CHAPTER CONSTRUCTION PLANNING SYSTEM av To function effectively and smoothly, all the informat- ion regarding materials shall pass through Material Control Cell. No material shall be issued directly by warehouse to contractors, without prior endorsement by Material Control] Engineer on the MIV. Similarly, all information regarding materials,i.e. offloading sheets/ MRR, MRV, correspondences detailing materials status, OS&D reports, surplus list, stock list of client's store etc. shall pass through Material Control Cell. One copy of material issue and return voucher should come back to Material Control Cell for updation of actual quantities issued to agencies. To discharge the responsibilities outlined in previous para effectively, following documents/information should come to Material Control Cell at the right point of time. Type of Documents Source a) MTO/Equipment List H.O. b) MR/TOI/PO/PR/DO/MCS Reports H.O./Client ¢) Material specs. and valve specs. HO. a) Instrument Index/Instrument List HO. e) Instrumentation and Electrical HO. cable schedule. f) Tapes/Floppies for COSMAS H.O. 9) Expediting Report/Interim Release _H.0./Procure- Notes/Reports Generated by Proc- ment Offices urement Department h) Telex/Material Status Report for H.0./overseas Imported Itens/ Proc. Offices i) Daily Offloading sheets, MRR and Warehouse OSRD reports 3) Monthly Material requirement for Construction Contractors/Agencies k) Return copy of MIV/MRV Warehouse 1) All correspondences regarding H.O. /Warehouse/ Material Status, release descri- Construction pancies, expediting etc. 176 ENGINEERS INDIA LIMITED " PAGE NO. ® NEW DELHI PLANNING MANUALCHAPTER, CONSTRUCTION PLANNING SYSTEM Iv METHODOLOGY A computerised piping Bulk Material Control System (COSMAS) has been developed and is discussed in section = 5. The prerequisite for COSMAS is Computerised MTO. For Project where MTO's are not computerised. MTO can be generated at the site using COSMAS Package and drawings available. For control of other materials i.e. tagged items and bulk materials (Steel, Plates, Cement, Electrical & Instrumentation items), manual system shall be used. ontrol for Tagged is The Material Control Engineer, should first list out all the Tagged items in a format alongwith its accessories. Information should be listed disciplinewise/groupwise i.e. Drums/Vessel, column, Exchangers, Mechanical items, package items, Electrical items, Instrumentation items etc. Static information like description, P.O. No., CDD, Vendor Name, etc. should be updated as and when information are received. Dynamic part of format are the expected date cf ex-work release/actual release, RR/LR/Air way Bill no. receipt status and issue status. Pumps motors, Control for Bulk Materials control groups. a) Piping Bulk Materials b) Other Bulk Materials ~ for Bulk Materials can be sub-divided into two a) Piping & Steel Strl. Bulk Materials: The computerised Bulk Material Control Package Cosmas is described in section 5. here computerised Package is not available Viformat 4.5.3.2/1 shall be used for Piping & Struc- tural Steel Bulk Materials Control. This format shall be filled up by H.O. Material control Group (to the extent informations are available) and shall be forwarded to site. Subsequent updation for both H art and site transactions shall be taken care by site material control engineer. ENGINEERS INDIA LIMITED PAGE NO. 177 NEW DELHI PLANNING MANUALCHAPTER CONSTRUCTION PLANNING 8Y8TEM Iv b) Cement: Material control for Cement is carried out manu- ally. A manual format attached in appendix 4.5.3.2/2 for control of cement. The format can be suitably modified to suit a particular nature of project. With material documents, at the early stage of the project, material control engineer shall start filling up this format. The updation of informa- tion in the format shall be in a regular and routine basis and shall be incorporated as and when it is available. The format shall be ready with all information upto Delivery Status at the time when Agencies mobilize at site. 4.6 ui: ONTRO. 4.6.1 INTRODUCTION Keeping record of receipt issue accounting of documents received at site, maintenance of technical library etc. is carried out by a draftsman/junior draftsman report- ing to Planning Incharge at site. RCM assigns a person from construction role, who carried out above works alongwith other works like maintenance of Construction Photo Album, Slides, Charts, Control Room and other miscellaneous works under the instruction and guidance of Planning Incharge at site. The various documents that are received at site from Head Office, vendors, at site are : Type of Document. Source a) Drawings (Study, Sketches, AFC etc.) H.0. b) Vendor drawings H.0./vendor c) MR, TOI, PO, PR H.O./Client a) Operation Manuals (For Mechanical H.O./Vendor/ egpt., Instruments Package etc.) ware house/ client e) Final documents for egpt., mech. = do - items, packages, electrical and instrumentation orders. f) EIL