-0026
02.10.2013
Re-AFC
KU
VMM
CW
15.07.2013
Re-IFC
KU
VMM
CW
28.05.2013
Re-AFC
KU
VMM
CW
02.05.2012
AFC
KU
VMM
CW
28.12.2011
Re-IFC
KU
VMM
CW
REV/
DATE/
STATUS
CODE /
BY /
.
CHK/
APP/
PROJ/
CONST/
MAINT/
OPS/
REVISION DESCRIPTION SHEET

REV/
PG TP
REVISION DESCRIPTION /
Issued for Review & Comments

Approved for design

Re-Approved for design

Re - Issued for Comments Phase-4
-4
Approved for construction

Re-Issued Approved for construction

Re - Issued for Comments, Incorporating Extra Works lines
,
Re-Issued Approved for construction

LINE NUMBER/
NOM.BORE/
LINE No
.

in/
2000
4
CONDITIONS/
OPER.PRESS./
DESIGN TEMP./
.
.
bar g/()
deg C/.
8-9.5
-40 / +75
CONSTRUCT.
TEST/
.
NDT/ .
%
5%
STRESS
RELIEF/
PAINT SYSTEM/

150H04
WF012-4''-150B901-N1
Existing line to D-201.3
NO /
bar g/()
21.75
NO /
CA
2-000-B-2002-05607
2003
WF
2001
150H04
WF006-6''-150B901-N1
+5 / +40
8-9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
CA
2-000-B-2002-05607
3003
WF
2000
150H04
WF011-6''-150B901-N1
+5 / +40
8-9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
CA
2-000-B-2002-05607
3003
WF
2001
150H04
WF010-6''-150B901-N1
+5 / +40
8-9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
CA
2-000-B-2002-05607
3003
WF
2002
150H04
WF012-3''-150B901-N1
+5 / +40
8-9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
CA
2-000-B-2002-05607
3003
WF
2003
150H04
WF004-6''-150B901-N1
+5 / +40
8-9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
CA
2-000-B-2002-05607
7003
WF
2050
150H04
WF001-12-150B901-N1
+5 / +40
8-9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
CA
2-000-B-2002-05607
7003
WF
2051
150H04
WF001-12-150B901-N1
+5 / +40
8-9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
CA
2-000-B-2002-05607
7003
WF
2052
150H04
WF001-12-150B901-N1
+5 / +40
8-9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
CA
2-000-B-2002-05607
3000
WF
4003
20
150H04
3000-WF-4026-20-150H04
G-106 A
+5 / +40
ATM - 1.2
-40 / +75
14.5 (Note-1)
HCW5 (Note-2/.-2)
21.75 (Note-1)
5%
NO /
CA / EH
O-3000-B-2010-05607, O-3000-B-5041
3000
WF
4004
20
150H04
3000-WF-4025-20-150H04
G-106 B
+5 / +40
ATM - 1.2
-40 / +75
14.5 (Note-1)
HCW5 (Note-2/.-2)
21.75 (Note-1)
5%
NO /
CA / EH
O-3000-B-2010-05607, O-3000-B-5041
3000
WF
4005
150H04
3000-WF-4025-20-150H04
G-105 A
+5 / +40
ATM - 1.2
-40 / +75
14.5 (Note-1)
HCW5 (Note-2/.-2)
21.75 (Note-1)
5%
NO /
CA / EH
O-3000-B-2010-05607, O-3000-B-5042
3000
WF
4006
150H04
3000-WF-4026-20-150H04
G-105 B
+5 / +40
ATM - 1.2
-40 / +75
14.5 (Note-1)
HCW5 (Note-2/.-2)
21.75 (Note-1)
5%
NO /
CA / EH
O-3000-B-2010-05607, O-3000-B-5042
3000
WF
4007
16
150H04
G-106 A
3000-WF-4022-20-150H04
+5 / +40
8 - 9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
CA
O-3000-B-5041, O-3000-B-5044
3000
WF
4008
16
150H04
G-106 B
3000-WF-4023-20-150H04
+5 / +40
8 - 9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
CA
O-3000-B-5041, O-3000-B-5044
3000
WF
4009
150H04
G-105 A
3000-WF-4011-6-150H04
+5 / +40
8 - 9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
CA
O-3000-B-5042
3000
WF
4010
150H04
G-105 B
