Production Model

SAP Best Practices for Chemicals

SAP Best Practices

General Information

SAP Best Practices for Chemicals V1.603 is based on SAP Best Practices
for Chemicals V1.600 .

Product lines remained

Product structure, material numbers, material types consolidated

New materials added due to new preconfigured business processes

SAP 2008 / Page 2

Granulate SAPulat/GranuSAP blue

Overview V1.603
Active Ingredient
Processing
(Sales)

Tank Trailer
YQBM
GranuSAP, Blue
CH-3200

YQFP
SAPulat
Raw Granulate
CH-6400

YQFP
SAPalyst
CH-6500

Extruder Mix Nozzle Chop (Avrg 2x3 mm) Add Pigment

Filling

Filling

Blending
YQBM
SAPulat (Batch B)
CH-2200

YQBM
SAPulat (Batch A)
CH-2200

YQRM
Pigment, blue
CH-1440

By - Product
YQBP
Solvent (Grade B)
CH-7100

YQCP
Catalyst (Grade B)
CH-9100

Co - Product

Pressure and Temperature Polymerization

WM managed
Mat type
Description
Mat Nr

QM active
SAP 2008 / Page 3

Batch managed

YQPM
Ethylen Gas, C2H4
CH-1410

Pipeline Material
Handling

YQRM
Catalyst (Grade A)
CH-1420

YQRM
Solvent (Grade A)
CH-1430

Repetitive Manufacturing

Plant 1000

Granulate SAPulat/GranuSAP blue

Overview V1.603

Totes Handling

External Subcontracting
YQFP
GranuSAP, 100 KG
CH-6210

YQSM
GranuSAP Sample
CH-0100

ROH
Label GranuSAP
CH-1100
VERP
Container 100KG
CH-4120

YQFP
GranuSAP, 1000 KG
CH-6230

Repackaging
YQFP
GranuSAP, 500 KG
CH-6220

YQFP
GranuSAP, 25 KG
CH-6200

Filling in Bags/BigBags and Delivery

ROH
Label GranuSAP
CH-1100

YQBM
GranuSAP, Blue
CH-3200

VERP
Container, 1000 KG
CH-4130

VERP
BigBag 500 KG
CH-5100 VERP

VERP
Bag 25 KG
Pallet
CH-4110
CH-4500
VERP
VERP
Bag 10 KG
Shrink Foil
CH-4100
CH-4600

WM managed
Mat type
Description
Mat Nr

QM active
SAP 2008 / Page 4

Batch managed

Plant 1000

Materials and Storage Locations - Assignment

GranuSAP

Standard
Warehouse
(10Q1)

Production Plant 1000

Raw
Materials
(10Q2)

Storage
Tank
(10Q3)

Production
Warehouse
(10Q4)

Finished
Goods
(10Q5)

Full
WM
(1070)
Warehouse Y01

CH-1100
CH-4100
CH-4110
CH-4120
CH-4130
CH-4500
CH-4600
CH-5100

SAP 2008 / Page 5

CH-1420
CH-1430
CH-7100

CH-2200
CH-3200
CH-9100

CH-0100
CH-4130
CH-6200
CH-6210
CH-6230
CH-6400
CH-6500

CH-1440
CH-6220

Paint SAPcolor blue

Overview V1.603
Plant 1000
WM managed
YQBM
Paint, blue (Grade A)
CH-3000

Mat type
Description

YQBM
Paint, blue (Grade B)
CH-3001

Mat Nr

QM active

Batch managed

Product
Substitution by QM
Usage Decision

Batch Production : Filling, Heating, Grinding, Disperging

Mixing in
Storage Tank

YQRM
Acrylic Resin
(residue)
CH-1010

SAP 2008 / Page 6

YQRM
Acrylic Resin
CH-1010

YQRM
Acrylic Resin
(new delivery)
CH-1010

YQAI
Additive BG99
CH-1020

Active Ingredient
Processing
(Procurement &
Manufacturing)

YQBP
Solvent (Grade B)
CH-7100
YQRM
Solvent (Grade A)
CH-1430

Alternative
Position in BOM

YQRM
Pigment, blue
CH-1440

Paint SAPcolor blue

Overview V1.603
YQFP
Paint BlueStar,
10 KG
CH-6030

Product Substitution
in SD
YQFP
SAPcolor blue,
10 kg (Grade B)
CH-6001

YQFP
Paint BlueSky,
10 KG
CH-6020

YQFP
SAPcolor blue,
10 kg
CH-6000
YQFP
SAPcolor blue,
1000 kg
CH-6100

YQSM
SAPcolor, blue
Sample
CH-0200

ROH
Label BlueStar
CH-1130

ROH
Label BlueSky
CH-1120
YQFP
Paint MagicBlue,
10 KG
CH-6010

Filling in Canisters

YQBM
Paint, blue (Grade A)
CH-3000

YQBM
Paint, blue (Grade B)
CH-3001

SAP 2008 / Page 7

ROH
Label MagicBlue
CH-1110
VERP
Container, 1000 kg
CH-5200 VERP

VERP
Pallet
Canister, 10 kg
CH-4500
CH-4210 VERP
VERP
Shrink Foil
Canister, 5 kg
CH-4600
CH-4200

Relabeling

Materials and Storage Locations - Assignment

SAPcolor

Standard
Warehouse
(10Q1)

Production Plant 1000

Raw
Materials
(10Q2)

Storage
Tank
(10Q3)

Production
Warehouse
(10Q4)

Finished
Goods
(10Q5)

Full
WM
(1070)
Warehouse Y01

CH-1110
CH-1120
CH-1130
CH-4200
CH-4210
CH-4500
CH-4600
CH-5200

SAP 2008 / Page 8

CH-1020
CH-1430
CH-7100

CH-1010

CH-3000
CH-3001
CH-0500

CH-0200
CH-6000
CH-6001
CH-6010
CH-6020
CH-6030
CH-6100
CH-6800

CH-1440
CH-6220

Additional Paints
Overview V1.603
Plant 1000
WM managed

Internal
Subcontracting

Mat type
Description
Mat Nr

QM active

Batch managed

YQFP
PowerPaint, red
CH-6800

Filling

VERP
Canister, 5 kg
CH-4200
YQNM
Paint, red
CH-0500

SAP 2008 / Page 9

HAWA
SAPcolor green,
10 kg
CH-6300

HAWA
SAPcolor white,
10 kg
CH-6310

Third Party
Processing

Additional Paints
Overview V1.603
Plant 1000
WM managed
YQBM
Paint, yellow
CH-3100

Mat type
Description

YQBM
Paint, black
CH-3110

Mat Nr

QM active

Batch managed

Batch Production : Filling, Heating, Grinding, Disperging

Mixing in
Storage Tank

YQRM
Acrylic Resin
(residue)
CH-1010

SAP 2008 / Page 10

YQRM
Acrylic Resin
CH-1010

YQRM
Acrylic Resin
(new delivery)
CH-1010

YQAI
Additive BG99
CH-1020

Active Ingredient
Processing
(Procurement &
Manufacturing)

YQRM
Solvent (Grade A)
CH-1430

YQRM
Pigment, yellow
CH-1441

YQRM
Pigment, black
CH-1442

Multiple Product
Campaign Run

Additional Chemicals
Overview V1.603
Plant 1000
WM managed
Mat type
Description
Mat Nr

QM active

Batch managed

HALB
Ethylendiaminetetraacetate
CH-3300

Production

PIPE
Water
CH-0000

SAP 2008 / Page 11

ROH
Ethylendiamine
CH-1200

ROH
Formaldehyde
CH-1210

ROH
Sodium cyanide
CH-1220