Specs., ASME Codes, ISI Codes, H.O./Direct etc. Purchase from site. g) Documents Generated at site for site EIL site Tenders, Co-ordination drgs. etc. ENGINEERS INDIA LIMITED : PAGE NO. & NEW DELHI PLANNING MANUAL 178CHAPTER 4.6.2.1 4.6.2.2 CONSTRUCTION PLANNING SYSTEM v 4.6.2 RECORD KEEPING PROCEDURE A Manual system of record keeping procedure is recommended and detail out below as a guideline. Separate register (or file) shall be opened for mainte- nance of record for each of following group of docu- ments: a) H.O. Drawings and Drawings generated at site. b) Vendor drawings, operation manuals and final vendor documents. c) MR, TOI, PO & PR. a) Specs., Codes and Standards. H.O. Drawings and Drawings prepared at site From input documents i.e. Drawing Schedule, Drawings lists, HOST reports (received from Head Office), Disciplinewise drawings list shall be prepared. Discipline here refers to drawing generating department like General Civil, structural, Piping etc. As and when drawings are recd., ‘Date of receiving’ the draw- ing shall be posted under the proper revision, no. column and first three columns shall be highlighted. These drawings are further issued to various agencies/contractors, construction groups, reference/ record etc. enclosed in a letter. The ‘Letter No.' shall also be posted in issue details columns. The reference/record copy shall be kept well labelled with category of drawings. The record copy shall be marked VOID and replaced with latest revision when next revision of same drawing is received. One copy of all VOID record drawing shall be kept in a separate cup- board till the end of the project for reference. All the drawings shall be either destroyed or handed over to client at the end of the project. Vendor Drawings, Operating Manual and Final Vendor Documents Record for these documents shall also be maintained in a similar way as discussed in section 4.6.2.1. The only difference being that disciplinewise, orderwise record shall be maintained. Sufficient space for each order shall be kept free for accommodating future records. In case vendor document Index is available at the begin- ning, space for each order can be judiciously fixed. Record copy shall be handed over to client at the end of the project. @ ENGINEERS INDIA LIMITED L PAGE NO. NEW DELHI PLANNING MANUAL usCHAPTER CONSTRUCTION PLANNING SYSTEM Iv MR, TOI, PO & PR These documents are mainly used by Construction Engineers & Warehouse personnel at site. Normally, these are not issued to contractors except few, viz. Instru- mentation PR which are needed for calibration etc. Fron MCS report/material status report, disciplinewise, orderwise, PO list shall be prepared. Receipt date for each documents i.e. MR, TOI, PO, PR changed order, Revised PR, Issue details etc. shall be maintained over Record copy or letter date shall be posted in "Issue details’ column. Separate files each PO shall be maintained. All MR, TOI, PO, PR, Changed Order Revised PR etc. for a particular order should be in this file,besides correspondence regarding the order i.e. Expediting report, Interim release notes, etc. Each file shall be properly labelled and kept in filing cabinet as per ascending order or Purchase Order no. Once in a month, list of outstanding documents shall be sent to H.0. as an expediting action for receipt of documents. Without P.O. and P.R. items received at warehouse can not be inspected and MRR can not be released. 8 cs. s_and Standards These documents shall be kept in library. These documents are mainly purchased from site or shifted from H.O. Library and hence auditable. The documents mainly available in library are following codes and standards: API (American Petroleum Institute) ASTM (American Society for Testing and Material) c) ANSI (American National Standard Institute) ASME (American Society of Mechanical Engineers) e) BS (British Standard) f) IS (Indian standard)/BIS Publication (Bureau of Indian Standard) g) DIN h) EIL Standards Books, etc. Accessories no. should be posted on each document and records should be properly maintained in a ledger giving all details like, value of book, year of publi- cation, no. of copies available and issue details. Issue of these documents should be restricted for a particular duration. PAGE NO. 180 ENGINEERS INDIA LIMITED : & NEW DELHI PLANNING MANUALCHAPTER TEM iv CONSTRUCTION PLANNING BY. MISCELLANEOUS WORKS The work normally covered here are maintenance of Construction Progress Photographs, slides after review is over etc. Once in a month construction progress photographs shall be taken. Photographs for all heavy and critical erection sequence shall be taken. One set of construc- tion photographs shall be sent to GM (Project) /Project Manager and another set should be maintained in album at site. Below every photograph date and details should also be written. Datewise slides with its brief details shall be main- tained in a register. Every slide shall be given a control number for locating it in future. It is always preferable to keep one set of photocopy of each slides ina file for each reference. GUIDELINE FOR CONTROL ROOM DISPLAY INTRODUCTION In_every construction site a control room shall be maintained and charts, figures, information etc. shall be displayed. These displays provided in the control room are prepared and updated by Planning Cell at site. Initially these shall be prepared with the help of Head Office Planning Engineers and subsequently when suffi- cient information are available, further displays shall be prepared with the help of Construction Engineers. The Objectives of Control Room are: a) To provide information at_a glance to visitors.’ b) To support Construction Management decisions. ¢) To create avareness amongst Construction staff. a) To diagnose the Project health. The_main features of Control Room displays shall provide: a) The highlights for dignitaries & visiting personnel. b) The details for day-to-day construction monitoring. 181 ENGINEERS INDIA LIMITED : PAGE NO. & NEW DELHI PLANNING MANUALCHAPTER CONSTRUCTION PLANNING SYSTEM qv FACILITIES The Control Room shall have following minimum facili- ties in it: a) Conference Table with Chairs for sitting capacity of atleast 20 persons. b) Block flow diagram - It is a broader flow scheme to have an Overall idea of Process. ¢)(Work_Br wn Structure (Ref. Appendix - 4.7.3/1) da) PI bD \dicting the location of the units. e) Overall Project Schedule ~ It is an interpretation of Overall Schedule in the form of linked barchart in line with W.B.S. This will indicate the status on the date of displays, trend, count down durations, anticipated completion. £) overall Constn. Schedule (Ref. Appendix 4.2/1). g)/Contractor Schedule (Ref. Appendix 5.4.5.1/1) METHODOLOGY OF DISPLAY The system of display directly dependent on the budget available & availability of Modern Display System available in local market. The common way of display are: a) The display panels made of soft wooden boards and fixed on walls of Control Room. The charts shall be prepared on white drawing sheets and are fixed up on the boards with pins. Display boards with magnetic alphabets and figures ready made available in market. ENGINEERS INDIA LIMITED & NEW DELHI PLANNING MANUALTanano ANd ONION OM _:aaaroud [aZIMT Vion! SuaaNIONS onz037 (INO 3H00N! 104) Exule Ek ona] avis nuts NOD “Uap a DNIGNONI) on o ROM WONTON | C 2 oor, wd viwlatcla|lols| vl cle wl vm] 4] cla] nol s]¥| | 214) "Sud amen] soe 06F Test » | as Top wanda, so6rCHAPTER CONSTRUCTION PLANNING SYSTEM Vv Appendix 4.2/2 ODUCT LV: R__DATA S. Item of Work "Unit MH reqd. for Remarks No. performing one unit of work 2 A. CIVIL WORK 1. Earth Work - Excavation a) . Ordinary Soil - For foundations - For reservoirs b) Hard Murram ¢) Blasting -Rock Exca- vation a) Earth work(excavation) Using Excavation 2. Earth Work - Back filling a) Foundation b) Roads ©) Tank Pads 3. RCC Work a) Foundations Incl.earth work, frame - Major (above 5M ) work reinfo- xrcement & - Minor (0-5M ) inserts (for all RCC work) - RCC work (foundation) Batching plant/ ENGINEERS INDIA LIMITED : & NEN DELI PLANNING MANUALCONSTRUCTION PLANNING SYSTEM CHAPTER iv Super Structures - Upto + 5M m3 75 - Upto + 10M m3 100 - 10M & above m3 125 - RCC work (Super Str) m3 25 Batching plant/ pump. Trenches m3 80 Pavement m3 30 Building m3 75 Prilling Tower m3 150 Silo m3 140 Pile cap m3 80 Sleepers m3 75 RCC Piling Each 165 Pile Major concreting in m3 50 fdn.life raft for raw water reservoir,cool- ing tower building. 1) ‘Tank pads & Pipeway m3 75 culverts m) RCC Pre-cast (Pipe-rack) m2 0.2 Using Paver 4. PCC Work for a) Major foundations m3 20 b) Minor Foundations m3 30 ©) Trenches & Pavements = m3 30 5. Brick Work & PR Masonary a) Upto plinth level & m3 15 ground floor (below 3M level) @ ENGINEERS INDIA LIMITED NEW DELHI PLANNING MANUAL | PAGE No. 185CHAPTER Iv CONSTRUCTION PLANNING SYSTEM b) At 3 to 6M height c) Above 6M height 4) On edges for drains, ponds etc. e) Random Rubble Masonary Plastering Flooring a) Mosaic -Cast in SITU -With Tiles m2 ao Including polishing. b) Kota stones ec) I.P.S. Glazed Tiles Ironite Flooring DADO Tiling Startex Tiling Granite flooring Marble Tiling i) Acidproof Tiling Sheeting Boundary Walls a) Brick work b) Barbed Wire Fixing ce) Barbed Wire Wooden/ RCC Poles. ENGINEERS INDIA LIMITED NEW DELHI PAGE NO. 186 PLANNING MANUALCHAPTER, CONSTRUCTION PLANNING SYSTEM Iv 10. Tank Pads a) Sand Filling m3 3 b) Anti-corrosive layer m3 30 ©) Premix Carpeting m2 1 ll. False Ceiling a) With metal frame m2 8 b) With Wooden frame m2 16 12. Wooden Work a) Doors and Windows m2 5 b) Wooden Partitions m2 12 13. Water Proofing m2 3 For 5 fly. 14, Sanitary Fittings-Erection Each 25 Including brac- of fitting ket fixing, pipe connection etc. 15. Painting of Buildings a) White washing m2 0.8 2 coats b) Colour Washing m2 1.2 1 white & 2 colour coats. e) other types 2 2 16. Roads a) Box cutting and soling m2 2 b) W.BM. m2 