3000-WF-4012-6-150H04
+5 / +40
8 - 9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
CA
O-3000-B-5042
3000
WF
4011
150H04
3000-WF-4012-6-150H04
3000-WF-4022-20-150H04
+5 / +40
8 - 9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
CA
O-3000-B-5042, O-3000-B-5044
3000
WF
4012
150H04
3000-WF-4011-6-150H04
3000-WF-4023-20-150H04
+5 / +40
8 - 9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
CA
O-3000-B-5042, O-3000-B-5044
3000
WF
4013
12, 8
150H04
3000-WF-4029-12-150H04
3000-WF-4014-12-150H04
+5 / +40
8 - 9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
CA
O-3000-B-5041
3000
WF
4014
8, 12, 16
150H04
3000-WF-4013-12-150H04
3000-WF-4020-16-150H04
+5 / +40
1.0 - 2.0
-40 / +75
14.5
NO /
21.75
5%
NO /
CA / EH
O-3000-B-5041, O-3000-B-5044
3000-WF4011-6-150H04
3000 WF4012 6 150H04
FV-300382 A/B
FV-300382 A/B
+5 / +40
8 - 9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
CA
O-3000-B-5042
3000-WF-4020-16-150H04
+5 / +40
1.0 - 2.0
-40 / +75
14.5
NO /
21.75
5%
NO /
CA / EH
O-3000-B-5042, O-3000-B-5044
SERV./
WF
PIPE SPEC
FROM/
TO/
DESIGN PRESS./
.
bar g/()
14.5
INSUL.TYPE/
OPER.TEMP./
.
deg C/.
+5 / +40
UNIT/
.
No
2003
REMARKS
P&ID/
3000
WF
4015
4, 3
150H04
3000
WF
4016
3, 4
150H04
3000
WF
4017
16
150H04
PSV-300395 A/B
3000-WF-4020-16-150H04
+5 / +40
ATM - 2
-40 / +75
14.5
NO /
21.75
5%
NO /
CA / EH
O-3000-B-5044
3000
WF
4018
16
150H04
3000-WF-4022-20-150H04
PCV-300394
+5 / +40
8 - 9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
CA
O-3000-B-5044
3000
WF
4019
16
150H04
3000-WF-4023-20-150H04
PSV-300395 A/B
+5 / +40
8 - 9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
CA
O-3000-B-5044
CA / EH
O-3000-B-5044 , O-3000-B-2010-05607,
O-3000-B-2015-05607
3000
WF
4020
16
150H04
3000-WF-4014-12-150H04
300-WP-1019-12-XXX, 300-WE-1007-10-XXX
+5 / +40
1.0 - 2.0
-40 / +75
14.5
HCW5 (Note-2/.-2)
21.75
5%
NO /
3000
WF
4021
16
150H04
3000-WF-4020-16-150H04
300-WP-1014-12-XXX
+5 / +40
1.0 - 2.0
-40 / +75
14.5
NO /
21.75
5%
NO /
EH
O-3000-B-2010-05607
3000
WF
4022
20
150H04
3000-WF-4023-20-150H04
000-WF-4015-24-150H04
+5 / +40
8 - 9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
CA / EH
O-3000-B-5044, O-3000-B-2011-05607
3000
WF
4023
20
150H04
3000-WF-4022-20-150H04
000-WF-4014-24-150H04
+5 / +40
8 - 9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
CA / EH
O-3000-B-5044, O-3000-B-2011-05607
3000
WF
4025
16, 20
150H04
3000-WF-4046-20-150HDPE
3000-WF-4026-20-150H04
+5 / +40
ATM - 1.2
-40 / +75
14.5
NO /
21.75
5%
NO /
EH
O-3000-B-2010-05607
3000
WF
4026
16, 20
150H04
3000-WF-4025-20-150H04
3000-WF-4046-20-150HDPE
+5 / +40
ATM - 1.2
-40 / +75
14.5
NO /
21.75
5%
NO /
EH
O-3000-B-2010-05607
3000
WF
4028
16
150H04
PCV-300394
3000-WF-4037-16-150H04
+5 / +40
8 - 9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
CA
O-3000-B-5044
3000
WF
4029
12
150H04
3000-WF4007-16-150H04
3000 WF4008 16 150H04
3000-WF4013-12-150H04
+5 / +40
8 - 9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
CA
O-3000-B-5041
3000
WF
4030
150H04
3000-WF-4023-20-150H04
FILLING POINT FOR FIRE FIGHTING

