INJECTION PUMP SPECIFICATION

FULL LOAD RPM: 2500

GOV. REGULATION: 8-10 %
ENGINE: 6359TZ02
APPLICATION: 975.1075

MODEL NO.: DM4627-3967

SUPERSEDES:
EDITION NO: 19
DATED: 10-25-94

CUSTOMER PART NO.: AR-101136

CUSTOMER NAME & ADDRESS:
JOHN DEERE SARAN

NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUDS.

ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS
TEST STAND: ISO 4008:
1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093:
.063" (1.6 mm) ID X 25" (635 mm) LONG.
2. CALIBRATING INJECTORS........SAE J968/ISO 7440:
0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR)
3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B. 201)
a. TEMPERATURE 110-115F (43-46C) AT INLET.
b. SUPPLY PRESSURE (S.B. 334): 2.0 0.5 PSI
(14 3 kPa) AT PUMP INLET.
4. CAM MOVEMENT READ-OUT DEVICE: #23745.
PUMP INSTALLATION:IT-015
ROTATION-C-*
NAME PLATE-L-SIDE**
#1 CYL.-5-O'CLOCK**
THROTTLE-L-SIDE**
TIMING MARK 118

LEVER ANGLES (REF.)

THOT MIN.(B) N/A
THOT MAX.(C) N/A
S.O. ( E)
N/A
S.O. ( F)
N/A

PUMP SETTINGS: (CONT'D.)

6. 2500 RPM (WOT):
a. SET TRANSFER PUMP PRESSURE FOR 89-91 PSI,
(614-627 kPa)(SUPPLY SET PER TEST STAND NOTE 3B)
b. ADJUST RETURN OIL TO 200-500 CC/MIN. RECHECK TRANSFER
PUMP PRESSURE.
c. CHECK HOUSING PRESSURE FOR 4-8.5 PSI, (28-59 kPa).
7. 400 RPM (WOT): SET ADVANCE TRIMMER SCREW FOR 1.5.
8. 2500 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY:
79.5-80.5 mm/STROKE.
9. 2700 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
10-15 mm/STROKE.
10. 1250 RPM (L.I.):
a. SET THROTTLE LEVER STOP SCREW FOR 10-15 mm/STROKE,
THEN BACK OUT 2 FULL TURNS AND LOCK.
b. SET LOW IDLE SCREW (COVER) FOR 10-15 mm/STROKE.
11. CHECK POINTS:

* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END

PUMP OPERATING SPEED...HALF...ENGINE SPEED
MECHANICALLY TIMED TO CAM (S.B. 177)
AIR TIME TO HOUSING FLANGE (SEE SPECIAL NOTES)
PUMP ACCESSORIES:
1. SPEED ADVANCE
2. CLOSE FLOW
3. ANEROID
4. E.S.O. (12V E.T.R.)
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE
(REF. SL-222)
1. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
2. DISCONNECT ANEROID OPERATING ROD FROM SHUT-OFF LEVER
AND PLACE SHUTOFF LEVER IN "RUN" POSITION BEFORE
CHECKING PUMP PERFORMANCE S.B. 225R.
3. 2700 RPM: PRIOR TO CHECKING PUMP PERFORMANCE, RESET
HIGH IDLE SCREW TO OBTAIN 10-12 mm/STROKE.
4. CHECK POINTS:

a.
b.
c.
d.
e.
f.
g.
h.
i.

RPM
150
400
1250
1000
1500
2500
2500
2700
2750

THROTTLE
POSITION
WOT
WOT*
L.I.**
WOT
WOT
WOT
WOT*
WOT**
WOT

mm/STROKE
37 MIN.
4 MAX.
10-15
--92-98
78-82
4 MAX.
10-15
5 MAX.

ADVANCE
--0.5-2.5
--6.5-7.5
-----------

* E.S.O. DE-ENERGIZED
** RESET USING LOW IDLE SCREW
PUMP SETTINGS: FOLLOWING PUMP SERVICE
1. ROLLER-TO-ROLLER DIMENSION: 1.9700" .0015"
(50.04 mm 0.04 mm)
MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R.
2. GOVERNOR LINKAGE GAP: .125" TO .165" (3.2-4.2 mm)
(USE KIT #23093 S.B. 95).
3. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
4. DISCONNECT ANEROID OPERATING ROD FROM SHUT-OFF LEVER
AND PLACE SHUTOFF LEVER IN "RUN" POSITION BEFORE
CHECKING PUMP PERFORMANCE S.B. 225R.
5. 400 RPM (WOT):
a. CHECK SHUT-OFF: 4 mm/STROKE, MAX.
b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
(60 kPa).

a.
b.
c.
d.
e.
f.
g.
h.
i.