3 Incl.semigraut- ing & white 3" thickness of wear coat. ©) Premix carpetting n2 2 ENGINEERS INDIA LIMITED " PAGE NO. @ Pe trun PLANNING MANUAL ae7CHAPTER CONSTRUCTION PLANNING 6YSTEM Road Crossing-Excavation, placing of pipe,shuttering & concreting. Av.600 dia RCC Pipe. Sand piles for soil densification Rig _performan- pipe ce 24 hours productivity 10 Piles/day. Piping for Bldg.work a) G.I. Piping b) . C.1. Piping 4 av. 3" dia 5.5 Av. 6" dia 38 STRUCTURAL WORK Steel Structure a) Fabn.of Steel Str. MT 110 For a general mix of Heavy & Light str. Erection of Steel Str. - Upto 10M level ur 60 - +10M to 30M level MT 90 - +30M to 70M level MT 120 - Above 70M Platforms & Ladder/Pipe Support and Pipe rack. a) Fabrication MT 180 b) Erection Hand Railing Grating a) Fabrication ur 300 b) Erection ENGINEERS INDIA LIMITED : PAGE NO. @) NEW DELHI PLANNING MANUAL BadCHAPTER CONSTRUCTION PLANNING SYSTEM iv PIPING WORK A/G UNIT PIPING @ (Preferably Inch.dia basis should be used for above 2" piping) ¢.S. Piping Fabrication,Erection & INCH-KM 4500 Av. 4" dia, Testing (Combined) MT 1100 Sch. 40 pipe. Metre 18 1.2 metre Inch dia 5.5 one joint. S.S. Piping Fabrication,Erection & INCH-KM 6000 Av. 4" dia, Testing (Combined) MT 1500 Sch. 40 pipe. Metre 23. 1.2 metre Inch dia 7 one joint. A.S. Piping Fabrication,Erection & INCH-KM 6800 AV. 4" dia, Testing (Combined) MT 1700 Sch. 40 pipe. Metre 27.1.2 metre Inch dia 8.2 one joint. Small Bore Piping (Below 2" dia) ~complete erection & testing Metre 7 HPDE Piping per joint 1.5 ADDITIONAL INFORMATION FOR MANPOWER PLANNING. Fabrication aAv.4" dia, Sch. 40 Pipe Type Productivity/ Normal Productivity of Welder/day Welder group —_ group/day (1shft) c.S.Piping 20 Inch dia Fitter -1 40 Inch dia b) S.S.Piping 16 Inch dia Welders - 2 32 Inch dia c) A.S.Piping 14 Inch dia Gas Cutter-1 28 Inch dia Grinders -2 | 28 Inch dia Riggers -2 Helpers -4 PAGE NO. 189 ENGINEERS INDIA LIMITED - & NEW DELHI PLANNING MANUALCONSTRUCTION PLANNING ICHAPTE aR iv Erection Type Productivity/ Normal Welder group Welder/day ¢.s.Piping 12 Inch dia Fitter -2 S.S.Piping 10 Inch dia Welder -2 A.S.Piping 9 Inch dia Grinder/Gas -1 cutter Riggers -4 Helpers -4 A/G OFFSITE PIPING (Preferably Inch-KM basis should be used for above 2" piping) ¢.S. Piping aAv.4" dia, Sch.40 pipe. (Fabrication, Erection & Inch-KM 2000 Testing) combined. MT 460 Metre 8 S.S. Piping Inch-KM 2620 Fabrication, Erection & Metre 10.5 Testing (combined) A.S. Piping Inch-KM 3000 Fabrication, Erection & Metre 12 Testing (combined) c.S. Small Bore Piping Metre 3 (Below 2" dia)-Complete Erection and Testing. Steam Tracing Metre 1.5 ENGINEERS INDIA LIMITED : PAGE NO. PLANNING MANUAL NEW DELHI 190CHAPTER CONSTRUCTION PLANNING SYSTEM Iv III) U/G PIPING @ e ermal Grou C.S.Pipes (Av.8" dia) ** a)Excavn.& Back a) Fabrication n 6 filling b) Wrapping/Guniting m 2 Unskilled -15 c) Excavn.,laying & m 8 b) Wrapping, Coat- Welding. ing etc. a) Testing,Flushing & m 4 Wrappers - 2 Back filling. Helpers - 6 c) Welding, laying TOTAL n 20 & Testing 2. ¢.S Pipes rolled from plates Welder - 1 (Av.24" dia) ** Fitter -21 Gas eutter= i a) Fabrication of Pipe m 36 Grinder 1 b) Wrapping/Guniting n 4 Riggers - 6 c) Excvn.,laying & mn 22 Helper -1 Welding. a) Testing,Flushing & m 10 Back filling. sora r 2 3. RCC Pipes (av.14" dia) ** a) Excavation n 4 b) Laying & Jointing m 8 c) Testing m 2 a) Back filling m 2 TOTAL m 16 4. Cast Iron Pipes(Av.12"dia) ** a) Excavation m 4 b) Laying & Jointing nm 10 c) Testing m 2 4) Back filling n 2 nora 5 1s 5. Stoneware Pipes (Av.12"dia) ** 13 6. HDPE Piping per joint a5 ENGINEERS INDIA LIMITED ‘ PAGE NO. & ers TNA PLANNING MANUAL eoCHAPTER CONSTRUCTION PLANNING SYSTEM Iv Pvc Piping per joint 0.5 U/G Piping (Av.dia 8") n 0.2 Using Cold tape. coating & wrapping. ** NOTE: For estimating the MH required for any other averave size (D1), the MH given herein for Av. size (D) may be multiplied by: D2 MECHANICAL WORK agitators a) 0- 5.0 HP. Each 80 b) 5.0 H.P & above Each 100 Compressors (Incl.erection MH given are for of all accessories). Motor Driven comp.For Turbine a) Upto 100 HP Each 250 driver comps., add 2¢% in each. b) 125 - 300 HP Each 1000 c) 400 - 500 HP Each 1600 a) 700 -1000 HP Each 2200 e) 1500-2500 HP Each 3200 £) 3000-5000 HP Each 5000 Pumps a) 0.5 - 10 HP Each 120 b) 15 - 25 HP Each 150 c) 30 - 60 HP Each 180 a) 70 ~125 HP Each 250 ENGINEERS INDIA LIMITED i PAGE NO. NEW DELHI PLANNING MANUAL teCHAPTER CONSTRUCTION PLANNING SYSTEM av Heaters a) Structural Fabn. b) Erection of Structure ©) Fabn. of joints a) Erection of coil - Convection Coil - Radiation Coil e) Fixing of Burner f) Fixing of soot blower Horton Sphere Package Units erection-cost Approx.cost of erection is Rs. 4.00/M.H. Static equipment erection -static eqpt.erection Using Heavy duty cranes. Tray Installation : For Av.1.8M dia Trays. Steel Storage Tanks a) C.S., Fixed Roof b) C.S., Floating Roof c) S.S., Fixed Roof Cooling Tower a) Installation of fans (Incl . commissioning) b) Installation of Gear Reducer. ENGINEERS INDIA LIMITED - PAGE NO. & NEW DELHI PLANNING MANUAL 193CHAPTER av 11. EOT Cranes-Approx. Erection MHs Aprox.Labour Cost a) 5 Tonne crane Each 1200 Rs. 5/MH b) 10 T Crane Each 5000 Rs. 6/MH ©) 15T Crane Each 6000 Rs. 6.50/MH a) 30 T Crane Each 7500 Rs. 7/MH 12. Conveyor with Deck Plates, Metre 30 Idlers, Pulley Drive & Belting. 