+5 / +40
8 - 9.5
-40 / +75
14.5
HCW5 (Note-2/.-2)
21.75
5%
NO /
AD
O-3000-B-5044
3000
WF
4031
150H04
3000-WF-4022-20-150H04
FILLING POINT FOR FIRE FIGHTING

+5 / +40
8 - 9.5
-40 / +75
14.5
HCW5 (Note-2/.-2)
21.75
5%
NO /
AD
O-3000-B-5044
3000
WF
4032
150H04
3000-WF-4019-16-150H04
3000-WF-4038-2-150H04, 3000-WF-4039-2-150H04
+5 / +40
8 - 9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
CA
O-3000-B-5044
3000
WF
4033
8, 12
150H04
3000-WF-4013-12-150H04
3000-WF-4014-12-150H04
+5 / +40
1.0 - 2.0
-40 / +75
14.5
NO /
21.75
5%
NO /
CA
O-3000-B-5041
3000
WF
4034
150H04
3000-WF-4012-6-150H04
3000-WF-4015-4-150H04
+5 / +40
8 - 9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
CA
O-3000-B-5042
3000
WF
4035
150H04
3000-WF-4015-4-150H04
3000-WF-4016-4-150H04
+5 / +40
1.0 - 2.0
-40 / +75
14.5
NO /
21.75
5%
NO /
CA
O-3000-B-5042
3000
WF
4036
10
150H04
3000-WF-4018-16-150H04
3000-WF-4037-16-150H04
+5 / +40
8 - 9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
CA
O-3000-B-5044
3000
WF
4037
16
150H04
3000-WF-4028-16-150H04
3000-WF-4014-16-150H04
+5 / +40
8 - 9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
CA
O-3000-B-5044
3000
WF
4038
2, 3/4
150H04
3000-WF-4032-3-150H04
HOSE REEL /
+5 / +40
8 - 9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
CA
O-3000-B-5044
3000
WF
4039
2, 3/4
150H04
3000-WF-4032-3-150H04
HOSE REEL /
+5 / +40
8 - 9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
CA
O-3000-B-5044
3000
WF
4043
14, 18
150H04, 150HDPE
FW Storage Tank-2
3000-WF-4046-20-150HDPE
+5 / +40
ATM - 1.2
-40 / +75
14.5
HCW5 (Note-2/.-2)
21.75
5% / 100%visual
NO /
AD / N/A
O-3000-B-2010-05607
3000
WF
4044
14, 18
150H04, 150HDPE
FW Storage Tank-5
3000-WF-4046-20-150HDPE
+5 / +40
ATM - 1.2
-40 / +75
14.5
HCW5 (Note-2/.-2)
21.75
5% / 100%visual
NO /
AD / N/A
O-3000-B-2010-05607
3000
WF
4045
14, 18
150H04, 150HDPE
FW Storage Tank-8
3000-WF-4046-20-150HDPE
+5 / +40
ATM - 1.2
-40 / +75
14.5
HCW5 (Note-2/.-2)
21.75
5% / 100%visual
NO /
AD / N/A
O-3000-B-2010-05607
3000
WF
4046
20
150HDPE
FW Storage Tanks-2,5,8
+5 / +40
ATM - 1.2
-40 / +75
14.5
NO /
21.75
100%visual
NO /
N/A
O-3000-B-2010-05607, O-3000-B-2015-05607,
3000
WF
4047
20
150HDPE
+5 / +40
ATM - 1.2
-40 / +75
14.5
NO /
21.75
100%visual
NO /
N/A
O-3000-B-2010-05607, O-3000-B-2015-05607,
3000
WF
4048
14, 18
150H04, 150HDPE
FW Storage Tank-9
3000-WF-4046-20-150HDPE
+5 / +40
ATM - 1.2
-40 / +75
14.5
HCW5 (Note-2/.-2)
21.75
5% / 100%visual
NO /
AD / N/A
O-3000-B-2015-05607
3000
WF
4049
14, 18
150H04, 150HDPE
FW Storage Tank-6
3000-WF-4046-20-150HDPE
+5 / +40
ATM - 1.2
-40 / +75
14.5
HCW5 (Note-2/.-2)
21.75
5% / 100%visual
NO /
AD / N/A
O-3000-B-2015-05607
3000
WF
4050
14, 18
150H04, 150HDPE
FW Storage Tank-3
3000-WF-4046-20-150HDPE
+5 / +40
ATM - 1.2
-40 / +75
14.5
HCW5 (Note-2/.-2)
21.75
5% / 100%visual
NO /
AD / N/A
O-3000-B-2015-05607
3000
WF
4051
16, 20
150H04, 150HDPE
3000-WF-4046-20-150HDPE
G-96A
+5 / +40
ATM - 1.2
-40 / +75
14.5
NO /
21.75
5% / 100%visual
NO /
EH / N/A
O-3000-B-2010-05607, O-3000-B-2012-05607
3000
WF
4052
16, 20
150H04, 150HDPE
3000-WF-4046-20-150HDPE
G-96B
+5 / +40
ATM - 1.2
-40 / +75
14.5
NO /
21.75
5% / 100%visual
NO /
EH / N/A
O-3000-B-2010-05607, O-3000-B-2012-05607
3000
WF
4053
16
150H04
G-96A
000-WF-4015-24-150H04
+5 / +40
8 - 9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
EH
O-3000-B-2012-05607
3000
WF
4054
16
150H04
G-96B
000-WF-4014-24-150H04
+5 / +40
8 - 9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
EH
O-3000-B-2012-05607
3000
WF
4055
16
150H04
3000-WF-4054-16"-150H04
303-12"-WF-107-D14H
+5 / +40
8 - 9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
EH
O-3000-B-2012-05607
various
WF
CS spur connections

