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Control solutions
ES 6
Instruction book
Atlas Copco
Control solutions
ES 6
Instruction book
Original instructions
Copyright notice
Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and drawings.
This instruction book is valid for CE as well as non-CE labelled machines. It meets the
requirements for instructions specified by the applicable European directives as identified
in the Declaration of Conformity.
2011 - 03
No. 2920 7094 70
www.atlascopco.com
Instruction book
Table of contents
1
Safety precautions..........................................................................................................4
1.1
SAFETY ICONS...................................................................................................................................4
1.2
1.3
1.4
General description........................................................................................................7
2.1
INTRODUCTION...................................................................................................................................7
2.2
2.3
2.4
Installation.....................................................................................................................14
3.1
DIMENSION DRAWING........................................................................................................................14
3.2
INSTALLATION INSTRUCTIONS..............................................................................................................15
3.3
CONNECTION METHODS.....................................................................................................................16
3.4
3.5
HARD-WIRED CONNECTIONS...............................................................................................................21
Controller details..........................................................................................................24
4.1
CONTROL PANEL..............................................................................................................................24
4.2
ICONS USED....................................................................................................................................25
4.3
MAIN SCREEN..................................................................................................................................27
4.4
ES COMMANDS................................................................................................................................31
4.5
CALLING UP MENUS..........................................................................................................................32
4.6
ES MENU.......................................................................................................................................33
4.7
INPUTS MENU...................................................................................................................................36
4.8
OUTPUTS MENU...............................................................................................................................39
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4.9
COUNTERS......................................................................................................................................40
4.10
SETPOINT MENU...............................................................................................................................42
4.11
4.12
ACCESS LEVEL.................................................................................................................................45
4.13
MENU SETTINGS...............................................................................................................................46
4.14
4.15
SERVICE MENU................................................................................................................................62
4.16
4.17
INFORMATION MENU..........................................................................................................................67
5.1
SYSTEM CONFIGURATION...................................................................................................................69
5.2
START-UP.......................................................................................................................................74
Declaration of conformity............................................................................................75
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Safety precautions
1.1
Safety icons
Explanation
Danger for life
Warning
Important note
1.2
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1.3
1. Persons switching on remotely controlled machines shall take adequate precautions to ensure that there
is no one checking or working on the machine. To this end, a suitable notice shall be affixed to the remote
start equipment.
2. Never operate the device in the presence of flammable or toxic fumes, vapours or particles.
3. Never operate the device below or in excess of its limit ratings.
4. Do not operate the device when there are flammable or toxic fumes, vapors or particles.
5. Keep all bodywork doors and panels closed during operation. The doors may be opened for short periods
only, e.g. to carry out routine checks.
6. People staying in environments or rooms where the sound pressure level reaches or exceeds 90 dB(A)
shall wear ear protectors.
7. Periodically check that:
All guards and fasteners are in place and tight
All hoses and/or pipes are in good condition, secure and not rubbing
There are no leaks
All electrical leads are secure and in good order
8. Never remove or tamper with the safety devices.
Also consult following safety precautions: Safety precautions during installation and
Safety precautions during maintenance or repair.
These precautions apply to electrical devices.
For precautions applying to the connected equipment consult the relevant instruction book.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your machine.
1.4
1. Use only the correct tools for maintenance and repair work.
2. Use only genuine spare parts.
3. A warning sign bearing a legend such as "Work in progress - do not start" shall be attached to the starting
equipment, including all remote start equipment.
4. Persons switching on remotely controlled machines shall take adequate precautions to ensure that there
is no one checking or working on the machine. To this end, a suitable notice shall be affixed to the remote
start equipment.
5. Never use flammable solvents or carbon tetrachloride for cleaning parts. Take safety precautions against
toxic vapours of cleaning liquids.
6. Scrupulously observe cleanliness during maintenance and repair. Keep dirt away by covering the parts
and exposed openings with a clean cloth, paper or tape.
7. Never use a light source with open flame for inspecting the interior of the device.
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8. All regulating and safety devices shall be maintained with due care to ensure that they function properly.
They may not be put out of action.
9. Before clearing the device for use after maintenance or repair, check that operating pressures, temperatures
and time settings are correct. Check that all control and shut-down devices are fitted and that they function
correctly.
10. Make sure that no tools, loose parts or rags are left in or on the device.
11. Never use caustic solvents which can damage materials of the device.
Also consult following safety precautions: Safety precautions during installation and Safety
precautions during operation.
These precautions apply to electrical devices.
For precautions applying to the connected equipment consult the relevant instruction book.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your machine.
Units and/or used parts should be disposed of in an environmentally friendly and safe
manner and in line with the local recommendations and legislation.