RPM
150
400
1250
1000
1500
2500
2500
2700
2750

THROTTLE
POSITION
WOT
WOT*
L.I.
WOT
WOT
WOT
WOT*
WOT
WOT

mm/STROKE
39 MIN.
4 MAX.
10-15
--93-97
79.5-80.5
4 MAX.
10-15
5 MAX.

ADVANCE
--1.0-2.0
--6.5-7.5
-----------

T.P.
PRESSURE
10 MIN.**
--------89-91***
-------

* E.S.O. DE-ENERGIZED
** (69 kPa) *** (614-627 kPa)
12.

SPECIAL NOTES:
a. TORQUE ALL FASTENERS PER S.B. 106.
b. ELECTRIC SHUT-OFF TO BE CHECKED PER S.B. 108.
c. ASSEMBLE DRIVE COMPONENTS PER S.B. 438.
d. SEAL FASTENERS PER S.B. 134R.
e. ASSEMBLE THROTTLE LEVER IN B4-L POSITION PER
S.B. 164.
f. ASSEMBLE SHUT-OFF ARM ASSEMBLY R4-R POSITION PER
S.B. 164.
g. SET FORWARD SHUT-OFF ADJUSTING SCREW AT 1500 RPM FOR
50 mm/STROKE.
h. ANEROID SETTING (OFF TEST STAND) S.B. 225R
1. SET ANEROID TRAVEL TO 0.450" 0.025" BY USING
REAR SHUT-OFF ADJUSTING SCREW.
2. CONNECT ANEROID ROD TO LEVER. LEVER SHOULD LIFT
OFF FRONT SCREW AT 3" TO 4" HG. (1.5-2.0 PSI). FULL
TRAVEL OF LEVER SHOULD BE OBTAINED AT 13" TO 15" HG.
(6.4 TO 7.4 PSI). IF LEVER MOTION REQUIRES MORE THAN 4"
HG. (2.0 PSI), LENGTHEN ROD. IF LESS THAN 3" HG. (1.5 PSI),
IS REQUIRED SHORTEN ROD.
3. RE-CHECK RESPONSE AND REPEATABILITY.
4. POSITION ANEROID INLET AT 6" OCLOCK, VIEWING END CAP.
i. ASSEMBLE KEY (#20213) TO DRIVESHAFT.
j. FOR SERVICE ONLY:
AIR TIME PUMP USING HARTRIDGE BASIC AIR TIMING TOOL
7244-27 WITH INSERT 7244-30 AND PILOT RING 7244-26E.
CONNECT AIR SUPPLY WITH 60-100 PSI (4.1-6.9 BAR) TO #1
CYLINDER OUTLET. SET TOOL TO TBD AND INSTALL TO DRIVE
SHAFT. SLOWLY ROTATE TOOL CLOCKWISE UNTIL ROLLERS
STRIKE CAM RING AND TOOL STOPS, SCRIBE LINE ON HOUSING
FLANGE. REPEAT PROCEDURE TO ENSURE ACCURACY. IF
INTERFERENCE BETWEEN STRAIGHT EDGE AND HOUSING
FLANGE OCCURS, PLACE WASHER (I.E. 13521) BETWEEN
STRAIGHT EDGE AND TOOL.

STANADYNE Automotive Corp. All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any
form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher.

DM4627-3967
DESCRIPTION

EDITION 19
QTY

P/N

DATED 10/25/94

HOUSING & DRIVE GROUP

P/N

QTY

PAGE 2 OF 4
DESCRIPTION

(60456)

WASHER, DRIVE SHAFT

20213

KEY, SQUARE

20212

20273

RING, RETAINING

20407

SHAFT, DRIVE

21660

SCREW ASSY-VENT
OR 21661-21665

12259

SCREW, PAN HEAD

10464
11331

1
2

WASHER, SEALING
SCREW, HEAD LOCKING

22554

HOUSING ASSY, PUMP

10394
24419

1
2

NAME PLATE
SCREW, NAME PLATE

P/N

QTY

32226

HYD HD & ROTOR ASSY

11046

PLUNGER, BASIC
USE 11047-11050 (STD)
OR 11052-11055 (O/S)