150H04
Spur connections to Hydrants/Monitors

/
+5 / +40
8 - 9.5
-40/ +75
14.5
NO /
21.75
5%
NO /
AD / CA
various /
various
WF
HDPE spur connections

150HDPE
p connections to Hydrants/Monitors
y
Spur
/
+5
5 / +40
40
8-9
9.5
5
-40
40 / +40
40
14.5
14 5
NO /
21.75
21 75
100%visual
100% i
l
NO /
N/A
various
i
/
various
WF
150GRE / 150B901
Spur connections to Hydrants/Monitors

/
+5 / +40
8 - 9.5
-20 / +75
14.5
NO /
21.75
100%visual
NO /
N/A
various /
GRE spur connections

.
3
3
2
1
02.10.2013
15.07.2013
28.05.2013
Re-Issued Approved for construction /

Re - Issued for Comments /
KU
KU
KU
VMM
VMM
VMM
VMM
VMM
VMM
CW
CW
CW
0
D
REV / .
02.05.2012
28.12.2011
DATE /
Approved for construction /

Re-Approved for design /
DESCRIPTION/
KU
KU
BY / .
VMM
VMM
HK /
VMM
VMM
ENG/
CW
CW
SUP/
PFU /
LINE LIST /
RW
MGR/
PROJECT No
AFE No
DOCUMENT NUMBER
X-000-056-07
6310110271
REV/
PLL-056-07-B-0026
OPER/
3
3 OF/ 4
UNIT/
.
No
000
LINE NUMBER/
NOM.BORE/
LINE No
SERV./
.