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General description
2.1
Introduction
Description
ES 6, general view
The ES 6 is a stand-alone central control system that regulates the net pressure within programmable limits
by starting and stopping, loading and unloading (in case of fixed speed compressors) or controlling the speed
(VSD compressors) of the connected compressors according to a programmed algorithm (see section Equal
wear sequence mode).
Up to six compressors, connected to a common air net, can be connected.
The ES 6 can control fixed speed compressors as well as frequency converter driven compressors (VSD).
Fixed speed Atlas Copco compressors may have any Elektronikon regulator or may be pressure switch
controlled. VSD compressors must however have an Elektronikon regulator of the fourth (MkIV) or fifth
generation (Mk5) in order to have all control options.
Competitor VSD compressors can only be started and stopped by the ES 6 via digital contacts.
The status of each compressor can be checked on the display. Operating parameters are accessible via the
menu.
The ES 6 consists out of a metal cubicle with:
Controller types
Over the past years, many different versions of the Elektronikon regulator are developed. A short survey:
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2.2
Description
The ES 6 measures the net pressure by means of a 4-20 mA pressure transmitter (P), connected to the I/O 2
module in the ES 6 cubicle. The ES 6 controls the compressors in the network in order to keep the pressure
within the limits of the programmed pressure band.
As an alternative or as backup, another pressure sensor (0-5 V transducer) can be used.
This other or extra sensor must be connected to the I/O2 module.
Two pressure bands are available. A switch-over between the pressure bands can be performed in different
ways (week timer based, controlled by a switch, via the display menu or via CAN communication).
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2.3
Description
In this operation mode, the ES 6 controls the connected compressors in function of the outcome of following
checks:
Priority check
Two priority schemes are available. In each priority scheme, six priority levels can be set. The lower the
number of the priority level, the higher the priority: machines of level 1 will be started first, those of level 6
will be started last.
Each compressor can be given a different priority.
Compressors with the same priority level will have the same priority. Within a group of compressors with the
same priority, the VSD compressor (if available) will be the top load machine. The VSD compressor will be
started first and stopped last within the priority group.
The highest placed variable speed driven compressor will be the control VSD compressor.
If more than one VSD compressor is put in this priority level, the one with the least number of running hours
will be the control (top load) VSD. The other one(s) will be controlled as a fixed speed compressor, meaning
that it (they) will run at its (their) maximum motor speed, when started.
The controller allows two different ways of switching between the priority schemes:
Manual shift: a new scheme is selected manually.
Time based shift: the scheme shifts automatically according to a programmed list (e.g. Monday 07:00 h
priority scheme 1, Tuesday 08:00 h priority scheme 2, etc.).
Availability check
Before a compressor in a group is started, an availability check is performed. This means that only the
compressors that are running in unloaded condition or are ready to be started will be taken into account.
A compressor is unavailable if:
Equal wear
Within the group of compressors that have the same priority, the available compressor with the least running
hours will be started first, compressors with the most running hours will be stopped first.
Exception: this is not applicable when the priority group contains the control VSD compressor. The other
VSD compressor(s) will run as fixed speed compressor(s).
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Priority scheme 1
Priority scheme 2
Priority
level
2.4
Priority
level
VSD
VSD
Fixed speed
Fixed speed
Fixed speed
Fixed speed
Fixed speed
Fixed speed
Electropneumatic
Electropneumatic
Electropneumatic
Electropneumatic
Description
If a variable speed driven compressor is installed, the latter is used to meet the changing demands of the air
net. When two compressors are running, the fixed speed compressor runs 100% loaded while the variable
speed driven compressor is used to fine tune the pressure.
If a competitor VSD is connected, together with a number of fixed speed compressors, the competitor VSD
needs to be controlled via remote start/stop command (small pressure band). Its setpoint must be set below
the Pressure Band Low setting of the ES 6.
When there is more than one VSD compressor, the Atlas Copco VSD compressor will be the control
compressor. The competitor VSD will run as a fixed speed compressor.
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Installation
3.1
Dimension drawing
Dimensions
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3.2
Installation instructions
Procedure
Fix the ES 6 to a wall (e.g. in the compressor room), taking into account the following maximum cable
lengths:
250 m (820 ft) for a CAN network
500 m (1640 ft) if a repeater is installed, 970 m (3180 ft) if two repeaters and one CAN bridge are
installed.
1000 m (3280 ft) between the pressure transmitter and the ES 6.
The pressure transmitter should preferably be connected to an air receiver, in order to avoid pressure
pulsations. Also vibrations should be avoided. It is also recommended to connect it via valves, allowing
the pressure transmitter to be replaced after isolating and depressurising it. The pressure transmitter must
be installed in an upright position to avoid accumulation of condensate in the device.
