6946-6-77-0005 Rev1

WELDING SPECIFICATION
CHARTS FOR PIPING CLASSES
JOB SPECIFICATION No.
6946-6-77-0005 Rev. 1
Page 1 of 24
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WELDING SPECIFICATION CHARTS
FOR PIPING CLASSES
25.11.08
NEW CLASSES ADDED & ISSUED AS JOB

SPECIFICATION
LJ
VKS
VKB
30.06.08
ISSUED AS JOB SPECIFICATION
LJ
VKS
SC
Rev.
No
Date
Purpose
Prepared by
Checked by
Approved by
Format No. 8-00-0001-F1 Rev. 0
Copyright EIL All rights reserved
6946-6-77-0005 Rev. 1
Page 2 of 24
Abbreviations:
GTAW
Gas Tungsten Arc Welding
SMAW
Shielded Metal Arc Welding
WPS
Welding Procedure Specification
PQR
Procedure Qualification Record
C.S.
Carbon Steel
L.A.S.
Low Alloy Steel
S.S.
Stainless Steel
6946-6-77-0005 Rev. 1
Page 3 of 24
CONTENTS
Sl.
No.
Description
Page No.
1.
GENERAL NOTES
WELDING CHART FOR CLASSES A1A, A15A, A20A, A32A, A9A, B1A, B9A, D1A,
D21A, G22A
WELDING CHART FOR CLASSES A2A, B2A, D2A
WELDING CHART FOR CLASSES A3A, A91A, A94A, J2A
WELDING CHART FOR CLASSES A5A, B25A, B26A, B5A, D26A, D5A, E25A, F25A
WELDING CHART FOR CLASSES A19A, A22A, A23A, B21A, B22A, B23A
WELDING CHART FOR CLASSES D2D
10
WELDING CHART FOR CLASSES F27A
11
WELDING CHART FOR CLASSES B5D, D5D, F25D, F26D
12
WELDING CHART FOR CLASSES B4F
13
WELDING CHART FOR CLASSES A1K, B1K, D1K
14
WELDING CHART FOR CLASSES A2K
15
WELDING CHART FOR CLASSES B22K
16
WELDING CHART FOR CLASSES B21N
17
WELDING CHART FOR CLASSES B25K
18
WELDING CHART FOR CLASSES F15M
19
WELDING CHART FOR CLASSES G5M, G57M
20
WELDING CHART FOR CLASSES A1N
21
WELDING CHART FOR CLASSES G25N
22
WELDING CHART FOR CLASSES F59V
23
WELDING CHART FOR CLASSES G49Q
24
6946-6-77-0005 Rev. 1
Page 4 of 24
1.0
GENERAL NOTES
1.1
Scope :
This document covers the Welding Specification for the piping classes covered in the Piping
Material Specification (6946-6-44-0005). WPS and PQR for the field fabrication and erection
of piping system shall be made in conformity with this document. No deviations are
acceptable unless specifically approved through prescribed deviation permit.
1.2
Reference Standards :
This document shall be read in conjunction with the latest revisions/editions of the following
documents :
1.3
a.
Job Specification for Non Destructive Examination Requirements of Piping, Spec.

No. 6946-6-44-0016
b.
Piping Material Specification, Spec. No. 6946-6-44-0005
c.
ASME Boiler & Pressure Vessel Code Sections V, VIII(Div.-1), IX & II-C
d.
ASME B31.3
e.
ASTM E10
f.
Standard Specification for Fabrication & Erection of Piping, EIL Spec.No. 6-44-0012
g.
Welding Specification for Fabrication of Piping, EIL Spec. No. 6-77-0001
h.
Indian Boiler Regulations (IBR)
GTAW process can be applied in place of SMAW process with a corresponding suitable filler
metal for the application.
6946-6-77-0005 Rev. 1
Page 5 of 24
PIPING CLASS: A1A, A15A, A20A, A32A, A9A, B1A, B9A, D1A, D21A, G22A
MATERIAL
SPECIFICATIONS
PIPES
ASTM A 106 GR.B, ASTM A 672 GR.B60 CL.12
FITTINGS
ASTM A 105, ASTM A234 GR.WPB, ASTM A234 GR.WPBW
FLANGES
ASTM A 105, A516 GR.70
OTHERS
BASE METAL 'P' NO 1

WELDING
PROCESS
GROOVE JOINTS
BUTT
ROOT PASS SMAW
OTHER THAN BUTT
FILLER PASS
GTAW
(NOTES-4,5)
SMAW
GTAW
(NOTES-4)
FILLET JOINTS / SOCKET JOINTS

WELDING
MATERIALS
ROOT PASS
SMAW
FILLER PASS
GTAW
(NOTE-5)
SMAW
GROOVE JOINTS
BUTT
ROOT PASS E6010/E6013
(NOTE-2)
OTHER THAN BUTT
FILLER PASS
ER70 SG/
ER70S-2
(NOTES-4,5)
E7016/E7018
JOINT PREPN.
ASME B31.3
GASES
ROOT PASS
E6010/E6013
(NOTE-2)
FILLER PASS
E7016/E7018
CONSUMABLE INSERT
PURGING
SHIELDING
ARGON
GAS COMPOSITION PURGING
SHIELDING
99.995%
PREHEATING
NOTE-3
10C MIN./
100C (FOR THK>=25.4MM)
POST HEATING
PREHEAT TEMP
CONTINUITY OF WELDING AND PREHEAT
E7016/E7018
ER70 SG/
ER70S-2
(NOTES-5)
ER70S-2
(NOTES-4)

