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/CONTROLLED COPY


/ Serial no.
Nr./ No.

34407
QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

Aprovals

/ Sketch:

Issued by

AQ
QA Accepted

Client Accepted
.
AI Accepted


Client

AI Inspector

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Signature

Date

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/ Serial no.
Nr./ No.

34407
QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

No.

/Route stage

Reference doc

Rev

A.
Q

4
5
6

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UC 132-275.00

1.

COD ASME
Sect.VIII,Div.1
UC 132-275.00
PP-02

2.

;
QP issuance;

UC 132-275.00
PS-12

QP

3.

;
Material ;

UC 132-275.00
UC 132-275.FCTM

NM

4.

PQRs;
PQRs verification;

UC 132-275.00

5.

;
Welding procedure qualification;

UC 132-275.00

PQR

6.

WPS;
WPS elaboration;

UC 132-275.00

WPS

7.

/ ;
Welders/ welding operator qualification;

WPS
UC 132-275.00

AS

8.

;
Materials requisition;

UC 132-275.00
NM
Cda 34416

C-da

9.
10.

: , , ,
;
Material receiving inspection, tests;
;
Lay-out, Marking transfer;

UC 132-275.00
NM
Cda 34416

NIR

UC 132-275.00
PL-01-032

DE

000

/ - Fabrication / Inspections and tests


;
Design documents control;

Observatii

27.02.15

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UC 132-275.00
PLA -01-087
PLA -01-032

UC 132-275.00
PL-01-052

UC 132-275.00
PL-01-052

PLA -01-082

Visual inspection; Certification bookmarks

12. Cuting boards ;


13. Cuting pipes;
;

14. Dimensional inspections

/ PRODUCTION TEST

15.
16.

,
;
Test plate - machining;
;
Dimensional inspection

18.

, ;
a-a,
Production test- tack- weld; Marking RTS,welder;
;
Dimensional and visual inspection

19.

, ;
Production test- weld;

20.

;
Dimensional and visual inspection;

17.

34407
QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

11.


/ Serial no.
Nr./ No.

PL -01-013

PLA -01-082

WPS;
PLA-01-054

PLA -01-082
PLA -01-087

WPS;
PLA-01-054

PLA -01-082
PLA -01-087

0
27.04.2015
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21.

/ QUALITY PLAN
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34407
QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

1
RT100%
RT Full;
;

22. Test specimens - machining;

23. Dimensional and visual inspection;


24.


/ Serial no.
Nr./ No.

;
Testing of production test plates;

2
PLA-END-07

PLA -01-082
PLA -01-087

PL CD 03

1/ Manufacture TUBE BUNDLE 1

25.
26.
27.
28.

, ,
...;
Machining of baffles, rods, spacers, etc.;
;
Dimensional control;

UC 132-275.01.00
PL-01-013

UC 132-275.01.00
PLA -01-082

. 1 2; UC 132-275.01.00/
1,2
Machining tube sheets pos. 1 & 2
PL-01-013
UC 132-275.01.00/
;
1,2
Dimensional control;
PLA -01-082

29.


;
Machining of holes and riles for expanding in tube sheets;

30.

;
Dimensional control ;

31.

( ,
, , );
Fabrication of tube bundle ( tube sheets, baffles, rods,
spacers);

UC 132-275.01.00/
1,2
PL-01-013
PLA -01-082
UC 132-275.01.00/
1,2
PLA -01-082

UC 132-275.01.00

DE

W
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PL CD -11

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/ QUALITY PLAN
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/ Serial no.
Nr./ No.

QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

1
;
Dimensional control;

UC 132-275.01.00
PLA -01-082

UC 132-275.01.00
WPS;
PLA-01-054

UC 132-275.01.00
WPS;
PLA-01-054

34.


;
Assembling of elements of guiding system;
;
Welding of elements of guiding system;

35.

;
Visual and Dimensional control;

UC 132-275.01.00
PLA -01-082

36.

;
Assembling of tubes in subassembly ;

UC 132-275.01.00

37.

;
Dimensional control;

UC 132-275.01.00
PLA -01-082

38.

;
Centering of tubes in stationary tube sheet;

UC 132-275.01.00

39.

;
Visual and Dimensional control;

UC 132-275.01.00
PLA -01-082

40.