Isolate and depressurise the part of the air net to which the pressure transmitter will be connected.
Provide a threaded hole (ISO R 1/4) in the depressurised part of the air net.
Screw the pressure transmitter into place.
Wire the pressure transmitter cable to the module of the central control system.
Respect the pin numbers as indicated on the electrical diagram, which is delivered with the device.
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3.3
Connection methods
General
Reference
Description
(1)
Communication
(2)
Connection channel 1 to 6
For each compressor a connection channel is provided. For the ES 6, six connection channels can be selected,
configured and used to connect compressors.
Physical connection possibilities
There are three different ways to connect a compressor to the ES 6:
1. CAN (LAN)
The CAN (Controller Area Network) allows all the compressors and controllers in a network to be
connected to one another using a single 3 core cable, which is daisy-chained from one device to the next.
The CAN network acts as a universal communication system which can be used for both control and
monitoring. This type of connection uses the LAN connection of the regulator.
2. CANBox Interface
For fixed speed compressors which cannot be connected directly to a CAN network, the CANBox interface
can be used. This DIN rail mounted box acts as an interface between traditional digital and analogue I/O
and the CAN network. One CANBox has to be provided per compressor.
3. Hard-wired
The ES 6 can also control any fixed speed compressor using a series of digital inputs and outputs. In this
case the compressor will need to be hard-wired to the ES 6.
Connecting Atlas Copco compressors equipped with Elektronikon MkIV or Mk5 regulators
The simplest way to connect these machines to the ES 6 is via the CAN network. A single machine can be
connected directly to the ES 6 or multiple machines can be linked together and then connected, as shown
below:
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Some older versions of the MkIV controller have limited control possibilities and do not
allow proper control over the CAN network or simply have no LAN connection.
In this case there are two options:
Replace the controller by the current version (see details below).
Connect the machine via hard-wiring. See section Hard-wired connections.
Part number
Used on
Part number
replacement regulator
Elektronikon I
1900 0711 01
GA 5-90 C
1900 0712 71
Elektronikon I
1900 0711 02
GA 5-90 C
1900 0712 71
Elektronikon
1900 0711 03
GA 5-90 C
1900 0712 71
Elektronikon I
1900 0711 06
GA 5-90 C
1900 0712 71
Elektronikon II
1900 0710 01
GA 11-90 C
1900 0710 12
Elektronikon
1900 0710 11
GA 11-90 C
1900 0710 12
II
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Details on how to hard-wire machines to the ES 6 can be found in section Hard wired
connections. A full explanation of how to install, configure and use a CANBox can be found
in the CANBox instruction book, which is provided with the CANBox hardware.
References
20
Reference
Description
(1)
CAN network
(2)
CANBox Interface
(3)
ComBox S
(4)
Hard-wired connection
(5)
RS232
(6)
(7)
(8)
(9)
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3.4
Reference
Description
(10)
CAN connections
CAN addresses
The ES 6 can be connected through a LAN (CAN technology). The connection point on
the ES 6 is labelled LAN.
For connections that are connected over LAN, appropriate CAN addresses must be used.
On each compressor, CANBox or Combox S, the correct CAN address must be set depending on the channel:
Only the CAN addresses 1 up to 6 can be used.
Channel
CAN address
Channel 1
Channel 2
Channel 3
...
...
Channel 6
CAN address
The ES 6 requires a CAN address between 1 and 30. By default, the CAN address of the
ES 6 is 31.
After the download the CAN address has to be changed manually. Principally every
available CAN address can be used, but the preferred CAN address is 30.
See section Menu settings - Network settings to check or adapt this parameter.
3.5
Hard-wired connections
Description
Stop the compressors and switch off the power during the connecting process.
On the ES 6, two digital inputs and two relay outputs are provided for each connection channel.
Required inputs:
Compressor status indication, compressor stopped/running
Compressor status indication, compressor unloaded/loaded
Provided outputs:
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Contact to control the selection between Local or Remote Control through the ES 6
Contact to control the Load/Unload condition through the ES 6
Connecting the compressor
Select the correct input and output contacts in the list below.