BACKING RING
POST WELD HEAT

TREATMENT
(NOTE-1)
SMAW
HOLDING TEMP
595-620OC
HOLDING TIME
1 HR PER INCH THK
RATE OF HEATING
200OC/hr MAX.
MIN HOLDING TIME
1 HR.
METHOD OF COOLING
Controlled
RATE OF COOLING
200OC/hr MAX.
MECH. PROPERTY REQUIREMENTS CHARPY 'V' NOTCH IMPACT TEST VALUE
CODE OF FABRICATION
MIN
AT TEMPERATURE
HARDNESS
- 200 BHN MAX
AVERAGE
ASME B31.3
TECHNICAL NOTES :
1.
HEAT TREATMENT SHALL BE DONE AS PER ASME B31.3 FOR WALL THICKNESS EXCEEDING 19MM.
2.
E6013 MAY BE USED FOR ROOT PASS PROVIDED UNIFORM ROOT PENETRATION IS OBTAINABLE AND IS DEMONSTRATED THROUGH
PROCEDURE QUALIFICATION.
3.
PRE-HEAT TEMPERATURE OF ATLEAST 50C SHALL BE PROVIDED FOR THE FIRST TWO PASSES FOR THK. >=12.7MM & <25.4MM
4.
GTAW SHALL BE EMPLOYED FOR ENTIRE WELDING FOR SMALL BORE PIPING OF DIAMETER 2 AND SMALLER.
5.
GTAW SHALL BE EMPLOYED FOR THE ROOT PASS FOR ALL THE SIZES FOR PIPING CLASSES WITH 100% RADIOGRAPHY AS PER
6946-6-44-0016.
6946-6-77-0005 Rev. 1
Page 6 of 24
PIPING CLASS: A2A, B2A, D2A

MATERIAL
SPECIFICATIONS
PIPES
FITTINGS
FLANGES
ASTM A 105, A516 GR.70
OTHERS
BASE METAL 'P' NO 1

WELDING
PROCESS
GROOVE JOINTS
BUTT
ROOT PASS SMAW
FILLER PASS
GTAW
(NOTES-4,5)
OTHER THAN BUTT

SMAW
GTAW
(NOTES-4)

WELDING
MATERIALS
ROOT PASS
SMAW
FILLER PASS
SMAW
GTAW
(NOTE-5)
SMAW
GROOVE JOINTS
BUTT
(NOTE-2)
FILLER PASS
ER70 SG/
ER70S-2
(NOTES-4,5)
OTHER THAN BUTT

E7016/E7018
JOINT PREPN.
ASME B31.3 & IBR
GASES
E6010/E6013
(NOTE-2)
FILLER PASS
E7016/E7018
CONSUMABLE INSERT
PURGING
SHIELDING
ARGON
SHIELDING
99.995%
PREHEATING
NOTE-3
10C MIN./
POST HEATING
PREHEAT TEMPERATURE
E7016/E7018
ER70 SG/
ER70S-2
(NOTES-5)
ER70S-2
(NOTES-4)

BACKING RING
ROOT PASS
POST WELD HEAT

TREATMENT
(NOTE-1)
HOLDING TEMP
620-660OC
HOLDING TIME
I HOUR PER INCH THK
RATE OF HEATING
200C/hr MAX.
MIN HOLDING TIME
1 HOUR
METHOD OF COOLING
CONTROLLED
RATE OF COOLING
200C/hr MAX.
MIN
AVERAGE
CODE OF FABRICATION
AT TEMPERATURE
HARDNESS
- 200 BHN MAX
ASME B31.3 & IBR
TECHNICAL NOTES :
1.
HEAT TREATMENT SHALL BE DONE AS PER IBR FOR WALL THICKNESS EXCEEDING 19MM.
2.
E6013 MAY BE USED FOR ROOT PASS PROVIDED UNIFORM ROOT PENETRATION IS OBTAINABLE AND IS DEMONSTRATED THROUGH
PROCEDURE QUALIFICATION.
3.
4.
5.
GTAW SHALL BE EMPLOYED FOR THE ROOT PASS FOR ALL THE SIZES FOR PIPING CLASSES WITH 100% RADIOGRAPHY AS PER
6946-6-44-0016.
6946-6-77-0005 Rev. 1
Page 7 of 24
PIPING CLASS: A3A, A91A, A94A, J2A

MATERIAL
SPECIFICATIONS
PIPES
API 5L GR.B PSL1, ASTM A 106 GR.B, IS 1239, IS 3589 GR.330, IS 3589 GR.410
FITTINGS
ASTM A 105, ASTM A234 GR.WPB, ASTM A234 GR.WPBW, IS 1239, IS 3589 GR.330, IS 3589 GR.410
FLANGES
ASTM A 105, ASTM A 285 GR.C
OTHERS
BASE METAL 'P' NO 1

WELDING
PROCESS
GROOVE JOINTS
BUTT
ROOT PASS SMAW
FILLER PASS
OTHER THAN BUTT

SMAW

WELDING
MATERIALS
ROOT PASS
SMAW
FILLER PASS
SMAW
SMAW
GROOVE JOINTS
BUTT
FILLER PASS
OTHER THAN BUTT

E6013/E7016/ ROOT PASS
E7018

BACKING RING
JOINT PREPN.
ASME B31.3
GASES
E6010/E6013
FILLER PASS
E6013/E7016/E7018
CONSUMABLE INSERT
PURGING
SHIELDING
SHIELDING
PREHEATING
10C MIN.
POST HEATING
PREHEAT TEMP
POST WELD HEAT

TREATMENT
HOLDING TEMP
HOLDING TIME
RATE OF HEATING
MIN HOLDING TIME
METHOD OF COOLING
RATE OF COOLING
MIN
AVERAGE
CODE OF FABRICATION
AT TEMPERATURE
HARDNESS
E6013/E7016/
E7018
ASME B31.3
TECHNICAL NOTES :
6946-6-77-0005 Rev. 1
Page 8 of 24
PIPING CLASS: A5A, B25A, B26A, B5A, D26A, D5A, E25A, F25A
MATERIAL
SPECIFICATIONS
PIPES
FITTINGS
FLANGES
ASTM A 105
OTHERS
BASE METAL 'P' NO 1