in/
4014
WF
24
PIPE SPEC
FROM/
TO/
.
150H04
3000-WF-4054-16-150H04/3000-WF-4023-20-150H04
To existing FW line
OPER.TEMP./
.
deg C/.
+5 / +40
CONDITIONS/
OPER.PRESS./
DESIGN TEMP./ .
.
bar g/()
deg C/.
8 - 9.5
-40 / +75
DESIGN
INSUL.TYPE/
PRESS./
bar g/()
14.5
NO /
CONSTRUCT.
TEST/
.
bar g/()
21.75
NDT/
.
%
5%
STRESS
RELIEF/
NO /
PAINT
REMARKS
SYSTEM/
EH
P&ID/
O-000-B-5015
000
WF
4015
24
150H04
3000-WF-4053-16-150H04/3000-WF-4022-20-150H04
To existing FW line
+5 / +40
8 - 9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
EH
O-000-B-5015
000
WF
4016
10
150HDPE
Existing 10" FW Line
000-WF-4017-10"-150HDPE
+5 / +40
8 - 9.5
-40 / +40 (Note-3 /.-3)
14.5
NO /
21.75
100%visual
NO /
N/A
O-000-B-2001-05607
000
WF
4017
10
150HDPE
000-WF-4016-10"-150HDPE
000-WF-4018-10"-150HDPE
+5 / +40
8 - 9.5
-40 / +40 (Note-3 /.-3)
14.5
NO /
21.75
100%visual
NO /
N/A
O-000-B-2001-05607
000
WF
4018
6, 10
150HDPE
Existing 12" FW Line to Sulphur Pads
Existing 6" FW Line in Chemical Storage
+5 / +40
8 - 9.5
-40 / +40 (Note-3 /.-3)
14.5
NO /
21.75
5%
NO /
N/A
2-000-B-2000-05607, O-000-B-2001-05607
0-000-B-2002-05607
000
WF
4019
150H04
ETP Ringmain
F-3209
+5 / +40
8-9.5
-40 / +75
14.5
HCW5 (Note-2/.-2)
21.75
5%
NO /
AD
000
WF
4020
12
150HDPE
WF001-12-150B901-NI
TP-946/ WF015-12-150B901-NI
+5/+40
8-9.5
-40 / +40 (Note-3 /.-3)
14.5
NO /
21.75
100%visual
NO /
N/A
2-000-B-2003-05607
000
WF
4021
10
150HDPE
K-134
KTL-1 / K-4
+5 / +40
8-9.5
-40 / +40 (Note-3 /.-3)
14.5
NO /
21.75
100% visual
NO /
N/A
O-000-B-2003-05607, 1-000-B-2000-05607
000
WF
4022
3, 8
150H04
Existing 8" FW Ringmain
NEW UW/TW PUMP HOUSE/
+5 / +40
8-9.5
-40 / +75
14.5
HCW5
21.75
5%
NO /
AD
-000--5015
000
WF
4023
150HDPE
000-WF-4014-24"-150H04
+5 / +40
8-9.5
-40 /+75
14.5
NO /
21.75
5%
NO /
AD
O-000-B-5015
000
WF
4024
150HDPE
000-WF-4015-24"-150H04
+5 /+40
8-9.5
-40 /+75
14.5
NO /
21.75
5%
NO /
AD
O-000-B-5015
000
WF
4025
150H04
000-WF-4027-8-150H04
-388
+5 / +40
8-9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
AD
O-000-B-5015
000
WF
4026
150H04
Existing 8" FW Line
Existing 8" FW Line
+5 / +40
8-9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
AD
O-000-B-5015
000
WF
4027
150H04
Existing 8" FW Line
Existing 8" FW Line
+5 / +40
8-9.5
-40 / +75
14.5
NO /
21.75
5%
NO /
AD
O-000-B-5015
060
WF
3170
150H04 / 150HDPE
060-WF-1018-12-HDPE
F-624
+5 / +40
8-9.5
-40 / +75
10
HCW5 (Note-2/.-2)
15
5% / 100%visual
NO /
AD
X-600-B-2007-05607
060
WF
3171
150H04 / 150HDPE
060-WF-1003-10-HDPE
F-625
+5 / +40
8-9.5
-40 / +75
10
HCW5 (Note-2/.-2)
15
5% / 100%visual
NO /
AD
X-600-B-2007-05607
060
WF
3172
12
150HDPE
060-WF-1003-10-HDPE
-373, 374
+5 / +40
8-9.5
-40 / +40 (Note-3 /.-3)
10
NO /
15
100% visual
NO /
N/A
X-600-B-2006-05607
060
WF
3174
12
150H04
Existing 12'' CS line
Existing 12'' HDPE line
+5/+40
8-9.5
-40/+75
14.5
HCW5 (Note-2/.-2)
21.75
5%
NO /
AD
X-600-B-2006-05607
060
WF
3175
150H04
From KTL-2
Existing 6'' CS line
+5/+40
8-9.5
-40/+75
14.5
HCW5 (Note-2/.-2)
21.75
5%
NO /
AD
X-600-B-2006-05607
060
WF
3176
12
150H04
From KTL-2
Existing 12'' HDPE line
+5/+40
8-9.5
-40/+75
14.5
HCW5 (Note-2/.-2)
21.75
5%
NO /
AD
X-600-B-2006-05607
062
WF
4000
150HDPE
Existing 6'' line
062-WF-4001-8"-150HDPE
+5/+40
8-9.5
-40 / +40
14.5
NO /
21.75
100%visual
NO /
N/A
O-000-B-2002-05607
062
WF
4001
150HDPE
062-WF-4000-8"-150HDPE
062-WF-4000-8"-150HDPE
+5/+40
8-9.5
-40 / +40
14.5
NO /
21.75
100%visual
NO /
N/A
O-000-B-2002-05607
062
WF
4002
150HDPE
062-WF-4001-8"-150HDPE
Existing 6'' line
+5/+40
8-9.5
-40 / +40
14.5
NO /
21.75
100%visual
NO /
N/A