Connection Channel
Connector terminals
Description
3X33; DIO4
3X33; DIO5
3X30; K04
3X30; K05
3X33; DIO4
3X30; K04
3X33; DIO6
3X33; DIO7
3X30; K06
3X30; K07
3X33; DIO6
3X30; K06
3X33; DIO8
3X33; DIO9
3X30; K08
3X30; K09
3X33; DIO8
3X30; K08
3X33; DIO10
3X33; DIO11
3X32; K10
3X32; K11
3X33; DIO10
3X32; K10
3X33; DIO12
3X33; DIO13
3X32; K12
3X32; K13
3X33; DIO12
3X32; K12
3X33; DIO14
3X33; DIO15
3X32; K14
3X32; K15
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Connection Channel
Connector terminals
Description
3X33; DIO14
3X32; K14
Text on image
Description
Stop
Stop
Start
Start
Start Motor
Start motor
Ka
Line relay
Electrical cabinet
Kb
Start relay
Electrical cabinet
Kt
Electrical cabinet
KR
ES control relay
To be added
Electrical cabinet
Electrical cabinet
K Local Remote
ES Local/remote relay
Elektronikon
KL/UL
ES Load/unload relay
Elektronikon
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Controller details
4.1
Control panel
Control panel
24
Reference
Designation
Function
Display
Pictograph
Automatic operation
Pictograph
General alarm
Pictograph
Service
Service LED
Voltage on LED
Pictograph
Voltage on
10
Enter key
11
Escape key
12
Scroll keys
13
Stop button
14
Start button
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4.2
Icons used
Status icons
Name
Stopped / Running
Icon
Description
When the ES 6 is controlling the connected units, the icon
is rotating.
The ES 6 is stopped.
Automatic restart
Week Timer
Emergency stop
Shutdown
Warning
Service
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Input icons
Icon
Description
Pressure
Load/unload compressor
Digital input
System icons
Icon
Description
Failure expansion module
Network
General alarm
Regulation
General
Menu icons
Icon
Description
ES Commands icon
Chart icon
Service
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Icon
Description
Alarms (Warnings, shutdowns)
Week Timer
Info
Counters
Setpoint
Inputs
Outputs
ES
Navigation arrows
Icon
Description
Up
Down
4.3
Main screen
Description
When the voltage is switched on, the main screen is shown automatically. The main screen layout depends
on the preference of the user. There are 5 possibilities:
1. ES main screen
This is the basic display mode for the ES 6.
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Select the layout required and press the Enter key. The corresponding icon of the selected main screen is
shown at the far right of the control icons line (line (2) in below image).
Detailed description
The ES main screen gives an overview of the operating condition of the connected compressors (conditions,
alarms, etc.). See section Icons used for information about the icons shown.
The screen consists out of four main sections:
(1)
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(2)
is shown.
If the ES 6 is stopped,
is shown.
The ES Commands icon
is a short-cut that allows to start and stop the ES 6, see also section ES commands.
is only displayed if the function is activated. See also section Menu settings.
The ES icon
30
(3)
(4)
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4.4
ES commands
Control panel
Control panel
(1)
Enter key
(2)
Escape key
(3)
Scroll keys
Function
To start and stop the ES 6. The menu is also used to reset the ES 6.
Procedure
Starting from the main screen, use the scroll keys to select the ES Commands icon:
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After selecting the required item, press the Enter key on the controller to confirm your selection. The Reset
command is used to reset the ES 6 after a failure.
4.5
Calling up menus
Control panel
Control panel
(1)
Enter key
(2)
Escape key
(3)
Scroll keys
Description
When the voltage is switched on, the main screen is shown automatically (see also section Main screen):
To display the Menu screen, select the Menu button, using the Scroll keys and press the Enter key.
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Menu screen
Text on image
(1)
Menu
(2)
Regulation
The screen shows a number of icons (see section Icons used). Each icon indicates a menu item. By default,
the Regulation icon is selected. The status bar (2) shows the name of the menu that corresponds to the
selected icon.
Use the Scroll keys to select the required icon.
Press the Enter key to activate the required menu or press the Escape key to return to the Main screen.
4.6
ES menu
Control panel
Control panel
(1)
Enter key
(2)
Escape key
(3)
Scroll keys
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Menu icon, ES
Function
To call up or modify information regarding the number of connected units, to switch the ES on and off, to
visualise and modify the pressure band settings, etc. See also section System configuration.
Procedure
Starting from the Menu screen (see section Calling up menus),
Using the Scroll keys, move the cursor to the ES icon (see above, section Menu icon) and press the Enter
key on the controller.
Following screen appears:
Text on image
(1)
Master
(2)
Slave 1
(3)
Slave 2
(4)
...
The screen shows a list of all machines in the network, i.e. one master (the ES 6) and up to six slaves.
