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nCode DesignLife 8.

0
80
(Crack Growth Analysis)

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-A-

- 1226


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nCode DEsignLife 8.0 for ANSYS 14.0
,
-,

,
Crack Growth (NASGRO, Forman, Paris, Walker).
(Crack Growth Geometry).


( 1420 , 20),
, - ( , )
9,8 (100 /2) -60 +50 .

-:
1. , 100 9,8 ;
2. ;
3.
( );
3. 9,8
12 ;
4. 9,8 ;
5
5.

9,8 (nCode EN Constant (DesignLIfe);


6.
40
. (nCode EN
TimeSeries (DesignLIfe);
7. ;
8 ;
8.
ANSYS: Mechanical APDL, ANSYS ICEM CFD, nCode DesignLife 8.0 for ANSYS 14.0


:
1. 34 ( 52079-2003 [1]):

7750

1,93+011


Gxy ,

0,31

7,36+010

1
T ,

2,1E+008

E ,
T

1.8E+009

BISO,

2. nCode Steel_UML_UTS300,
(. 1, 2). nCode
. ,

.1. Steel_UML_UTS300

.2. Steel_UML_UTS300


3. Clay Low :


Gxy ,

Drucker-Prager:
Drucker
Prager:
1835

2,0+006

0,4

7,413+006

18E+003

0,000001

eff 25
Ceff 10000

4. Organic Low :


Gxy ,

1
Drucker-Prager:

1734

4,0+006

0,45

1,379+006

17E+003

0,000001

eff 15
Ceff 10000


5. - :

SOLID185:

Conta174:

Targe170:

:
135312
208696


6. , 3 :

7. , 3 :

:
12,7
0,21
2,5


8. :
- Pipe-1420mm.rst 9,8 ;
- 9_8Mpa_Crack.rst
9 8Mpa Crack rst








9 8 ;
9,8

- 9_8Mpa_nonCrack.rst 9,8 ;
- 12Mpa_nonCrack.rst 12 .
9. :
- 1420 ;
- 20 ;
- 100 ;
- 34 ( 52079-2003 [1]);

10. ,
(. 3):

,
,
.
40 .


1. , 100 9,8 ;
2. 9,8 ;
3. 12,0 ;
4. 9,8 ;
5. 9,8
(nCode EN Constant (DesignLIfe);
6
6.

12,0
12 0

(nCode EN Constant (DesignLIfe);
7. 9,8
(nCode EN Constant (DesignLIfe);
8.
40 . (nCode EN TimeSeries (DesignLIfe);
9.
40 .
(nCode EN TimeSeries (DesignLIfe);

ANSYS: Mechanical APDL


APDL, ANSYS ICEM CFD
CFD, nCode DesignLife 8.0
8 0 for ANSYS 14
14.0
0

-
1.
, 100 9,8
1. ANSYS Mechanical APDL Pipe-1420mm.
:
2. , :
M i M
Main
Menu Preprocessor
P
- Modeling
M d li Create
C t Volumes
V l
Block
Bl k By
B Di
Dimensions
i

: 1= 0; 2= 14; Y1= 0; Y2= 14; Z1= 0; Z2= 100 ( )


3. , , Z=0, Z
(100);
4. , :
Main Menu Preprocessor - Modeling Create Volumes Cylinder Hollow Cylinder
: WP X, WP Y= 0; Rad-1=0.710 ; Rad-2= 0.690; Depth= 100

1420

20.
5. 90 , Y :
CSYS, 0 () CSYS, 5 ( Y):
Utility Menu WorkPlane Change Active CS to - Global Cylindrical Y

-
6. VGEN:
Main Menu Preprocessor Modeling Move/Modify Volumes
(), DY= 90, .
:

7. Overlap:
Main Menu Preprocessor Modeling Operate Booleans Overlap Volumes
(Pick All), OK.
, , :

-
:
1. , - .
SWEEP.
:
Main Menu Preprocessor Element Type Add/Edit/Delete
SOLID185:

MESH200:

-
2. MESH200 (TYPE2, 3):

MESH200 (TYPE 2):


Type 2 Mesh200, Options MESH200 element type options QUAD 4-NODE
100% - .

-
3. MESH200 (TYPE2, 3):

MESH200 (TYPE 3):


Type 3 Mesh200, Options MESH200 element type options TRIA 3-NODE
- .