13. Tankages Mr 120 Using Jacking unit & Girth welding machine. 14, Spheres (erection only) Mr 300 Sections prefor- med at shop. E. ELECTRICAL 1. Battery Charger Inst1n. Each 800 2. Bus Duct m 16 3. Cable Laying a) LT cable KM 400 b) 3.3KV (HT) Cable KM 1000 ©) 6.6-11KV (HT) Cable KM 4000 4. Communication Cable Laying a) Cable upto 10 pair XM 100 b) 10 to 50 pair xM 200 ©) Above 50 pair KM 300 5. Conduit laying KM 1500 6. Control Cables & LT KM 200 Cables Laying (Below 50 mm2). ENGINEERS INDIA LIMITED ‘ PAGE NO. \@ NEW DELHI PLANNING MANUAL ia10. 1a. 12. 13. 14, CONSTRUCTION PLANNING SYSTEM Lighting Cable laying cable Terminations a) HT Cable b) Power Cable c) Control cable HT Cable Jointing a) Below 6.6 KV b) 6.6 to 11 KV ¢) Above 11 KV Straight through jointing of LT Cables a) Upto 3.5x 70mm2 b) Above 3.5 x 70 mm2 cable Glands Fixing Cable Tray-Fabn. & Erection. Earth Electrodes Earth Pits Each Term Each Term Each Term Each Joint Each Joint Each Joint Each Joint Each Joint Each Drive Each Tern. Each Each 1000 12 48 60 80 25 40 16 10 32 40 CHAPTER iv on wall/structure Incl. supports ENGINEERS INDIA LIMITED NEW DELHI PLANNING MANUAL PAGE NO. 195CHAPTER CONSTRUCTION PLANNING SYSTEM qv 15. Earthing Strips laying 16. Fittings Installations @ @ Upto 5M height & incl. Term. a) For Plant equipment lighting. b) For Street lights 17. Pipes laying for Electrical work. a) G.I. Pipes Av.3" dia pipes b) ‘Tyton Jointed ci Pipe 18. Welding receptacle 19. Lighting Panel Instin. Incl.Termination (18 -Way) 20. Local starters instin. 21. Motors - Termination a) LT. Motors Each Term. b) HLT. Motors Each tern. 22. MCC Erection Each 60 Section 23. PCC Erection Each 80 Section 24. Push Button Stn.Mounting Each 25 Incl. support 25. street Light Poles-Termn. Each 4 Upto 75 KW Term. 26. Thermo Couple Wiring Each Jt. 25 For a lead of 50M ENGINEERS INDIA LIMITED : PAGE NO. & NEW DELHI PLANNING MANUAL tesCONSTRUCTION PLANNING STEM CHART 28. 29. 30. 31. 32. a3 34. © Switch Gear (Outdoor) Indoor Switch gear (H.T.) Switch Head Socket- Erection, Testing, commissioning & painting. Transformers-Erection, testing, commissioning. a) Upto 500 KVA b) 500 to 1000 KvA c) 3-5 MVA a) 8 -10 MVA ©) 16 MVA & above Turbogenerator-Erection incl. accessories but excluding piping. Invertor - Installation Frequency stabilizer- Installation. Electric Tracing INSTRUMENTATION Air Line-Fabn. ,Erection & Testing. Calibration of Instruments Control Room Pane: Alignment, termination & checking. ENGINEERS INDIA LIMITED NEW DELHI rection, Each 1600 Section 200 Each 24 Each 240 Each 320 Each 480 Each 720 Each 1200 Each 13000 set Each 250 Each 250 m 4 n 3 Each 5 Each 600 Panel Section PLANNING MANUAL Incl.1A,Strs, tubular bus bar, ACSR Jumpers, breakers(2) & Isolators. For Flame proof, 415 Volt., 63A, 3 Ph. Socket. If oil cooling is required, it will need additional 100 MH. For 12.5 MW Set PAGE NO. 19710. ll. 12. CONSTRUCTION PLANNING Conduit Erection Copper Tubing-Erection incl.dressing & clamping. Multi Tubing Single pair/Double Core cable laying. Multi core cable laying Duct fabn. & erection Steam tracing Impulse Piping Instruments - Mounting a) Flow Indicator/ Recorder. b) Flow Transmitters c) Pressure gauge a) press, Transmitter e) Level Switch f) Temp. Recorder g) Temp. Transmitter h) Pr. Instrument (Local) i) Pr. Instrument with Transmitter. 3) Temp. gauge/thermo- couple. k) Special Arm Systen SYSTEM Each Each Each Each Each Each Each Each Each 55 10 10 10 15 100 CHAPTER iv Incl.orifice plate erection. For capillary Inst.take 2 MH. Ee ENGINEERS INDIA LIMITED NEW DELHI PLANNING MANUAL PAGE NO. 198CONSTRUCTION PLANNING SYSTEM CHAPTER iv 13. 14. 1s. 16. a7 18. 1s. 20. 21. 22. 23. Cable Tray a) Angle Tray-Fabn. & Erection. b) Perforated Tray-Ern. Junction Box Installation Supports for Jn.Box. & Instn. - Fabn. & Erection. Manifolds-Fabn. & Erection a) 5 valve manifold for flow. b) 4 valve manifold for Level. a) 2 valve manifold for Pressure. Thermolag Application Carboline Application Local controller cabinet- Erection. Local Panel/Analyser-Ern. Panel Board Hydraulic & Pr.TEsting a) Instruments b) Impulse Tubing Loop Checking a) Simple loops b) Control loops m 4 m 3 Each 4 Each 8 Each 6 Each 5 Each 2.5 m2 5 m2 3 Each 10 Each 300 Section 950 Each 5 ™ 1.5 Each 6 Each 12 ENGINEERS INDIA LIMITED NEW DELHI PLANNING MANUAL PAGE NO. 199CONSTRUCTION PLANNING SYSTEM CHAPTER Iv G. MISCELLANEOUS 1. Cold Insulation a) For Piping & Egpt.at Grade Level. b) For piping & eqpt. at Elevation. 