If changes are required,
Select the item required (in the above image the Master is selected, which is indicated by the light grey
background) and press the Enter key. A screen similar to the one below appears:
Text on image
(1)
34
Master
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(2)
ES
On or Off
(3)
Number of Compressors
Between 1 and 6
(4)
As displayed
(5)
As displayed
(6)
Modify
Text on image
(1)
Master
(2)
As displayed
(3)
As displayed
(4)
Pressure Band 1 or 2
(5)
(6)
Modify
More settings become visible when scrolling down. See section System configuration for the complete list.
The Modify button is automatically selected. If Enter is pressed, the highlighted item becomes adjustable.
In a similar way, also the settings of any connected slave modules can be viewed and edited (see also section
System configuration):
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4.7
Inputs menu
Control panel
Control panel
(1)
Enter key
(2)
Escape key
(3)
Scroll keys
Function
To call up information regarding the actually measured data and the status of some inputs such as the
emergency stop switch.
Procedure
Starting from the Menu screen (see section Calling up menus),
Using the Scroll keys, move the cursor to the Inputs icon (see above, section Menu icon).
Press the Enter key. Following screen appears:
Text on image
(1)
36
Inputs
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(2)
Net Pressure
(3)
Net Pressure 2
(4)
Emergency Stop
(5)
Contact Run
(6)
Modify
The screen shows a list of all inputs with their corresponding icons and readings. If an input is in warning
or shutdown, the original icon is replaced by the warning or shutdown icon respectively.
If changes are required:
Select the Modify button (light grey background) and press the Enter key on the controller. A screen
similar to the one below appears:
The first item is highlighted in a light grey colour. When a small Chart Icon is shown below this item, this
means the digital input is shown on the chart on the main screen (when selected).
To remove the digital input from the main chart: press the Enter key again. A pop-up window opens:
Text on image
(1)
(2)
Select Yes to remove or select No to quit the current screen without changes.
If a user wants to change the chart input, follow the steps below:
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Click the Modify button and remove the current input as described above.
Next, select the next item in the list and press the Enter key of the controller.
A pop-up window opens, asking to put the selected item as Main Chart signal. Click the Enter key to
confirm.
Text on image
(1)
(2)
Note: If the previous input is still on the chart, following screen will be shown:
Select Yes to confirm or No to quit the current action without making changes. The active button is marked
with a grey background. Use the scroll keys left/right to change.
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4.8
Outputs menu
Control panel
Control panel
(1)
Enter key
(2)
Escape key
(3)
Scroll keys
Function
To call up information regarding the actual status of certain outputs.
If an output is in warning or shutdown, the original icon is replaced by the warning or shutdown icon
respectively.
The list cannot be modified.
Procedure
Starting from the Menu screen (see section Calling up menus),
Using the Scroll keys, move the cursor to the Outputs icon (see above, section Menu icon).
Press the Enter key. A screen similar to the one below appears:
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Text on image
4.9
(1)
Outputs
(2)
General Shutdown
(3)
Start pulse
Counters
Control panel
Control panel
(1)
Enter key
(2)
Escape key
(3)
Scroll keys
Function
To call up:
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Text on image
(1)
Counters
(2)
Running Hours ID 1
(3)
Running Hours ID 2
(4)
Running Hours ID 3
(5)
Running Hours ID 4
Text on image
(6)
Running Hours ID 5
(7)
Running Hours ID 6
(8)
Module Hours
(9)
Running Hours
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Control panel
(1)
Enter key
(2)
Escape key
(3)
Scroll keys
Function
If desired, the operator can program two pressure bands: (Pressure Band 1 High/Low and Pressure Band 2
High/Low). The menu is also used to select the active pressure band.
Procedure
Starting from the Menu screen (see section Calling up menus),
Press the Enter key (the Setpoint icon (see above, section menu icon) is selected by default). Following
screen appears:
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Text on image
(1)
Regulation
(2)
(3)
(4)
(5)
(6)
Modify
(7)
(8)
Pressure Band 1
(9)
(10)
Off
To modify the settings, press the Modify button. The first line of the screen is now highlighted in grey.
Use the Scroll keys to highlight the setting to be modified and press the Enter key. Following screen
appears:
Text on figure
(1)
Regulation
(2)
(3)
Modify
The upper and lower limit of the setting is shown in grey, the actual setting is shown in black. Use the
or key of the Scroll keys to modify the settings as required and press the Enter key to accept.
If necessary, change the other settings as required in the same way as described above.
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Control panel
(1)
Enter key
(2)
Escape key
(3)
Scroll keys
Function
To call up the last shutdown and last emergency stop data.
Procedure
Starting from the Menu screen (see section Calling up menus),
44
Using the Scroll keys, move the cursor to the Event History icon (see above, section Menu icon)
The list of last shutdown and emergency stop cases is shown.