WELDING
PROCESS
GROOVE JOINTS
BUTT
ROOT PASS GTAW
FILLER PASS
OTHER THAN BUTT

GTAW/
SMAW
ROOT PASS
GTAW
FILLER PASS
GTAW/
SMAW
(NOTE-2)
WELDING
MATERIALS
SMAW
GROOVE JOINTS
BUTT
ROOT PASS ER70S-2
FILLER PASS
OTHER THAN BUTT

ER70S-2/
E7018

BACKING RING
JOINT PREPN.
ASME B31.3
GASES
ROOT PASS
ER70S-2
FILLER PASS
E7018
CONSUMABLE INSERT
PURGING
SHIELDING
ARGON
SHIELDING
99.995%
PREHEATING
10C MIN./
POST HEATING
PREHEAT TEMP
ER70S-2/
E7018
POST WELD HEAT

TREATMENT
(NOTE-1)
HOLDING TEMP
- 595-620OC
HOLDING TIME
RATE OF HEATING
- 200OC/hr MAX.
MIN HOLDING TIME
1 hr
METHOD OF COOLING
- Controlled
RATE OF COOLING
200OC/hr MAX.
CODE OF FABRICATION
AT TEMPERATURE
HARDNESS
200 BHN MAX.
MIN
AVERAGE
1 hr/inch
ASME B31.3
TECHNICAL NOTES :
1.
HEAT TREATMENT SHALL BE DONE AS PER ASME B31.3 FOR WALL THICKNESS EXCEEDING 19MM.
2.
6946-6-77-0005 Rev. 1
Page 9 of 24
PIPING CLASS: A19A, A22A, A23A, B21A, B22A, B23A

MATERIAL
SPECIFICATIONS
PIPES
FITTINGS
FLANGES
ASTM A 105
OTHERS
BASE METAL 'P' NO 1

WELDING
PROCESS
GROOVE JOINTS
BUTT
ROOT PASS GTAW
FILLER PASS
OTHER THAN BUTT

SMAW
ROOT PASS
GTAW
FILLER PASS
SMAW
GTAW
(NOTE-3)
WELDING
MATERIALS
SMAW
GROOVE JOINTS
BUTT
ROOT PASS ER70S-2
FILLER PASS
OTHER THAN BUTT

E7018-1

BACKING RING
JOINT PREPN.
ASME B31.3
GASES
ROOT PASS
ER70-S2
FILLER PASS
E7018-1
E7018-1
CONSUMABLE INSERT
PURGING
SHIELDING
ARGON
SHIELDING
99.995%
PREHEATING
NOTE-2
10C MIN./
POST HEATING
1 HOUR PER INCH THK.
PREHEAT TEMP
POST WELD HEAT

TREATMENT
(NOTE-1)
HOLDING TEMP
595C-620C
HOLDING TIME
RATE OF HEATING
200C/HR MAX.
MIN HOLDING TIME
1 HOUR
METHOD OF COOLING
CONTROLLED
RATE OF COOLING
200C/HR MAX.
MIN
AVERAGE
CODE OF FABRICATION
AT TEMPERATURE
HARDNESS
- 200 BHN MAX
ASME B31.3
TECHNICAL NOTES :
1.
POST WELD HEAT TREATMENT SHALL BE DONE FOR ALL WALL THICKNESSES AND HARDNESS TO BE CONTROLLED.
2.
3.
4.
ALL WELDING CONSUMABLES SHALL BE GUARANTEED FOR SSCC (SULPHIDE STRESS CORROSION CRACKING) RESISTANCE FOR
SOUR SERVICE APPLICATION.
6946-6-77-0005 Rev. 1
Page 10 of 24
PIPING CLASS: D2D

MATERIAL
SPECIFICATIONS
PIPES
ASTM A 335 GR.P11
FITTINGS
ASTM A 182 GR.F11 CL.2, ASTM A234 GR.WP11 CL.1
FLANGES
ASTM A 182 GR.F11 CL.2
OTHERS
BASE METAL 'P' NO 4

WELDING
PROCESS
GROOVE JOINTS
BUTT
ROOT PASS GTAW
FILLER PASS
OTHER THAN BUTT

GTAW/
SMAW

WELDING
MATERIALS
ROOT PASS
GTAW
FILLER PASS
GTAW/
SMAW
SMAW
GROOVE JOINTS
BUTT
ROOT PASS ER70S-B2L/
ER80S-B2
FILLER PASS
OTHER THAN BUTT

ER70S-B2L/
ER80S-B2
ROOT PASS
ER70S-B2L/
ER80S-B2
FILLER PASS
E7016-B2L/
E7018-B2L
BACKING RING
JOINT PREPN.
ASME B31.3 & IBR
GASES
ER70S-B2L/
ER80S-B2
E7016-B2L/
E7018-B2L
E7016-B2L/E7018-B2L
CONSUMABLE INSERT
PURGING
SHIELDING
ARGON
SHIELDING
99.995%
PREHEATING
150C MIN.
POST HEATING
PREHEAT TEMP
150C MIN.
POST WELD HEAT

TREATMENT
(NOTE-1)
HOLDING TEMP
620C - 670C
HOLDING TIME
RATE OF HEATING
200C/HR MAX.
MIN HOLDING TIME
1 HOUR
METHOD OF COOLING
CONTROLLED
RATE OF COOLING
200C/HR MAX.
MIN
AVERAGE
CODE OF FABRICATION
AT TEMPERATURE
HARDNESS
225 BHN MAX
ASME B31.3 & IBR
TECHNICAL NOTES :
1.
POST WELD HEAT TREATMENT SHALL BE DONE AS PER IBR FOR ALL THICKNESSES.
6946-6-77-0005 Rev. 1
Page 11 of 24
PIPING CLASS: F27A

MATERIAL
SPECIFICATIONS
PIPES
ASTM A 106 GR.B
FITTINGS
ASTM A 105, ASTM A234 GR.WPB
FLANGES
ASTM A 105
OTHERS
BASE METAL 'P' NO 1

