TPM ONE POINT LESSON

AIM AT LEARNING ORGANIZATION

REF NO. TOPL/23

AIR BREATHER OF COMPRESSOR

THEME

CIRCLE No. : 51300

DATE: : 07/03/2002

CLASSIFICATION

BASIC
KNOWLEDGE

IMPROVEMENT
CASE

TROUBLE
CASES

AIR BREATHER

BREATHER
HOLES BLOCKED.
IT SHOULD
BE CLEANED

HOT AIR

WRONG

HOT AIR

CORRECT

BREATHER HOLES SHOULD BE CLEANED WEEKLY FOR PROPER

ESCAPE OF HOT AIR FROM THE GEAR BOX

Signature
TRAINING
IMPARTED
TO
PREPARED BY

Signature
Signature
NAME: M.P. SINGH

DEPARTMENT. NECHANICAL

TPM ONE POINT LESSON

AIM AT LEARNING ORGANIZATION
REF NO. TPM/OPL/001

THEME

CABLE GLANDING

CIRCLE No. 51000

DATE: 30.12.2001

CLASSIFICATION

BASIC
KNOWLEDGE

CABLE
CORES

CHECK NUT

IMPROVEMENT
CASE

TROUBLE
CASES

CHECK
NUT

CABLE
CORES

GLAND

GLAND

CHECK
NUT

CHECK
NUT

CABLE
CABLE
CORES

CORRECT
CABLE

WRONG

DUE TO IMPROPER GLANDING, CABLE INSULATION MAY BE

DAMAGE, CAUSING EARTH FAULT

Signature
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Signature
Signature
NAME : ADESH KUMAR JAIN

DEPARTMENT : INSTRUMENT

TPM ONE POINT LESSON

AIM AT LEARNING ORGANIZATION
SOLENOID VALVE COIL BURNING DUE
TO THE GAP BETWEEN COIL AND
PLUNGER

THEME
CLASSIFICATION

BASIC
KNOWLEDGE

GAP

IMPROVEMENT
CASE

REF NO. TPM/OPL/001

CIRCLE No. 1403
DATE: 30.12.93
TROUBLE
CASES

PLUNGER

COIL

SOLENOID
VALVE

WRONG
( EXCESSIVE GAP)

CORRECT
( PROPER GAP )

REASON - DUE TO EXCESSIVE GAP BETWEEN COIL PLUNGER.

EDDY CURRENT WILL FLOW AND BURN THE COIL

THERE SHOULD BE PROPER MATCHING

BETWEEN PLUNGER & COIL

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Signature
NAME : S. ANWAR

DEPARTMENT: INSTRUMENT

TPM ONE POINT LESSON

AIM AT LEARNING ORGANIZATION
THEME

REF NO.

HOW TO CLEAN THE SUCTION

FILTER

CLASSIFICATION

BASIC
KNOWLEDGE

CIRCLE No. : 50900

DATE : 20/11/2001

IMPROVEMENT
CASE

TROUBLE
CASES

ONLY FILTER
ELEMENT

MOTOR
ELECTRIC
BLOWER
FAN
AIR FILTER
ELECTRIC
BLOWER

INCORRECT

CORRECT

PRECAUTION - TO PROTECT MACHINE FROM

DUST, REMOVE AIR FILTER & CLEAN

TRAINING
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PREPARED BY

NAME

A. L. Sharma

DEPARTMENT

VSC/MECH.

TPM ONE POINT LESSON

AIM AT LEARNING ORGANIZATION
REF NO. : 163

BRAIN STORMING

THEME
CLASSIFICATION

BASIC
KNOWLEDGE

IMPROVEMENT
CASE

CIRCLE No. 10300

DATE:

08 /05 / 2000
TROUBLE
CASES

Brainstorming is a tool used to generate a large number of idea

from members of a group in a structured manner.
The group elects a facilitator to conduct session.
Write the topic & short purpose of brainstorming on a board
or fillip chart.
Members (by turn ) to suggest one IDEA at a time.
Note down suggestion.
After turn of all members, repeat another cycle.
A member having no fresh idea , may pass.
Ideas not to be evaluated at this time, but may be clarified if
not clear.
The process is continued till all members pass.
Prioritising & selecting ideas :
Check if apparently identical ideas are really same or there
is some different angle.
Identify and group together related ideas.
Brief discussion in support of ideas ( not against any ideas)
if desired.
Short list for plan of action by consensus or voting.
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DEPARTMENT : CHANGE MANAGEMENT CELL

TPM ONE POINT LESSON

AIM AT LEARNING ORGANIZATION
REF NO. : 163

THEME

BRAIN STORMING

CIRCLE No. 10300

DATE:

CLASSIFICATION

BASIC
KNOWLEDGE

IMPROVEMENT
CASE

08 / 05 / 2000
TROUBLE
CASES

BRAIN STORMING

D o s

D o n ts

0 1 .E n c o u ra g e e v e ry o n e to
p a rtic ip a te .

0 1 .L e t so m e m e m b e rs
d o m in a te o th e rs .

0 2 . S tre s s q u a n tity ra th e r
th a n q u a lity o f id e a s .

0 2 .C ritic is e / rid ic u le a n id e a
h o w e v e r w ild o r s illy .

0 3 .E n c o u ra g e h u m o u r.

0 3 .P e rm it in te rru p tio n s .

0 4 . K e e p a ll th e id e a s p o s te d
s o th a t a ll m e m b e r c a n
see.

0 4 .T a p e re c o rd p ro c e e d in g s .
0 5 .R e s tric t id e a .

SHEET 2 OF 2
ACTUAL
IMPLEMENTAION
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DATE
SUPERVISOR
EMPLOYEE
NAME : A.C.TAYAL

DEPARTMENT : CHANGE MANAGEMENT CELL