;
Welding of tubes in stationary tube sheet ;

UC 132-275.01.00
WPS;
PLA-01-054

41.

;
Visual and Dimensional control;

UC 132-275.01.00
PLA -01-082

42.

;
Machining of tubes in floating tube sheet;

UC 132-275.01.00
PL-01-013

43.

;
Visual and Dimensional control;

UC 132-275.01.00
PLA -01-082

33.

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0
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/ Serial no.
Nr./ No.

44.

UC 132-275.01.00
WPS;
PLA-01-054

45.

;
Visual and Dimensional control;

UC 132-275.01.00
PLA -01-082

46.

T1 T1136 PT 100%;
Control of weld seams T1 at T1136 with PT 100%;

UC 132-275.01.00
PLA-END-03

47.

;
Machining of tubes in tube sheets;

UC 123-275.01.00
PL -01-033

48.

;
Visual and Dimensional control;

UC 132-275.01.00
PLA -01-082

49.

, . 16,17,18;
Machining of rings and end dished pos, 16,17,18;

UC 132-275.01.00
PL-01-013

50.

;
Visual and Dimensional control;

UC 132-275.01.00
PLA -01-082

UC 132-275.01.00
WPS;
PLA-01-054

UC 132-275.01.00
WPS;
PLA-01-054

UC 132-275.01.00
PLA-END-03

UC 132-275.01.00
WPS;
PLA-01-054

UC 132-275.01.00
WPS;
PLA-01-054

52.

.17
. 18;
Tack weld of ring pos. 17 with head pos 18;
.17 . 18;
Welding of ring pos. 17 with head pos 18;

53.

C5 PT 100%;
Control weld seam C5 with PT 100%;

54.
55.

QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

1
;
Welding of tubes in floating tube sheet;

51.

34407

.
19 . 18;
Tack weld lifting lug pos. 19 with head pos. 18;
. 19 .
18;
Welding lifting lug pos. 19 with head pos. 18;

0
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/ Serial no.
Nr./ No.

34407
QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

56.

1
E9 PT 100%;
Control of weld seam E9 with PT 100%/;

UC 132-275.01.00
PLA-END-03

57.

;
Heat treatment floating head;

UC 132-275.01.00
PL-01-035

58.

;
Final machining floating head;

UC 132-275.01.00
PL-01-082

59.

;
Visual and Dimensional control;

UC 132-275.01.00
PLA -01-013

61.
62.
63.

, ,
...;
Machining of baffles, rods, spacers, etc.;
;
Dimensional control;

UC 132-275.02.00
PL-01-013

UC 132-275.02.00
PLA -01-082

. 1 2; UC 132-275.02.00/
1,2
Machining of tube sheets pos. 1 & 2;
PL-01-013
UC 132-275.02.00/
;
1,2
Dimensional control;
PLA -01-082

7
PTR

64.


;
Machining of holes and riles in tube sheet ;

65.

;
Dimensional control ;

66.

( ,
, , );
Fabrication of tube bundle ( tube sheets, baffles, rods,
spacers);

UC 132-275.02.00/
1,2
PL-01-013
PLA -01-082
UC 132-275.02.00/
1,2
PLA -01-082

UC 132-275.02.00

DE

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DE

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2/ Manufacture TUBE BUNDLE 2

60.

DE

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67.

/ QUALITY PLAN
/CONTROLLED COPY


/ Serial no.
Nr./ No.

QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

1
;
Dimensional control;

UC 132-275.02.00
PLA -01-082

UC 132-275.02.00
WPS;
PLA-01-054

UC 132-275.02.00
WPS;
PLA-01-054

69.


;
Weld tack of elements of guiding system;
;
Welding of elements of guiding system;

70.

;
Visual and Dimensional control;

UC 132-275.02.00
PLA -01-082

71.

;
Assembling of tubes in subassembly ;

UC 132-275.02.00

72.

;
Dimensional control;

UC 132-275.02.00
PLA -01-082

73.

;
Centering of tubes in stationary tube sheet;

UC 132-275.02.00

74.

;
Visual and Dimensional control;

UC 132-275.02.00
PLA -01-082

75.