Scroll through the items to select the desired shutdown or emergency stop event.
Press the Enter key to find the date, time and other data reflecting the status of the compressor when that
shutdown or emergency stop occurred.
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Control panel
(1)
Enter key
(2)
Escape key
(3)
Scroll keys
Function
Access key is used to change parameters which are not accessible for a standard user
Principally, there are 2 access levels:
In the user level, a basic set of parameters is visualised. No password is required.
In access level 1, a basic set of parameters can be modified.
A password can be required to enter level 1.
Procedure
Starting from the Menu screen (see section Calling up menus),
Using the Scroll keys, move the cursor to the Access Level icon (see above, section Menu icon), (the
second icon from right in the bottom row) and press the Enter key to enter the user level.
To enter the next level, a code can be required.
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Text on image
(1)
Access Key
(2)
Access Level
(3)
Modify
Control panel
(1)
Enter key
(2)
Escape key
(3)
Scroll keys
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Function
To display and modify a number of settings (e.g. Time, Date, Date format, Language, units ...), to control the
Automatic Restart after Voltage Failure function, to enter a code to change certain parameters and to change
and modify the network settings.
Procedure
Starting from the Menu screen (see section Calling up menus),
Using the Scroll keys, move the cursor to the Settings icon (see above, section menu icon).
Press the Enter key. Following screen appears:
Text on image
(1)
Settings
(2)
(3)
Network icon
(4)
(5)
(6)
Graph icon
To enter the required submenu, select the dedicated icon using the Scroll keys and press the Enter key.
Network settings
Menu icon:
Function:
To display or modify the network settings.
Procedure
A number of network settings is shown:
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Text on image
(1)
Network
(2)
Ethernet
(3)
CAN
Text on image
(1)
Ethernet
(2)
Ethernet
(3)
IP Address
(4)
Subnet Mask
(5)
Gateway IP
Text on image
(1)
CAN
(2)
CAN Address
(3)
Communication Profile
When the CAN status is On, turn it off to change the CAN Address settings. When the status is Off, press
the Enter key on the controller to modify the CAN address. Use the scroll buttons to select the Can Address
line in the list. Press Enter again. The value can be between 1 and 31.
The communication profile shows the behaviour of the controller. You can choose between MK4 or Mk5
profile, but both options are OK.
General Settings
Menu icon:
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Function:
To display and modify general settings such as language, time and date, date format, pressure unit, temperature
unit, etc.
Procedure
Language
Use the Scroll keys to select the Language in use and press the Enter key:
Text on image
(1)
General
(2)
Language in Use
(3)
Time
(4)
Date
(5)
Date Format
The user can choose at least from 3 languages in the language list, e.g. English, Dutch, French:
Text on image
(1)
Language in Use
(2)
English
(3)
Dutch
(4)
French
Press Enter to confirm or press the Escape key to leave the screen without changes.
Time
Use the scroll keys to select the Time control unit and press the Enter key.
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Enter the time, using the scroll keys and press the Enter key to confirm.
Date
Use the scroll keys to select the Date control unit and press the Enter key.
Enter the date, using the scroll keys and press the Enter key to confirm.
Pressure Unit, Temperature Unit, Vibration Unit, Level Unit Volume Unit and Flow Unit can be
modified in a similar way.
Display Time out
Display Time out is used to optimize the lifetime of the display.
Use the scroll keys to select Display Time out and press the Enter key.
The time can be set between 5 and 60 minutes. The ideal time is 5 minutes. Use the scroll keys to modify
and press the Enter key to confirm.
Automatic restart after voltage failure
Menu icon:
Function:
The ES 6 controller has a built-in function to automatically restart when voltage is restored after voltage
failure. This function is standard deactivated when leaving the factory, and can only be modified after entering
a password. Please consult Atlas Copco to activate this function.
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Procedure
There are 3 options:
Not activated: the controller will remain stopped.
Activated: the controller will resume controlling when the power is restored within the programmed Power
Down time
Activated without time limit: the controller will always restart, independent from the Power Down time.
Select Automatic Restart, using the Scroll keys and press the Enter key.
Text on image
(1)
Automatic Restart
(2)
Automatic Restart
(3)
The Maximum Power Down Time (Power recovery time) is the time during which the controller will restart.
The minimum and the programmed value is 10 s, the maximum is 3600 s.
The Restart time is the time delay between the moment the power is restored and the moment the controller
resumes controlling. The minimum delay is 0 s, the maximum is 3600 s. For the ES 6 this delay should be on
0 s.
For proper operation of the controller, the automatic restart after voltage failure function on the
compressor regulator must be:
Activated for compressors equipped with an Elektronikon MkIII LR regulator.