O-000-B-2002-05607
3200
WF
4112
14
150H04
O-3200-WF-4027-16-150PE2-NI
O-3200-WF-4113-14-150H04-HCW5
+5 / +40
8-9.5
-40 / +75
14.5
HCW5 (Note-2/.-2)
21.75
5%
NO /
AD
O-3200-B-5056-05607
3200
WF
4113
14
150H04
O-3200-4026-16-150PE2-NI
PCV-320050
+5 / +40
8-9.5
-40 / +75
14.5
HCW5 (Note-2/.-2)
21.75
5%
NO /
AD
O-3200-B-5056-05607
3200
WF
4114
12
150H04
O-3200-WF-4113-14-150H04-HCW5
PSV-320051A/B
+5 / +40
8-9.5
-40 / +75
14.5
HCW5 (Note-2/.-2)
21.75
5%
NO /
AD
O-3200-B-5056-05607
3200
WF
4115
14
150H04
PSV-320051A/B
O-3200-WF-4116-14-150H04-HCW5
+5 / +40
8-9.5
-40 / +75
14.5
HCW5 (Note-2/.-2)
21.75
5%
NO /
AD
O-3200-B-5056-05607
3200
WF
4116
14
150H04
PCV-320050
O-3200-WF-4025-14-150H2G-HCW5
+5/+40
ATM-1.2
-40 / +75
14.5
HCW5 (Note-2/.-2)
21.75
5%
NO /
AD
O-3200-B-5056-05607, O-3200-5048-05607
3200
WF
4118
12
150HDPE
O-3200-WF-4028-16-150PE2-NI
-262, 263
+5 / +40
8-9.5
-40 / +40 (Note-3 /.-3)
14.5
NO /
21.75
100% visual
NO /
N/A
O-3200-B-5050-05607
351 / 4600
WF
4000
20
150HDPE
351-WF1000-300-GOST-NI
WF-203-10-C14A
+5 / +40
8-9.5
-40 / +40 (Note-3 /.-3)
14.5
NO /
21.75
100% visual
NO /
N/A
O-3510-B-2081-05607, O-4600-B-5008-05607
351 / 4600
WF
4001
20
150HDPE
351-WF1000-300-GOST-NI
WF-203-10-C14A
+5 / +40
8-9.5
-40 / +40 (Note-3 /.-3)
14.5
NO /
21.75
100% visual
NO /
N/A
O-3510-B-2081-05607, O-4600-B-5008-05607
4600
WF
4050
20
150H04 / 150HDPE
WF-203-10"-C14A
10"-WF-1005-C14A
+5 / +40
8-9.5
-40 / +40 (Note-3 /.-3)
14.5
NO /
21.75
5% / 100%visual
NO /
N/A
O-4600-B-2140-05607, O-4600-B-5008-05607
4600
WF
4051
20
150H04 / 150HDPE
WF-203-10"-C14A
10"-WF-1005-C14A
+5 / +40
8-9.5
-40 / +40 (Note-3 /.-3)
14.5
NO /
21.75
5% / 100%visual
NO /
N/A
O-4600-B-2140-05607, O-4600-B-5008-05607
4600
WF
4052
150HDPE
WF203-10''-C14A
-313
+5 / +40
8-9.5
-40 / +40 (Note-3 /.-3)
14.5
NO /
21.75
100% visual
NO /
N/A
O-4600-B-5008-05607
4600
WF
4053
10
150HDPE
WF203-10''-C14A
-312
+5 / +40
8-9.5
-40 / +40 (Note-3 /.-3)
14.5
NO /
21.75
100% visual
NO /
N/A
4600
WF
4054
10
150HDPE
4600-WF-4051-20-150HDPE
-311
+5 / +40
8-9.5
-40 / +40 (Note-3 /.-3)
14.5
NO /
21.75
100% visual
NO /
N/A
O-4600-B-2140-05607
4600
WF
4055
150HDPE
4600-WF-4050-20-150HDPE
-315
+5 / +40
8-9.5
-40 / +40 (Note-3 /.-3)
14.5
NO /
21.75
100% visual
NO /
N/A
O-4600-B-2140-05607
4056
150HDPE
10''-WF-1005-C14A
-316
+5 / +40
8-9.5
-40 / +40 (Note-3 /.-3)
14.5
NO /
21.75
100% visual
NO /
N/A
O-4600-B-2140-05607
4600
WF
NOTES
1
O-4600-B-5008-05607
Minimum design pressure and hydrotest pressure requirement for these FW lines are 1.5 barg and 2.25 barg respectively. However, 14.5 barg design pressure and 21.75 barg hydrotest pressure are specified for consistency with specifications for other lines
in FW network.
1.5 . 2.25 . . ,
14.5 . 21.75 . .
o
All new underground lines shall be of HDPE material (150HDPE piping spec). All aboveground lines in FW service shall be of CS material (150H04 spec). Aboveground CS lines outside pump house shall be heat traced to 5 C.
o
( ) 150HDPE ( 150H04). 5 C
For HDPE pipes, design temperature is -40 / +40 0C, DP = 14.5 barg. = -40 / +40 C, = 14.5 .
This line list includes new lines only. For the existing lines being modified, design and test conditions will be: Sulphur Pad area: HDPE pipes: DP = 10.0 barg, Hydrotest Pressure = 15.0 barg. Other areas: CS lines: DP=14.5 barg, Test pressure=14.5 barg. HDPE/GRE lines: DP = 14.5 barg, Test Pressure = 21.75 barg.
. . , . : ( ): = 10.0 ., = 15.0 .
: : . = 14.5 , . = 14.5 . . /: . = 14.5 , . = 21.75 .
3
2
1
0
D
02.10.2013
15.07.2013
28.05.2013
02.05.2012
28.12.2011