;
Welding of tubes in stationary tube sheet ;

UC 132-275.02.00
WPS;
PLA-01-054

76.

;
Visual and Dimensional control;

UC 132-275.02.00
PLA -01-082

77.

;
Machining of tubes in floating tube sheet;

UC 132-275.02.00
PL-01-013

78.

;
Visual and Dimensional control;

UC 132-275.02.00
PLA -01-082

68.

34407

0
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/ Serial no.
Nr./ No.

79.

UC 132-275.02.00
WPS;
PLA-01-054

80.

;
Visual and Dimensional control;

UC 132-275.02.00
PLA -01-082

81.

T1 T1136 PT 100%;
Control of weld seams T1 at T1136 with PT 100%;

UC 132-275.02.00
PLA-END-03

82.

;
Machining of tubes in tube sheets;

UC 123-275.02.00
PL -01-033

83.

;
Visual and Dimensional control;

UC 132-275.02.00
PLA -01-082

84.

, . 16,17,18;
Machining of rings and end dished pos, 16,17,18;

UC 132-275.02.00
PL-01-013

85.

;
Visual and Dimensional control;

UC 132-275.02.00
PLA -01-082

UC 132-275.02.00
WPS;
PLA-01-054

UC 132-275.02.00
WPS;
PLA-01-054

UC 132-275.02.00
PLA-END-03

UC 132-275.02.00
WPS;
PLA-01-054

UC 132-275.02.00
WPS;
PLA-01-054

87.

.17
. 18;
Tack weld of ring pos. 17 with head pos 18;
.17 . 18;
Welding of ring pos. 17 with head pos 18;

88.

C5 PT 100%;
Control weld seam C5 with PT 100%;

89.
90.

QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

1
;
Welding of tubes in floating tube sheet;

86.

34407

.
19 . 18;
Tack weld lifting lug pos. 19 with head pos. 18;
. 19 .
18;
Welding lifting lug pos. 19 with head pos. 18;

0
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/ Serial no.
Nr./ No.

34407
QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

91.

1
E9 PT 100%
Control of weld seam E9 with PT 100%;

UC 132-275.02.00
PLA-END-03

92.

;
Heat treatment floating head;

UC 132-275.02.00
PLA -01-035

93.

;
Visual and Dimensional control;

UC 132-275.02.00
PLA -01-082

94.

;
Final machining floating head;

UC 132-275.02.00
PL-01-013

96.

, ,
...;
Machining of baffles, rods, spacers, etc.;
;
Dimensional control;

97.

. 1 2;
Machining tube sheets pos. 1 & 2;

98.

;
Machining of holes and riles for expanding in tube sheets;

99.


;
Machining of holes and riles for expanding in tube sheets;
;

100. Dimensional control ;


101.

( ,
, , );
Fabrication of tube bundle ( tube sheets, baffles, rods,
spacers);

UC 132-275.03.00
PL-01-013

UC 132-275.03.00
PLA -01-082

UC 132-275.03.00/
1,2
PL-01-013
UC 132-275.03.00/
1,2
PLA -01-082
UC 132-275.03.00/
1,2
PL-01-013
PLA -01-082
UC 132-275.03.00/
1,2
PLA -01-082

7
PTR

UC 132-275.03.00

DE

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10/55

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UC 132-275.00

3 / Manufacture TUBE BUNDLE 3

95.

DE

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. 0
: QP

: / Client:
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/ QUALITY PLAN
/CONTROLLED COPY


/ Serial no.
Nr./ No.

1
;
Dimensional control;

UC 132-275.03.00
WPS;
PLA-01-054

UC 132-275.03.00
WPS;
PLA-01-054

UC 132-275.03.00
PLA -01-082

UC 132-275.03.00

UC 132-275.03.00
PLA -01-082

UC 132-275.03.00

UC 132-275.03.00
PLA -01-082

UC 132-275.03.00
WPS;
PLA-01-054

UC 132-275.03.00
PLA -01-082

112. Machining of tubes in floating tube sheet;

UC 132-275.03.00
PL-01-013

UC 132-275.03.00
PLA -01-082

103. ;
104.

QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

UC 132-275.03.00
PLA -01-082

102.