Set inactive for compressors equipped with an Elektronikon MkI, MkII, MkIII HR or MkIII 4X40
regulator, Elektronikon II , MkIV and Mk5.
Chart settings
Menu icon:
Function:
To programme which settings are represented by the charts and how they are shown.
Procedure
Select the above menu icon and press the Enter key. Following screen appears:
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Text on image
(1)
Main Chart
(2)
(3)
Chart Range
(4)
Chart Band
By selecting the item that needs to be changed, the corresponding value becomes adjustable. This way
following variables can be set:
Main Chart Signal (Net Pressure 1 or Net Pressure 2)
Chart Range (Minimum and Maximum, each adjustable between values indicated on the display)
Chart Band (Off or On)
Control panel
52
(1)
Enter key
(2)
Escape key
(3)
Scroll keys
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Function
Procedure
Starting from the Menu screen (see section Calling up menus),
Using the Scroll keys, move the cursor to the Week Timer icon (see above, section Menu icon).
Press the Enter key. Following screen appears:
Text on image
(1)
Week Timer
(2)
(3)
Week Cycle
(4)
Status
(5)
(6)
By default, the first item in the list is highlighted. Select any item and press the Enter key on the controller
to modify.
Programming Week Action Schemes
Select Week Action Schemes and press Enter. A new window opens. The first item in the list is highlighted.
Press the Enter key on the controller to modify Week Action Scheme 1.
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Text on image
(1)
(2)
(3)
(4)
(5)
A weekly list is shown. Monday is automatically selected and highlighted. Press the Enter key on the
controller to set an action for this day.
Text on image
(1)
(2)
Monday
(3)
Tuesday
(4)
Wednesday
(5)
Thursday
(6)
Friday
(7)
Saturday
(8)
Sunday
A new window opens. The Modify action button is selected. Press the Enter button on the controller to
create an action.
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Text on image
(1)
Monday
(2)
Modify
A new pop-up window opens. Select an action from this list by using the Scroll keys on the controller.
When ready, press the Enter key to confirm.
Text on image
(1)
Monday
(2)
Actions
(3)
Remove
(4)
Start
(5)
Stop
(6)
Pressure Setpoint 1
(7)
Modify
A new window opens. The action is now visible in the first day of the week.
Text on image
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(1)
Monday
(2)
Start
(3)
Save
(4)
Modify
To adjust the time, use the Scroll keys on the controller and press the Enter key to confirm.
(1)
Monday
(2)
Start
(3)
Save
(4)
Modify
A pop-up window opens. Use the or key of Scroll keys to modify the values of the hours. Use the
or Scroll keys to modify the minutes.
Text on image
(1)
Monday
(2)
Time
(3)
Save
(4)
Modify
Press the Escape key on the controller. The action button Modify is selected. Use the Scroll keys to select
the action Save.
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Text on image
(1)
Monday
(2)
Start
(3)
Save
(4)
Modify
A new pop-up window opens. Use the Scroll keys on the controller to select the correct actions. Press the
Enter key to confirm.
Text on image
(1)
Monday
(3)
(4)
No
(5)
Yes
(6)
Save
(7)
Modify
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Text on image
(1)
(2)
Monday - Start
(3)
Tuesday
(4)
Wednesday
(5)
Thursday
(6)
Friday
(7)
Saturday
(8)
Sunday
Text on image
(1)
Week Timer
(2)
(3)
Week Cycle
(4)
Status
(5)
(6)
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Text on image
(1)
Week Cycle
(2)
Week 1
(3)
Week 2
(4)
Week 3
(5)
Week 4
(6)
Modify
Press twice the Enter key on the controller to modify the first week.
A new window opens. Select the action, example: Week Action Scheme 1
Text on image
(1)
Week Cycle
(2)
Week 1
(3)
(4)
(5)
(6)
Modify
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Instruction book
Text on image
(1)
Week Timer
(2)
(3)
Week Cycle
(4)
Status
(5)
(6)
A new window opens. Select Week 1 to set the Week Timer active.
Text on image
(1)
Week Timer
(2)
Week
(3)
(4)
Week 1
Press the Escape key on the controller to leave this window. The status shows that week 1 is active.
Text on image
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(1)
Week Timer
(2)
(3)
Week Cycle
(4)
Status
(5)
Press the Escape key on the controller to go to the main Week Timer menu. Select Remaining Running
Time from the list and press the Enter key on the controller to Modify.
Text on image
(1)
Week Timer
(2)
(3)
Week Cycle
(4)
Status
(5)
This timer is used when the week timer is set and for certain reasons the compressor must continue working
for example 1 hour. It can be set in this screen. This timer is prior to the Week Timer action.