WELDING
PROCESS
GROOVE JOINTS
BUTT
ROOT PASS GTAW
FILLER PASS
OTHER THAN BUTT

GTAW/
SMAW
ROOT PASS
GTAW
FILLER PASS
GTAW/
SMAW
(NOTE-3)
WELDING
MATERIALS
SMAW
GROOVE JOINTS
BUTT
ROOT PASS ER70S-2
FILLER PASS
OTHER THAN BUTT

ER70S-2/
E7018-1

BACKING RING
JOINT PREPN.
ASME B31.3
GASES
ROOT PASS
ER70S-2
FILLER PASS
E7018-1
CONSUMABLE INSERT
PURGING
SHIELDING
ARGON
SHIELDING
99.995%
PREHEATING
10C MIN./
POST HEATING
PREHEAT TEMP
ER70S-2/
E7018-1
POST WELD HEAT

TREATMENT
(NOTE-1)
HOLDING TEMP
- 595-620OC
HOLDING TIME
RATE OF HEATING
- 200OC/hr MAX.
MIN HOLDING TIME
1 hr
METHOD OF COOLING
- Controlled
RATE OF COOLING
200OC/hr MAX.
CODE OF FABRICATION
AT TEMPERATURE
HARDNESS
200 BHN MAX.
MIN
AVERAGE
1 hr/inch
ASME B31.3
TECHNICAL NOTES :
1. POST WELD HEAT TREATMENT SHALL BE DONE FOR ALL WALL THICKNESSES AND HARDNESS TO BE CONTROLLED
2. PRE-HEAT TEMPERATURE OF ATLEAST 50C SHALL BE PROVIDED FOR THE FIRST TWO PASSES FOR THK. >=12.7MM & <25.4MM.
3. GTAW SHALL BE EMPLOYED FOR ENTIRE WELDING FOR SMALL BORE PIPING OF DIAMETER 2 AND SMALLER.
4. ALL WELDING CONSUMABLES SHALL BE GUARANTEED FOR SSCC (SULPHIDE STRESS CORROSION CRACKING) RESISTANCE FOR SOUR
SERVICE APPLICATION.
6946-6-77-0005 Rev. 1
Page 12 of 24
PIPING CLASS: B5D, D5D, F25D, F26D

MATERIAL
SPECIFICATIONS
PIPES
ASTM A 335 GR.P11, ASTM A 691 GR.1.25CR CL.42
FITTINGS
ASTM A 182 GR.F11 CL.2, ASTM A234 GR.WP11 CL.1, ASTM A234 GR.WP11-W CL.1
FLANGES
ASTM A 182 GR.F11 CL.2
OTHERS
BASE METAL 'P' NO 4

WELDING
PROCESS
GROOVE JOINTS
BUTT
ROOT PASS GTAW
FILLER PASS
OTHER THAN BUTT

GTAW/
SMAW

WELDING
MATERIALS
ROOT PASS
GTAW
FILLER PASS
GTAW/
SMAW
SMAW
GROOVE JOINTS
BUTT
ROOT PASS ER70S-B2L/
ER80S-B2
FILLER PASS
OTHER THAN BUTT

ER70S-B2L/
ER80S-B2
ROOT PASS
ER70S-B2L/
ER80S-B2
FILLER PASS
E7016-B2L/
E7018-B2L
BACKING RING
JOINT PREPN.
ASME B31.3
GASES
ER70S-B2L/
ER80S-B2
E7016-B2L/
E7018-B2L
E7016-B2L/E7018-B2L
CONSUMABLE INSERT
PURGING
SHIELDING
ARGON
SHIELDING
99.995%
PREHEATING
150C MIN.
POST HEATING
PREHEAT TEMP
150C MIN.
POST WELD HEAT

TREATMENT
(NOTE-1)
HOLDING TEMP
705C-750C
HOLDING TIME
RATE OF HEATING
200C/HR MAX.
MIN HOLDING TIME
2 HOURS
METHOD OF COOLING
CONTROLLED
RATE OF COOLING
200C/HR MAX.
MIN
AVERAGE
CODE OF FABRICATION
AT TEMPERATURE
HARDNESS
225 BHN MAX.
ASME B31.3
TECHNICAL NOTES :
1.
POST WELD HEAT TREATMENT SHALL BE DONE FOR ALL WALL THICKNESSES.
6946-6-77-0005 Rev. 1
Page 13 of 24
PIPING CLASS: B4F

MATERIAL
SPECIFICATIONS
PIPES
ASTM A 335 GR.P5
FITTINGS
ASTM A 182 GR.F5, ASTM A234 GR.WP5
FLANGES
ASTM A 182 GR.F5
OTHERS
BASE METAL 'P' NO 5B

WELDING
PROCESS
GROOVE JOINTS
BUTT
ROOT PASS GTAW
FILLER PASS
OTHER THAN BUTT

GTAW/
SMAW

WELDING
MATERIALS
ROOT PASS
GTAW
FILLER PASS
GTAW/
SMAW
GTAW/SMAW
GROOVE JOINTS
BUTT
ROOT PASS ER80S-B6
FILLER PASS
OTHER THAN BUTT

ER80S-B6/
ROOT PASS
ER80S-B6
FILLER PASS
E8016-B6L/
E8018-B6L

BACKING RING
JOINT PREPN.
ASME B31.3
GASES
ER80S-B6/
E8016-B6L/
E8018-B6L
ER80S-B6 / E8016-B6L/E8018-B6L
CONSUMABLE INSERT
PURGING
ARGON
SHIELDING
ARGON
99.995%
SHIELDING
99.995%
PREHEATING
150C MIN.
POST HEATING
300C MIN. FOR 30 MINUTES