-
:
4. Mesh Tool:
Main Menu Preprocessor - Meshing Mesh Tool
Z=0

5. Area MeshTool:
- Element Attributes Areas, Set Area Atributes 3 MESHH200;
- Area Atributes;
- Size Controls ( ):

-
6.
7.

SmartSize ;
Mesh , Shape:

- Mesh Areas;
- Shape Tri/Free;
8. Mesh.
9. -, (EPLOT):

10. - .
Mesh Tool
(SOLID185) Z (100).

-
11. Mesh Tool:

- Element Attributes Volumes;


- TYPE Element type number 1 SOLID185;
- Size Controls Lines NDIV= 100;
- Mesh Volumes Shape Hex/Sweep;
- Mesh.
Mesh

-
12. Sweep, - EPLOT:

-
:
13. Mesh Tool:
Main Menu Preprocessor - Meshing Mesh Tool
Z=0

14. Area MeshTool:


- Element Attributes Areas, Set Area Atributes 2 MESHH200;
- Area Atributes;
- Size Controls ( ):
NDIV = 18;

-
15. Mesh , Shape:

- Mesh Areas;
- Shape Quad/Mapped;
16. Mesh.
17. -, (EPLOT):

18. - .
Mesh Tool
(SOLID185) Z (100).

-
19. Mesh Tool:

- Element Attributes Volumes;


- TYPE Element type number 1 SOLID185;
- Size Controls Lines NDIV= 100;
- Mesh Volumes Shape Hex/Sweep;
- Mesh.
Mesh

-
20.

Sweep, - EPLOT:

-
:
1. .
:
- 1 Clay Low ( 2);
- 2 Organic Low ( 3);
- 3 ( 1);
Main Menu Preprocessor Material Props Material Models:

Material Models Available (. 1 - 3);

-
2. - :
, , .
EMODIF:
Main Menu Preprocessor Modeling Move/Modify Elements Modify Attrib.

-
:
1. :

UZ=0
( )

UX=0 ( )

UX=0
( )
ALL DOF= 0
( )
UZ=0
( )

-
2.
, Z=0, ALL DOF=0;
, Z=100, UX= 0; UY= 0;
3 : (9,8
3.
(9 8 /2) 9
9,8;
8;

:
1. Main Menu Solution Analysis Type Soln Controls.

1.
2.

2.
3.

OK;
Solve Current LS.

-
:
1. :

-
2. (von Mises):

-
3. :

-
4. SX :

-
5. SY :

-
2.

9,8
,
1. ANSYS Mechanical APDL 9_8Mpa_nonCrack;
2. ANSYS Prep7
3 (). ( );
3. - :
: 63147 ;
52992 ;

-
4. 3. BISO, :
Main Menu Preprocessor Material props Material Models

-
5.

, ALL DOF= 0

,
P= 9.8Mpa

, UZ= 0;

-
6. :
Main Menu Solution Analysis Type Soln Controls.

- Analysis Option= Small Displ. Static;


- Time at end of LS= 1;;
- Number of substeps:
Number of substeps= 5;
Max no. of substeps= 10;
Min no
no. of substeps= 5;
- Frequency= Write last substep only;

7.

8.

:
Solution Solve Current LS.

-
9.

.
, :
Main Menu General Postproc Read Results Last Set
Set.

10. :
Main Menu General Postproc Options for Outp:

-
11. USUM:
Main Menu General Postproc Contour Plot Nodal Solution.

-
12. SEQV:
Main Menu General Postproc Contour Plot Nodal Solution.

-
13. EPPLEQV:
Main Menu General Postproc Contour Plot Nodal Solution.

-
3

12,0
,
1. ANSYS Mechanical APDL 12Mpa_nonCrack;
2. ANSYS Prep7
3 (). ( );
3. - :
: 63147 ;
52992 ;

-
4. 3. BISO, :
Main Menu Preprocessor Material props Material Models

-
5.

, ALL DOF= 0

,
P= 12 Mpa

, UZ= 0;

-
6. :
Main Menu Solution Analysis Type Soln Controls.

- Analysis Option= Small Displ. Static;


- Time at end of LS= 1;;
- Number of substeps:
Number of substeps= 5;
Max no. of substeps= 10;
Min no
no. of substeps= 5;
- Frequency= Write last substep only;

7.

8.

:
Solution Solve Current LS.

-
9.

.
, :
Main Menu General Postproc Read Results Last Set
Set.