20250

PLUNGER, BASIC
USE 20251-20254 (STD)
OR 11052-11055 (O/S)
AS IND. ON ROTOR S.B.60R

NUT, DRIVE SHAFT

20211

RING, RETAINING

19843

WASHER, SPRING

19850

BEARING, BALL

20274

SEAL, RECT SECTION

19840

SEAL, VITON LIP

20289

GASKET, TIMING COVER

27604

COVER, TIMING

23058

SCREW,HEX WASH HD M

21194

NOTES:

DESCRIPTION

QTY

P/N

HEAD & ROTOR GROUP

(60588)

DESCRIPTION

SCREW, LEAF SPRING

15619

SHOE, CAM ROLLER -10

OR 26236 (-.005)
OR 26459 (-.015)
REF S.B. 332

26237

12216

SCREW, HEAD PLUG

SPRING, LEAF

29363

11438

SCREW, SOCKET SET

ROLLER, CAM

23826

19861

CONNECTOR, FUEL LINE

CAM RING

21686

27601
29710
29384
21217

1
1
1
1

SEAL, O-RING

27245

SEAL, O-RING
SCREW, TX DR SOC HD
PLATE-LOCK
VALVE, DELIVERY 25MM
OR 21218 (O/S) AS REQD
REF S.B. 143B

SPRING, DLVY VALVE

20129

20127

SCREW, RETAINING

STOP, DELIVERY VALVE

20128

QTY

P/N

P/N

QTY

20530

RETAINER, ROTOR

21232

LINER, TRANS. PUMP

20511

BLADE, TRANS PUMP

OR 20512 REF. S.B. 304

20528

RING, LINER LOCATING

28987

REG. ASSY, TRANS.PUMP

19855

SPRING, REGULATING

28980

CAP, TRANS. PUMP END

NOTES:

DESCRIPTION

TRANSFER PUMP GROUP

DESCRIPTION

(60126)

SEAL, TRANSFER PUMP

SPRING, T.P. BLADE

27608

15699

ROLL PIN

19837

SEAL, REG. SLEEVE

19844

PISTON, REGULATOR

19895

PLUG ASSY, TP REG

15228

FILTER, INLET

28986

NOTES:

REF. S.B. 444

INDENTED ITEMS INCLUDED

DM4627-3967
DESCRIPTION
SPRING, GOV CONTROL
BROWN
ARM, GOVERNOR

EDITION 19
QTY

P/N

20954

19866

DATED 10/25/94

GOVERNOR GROUP

PAGE 3 OF 4

P/N

QTY

DESCRIPTION

12210

RETAINER, SPRING

11966

11969

SPRING, IDLE
YELLOW-YELLOW
GUIDE, IDLE SPRING

27606

WASHER, SEALING

24726

STUD, GUIDE

ARM ASSY-MET.VALVE
VALVE, METERING
* SEE NOTE
SHIM, MET.VALVE SPRG
SPRING, MTR VALVE

(60296)

SHAFT, GOV ARM

SEAL, O-RING

1
2

12214
31332

NUT, PIVOT SHAFT RET.

SPACER, GOV SPRING

2
1

12288
15284

SLEEVE, GOV. THRUST

21709

21895
11563

1
1

WASHER, THRUST

19860

26427
20359

1
1

WEIGHT, GOVERNOR

19858

29136

CLIP, RETAINING
REF. S.B. 370

RETAINER ASSY, WEIGHT

19893

19894
19873

3
6

RETAINER, CUSHION
CUSHION, WEIGHT RET.

P/N

QTY

12169

19778

LEVER ASY,ADJ SHUTOFF

12175

12051

SCREW, SOCKET CAP

NOTES:

* O.S. METERING VALVE AND ARM ASSY 22249 REF. S.B.336

DESCRIPTION

QTY

P/N

LINKAGE GROUP
(60472)

SCREW, LEVER ADJUST

LOCKNUT, ADJ. SCREW

1
1

DESCRIPTION

LEVER, THROTTLE FORK

12221

12049

LOCK WASHER, TOOTH

SEAL, O-RING
WASHER, SPACER

2
2

17438
14408

12998

SCREW, SOCKET CAP

SHAFT ASSY, THROTTLE

12019

11582
12174

1
1

LOCK WASHER, TOOTH

NUT, HEX

SCREW, LEVER ADJUST

12167

12972

SCREW, LEVER ADJUST

NUT, HEX

12174

12237

SHAFT ASSY, SHUT-OFF

SPACER, THR.LEVER ADJ

16135

12249

CAM, SHUT-OFF

1
1

SCREW, LEVER ADJUST

LOCKNUT, ADJ. SCREW
HOOK ASSY, GOV.LINK.