FOLLOWED BY ASBESTOS
COVER
PREHEAT TEMP
INTERPASS TEMP. 250C300C DURING WELD SHALL BE MAINTAINED
POST WELD HEAT

TREATMENT
(NOTE-1)
HOLDING TEMP
705C-760C
HOLDING TIME
RATE OF HEATING
200C/HR MAX.
MIN HOLDING TIME
2 HOURS
METHOD OF COOLING
CONTROLLED
RATE OF COOLING
200C/HR MAX.
MIN
AVERAGE
CODE OF FABRICATION
AT TEMPERATURE
HARDNESS
241 BHN MAX.
ASME B31.3
TECHNICAL NOTES :
1.
POST WELD HEAT TREATMENT SHALL BE DONE FOR ALL WALL THICKNESSES.
6946-6-77-0005 Rev. 1
Page 14 of 24
PIPING CLASS: A1K, B1K, D1K

MATERIAL
SPECIFICATIONS
PIPES
ASTM A 312 TP304, ASTM A 358 TP304 CL.1
FITTINGS
ASTM A 182 GR.F304, ASTM A403 GR.WP304-S, ASTM A403 GR.WP304-WX
FLANGES
ASTM A 182 GR.F304
OTHERS
BASE METAL 'P' NO 8

WELDING
PROCESS
GROOVE JOINTS
BUTT
ROOT PASS GTAW
FILLER PASS
OTHER THAN BUTT

GTAW/
SMAW

WELDING
MATERIALS
ROOT PASS
GTAW/
SMAW
FILLER PASS
GTAW/
SMAW
SMAW
GROOVE JOINTS
BUTT
ROOT PASS ER308/
ER308L
FILLER PASS
OTHER THAN BUTT

ER308/
ER308L
ROOT PASS
E308-15/16 /
E308L-15/16
BACKING RING
JOINT PREPN.
ASME B31.3
GASES
ER308/
ER308L
FILLER PASS
E308-15/16 /
E308L-15/16
E308-15/16 /
E308L-15/16
E308-15/16 / E308L-15/16
CONSUMABLE INSERT
PURGING
ARGON
SHIELDING
ARGON
99.995%
SHIELDING
99.995%
PREHEATING
10C
POST HEATING
PREHEAT TEMP
POST WELD HEAT

TREATMENT
HOLDING TEMP
HOLDING TIME
RATE OF HEATING
MIN HOLDING TIME
METHOD OF COOLING
RATE OF COOLING
MIN
AVERAGE
CODE OF FABRICATION
AT TEMPERATURE
HARDNESS
ER308/
ER308L
ASME B31.3
TECHNICAL NOTES :
6946-6-77-0005 Rev. 1
Page 15 of 24
PIPING CLASS: A2K

MATERIAL
SPECIFICATIONS
PIPES
FITTINGS
FLANGES
ASTM A 182 GR.F304
OTHERS
BASE METAL 'P' NO 8

WELDING
PROCESS
GROOVE JOINTS
BUTT
ROOT PASS GTAW
FILLER PASS
OTHER THAN BUTT

GTAW/
SMAW

WELDING
MATERIALS
ROOT PASS
GTAW/
SMAW
FILLER PASS
GTAW/
SMAW
SMAW
GROOVE JOINTS
BUTT
ROOT PASS ER308/
ER308L
FILLER PASS
OTHER THAN BUTT

ER308/
ER308L
ROOT PASS
E308-15/16/
E308L-15/16
BACKING RING
JOINT PREPN.
ASME B31.3
GASES
ER308/
ER308L
FILLER PASS
E308-15/16/
E308L-15/16
E308-15/16/
E308L-15/16
E308-15/16 / E308L-15/16
CONSUMABLE INSERT
PURGING
ARGON
SHIELDING
ARGON
99.995%
SHIELDING
99.995%
PREHEATING
10C
POST HEATING
PREHEAT TEMP
POST WELD HEAT

TREATMENT
HOLDING TEMP
HOLDING TIME
RATE OF HEATING
MIN HOLDING TIME
METHOD OF COOLING
RATE OF COOLING
MIN
AVERAGE
CODE OF FABRICATION
ER308/
ER308L
0.38MM
AT TEMPERATURE
-196C OR DESIGN TEMPERATURE, WHICHEVER IS HIGHER
HARDNESS
0.38MM
ASME B31.3
TECHNICAL NOTES :
1.
THE FILLER METAL/ELECTRODES SHALL HAVE GUARANTEED MINIMUM AS WELDED IMPACT VALUE OF 0.38MM LATERAL EXPANSION
AT 196C OR DESIGN TEMPERATURE, WHICHEVER IS HIGHER. (ALL THE FIVE VALUES SHALL BE OVER 0.38MM)
6946-6-77-0005 Rev. 1
Page 16 of 24
PIPING CLASS: B22K

MATERIAL
SPECIFICATIONS
PIPES
ASTM A 312 TP304L, ASTM A 358 TP304L CL.1
FITTINGS
ASTM A 182 GR.F304L, ASTM A403 GR.WP304L-S, ASTM A403 GR.WP304L-WX
FLANGES
ASTM A 182 GR.F304L
OTHERS
BASE METAL 'P' NO 8

WELDING
PROCESS
GROOVE JOINTS
BUTT
ROOT PASS GTAW
FILLER PASS
OTHER THAN BUTT

GTAW/
SMAW

WELDING
MATERIALS
ROOT PASS
GTAW/
SMAW
FILLER PASS
GTAW/
SMAW
SMAW
GROOVE JOINTS
BUTT
ROOT PASS ER308L
FILLER PASS
OTHER THAN BUTT

ER308L/
ROOT PASS
JOINT PREPN.
ASME B31.3
GASES
FILLER PASS
E308L-15/16
E308L-15/16
BACKING RING
ER308L/
E308L-15/16
E308L-15/16
CONSUMABLE INSERT
PURGING
ARGON
SHIELDING
ARGON
99.995%
SHIELDING
99.995%
PREHEATING
10C
POST HEATING
PREHEAT TEMP
POST WELD HEAT