Re - Issued for Comments /
Approved for construction /
Re-Approved for design /
KU
KU
KU
KU
KU
VMM
VMM
VMM
VMM
VMM
VMM
VMM
VMM
VMM
VMM
CW
CW
CW
CW
CW
PFU /
LINE LIST /
RW
REV / .
DATE /
DESCRIPTION/
BY / .
HK /
ENG/
SUP/
MGR/
PROJECT No
AFE No
DOCUMENT NUMBER
X-000-056-07
6310110271
REV/
3
PLL-056-07-B-0026
OPER/
4 OF/ 4

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JPK-056-07-Q-0448 - Rev 3

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Описание:

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Composite Job Pack

REVISION DESCRIPTION SHEET

Issued for Comment

Approved For Construction

Re-Issued For Comment

Drawing 2-000-S-5067, 2-000-L-5079 & L-SK-6473 for FH-90 revised.

2-000-S-5067, 2-000-L-5079 & L-SK-6473 FH-90

2-000-S-5065, 2-000-L-5077 & L-SK-6471 FH-95

2-000-S-5064, 2-000-L-5087 & L-SK-6481 FH-96 & FM15

2-000-S-5068, 2-000-L-5081 & L-SK-6475 FH-112

2-000-S-5071, 2-000-L-5085 & L-SK-6479 FH-114

Composite Job Pack

Project Specific Requirements

LIST OF REFERENCE DOCUMENTS

National Standards and Codes

Project Drawings / Vendor Drawings

TCO Standard Drawings

Index for Scope of Work

Turnover Status Report

Purchase Orders / Material Requisitions / MWRs

Composite Job Pack

1.2.4 & 1.2.5

1.2.4 & 1.2.5

Direct Buried Valves

Composite Job Pack

1.2.1 Preparatory Work - General

Composite Job Pack

Composite Job Pack

10. Test all pipework;

Composite Job Pack

Composite Job Pack

Composite Job Pack

1.2.7 Direct Buried Valves

Composite Job Pack

PROJECT SPECIFIC REQUIREMENTS

NATURE USE PERMIT (Emission Payments)

Pedro Jezzi/Rob Winfield

CONTRACTOR shall designate, in a similar fashion, a contact representative

Composite Job Pack

Composite Job Pack

LIST OF REFERENCE DOCUMENTS

Addendum to Standard Job Pack for All Disciplines

Underground Firewater Ring Main and

Piping Material Classes

Piping Installation and Testing

Pipe Support Standards

Specification for Piping Standard Details

Structural Steelwork Design and

Structural Steelwork Erection

Structural Design Criteria

Plain and Reinforced Concrete and Grouts

Specification for Construction

Roads and Paving

Specification for Fencing

Welding, PWHT and NDE of Piping

Paint and Protective Coatings

PFU Mechanical Completion Checklist Procedure

PFU Turnover Work Process Procedure