47RE/RH Overhaul Kit Instructions

2004 ATS Diesel Performance available on the web @ http://www.atsdiesel.com/sitemap/demomap.html

47RE-RH 02/29/04

Case Preparation: Check all threaded holes and repair as needed.

Be sure to check dowel pinholes

Replace bushing in pump with bronze dimpled bushing and Loctite in place.

Direct clutch drum:

o Wide drum bushing
o 5 Clutches .090
o 5 Steels .080
o Pressure plate machined .085
o Set clutch clearance using .090 steels
o Clutch clearance .065

Forward:
o 5 Clutches
o 4 Steels .070
o Top pressure plate machined step .120
o Bottom plate machined flat .410
o Clutch clearance .025

Set intermediate gear train clearance to .025 Max. Set with top snap ring.
Snap-ring is selective. See fig1
Replace all bushings in over-drive section and Loctite.

Overrun clutch: 10 Clutches

o 9 Steels
o Reuse lower plate and replace top pressure plate with ATS pressure plate

Overdrive Clutch: 6 Clutches

o 6 Steels
o Pressure plate machined .105
Remove waved snap-ring. Install pressure plate with step side towards lower snap-ring.
Then add clutches and Steels starting with a clutch.
Before installing assembly, add snap-ring, check clutch clearance by first installing over drive
bearing, spacer and lay over-drive piston into over-drive housing. Check clearance between
piston and top steel. Clearance between .110- .120. Set clearance by changing bearing spacer.

Set total unit endplay to .020-. 035

o Clearance can be set by changing snap-ring on intermediate shaft.
o Snap-rings are selective. See fig.2

Before installing valve-body adjust all bands.

Rear Band: Torque to 42 in lbs. Back off 2 turns.
Intermediate: Torque to 42 in lbs. Back off 1 turns.
This is a good time to air-check the unit. See fig.3
Install ATS Shift Kit. See Fig.4
Torque specifications See Fig.5

Overhaul Kit Parts - 1

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.

Output shaft bushings

Overdrive sun gear bushings
Extension housing bushing & pump bushing
Rear planet thrust washer (98-up only)
Direct clutch bushing
Overdrive bearing section
Output bearing support
Filter (98-up shown)
Speed sensor
Output seal (4x4)
ATS billet band strut
Reverse/neutral safety switch
Intermediate band
Direct clutches
Forward clutches
Overdrive clutches
Overdrive direct clutches
Billet accumulator
19. Overdrive element
20. Low roller element

Overhaul Kit Parts 2

1. Standard gasket set

2. Paper & rubber set w/ seals & sealing rings

Planetary Gear Train Exploded (courtesy of Chrysler corp.)

Intermediate Shaft Selective Spacer Selection

47RE/RH Air Pressure Test Passages (courtesy of Chrysler corp.)