34407

Weld tack of elements of guiding system;


;
Weld tack of elements of guiding system;
;

105. Visual and Dimensional control;


;

106. Assembling of tubes in subassembly ;


;

107. Dimensional control;

108. Centering of tubes in stationary tube sheet;


109. Visual and Dimensional control;

110. Welding of tubes in stationary tube sheet ;


111. Visual and Dimensional control;

113. Visual and Dimensional control;

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/ Serial no.
Nr./ No.

1
;
Welding of tubes in floating tube sheet;

UC 132-275.03.00
PLA -01-082

116. Control of weld seams T1 at T1136 with PT 100%;

T1 T1136 PT 100%;

UC 132-275.03.00
PLA-END-03

UC 123-275.03.00
PL -01-033

UC 132-275.03.00
PLA -01-082

119. Machining of rings and end dished pos, 16,17,18;

, . 16,17,18;

UC 132-275.03.00
PL-01-013

UC 132-275.03.00
PLA -01-082

UC 132-275.03.00
WPS;
PLA-01-054

UC 132-275.03.00
WPS;
PLA-01-054

UC 132-275.03.00
PLA-END-03

UC 132-275.03.00
WPS;
PLA-01-054

UC 132-275.03.00
WPS;
PLA-01-054

115. Visual and Dimensional control;

117. Machining of tubes in tube sheets;


118. Visual and Dimensional control;

120. Visual and Dimensional control;

.17

121. . 18;
122.

Tack weld of ring pos. 17 with head pos 18;


.17 . 18;
Welding of ring pos. 17 with head pos 18;
C5 PT 100%;

123. Control weld seam C5 with PT 100%;

124. 19 . 18;
125.

QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3
UC 132-275.03.00
WPS;
PLA-01-054

114.

34407

Tack weld lifting lug pos. 19 with head pos. 18;


. 19 .
18;
Welding lifting lug pos. 19 with head pos. 18

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126.

/ QUALITY PLAN
/CONTROLLED COPY


/ Serial no.
Nr./ No.

34407
QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

1
E9 PT 100%;
Control of weld seam E9 with PT 100%;

UC 132-275.03.00
PLA-END-03

UC 132-275.03.00
PL-01-035

UC 132-275.03.00
PL-01-013

UC 132-275.03.00
PLA -01-082

127. Heat treatment floating head;


128. Final machining floating head;

129. Visual and Dimensional control;

130.

131.

132.

133.

,. 7 ;

134. Machining nozzle pipe pos. 7;

135. Visual and dimensional control;

UC 132-275.04.00/
1,2
PL-01-013

UC 132-275.02.00/
1,2
PLA -01-082
PLA -01-032

UC 132-275.04.00/
6,10
PL-01-013
UC 132-275.04.00/
6,10
PLA -01-082
PLA -01-032
UC 132-275.04.00/
7
PL-01-013
UC 132-275.04.00/
7
PLA -01-082

7
PTR

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UC 132-275.00

1/ Manufacture SHELL 1
, . 1,2,
20, 22,33, 39 M20;

Machining flange pos. 1, 2 , less holes 20, 22,33,
39 si M20; Marking transfer;
;
;
Dimensional control; marking transfer certification;
. 6
H5 . 10; ;
Machining of nozzle flanges pos. 6 and nozzle H5 pos.
10; marking transfer;
;
;
Dimensional control; marking transfer certification

DE

COMES S.A.
. 0
: QP

: / Client:
/Product

/ QUALITY PLAN
/CONTROLLED COPY


/ Serial no.
Nr./ No.

34407
QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

H3, H4, . 6 . 7 ;

UC 132-275.04.00
PLA-01-054,
WPS

UC 132-275.04.00
PLA -01-082

H3, H4, . 6 . 7;

UC 132-275.04.00
PLA-01-054,
WPS
UC 132-275.04.00
PLA -01-082
PLA -01-087

137. Dimensional control;

138. Welding nozzles H3, H4 pos. 6 with pos. 7;


;

139. Visual and dimensional control;

W
H

C1, C2 RT 100%;

UC 132-275.04.00
PLA-END-07

H3, H4;

UC 132-275.04.00
PL-01-013

UC 132-275.04.00
PLA -01-082

H5 H4;