Text on image
(1)
Week Timer
(2)
(3)
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Control panel
(1)
Enter key
(2)
Escape key
(3)
Scroll keys
Function
As such, the ES 6 doesn't need any specific maintenance. Nevertheless, the Service menu feature can be used
to follow up common components of the installation that not have their own controller, e.g. a common filter.
Service messages will than be based on the running hours of the ES 6 controller.
Procedure
Starting from the Menu screen (see section Calling up menus),
Using the Scroll keys, move the cursor to the Service icon (see above, section Menu icon).
Press the Enter key. Following screen appears:
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Text on figure
(1)
Service
(2)
Overview
(3)
Service plan
(4)
Next service
(5)
History
Scroll through the items to select the desired item and press the Enter key to see the details as explained
below.
Overview
Text on figure
(1)
Overview
(2)
(3)
(4)
Reset
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Service plans
A number of service operations are grouped (called Level A, Level B, etc...). Each level stands for a number
of service actions to be carried out at the time intervals programmed in the Elektronikon controller.
When a service plan interval is reached, a message will appear on the screen.
After carrying out the service actions related to the indicated levels, the timers must be reset.
From the Service menu above, select Service plan (3) and press Enter. Following screen appears:
Text on figure
(1)
Service plan
(2)
Level
(3)
Running hours
(4)
(5)
Modify
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Modify the value as required using the or scroll key and press the Enter key to confirm.
Note: Running hours can be modified in steps of 100 hours, real time hours can be modified in steps of 1
hour.
Next Service
Text on figure
(1)
Next service
(2)
Level
(3)
Running hours
(4)
Actual
In the example above, the A Service level is programmed at 4000 running hours, of which 0 hours have passed.
History
The History screen shows a list of all service actions done in the past, sorted by date. The date at the top is
the most recent service action. To see the details of a completed service action (e.g. Service level, Running
hours or Real time hours), use the Scroll keys to select the desired action and press the Enter key.
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Control panel
(1)
Enter key
(2)
Escape key
(3)
Scroll keys
Function
If the password option is activated, it is impossible for not authorized persons to modify any setting.
Procedure
Starting from the Menu screen (see section Calling up menus),
Using the Scroll keys, move the cursor to the Password icon (see above, section Menu icon), i.e. the upper
right icon on the bottom row.
Press the Enter key. A screen similar to the one below appears:
Text on image
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(1)
User Password
(2)
Not Activated
(3)
Activate
Select the Activate button using the Scroll keys and press the Enter key. A new screen appears:
Next, enter the password as required. A confirmation window opens. Re-enter the password and press the
Enter key to confirm.
Control panel
(1)
Enter key
(2)
Escape key
(3)
Scroll keys
Function
The information display shows basically an URL (www.atlascopco.com).
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Text on images
68
(1)
Information
(2)
MAC Address
(3)
Expansion Modules
(4)
Boot software
(5)
Operating system
(6)
Application software
(7)
PEG software
(8)
Licence ES
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5.1
System configuration
System setup
After all physical connections are made, a number of selections still has to be made in order to perform a
system setup. This can be done via the ES 6 display or via special software, available to the Aftermarket
organization.
For setup via the display, most settings can be viewed/changed via the ES menu. Following steps have to
be followed:
1. Master settings
Activate the ES in the Master controller:
Text on image
(1)
Master
(2)
ES
must be On
(3)
Number of Compressors
between 1 and 6
(4)
as required
(5)
as required
(6)
Modify
Text on image
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Instruction book
(1)
Master
(2)
as displayed
(3)
as displayed
(4)
Pressure Band 1 or 2
(5)
(6)
Modify
Text on image
(1)
Master
(2)
Scheme in Use
(3)
(4)
Forced Time
(5)
(6)
Modify
And
Text on image
70
(1)
Start/Load Time
(2)
Unload Time
(3)
Delta Time
(4)
Remote Start/Stop
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And also:
Text on image
(1)
Central Stop
(2)
Local
(3)
(4)
Automatic Restart
Further settings:
Text on image
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(1)
(2)
Sequence Method
(3)
Operation Mode
(4)
Group Sequence
2. Slave settings
For each slave, following settings are to be checked:
Text on image
72
(1)
Scheme 1 Priority
(2)
Scheme 2 Priority
(3)
(4)
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Text on image
(1)
(2)
(3)
(4)
(1)
(2)
(3)
Running Hours
(4)
Mode
Text on image
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Text on image
5.2
(1)
(2)
Running Hours
(3)
Mode
(4)
Start-up
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Declaration of conformity
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www.atlascopco.com