TREATMENT
HOLDING TEMP
HOLDING TIME
RATE OF HEATING
MIN HOLDING TIME
METHOD OF COOLING
RATE OF COOLING
MIN
AVERAGE
CODE OF FABRICATION
AT TEMPERATURE
HARDNESS
ER308L/
ASME B31.3
TECHNICAL NOTES :
6946-6-77-0005 Rev. 1
Page 17 of 24
PIPING CLASS: B21N

MATERIAL
SPECIFICATIONS
PIPES
ASTM A 312 TP316L
FITTINGS
ASTM A 182 GR.F316L, ASTM A403 GR.WP316L-S
FLANGES
ASTM A 182 GR.F316L
OTHERS
BASE METAL 'P' NO 8

WELDING
PROCESS
GROOVE JOINTS
BUTT
ROOT PASS GTAW
FILLER PASS
OTHER THAN BUTT

GTAW/
SMAW

WELDING
MATERIALS
ROOT PASS
GTAW/
SMAW
FILLER PASS
GTAW/
SMAW
SMAW
GROOVE JOINTS
BUTT
ROOT PASS ER316L
FILLER PASS
OTHER THAN BUTT

ER316L/
ROOT PASS
JOINT PREPN.
ASME B31.3
GASES
FILLER PASS
E316L-15/16
E316L-15/16
BACKING RING
ER316L
E316L-15/16
E316L-15/16
CONSUMABLE INSERT
PURGING
ARGON
SHIELDING
ARGON
99.995%
SHIELDING
99.995%
PREHEATING
10C
POST HEATING
1HR PER INCH
PREHEAT TEMP
POST WELD HEAT

TREATMENT
(NOTE-1)
HOLDING TEMP
843-8990C
HOLDING TIME
RATE OF HEATING
2000C/HR
MIN HOLDING TIME
1 HR
METHOD OF COOLING
RATE OF COOLING
2000C/HR
MIN
AVERAGE
CODE OF FABRICATION
AT TEMPERATURE
HARDNESS
ER316L/
ASME B31.3
TECHNICAL NOTES :
1. POST WELD HEAT TREATMENT SHALL BE DONE FOR ALL WALL THICKNESSES.
2. WELD DEPOSIT SHALL BE CHECKED FOR FERRITE CONTENT. A FERRITE NO.(FN) OF NOT LESS THAN 3% AND NOT MORE THAN
10% IS REQUIRED
6946-6-77-0005 Rev. 1
Page 18 of 24
PIPING CLASS: B25K

MATERIAL
SPECIFICATIONS
PIPES
FITTINGS
FLANGES
ASTM A 182 GR.F304
OTHERS
BASE METAL 'P' NO 8

WELDING
PROCESS
GROOVE JOINTS
BUTT
ROOT PASS GTAW
FILLER PASS
OTHER THAN BUTT

GTAW/
SMAW

WELDING
MATERIALS
ROOT PASS
GTAW/
SMAW
FILLER PASS
GTAW/
SMAW
SMAW
GROOVE JOINTS
BUTT
ROOT PASS ER308/
ER308L
FILLER PASS
OTHER THAN BUTT

ER308/
ER308L
ROOT PASS
E308-15/16 /
E308L-15/16
BACKING RING
JOINT PREPN.
ASME B31.3
GASES
ER308/
ER308L
FILLER PASS
E308-15/16 /
E308L-15/16
E308-15/16 /
E308L-15/16
E308-15/16 / E308L-15/16
CONSUMABLE INSERT
PURGING
ARGON
SHIELDING
ARGON
99.995%
SHIELDING
99.995%
PREHEATING
10C
POST HEATING
PREHEAT TEMP
POST WELD HEAT

TREATMENT
HOLDING TEMP
HOLDING TIME
RATE OF HEATING
MIN HOLDING TIME
METHOD OF COOLING
RATE OF COOLING
MIN
AVERAGE
CODE OF FABRICATION
AT TEMPERATURE
HARDNESS
ER308/
ER308L
ASME B31.3
TECHNICAL NOTES :
10% IS REQUIRED
6946-6-77-0005 Rev. 1
Page 19 of 24
PIPING CLASS: F15M

MATERIAL
SPECIFICATIONS
PIPES
ASTM A 312 TP321H
FITTINGS
ASTM A 182 GR.F321H, ASTM A403 GR.WP321H-S
FLANGES
ASTM A 182 GR.F321H
OTHERS
BASE METAL 'P' NO 8

WELDING
PROCESS
GROOVE JOINTS
BUTT
ROOT PASS GTAW
FILLER PASS
OTHER THAN BUTT

GTAW/
SMAW

WELDING
MATERIALS
ROOT PASS
GTAW
FILLER PASS
GTAW/
SMAW
SMAW
GROOVE JOINTS
BUTT
ROOT PASS ER347H
FILLER PASS
OTHER THAN BUTT

ER347H/
E347H

BACKING RING
JOINT PREPN.
ASME B31.3
GASES
ROOT PASS
ER347H
FILLER PASS
E347H
CONSUMABLE INSERT
PURGING
ARGON
SHIELDING
ARGON
99.995%
SHIELDING
99.995%
PREHEATING
10C
POST HEATING
PREHEAT TEMP
POST WELD HEAT

TREATMENT
HOLDING TEMP
HOLDING TIME
RATE OF HEATING
MIN HOLDING TIME
METHOD OF COOLING
RATE OF COOLING
MIN
AVERAGE
--
CODE OF FABRICATION
AT TEMPERATURE
HARDNESS
ER347H/
E347H
ASME B31.3
TECHNICAL NOTES :
1. WELD DEPOSIT SHALL BE CHECKED FOR FERRITE CONTENT. A FERRITE NO.(FN) OF NOT LESS THAN 3% AND NOT MORE THAN 10% IS
REQUIRED.
6946-6-77-0005 Rev. 1
Page 20 of 24
PIPING CLASS: G5M, G57M