SCREW, SOCKET CAP

12051

12169
12175

ARM, ADJUSTING SPACER

16136

18021

1
1
1
1

LEVER ASSY, THROTTLE

16392

SPRING, THROT. LEVER

13003

12360
12362
18020

SCREW, SOCKET HD CAP

RETAINER, TH.LEV.SPRG

1
1

15668
13010

12358
11919

1
1

P/N

QTY

21361

PLUG, PISTON HOLE

22773

VALVE, REED

29280

SEAL, O-RING

14259

SPRING, ADVANCE
WHITE

14940

GUIDE, ADV.ADJ.SPRING

27602

SEAL, O-RING

26787

SCREW,HEAD LOCATING

NOTES:

SCREW, HEX HEAD MACH.

LOCKWASHER,SHAKEPROOF
HOOK, GOV LINK
LINK ASSY, ADJUSTING
SPRING, GOVERNOR LINK

THROTTLE LEVER BUSHING OUT

DESCRIPTION

QTY

P/N

AUTOMATIC ADVANCE GROUP

DESCRIPTION

(60470)

SCREW, REED VALVE

19834

SEAL, O-RING

26126

SEAL, O-RING

29280

RING, PISTON SEAL

SEAL, PISTON RING

1
1

18967
29281

PISTON, ADVANCE
0-7 DEG. ADVANCE
SEAL, O-RING

22133

29282

PLUG, PISTON HOLE

15744

SCREW, ADVANCE
SEAL, O-RING

1
1

14544
17438

NUT, LOCK

13807

PIN, CAM ADVANCE

SEAL, O-RING

1
1

21147
27610

PLUG, ADV. SCREW HOLE

23056

NOTES:

INDENTED ITEMS INCLUDED

DM4627-3967

EDITION 19

DESCRIPTION

QTY

P/N

DATED 10/25/94
COVER GROUP

PAGE 4 OF 4

P/N

QTY

DESCRIPTION

14760
12519

2
2

NUT, LOCK
NUT, HEX

12500

WASHER, TERM INSUL

21251

REG ASSY, HSG PRESS

27607

SEAL, O-RING

(60471)

SCREW, LOW IDLE ADJ.

NUT, HEX

1
1

15442
12174

WASHER, PLAIN

12337

SEAL, O-RING

31332

STRAP, TERM GROUNDING

LOCK WASHER, TOOTH

1
1

20951
12049

30789

CAP, COVER SCREW

LOCK WASHER, TOOTH

18493

22351

SCREW, BUTTON HD CAP

WASHER, PLAIN

18501

30788

CUP, COVER SCREW

23273

COVER, GOV CONTROL

SEAL, RECT SECTION

27244

26214

SOLENOID, 12V ETR

2-23190 TUBE, INSULATE

P/N

QTY

18232

ANEROID ASSY

19780

BRACKET, ANEROID

34303

NUT, BODY ASSY RET

16809

BOOT, ANEROID

19776

ROD, ANEROID

17429

RING, RETAINING

NOTES:

INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP REF. S.B. 108

DESCRIPTION

QTY

P/N

ANEROID GROUP

DESCRIPTION

(60120)

SCREW, HEX HEAD MACH.

19779

LOCK WASHER, TOOTH

11582

NOTES:

FOR SERVICE USE ONLY

APPLICABLE SERVICE ASSEMBLIES
THROTTLE SHAFT BUSHING REPLACEMENT
ANEROID AND BRACKET ASSEMBLY
GASKET KIT
ESO MOUNTING AND GROUNDING KIT

FOR ENGINEERING USE ONLY

DATE
CHANGE NO.
EDITION
17776
20812
24372
26431

09/14/81
07/28/82
12/22/82
08/08/83
06/05/84
10/24/85
12/05/85
02/27/87
04/22/87
09/15/87
02/22/88
03/25/88
06/08/88
10/14/88
02/22/89
07/12/90
05/26/93
10/25/94

14316
14764
15045
15632
16243
17313
17415
18247
18353
18623
18873
18491
18873
19240
19441
20160
22490
23465

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

INDENTED ITEMS INCLUDED