2. Hot Insulation a) For piping at Grade Level. b) For eqpt.at Grade Level. c) For piping at elevation. a) For egpt.at elevation 3. Fire Proofing a) Vessel Skirts b) Steel supports 4. Refractory Lining a) Insulation Brick b) Fire Brick c) Castables 5. Acid Proof Lining 6. Chemical Cleaning m2 m2 m2 m2 m2 n3 m3 m3 m3 m3 m2 Each Loop ais 132 120 140 160 18 210 For water proofing =see civil work. NEW DELHI \@ ENGINEERS INDIA LIMITED PLANNING MANUAL PAGE NO. 200CHAPTER CONSTRUCTION PLANNING SYSTEM Vv 7. Painting of Piping & Eqpt. a) Piping & Egpt.at m2 4 Incl.Primer app- Grade Level. lication & 2 coats of Paint. b) Piping & egpt. at m2 5 elevation. 8. Painting of Structures - Primer application m2 4 For paint in 2 coats of paint. building -see civil work. 9. Insulation of pipelines m 2 Using preformed (Incl. surface primer) blocks. 10. False flooring for m2 15 computer/DCS Roons. 11. Water proofing (Building n 1 roofs using kini form or other synthetic materials. 12 HDPE piping (Av.die~ 3") on 2 13. PVC Piping (Av.dia-2") 1 MB 14. DIDC Installation/ Panel 400 MH Interconnections. 15. Instrument loop checking Each 2 MH (Electronic). 16. Electric Tracing m 4 MH 17. Pvc Firm lining for water m2 0.5 MH retaining civil structures. 18. Halon Piping System m 2 MH (As a package) « 19. Fencing Work m 0.2 MH ENGINEERS INDIA LIMITED , L PAGE NO. ces De PLANNING MANUA\ BeHe OeCHAPTER = gLva Aa “Lidad wo Nosuad Ad NANVL gd OL NOLLOY sys NVId NOLLOV aassassv ISaLYI dasINOud ava A190 ‘abad IVEtaLVN /spad 40 Suviaa | agLoadav wom | ON WLI CONSTRUCTION PLANNING dOUD LOGOU dA GUTH 3a OL 40 —": .agHs Wer Manga © NMALaY dO ava anssi 40 aLva ON dor Loarodd GUIS IV “NISNOO Ad G4TIla 3G 01 Taodaa dn-Ci0n TLWN7Soud GaLINIT VIGNI SYaaNISNA PLANNING MANUAL PAGE NO. ENGINEERS INDIA LIMITED NEW DELHI @CONSTRUCTION PLANNING SYSTEM [ av CONTENTS OF TYPICAL CONSTRUCTION PKOGH (MAJOR & ABOVE CATEGORY JOBS) NAME OF THE CLIENT XYZ PROJECT MONTHLY PROGRESS REPORT NO. MONTH, YEAR JOB NO. PREPARED BY: ENGINEERS INDIA LIMITED (LOCATION OF THE SITE) ENGINEERS INDIA LIMITED PLANNING MANUAL PAGE NO. NEW DELHI 204CHAPTER, CONSTRUCTION PLANNING SYSTEM Iv Appendix - 4.3.1/2 ENGINEERS INDIA JOB NO. = XYZ PROJECT PAGE NO. SECTION DESCRIPTION PAGE NO. 1 EXECUTIVE SUMMARY Ir AREAS OF CONCERN AND ACTION PLAN III DISCIPLINEWISE CONSTRUCTION PROGRESS Iv MONTHLY PROGRESS STATUS v SUMMARY REPORT OF CONTRACTS (SEE APPENDIX 5.4.5.8/1) ANNEXURES DR erent conerruer ion) recnrs-feur ENGINEERS INDIA LIMITED PAGE NO. & ee PLANNING MANUAL 205CHAPTER, CONSTRUCTION PLANNING SYSTEM Iv Appendix - 4.3.1/3 ENGINEERS INDIA JOB NO. XYZ PROJECT PAGE NO I. EXECUTIVE SUMMARY This chapter will be written by the Resident construction Manager himself. The executive summary will cover the salient feature of the progress of the project during the month in 1-2 pages. NEW DELHI & ENGINEERS INDIA LIMITED PLANNING MANUAL PAGE NO. 206CONSTRUCTION PLANNING SYSTEM ENGINEERS INDIA JOB NO. XYZ PROJECT PAGE NO CHAPTER, Iv a AREAS OF CONCERN & ACTION PLAN This chapter will be written by the Resident Construction Manager covering the areas of concern/action plan. ENGINEERS INDIA LIMITED ' PAGE NO. | & NEW DELHI PLANNING MANUAL ACHAPTER CONSTRUCTION PLANNING SYSTEM Iv Appendix ~ 4.3.1/5 ENGINEERS INDIA JOB NO. XYZ PROJECT PAGE NO For Section III & V, please refer to the Appendices/Computer Reports as under: Sectio Description Appendix III Plantwise Construction Physical 5.4.5.8/1 Progress (Computer Report) Iv Monthly Progress Status 5.4.5.7/1 (Computer Report) v Summary Report of Contracts 5.4.5.8/21 (Computer Report) ENGINEERS INDIA LIMITED e PAGE NO. NEW DELHI PLANNING MANUAL 208CHAPTER CONSTRUCTION PLANNING SYSTEM Iv 8 APPENDIX 4.3.1 “EEPEEEETE XYZ PROJECT DURATION IN MONTHS OVERALL PROJECT CONSTRUCTION PROGRESS BR amocmmnn PAGE NO. 209 PLANNING MANUAL ENGINEERS INDIA LIMITED NEW DELHICHAPTER CONSTRUCTION PLANNING SYSTEM Iv Appendix - 4.3.2/1 CONTENTS OF TYPICAL CONSTRUCTION PROGRESS REPORT (FOR MEDIUM & MINOR CATEGORY JOBS) NAME OF THE CLIENT XYZ PROJECT MONTHLY PROGRESS REPORT No. MONTH, YEAR JOB NO. PREPARED BY: ENGINEERS INDIA LIMITED (LOCATION OF THE SITE) ENGINEERS INDIA LIMITED ; PAGE NO. NEW DELI PLANNING MANUAL elCHAPTER CONSTRUCTION PLANNING SYSTEM Iv ENGINEERS INDIA JOB NO _ XYZ PROJECT PAGE NO. CONTENTS DESCRIPTION EXECUTIVE SUMMARY AREAS OF CONCERN & ACTION PLAN SUMMARY REPORT OF CONTRACTS | (SEE APPENDIX NO. 5.4.5.8/1) ANNEXURES 1. OVERALL CONSTRUCTION PROGRESS CURVE ENGINEERS INDIA LIMITED PAGE NO. & aes eo PLANNING MANUAL an[CHAPTER CONSTRUCTION PLANNING SYSTEM Iv ENGINEERS INDIA JOB NO. XYZ PROJECT PAGE NO I. EXECUTIVE SUMMARY This chapter will be written by the Resident Construction Manager himself. The executive summary will cover the salient feature of the progress of the project during the month in 1-2 pages. ENGINEERS INDIA LIMITED - PAGE NO. & NEW DELHI PLANNING MANUAL —_CHAPTER CONSTRUCTION PLANNING SYSTEM Iv Appendix - 4.3.2/4 ENGINEERS INDIA XYZ PROJECT JOB NO PAGE NO. I. AREAS OF CONCERN & ACTION PLAN This chapter will be written by the Resident