MATERIAL
SPECIFICATIONS
PIPES
FITTINGS
FLANGES
ASTM A 182 GR.F321
OTHERS
BASE METAL 'P' NO 8

WELDING
PROCESS
GROOVE JOINTS
BUTT
ROOT PASS GTAW
FILLER PASS
OTHER THAN BUTT

GTAW/
SMAW

WELDING
MATERIALS
ROOT PASS
GTAW/
SMAW
FILLER PASS
GTAW/
SMAW
SMAW
GROOVE JOINTS
BUTT
ROOT PASS ER347
FILLER PASS
OTHER THAN BUTT

ER347/
ROOT PASS
JOINT PREPN.
ASME B31.3
GASES
FILLER PASS
E347-15/16
E347-15/16
BACKING RING
ER347/
E347-15/16
E347-15/16
CONSUMABLE INSERT
PURGING
ARGON
SHIELDING
ARGON
99.995%
SHIELDING
99.995%
PREHEATING
10C
POST HEATING
1 HR PER INCH
PREHEAT TEMP
POST WELD HEAT

TREATMENT
(NOTE-1)
HOLDING TEMP
843-899OC
HOLDING TIME
RATE OF HEATING
200OC/HR
MIN HOLDING TIME
1 HOUR
METHOD OF COOLING
--
RATE OF COOLING
2000C/HR
MIN
AVERAGE
CODE OF FABRICATION
AT TEMPERATURE
HARDNESS
ER347/
ASME B31.3
TECHNICAL NOTES :
1. POST WELD HEAT TREATMENT SHALL BE DONE FOR ALL WALL THICKNESSES
2. WELD DEPOSIT SHALL BE CHECKED FOR FERRITE CONTENT. A FERRITE NO.(FN) OF NOT LESS THAN 3% AND NOT MORE THAN 10% IS
REQUIRED.
6946-6-77-0005 Rev. 1
Page 21 of 24
PIPING CLASS: A1N

MATERIAL
SPECIFICATIONS
PIPES
FITTINGS
FLANGES
ASTM A 182 GR.F316L
OTHERS
BASE METAL 'P' NO 8

WELDING
PROCESS
GROOVE JOINTS
BUTT
ROOT PASS GTAW
FILLER PASS
OTHER THAN BUTT

GTAW/
SMAW

WELDING
MATERIALS
ROOT PASS
GTAW/
SMAW
FILLER PASS
GTAW/
SMAW
SMAW
GROOVE JOINTS
BUTT
ROOT PASS ER316L
FILLER PASS
OTHER THAN BUTT

ER316L/
ROOT PASS
JOINT PREPN.
ASME B31.3
GASES
FILLER PASS
E316L-15/16
E316L-15/16
BACKING RING
ER316L
E316L-15/16
E316L-15/16
CONSUMABLE INSERT
PURGING
ARGON
SHIELDING
ARGON
99.995%
SHIELDING
99.995%
PREHEATING
10C
POST HEATING
PREHEAT TEMP
POST WELD HEAT

TREATMENT
HOLDING TEMP
HOLDING TIME
RATE OF HEATING
MIN HOLDING TIME
METHOD OF COOLING
RATE OF COOLING
MIN
AVERAGE
CODE OF FABRICATION
AT TEMPERATURE
HARDNESS
ER316L/
ASME B31.3
TECHNICAL NOTES :
6946-6-77-0005 Rev. 1
Page 22 of 24
PIPING CLASS: G25N

MATERIAL
SPECIFICATIONS
PIPES
FITTINGS
FLANGES
ASTM A 182 GR.F316L
OTHERS
BASE METAL 'P' NO 8

WELDING
PROCESS
GROOVE JOINTS
BUTT
ROOT PASS GTAW
FILLER PASS
OTHER THAN BUTT

GTAW/
SMAW

WELDING
MATERIALS
ROOT PASS
GTAW/
SMAW
FILLER PASS
GTAW/
SMAW
SMAW
GROOVE JOINTS
BUTT
ROOT PASS ER316L
FILLER PASS
OTHER THAN BUTT

ER316L/
ROOT PASS
JOINT PREPN.
ASME B31.3
GASES
FILLER PASS
E316L-15/16
E316L-15/16
BACKING RING
ER316L
E316L-15/16
E316L-15/16
CONSUMABLE INSERT
PURGING
ARGON
SHIELDING
ARGON
99.995%
SHIELDING
99.995%
PREHEATING
10C
POST HEATING
1HR PER INCH
PREHEAT TEMP
POST WELD HEAT

TREATMENT
(NOTE-1)
HOLDING TEMP
843-8990C
HOLDING TIME
RATE OF HEATING
2000C/HR
MIN HOLDING TIME
1 HR
METHOD OF COOLING
RATE OF COOLING
2000C/HR
MIN
AVERAGE
CODE OF FABRICATION
AT TEMPERATURE
HARDNESS
ER316L/
ASME B31.3
TECHNICAL NOTES :
1. POST WELD HEAT TREATMENT SHALL BE DONE FOR ALL WALL THICKNESSES.
10% IS REQUIRED
6946-6-77-0005 Rev. 1
Page 23 of 24
PIPING CLASS: F59V

MATERIAL
SPECIFICATIONS
PIPES
ASTM A 790 (UNS S32205)
FITTINGS
ASTM A 182 GR.F60, ASTM A815 GR.WP UNS S32205-S
FLANGES
ASTM A 182 GR.F60
OTHERS
BASE METAL 'P' NO WELDING