10. :
Main Menu General Postproc Options for Outp:

-
11. USUM:
Main Menu General Postproc Contour Plot Nodal Solution.

-
12. SEQV:
Main Menu General Postproc Contour Plot Nodal Solution.

-
13. EPPLEQV:
Main Menu General Postproc Contour Plot Nodal Solution.

-
4

9,8
,
1. ANSYS Mechanical APDL 9_8Mpa_Crack;
2. ANSYS Prep7
3 (). , ();
3. - :
: 1334270 ;
1137228 ;

-
4. 3. BISO, :
Main Menu Preprocessor Material props Material Models

-
5.

, ALL DOF= 0

,
P= 9 Mpa

, UZ= 0;

-
6. :
Main Menu Solution Analysis Type Soln Controls.

- Analysis Option= Small Displ. Static;


- Time at end of LS= 1;;
- Number of substeps:
Number of substeps= 5;
Max no. of substeps= 10;
Min no
no. of substeps= 5;
- Frequency= Write last substep only;

7.

8.

Soln Options.

-
9. PCG:

-
10. Analysis Options:
Main Menu Solution Analysis Type Analysis Options.

11.

Newton-Raphson NROPT= Program chosen;

12.

Adaptive descent = ON if necessary;

13.

PCGOPT Reduced I/O = Yes;

14.

PIVCHECK = On;

15.

16. :
Solution Solve Current LS.

-
17. .
, :
Main Menu General Postproc Read Results Last Set
Set.
18. :
Main Menu General Postproc Options for Outp:

-
19. USUM:
Main Menu General Postproc Contour Plot Nodal Solution.

-
20. SEQV :
Main Menu General Postproc Contour Plot Nodal Solution.

-
21. SX :
Main Menu General Postproc Contour Plot Nodal Solution.

-
22. SY :
Main Menu General Postproc Contour Plot Nodal Solution.

-
23. EPPLEQV :
Main Menu General Postproc Contour Plot Nodal Solution.

-
24. EPELEQV :
Main Menu General Postproc Contour Plot Nodal Solution.

-
25. EPTOEQV :
Main Menu General Postproc Contour Plot Nodal Solution.

-
5

9,8
,

(nCode EN Constant (DesignLIfe)


ANSYS Mechanical APDL,
( ) .
,

ANSYS nCode DesignLife:
- 9_8Mpa_Crack.rst 9,8 ;
- 9_8Mpa_nonCrack.rst 9,8 ;
- 12Mpa_nonCrack.rst 12 .
1. nCode ANSYS;
2. - crack_fine_ncode;
3. 9_8Mpa_nonCrack.flo;
4. nCode:
FE Model Data
FEInput Glyph

nCode

-
EN Analysis Glyph




Compressed Results (for display)

ResultsSet
Time Series Input

Hot Spot Detection


Glyph

Full Results (tabulate)


FE- ()
(life,
damage .)

FE Model
CAE Fatigue Results

Hot Spot List

-
FE Display Glyph

FE-,
FE- Fatigue-

FE Results
R
lt
Feature List


DataValuesDisplay Glyph
Time Series Input
Histogram Input
Multi-Column Input
Complex
Frequency Input

-
FE Output Glyph


FE Results File

FE Results
R
lt

MetaDataOutput
Glyph

Metadata Input

Multi-Column
Output
p Glyph
yp

Multi-Column Input

-
5.

, :

-
6. EN Analysis Glyph:
- , Edit Material Mapping:
- Run Flow? Yes;
- Edit Material Map:

Steel_UML_UTS300;
Default Material;

-
7. EN Analysis Glyph:
- , Edit Load Mapping
- Run Flow? Yes;
- Edit Load Map:

- Loading Type= Constant Amplitude;


- Auto-Configure;
- .

-
8. EN Analysis Glyph:
- , Properties;
- ENAnalysis Properties:

- , ;
- .

-
9. File Save Process As
10. , RUN :

11.
:

-
12. FE Display Glyph: Damage

- FE Display;
- Properties;
- FE Display

Damage;
g ;
- .

-
13. Life:

-
6

12
12,0
0
(nCode EN Constant (DesignLIfe)
, , 12Mpa_nonCrack.rst.

.

-
1. FE Display Glyph: Damage

- FE Display;
- Properties;
- FE Display

Damage;
g ;
- .