Construction Manager covering the areas of concern/action plan. ENGINEERS INDIA LIMITED - PAGE NO. & NEW DELHI PLANNING MANUAL BTPAGE NO. Soo | ase [wor gws | rer | vac | oe T TT <08 aeoumunn x a & a 2 ia g 2 zg z @ s 5 z B 5 8 2 & & 2 § 8 ENGINEERS INDIA LIMITED a ae] +40 SY SAIVLS LIALOUd ZAX SSHa50Ud NOMONULSNOD LOaf0dd TIVaaAO ety MNaday @CHAPTER CONSTRUCTION PLANNING SYSTEM Iv Appendix ~ 4.3/1 MILESTONE PERCENTAGE FOR CONSTRUCTION PROGRESS MEASUREMENT Activity/Milestone % Progress Site Grading - Clear site - Cutting & Filling Roads Levelling Soling B.M Premix 3. R.C.C. Structure Excavation/Pcc Raft Conc. Sup. Str].Wall - Slab and Back Filling 4. Piling & Pile caps - Rig Erection - Pile Driving Testing - Pile cap 5.Single Storey Structure Up to plinth Super Structure Brick work Plastering Flooring Finishing Foundations Excavation Reinforcement Shuttering Coneret ing Back filling ENGINEERS INDIA LIMITED q PAGE NO. NEW DELHI PLANNING MANUAL 215CONSTRUCTION PLANNING sysTEy Activity/Milestone % Progress 7. Steel structure > Fabrication 50 ~ Erection 80 ~ Align & Grout 100 Reservoirs (u/¢ = Excavation/pee 20 > Raft Construction 40 > Wall concreting 65 7 Slab Construction 90 ~ Misc.works. 100 9. Gonerete Trenches > Excavation/pce 10 = Raft Conc. 30 > Wall conc: 60 - Cover Slab 100 10. Boundary wall/Fence > Excavation/pec 5 > Brick work 60 > Back Filling 80 ~ Fix Poles 90 ~ Wire/Painting 100 Pavement > Levelling 5 - Pce 10 - Paving lon Pressure p. ~ Excavation 25 ~ Manholes 40 > Laying & Joining 85 > Testing 90 ~ Back filling 100 ENGINEERS INDIA LIMITED NEW DELHI PAGE NO. 216 PLANNING MANUALCONSTRUCTION PLANNING SYSTEM CHAPTER Iv Activity/Milestone % Progress 13. Pressure Piping u/c - Pre Fabrication 15 - Welding and Testing 50 - Wrapping 60 ~ Excavation & Towering 85 ~ Testing 90 ~ Backfilling 100 14. colume/Vessels = Positioning 50 > Aligning & Grouting 60 - Fixing Internal 95 - Inspection 100 15. Heat Exchangers ~ Positioning 50 - Aligning & Grouting 60 - Testing 100 16. Package Plants = struct 40 ~ Equipment 60 - Piping 80 = Elect! & matrunents 3e - Testing 97 - Inst. & Painting 100 17. Site Fab Storage ~ BIM Plating 10 - Welding Shell 55 - Roof Erection 85 ~ Ladder etc. 88 ~ Hydrotesting 95 ~ Calibration 100 18. Horton spheres - Column erection 10 - Petal aligning 50 = elding é Raslograpn ze = myarorgetsne bs ~ Finishing 100 ENGINEERS INDIA LIMITED PAGE NO. ® ERS (NDIA PLANNING MANUAL etCONSTRUCTION PLANNING SYSTEM CHAPTER Iv 19. 20. 21. 22. 23. 24, Activity/Milestone Heaters ~ Struct.Fabrication - Struct.Erection - Refractory lining ~ Coil Erection ~ Stack erection - Misc Work Erection of Machinery - Positioning > Aligning & grouting ~ Cleaning and Flushing - Final aligning Piping Above Ground > Pre-fabrication - Erection/Welding - Fixing Valves - Supporting - Testing Rack & Sleeper Piping > Edge Preparation > Fitting & Tackg. - Assembly - Fix Valves - Testing Electrical Egpt.Inst. ~ Trans.Site - Fix Base Frame ~ Aligning & grouting - Cable connection - Testing Elect.Cabling - Trans.Site - Tray erection Cable laying - Testing % Progress 30 50 60 75 85 100 20 65 85 100 30 70 80 90 100 25 45 80 30 100 10 45 70 90 100 10 40 80 100 ENGINEERS INDIA LIMITED : Ney bets PLANNING MANUAL PAGE NO. 218CHAPTER Iv CONSTRUCTION PLANNING sysTEM Progress Elect. Fittings ~ Installation 50 ~ Cable connection 85 - Testing 100 Control Panel ~ Trans.Site 15 - Welding & Installation 25 - Aligning & Grouting 50 = Mounting Instruments 70 - Cabling 80 = Testing 100 27. Cabling & Multitubing ~ Trans.Site 10 ~ Tray erection 40 ~ Cable laying 80 - Connection 100 28. Field Instruments ~ Support erection 20 ~ Mounting 50 - Tubing 85 100 - Loop checking Insulation ~ Surface preparation ~ Lagging - Cladding Painting > Surface preparation > Primer Application 50 - Final coating 100 50 100 31. Refractory > Lining, Preparation 25 - Castable 90 - Cure & Dry 100 PAGE NO. 219 ENGINEERS INDIA LIMITED ‘ & NEW DELHI PLANNING MANUALCONSTRUCTION PLANNING SYSTEM Coke Chamber - Assembly ~ Radiographing - Testing & Painting Activity/Mileston @ ENGINEERS INDIA LIMITED NEW DELHI PLANNING MANUAL PAGE NO. 220iLL ‘dung ye0y off ‘Hadi ‘sayouney edd Aujoedes 54 sxoqy-a ‘AaioeseS 1SL-199-9 asioeces Isp-19t-8 dayoecee ist exda-y { I T “4900 “Woo -OW 90H idbdmd Hepusaivg ag ties | som] reser to}wm a ua Jia | 1.29] om lan Wary mibaeday 801 SHINO _GIDVONS waMDa_NvW LOREINOD 40 Bt, TOEIMTOTUTOMON “OUUATT WaRT BERAATORT -= ee ws SOTA OTe seus SUS NO GUOVONT INEWaINOT hg wowing sua sweqoFayooR Wak OPIEM HORS SoA, HouOsIaLedng-ng fue (on S00 ULEze On 35ve LE df if | | | sD [ t HENOW Elaalgetwal Sel soteateat (susensana] “See Ba 38) 28] 52] ee] eae ~LNO)WAL) ADH] FAR) oO] ae ee do #1. Ho, quiovaia anv aayinosy Wan io “oN | io rororwnoo | ~or- “WORI COlwId ONILIOSTE sowouaEz ON Se ee a ee wa an fies vetas aavEEAT oa ange xtauawN® nnd =3 | mami wasorer iow Li oe nd aH =~ 7 ae + Sear resents 2 [oe amewen | car wou wns + (seenTEE ON FE we “WHR ee | save Wika $n t caret ain O] t _Z T / 1 I +. — Lt Ee lf | _f- { C T | | | | L 1 = a haze | — ay q cal = oilotlowtntntn| ae ates lotshoc| PES RCE RE a =] por22y poreny pournponiny Iie pans adnet Jor aoe ES [ons] mas wes ois came | imme) oman mis eounenw tuned tase PEE] aaa wm aTne | (Cee SUNLOOULS NNOG uaa »mRIONCHAPTER - 5 COMPUTER PACKAGES FOR PLANNING FUNCTIONSCHAPTER COMPUTER PACKAGES FOR PLANNING FUNCTIONS v GENERAL OUTLINE PROPOSAL SCHEDULE MAINTENANCE & PRINGING TOOL (PROMPT) SALIENT FEATURES OF PROMPT INPUT TO PROMPT ourpurs LIMITATIONS NETWORK ANALYSIS PACKAGES (PRIMAVERA/OPENPLAN/ARTEMIS) OVERVIEW SOFTWARES NEED FOR NETWORK ANALYSIS OUTPUTS FROM THE PACKAGE(S) HOME OFFICE SCHEDULING TECHNIQUE (HOST) OVERVIEW OBJECTIVES SALIENT FEATURES INPUTS TO HOST OUTPUTS FROM Host CONSTRUCTION PLAWNING SYSTEM (cPS) OVERVIEW OBJECTIVES SALIENT FEATURES INPUTS TO CPS OUTPUTS FROM cps MATERIAL CONTROL SYSTEM (MCS) INTRODUCTION CONVERSION FROM ND-500 TO PC ENVIRONMENT METHODOLOGY OUTPUT REPORTS APPENDICES ENGINEERS INDIA LIMITED i PAGE NO. NEW DELI PLANNING MANUAL oeCOMPUTER PACKAGES FOR PLANNING FUNCTIONS COMMUNICATION ORIENTED MATERIAL CONTROL AT SITE(COSMAS) OBJECTIVES INPUTS ourpuTs APPENDICES SYSTEMATIC TOTAL ACCOUNTING & RECORD KEEPING FOR STORES (STARS) INTRODUCTION METHODOLOGY REPORTS/OUTPUTS SYSTEM FLOW CHART SURPLUS BULK MATERIAL ALLOCATION SYSTEM (SUBMAS) INTRODUCTION METHODOLOGY ourpuTs SYSTEM FLOW CHART INSPECTION MONITORING SYSTEM (INMOS) INTRODUCTION METHODOLOGY OUTPUTS/REPORTS APPENDICES, ENGINEERS INDIA LIMITED : PAGE NO. & NEW DELHI PLANNING MANUAL BeCHAPTER COMPUTER PACKAGES FOR PLANNING FUNCTIONS v COMPUTER PACKAGES IN USE AND UNDER DEVELOPMENT (For Carrying out HO/RO/ZO & Field Planning Functions) 5.0 GENERAL OUTLINE This section shall describe briefly various computer packages available with Planning Department. Emphasis has been put mainly to outline operating procedures and reports available from these packages. For detailed understanding of each package user should refer to Operating manuals for individual packages. All the packages, except PRIMAVERA, ARTEMIS & OPEN PLAN have been developed jouse. Packages shall be used for carrying out HO/RO/ZO & Field Planning functions. Head Office packages should be run by Divisional Plan- ning Engineers and necessary help shall be rendered by Central Planning Group apart from assistance to RO/ZO & Field Planning Groups. Packages discussed in thi: section are: PROMPT PRIMAVERA) OPEN PLAN ) NETWORK ANALYSIS PACKAGES ARTEMIS ) HOST vers ues cosmas~ STARS SUBMAS INMos & ENGINEERS INDIA LIMITED PLANNING MANUAL PAGE NO. NEW DELHI 228CHAPTER COMPUTER PACKAGES FOR PLANNING FUNCTIONS v 5.1 PROPOSAL SCHEDULE MAINTENANCE & PRINTING TECHNIQUE {PROMPT PROMPT is PC-based Software for generating schedules in Linked bar chart form. PROMPT is primarily used by divisional planning engineers for generating Proposal Schedule which becomes the integral part of feasibility report and proposal. 5.1.2 SALIENT FEATURES OF PROMPT Generate schedules in Linked-Bar-Chart form. 2. Capable of displaying dependencies of activities. 3. Virtually no limitation on number of activities for a schedule. + Simultaneous existence of multiple schedules. 5. Facility to write 'Assumptions/Remarks' on/ alongwith the schedule. 6. Powerful copying facility from one schedule to another with optional selection of activities, their links & assumptions. 7. Optional bas, symbols or combinations of both, presentation for the activities. 8. Standard symbols with user's definable description for displaying different milestones. 8a. Provision of assigning negative timing (works before zero date). 9. In build standard schedule for licensed & non- licensed units for ready reference/copying. (Refer Appendices 5.1.1 & 5.1.2) 10. User can Standardise Schedules according to area of operation like Refinery, Petrochemical, OED etc. for future use/reference. 11. Users' friendly Menu driven Software. ENGINEERS INDIA LIMITED : ® NEW DELHI PLANNING MANUALCHAPTER COMPUTER PACKAGES FOR PLANNING FUNCTIONS v INPUT TO PROMPT (See Appendix 5.1.3) PROJECT General Information Unique Project Code Project Name Project Client Project Location Plant Capacity Date of Issue of Schedule Revision No. Schedule Reference No. Project Duration & Project start date (Optional) ACTIVITIES Detail Main activities like Basic Engineering, Procure ment etc. Sub activities under main activities. Activities start and completion month numbers. Milestones of activities & their occurrence month numbers. Milestones description (If Standard Description not acceptable to user). Linkages of activities and lag duration. Assumption/Kemarks for the Schedule. Option to Print Assumption/Remarks on Schedule itself or on separate sheet. ourpurs . Linked Bar Chart Schedule + Assumption/Remarks Printout. IMITATION Max. 48 months schedule generation possible. Schedule can't be viewed on the screen, ENGINEERS INDIA LIMITED : PAGE NO. NEW DELHI PLANNING MANUAL 230