PROCESS
GROOVE JOINTS
BUTT
ROOT PASS GTAW
FILLER PASS
OTHER THAN BUTT

GTAW/
SMAW

WELDING
MATERIALS
ROOT PASS
GTAW
FILLER PASS
SMAW
GROOVE JOINTS
BUTT
ROOT PASS ER2209
FILLER PASS
OTHER THAN BUTT

ER2209/
E2209

BACKING RING
ROOT PASS
ER2209
FILLER PASS
CONSUMABLE INSERT
ASME B31.3
GASES
PURGING
ARGON
SHIELDING
ARGON
99.995%
SHIELDING
99.995%
POST HEATING
PREHEAT TEMP
INTERPASS TEMP. 150C (MAX) DURING WELD SHALL BE MAINTAINED
POST WELD HEAT

TREATMENT
(NOTE-1)
HOLDING TEMP
HOLDING TIME
RATE OF HEATING
MIN HOLDING TIME
METHOD OF COOLING
RATE OF COOLING
MIN
AVERAGE
CODE OF FABRICATION
AT TEMPERATURE
HARDNESS
ER2209/
E2209
E2209
JOINT PREPN.
PREHEATING
GTAW/
SMAW
ASME B31.3
TECHNICAL NOTES :
6946-6-77-0005 Rev. 1
Page 24 of 24
PIPING CLASS: G49Q

MATERIAL
SPECIFICATIONS
PIPES
ASTM B 423 (UNS.NO.-8825)
FITTINGS
ASTM B 564 (UNS N08825), ASTM B 366 WPNICMC UNS N08825
FLANGES
ASTM B 564 (UNS N08825)
OTHERS
BASE METAL 'P' NO 45

WELDING
PROCESS
GROOVE JOINTS
BUTT
ROOT PASS GTAW
FILLER PASS
OTHER THAN BUTT

GTAW/
SMAW

WELDING
MATERIALS
GTAW
FILLER PASS
GTAW/
SMAW
SMAW
GROOVE JOINTS
BUTT
ROOT PASS ERNiCrMo-3
FILLER PASS
OTHER THAN BUTT

ERNiCrMo-3/
ENiCrMo-3

BACKING RING
JOINT PREPN.
ASME B31.3
GASES
PURGING

PREHEATING
ROOT PASS
PREHEAT TEMP
ROOT PASS
ERNiCrMo-3
FILLER PASS
ENiCrMo-3
CONSUMABLE INSERT
ARGON
SHIELDING
ARGON
99.95% (OXYGEN CONTENT

LESS THAN 0.5% (5000 PPM)
SHIELDING
99.95%
POST HEATING
INTERPASS TEMP. 150C (MAX) DURING WELD SHALL BE MAINTAINED
POST WELD HEAT

TREATMENT
(NOTE-1)
HOLDING TEMP
HOLDING TIME
RATE OF HEATING
MIN HOLDING TIME
METHOD OF COOLING
RATE OF COOLING
MIN
AVERAGE
CODE OF FABRICATION
AT TEMPERATURE
HARDNESS
ERNiCrMo-3/
ENiCrMo-3
ASME B31.3
TECHNICAL NOTES :

6946-6-77-0005 Rev1

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WELDING SPECIFICATION

CHARTS FOR PIPING CLASSES

JOB SPECIFICATION No.

fofHkUu ikbfiax Jsf.k;ksa ds fy,

NEW CLASSES ADDED & ISSUED AS JOB

ISSUED AS JOB SPECIFICATION

Format No. 8-00-0001-F1 Rev. 0

Copyright EIL All rights reserved

JOB SPECIFICATION No.

Gas Tungsten Arc Welding

Shielded Metal Arc Welding

Welding Procedure Specification

Procedure Qualification Record

Low Alloy Steel

Format No. 8-00-0001-F1 Rev. 0

Copyright EIL All rights reserved

JOB SPECIFICATION No.

WELDING CHART FOR CLASSES A2A, B2A, D2A

WELDING CHART FOR CLASSES A3A, A91A, A94A, J2A

WELDING CHART FOR CLASSES D2D

WELDING CHART FOR CLASSES F27A

WELDING CHART FOR CLASSES B5D, D5D, F25D, F26D

WELDING CHART FOR CLASSES B4F

WELDING CHART FOR CLASSES A1K, B1K, D1K

WELDING CHART FOR CLASSES A2K

WELDING CHART FOR CLASSES B22K

WELDING CHART FOR CLASSES B21N

WELDING CHART FOR CLASSES B25K

WELDING CHART FOR CLASSES F15M

WELDING CHART FOR CLASSES G5M, G57M

WELDING CHART FOR CLASSES A1N

WELDING CHART FOR CLASSES G25N

WELDING CHART FOR CLASSES F59V

WELDING CHART FOR CLASSES G49Q

Format No. 8-00-0001-F1 Rev. 0

Copyright EIL All rights reserved

JOB SPECIFICATION No.

Job Specification for Non Destructive Examination Requirements of Piping, Spec.

Piping Material Specification, Spec. No. 6946-6-44-0005

Welding Specification for Fabrication of Piping, EIL Spec. No. 6-77-0001

Indian Boiler Regulations (IBR)

Format No. 8-00-0001-F1 Rev. 0

Copyright EIL All rights reserved

JOB SPECIFICATION No.

ASTM A 106 GR.B, ASTM A 672 GR.B60 CL.12

ASTM A 105, ASTM A234 GR.WPB, ASTM A234 GR.WPBW

ASTM A 105, A516 GR.70

BASE METAL 'P' NO 1

OTHER THAN BUTT

FILLET JOINTS / SOCKET JOINTS

OTHER THAN BUTT

GAS COMPOSITION PURGING

CONTINUITY OF WELDING AND PREHEAT

FILLET JOINTS / SOCKET JOINTS

POST WELD HEAT

1 HR PER INCH THK

MIN HOLDING TIME

MECH. PROPERTY REQUIREMENTS CHARPY 'V' NOTCH IMPACT TEST VALUE

- 200 BHN MAX

Format No. 8-00-0001-F1 Rev. 0

Copyright EIL All rights reserved

JOB SPECIFICATION No.

PIPING CLASS: A2A, B2A, D2A