-
2. Life:

-
7

9
9,8
8
(nCode EN Constant (DesignLIfe)
1. nCode ANSYS;
2
2.

- crack_fine_ncode;
k fi
d
3. 9_8Mpa_Crack.flo (. . );
4. 9_8Mpa_Crack.rst FE Input Glyph;
5. 5;
6. EN Analysis Glyph:
- o Edit Material Map;
- o Edit Load Map;
- Properties;
7. 9_8Mpa_Crack.flo;

8 ,
8.
RUN :

-
:

-
1. FE Display Glyph: Damage

- FE Display;
- Properties;
- FE Display

Damage;
g ;
- .

-
2. Life:

-
8

40
. (nCode EN
TimeSeries (DesignLIfe)
1. nCode ANSYS;
2. - crack_fine_ncode;
3. , .
, 5:


( )
TSInput Glyph

Time Series Output

-
Arithmetic Glyph



(,
, , .)

Time Series Input 1


Time Series Input 2

Time Series Output


Histogram Output

Histogram Input 1
Histogram Input 2

XYDisplay Glyph

Time Series Input 1


Time Series Input 2
Histogram Input 1
Histogram Input 2
Multi-Column Input 1
Multi-Column Input 2

XY, 2D, 3D
,

-
4. Time Series. , :

5. PressurePulse.dac, TSInput Glyph:

-
6. Arithmetic Glyph. , Properties:

- Arithmetic roperties:

Operator= Divide;
Constant= 4000;
.

7. 9_8Mpa_nonCrackTimeSeries.flo ( RUN )

-
9. , XYDisplay Glyph :

10. :

-
11. , .
9_8Mpa_nonCrack.rst FEInput Glyph:

-
12. - EN Analysis Glyph:
- , Edit Material Mapping
- Run Flow? Yes;
- Edit Material Map:

Steel_UML_UTS300;
Default Material;

-
13. EN Analysis Glyph:
- , Edit Load Mapping
- Run Flow? Yes;
- Edit Load Map:

- Loading Type= Time Series;


- Auto-Configure;
- .

-
14. EN Analysis Glyph:
- , Properties;
- ENAnalysis Properties:

- , ;
- .

-
15. File Save Process As
16. , RUN :

17.
:

-
12. FE Display Glyph: Damage

- FE Display;
- Properties;
- FE Display

Damage;
g ;
- .

-
13. Life:

-
9

40
. (nCode
EN TimeSeries (DesignLIfe)
,
, ,
9_8Mpa_Crack.rst.
9 8Mpa Crack.rst.


.

9_8Mpa_CrackTimeSeries.flo

-
1. FE Display Glyph: Damage

- FE Display;
- Properties;
- FE Display

Damage;
g ;
- .

-
2. Life:


,
Life

,
Damage

Constant Amplitude

9,8

1,275+004

7,84-005

Constant Amplitude

12,0

5578,81

1,7925-004

Constant Amplitude

9,8

Static Failure

Static Failure

TimeSeries

2846,7

3,513-004

TimeSeries

5,00301

0,19988

-
:
1
1.
2.
3.

4.

5.

nCode DesignLife 8.0


8 0

, ;
nCode DesignLife 8.0
()
;
-
9,8 12,0

, (
(. )
).
,
( ) 40
;
,
9
9,8
8
,
. , ,
.
,

40 ;
nCode DesignLife 8.0
.


1. , . 52079-2003. .: , 2003
2. .. // - . - 1993- 1. 41-45.
3. .., .. // . 1999.-
1.- . 72-76.
4. ., .. // 1977 - 7.
5. , . // . .: , 1967-.89.- 1.
6. .. ,
//

. 2000 - 4 - .
75-85.
75 85
7. .. // .: ,- .: , 1963.
8. .. . : , 1973.-296 .
9. .. // , 2006, 1, . 4-7.
10
10.
.,
B.C.
B C //
1975- 6 -. 44-47.
11. .., .. // -1999 - 5.-. 17-25.
12. , . // . .: , 1966 - 4.
13. JI.M. // , 1968.
1968.-
1.
14. .. . : , 1971.
15. .., JI.B., JI.M. - // . . . - 1970 - - 7.
16. . . : , 1990.
17. .. // . 1971- 7.-. 47-54.
18. .. //. .- 1979.-. 246.- .
19. .. -.: , 2005.
20. .. // .- 1973-.37. - 3.
21. .., .., .. // . XI . . 2004,
.148.

!

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