UC 132-275.04.00
PLA-01-054,
WPS
UC 132-275.04.00
PLA-01-054,
WPS
UC 132-275.04.00
PLA -01-082
PLA -01-087

140. Control of weld seam C1, C2 with RT 100%;


141. Machining nozzles H3, H4;

142. Visual and dimensional control;

143. Tack weld nozzle H5 in nozzle H4;


H5 H4;

144. Welding nozzle H5 in nozzle H4;


;

145. Visual and dimensional control;

W
H

UC 132-275.04.00
PLA-END-03

UC 132-275.04.00
PL-01-013

147. 9,12 20, . 21,22 ;

RTR

D3 PT 100%;

146. Control of weld seam D3 with PT 100%;

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UC 132-275.00

PLA -01-087

136. Tack weld nozzles H3, H4 pos. 6 with pos. 7;

PTR

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1
Machining of elements for supports pos. 9, 12 at 20 , lifting
lug pos. 21, 22;
;

150.

34407
QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

148. Dimensional control;


149.


/ Serial no.
Nr./ No.

.
9,12 20;
Tack weld of elements for supports pos. 9, 12 at 20;
;
Dimensional control;
. 9,12 20;

151. Tack weld of elements for supports pos. 9, 12 at 20;


;

152. Visual and dimensional control;

. 3,4 5;

153. Chamfering shells pos. 3, 4 and 5;

154. Dimensional control;

. 3,4 si 5 ;

155. Rolling shells pos. 3, 4 and 5;

156. Dimensional control;

. 3,4 5;

157. Tack weld shells pos. 3, 4 and 5 ;

158. Dimensional control;

UC 132-275.04.00
PLA -01-082

UC 132-275.04.00
PLA-01-054,
WPS

UC 132-275.04.00
PLA -01-082

UC 132-275.04.00
PLA-01-054,
WPS
UC 132-275.04.00
PLA -01-082
PLA -01-087
UC 132-275.04.00/

3,4,5

W
H
W

PL-01-013
UC 132-275.04.00/

3,4,5

PLA -01-082
UC 132-275.04.00/

3,4,5

PL -01- 020
UC 132-275.04.00/

3,4,5

PLA -01-082
UC 132-275.04.00/

3,4,5
WPS;
PLA-01-054
UC 132-275.04.00/

3,4,5
PLA -01-082

W
H

0
27.04.2015
15/55

/ Pieces
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UC 132-275.00

COMES S.A.
. 0
: QP

: / Client:
/Product

/ QUALITY PLAN
/CONTROLLED COPY

1
. 3,4 5;

160. Visual and dimensional control;

162.

QP - 000

;
. 3 5 .4;

164. Welding shell pos. 3 with pos. 5 and pos. 4;


;

165. Visual and dimensional control;

3,4,5
WPS;
PLA-01-054
UC 132-275.04.00/

3,4,5
PLA -01-082
PLA -01-087

UC 132-275.04.00
PLA -01-082
PLA -01-087
UC 132-275.04.00
WPS,
PLA-01-054
UC 132-275.04.00
PLA -01-082
PLA -01-087

B1 , B2,B3 RT100%; UC 132-275.04.00

166. Control of circular weld seam B1 , B2,B3 with RT100%;

. 1 2

167. 3 4;
Tack weld flange pos. 1 and 2 of shell pos. 3 and 4;
;
Visual and dimensional control;
. 1 2 3 4;

169. Welding flange pos. 1 and 2 of shell pos. 3 and 4;

PLA-END-07

W
H

RTR

W
H
W
H
H

UC 132-275.04.00
WPS,
PLA-01-054

UC 132-275.04.00
PLA -01-082
PLA -01-087

UC 132-275.04.00
WPS,

0
27.04.2015
16/55

/ Pieces
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UC 132-275.00

UC 132-275.04.00/

A1, A2,A3,A4
UC 132-275.04.00/
RT 100%;
3,4,5
Control of longitudinal weld seam A1, A2,A3,A4 with RT
PLA-END-07
100%;
. 3 5 .4; UC 132-275.04.00
WPS,
Tack weld shell pos. 3 with pos. 5 and pos. 4
PLA-01-054

163. Visual and dimensional control;

168.

34407

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

159. Welding and calibrating shells pos. 3, 4 and 5 ;

161.


/ Serial no.
Nr./ No.

RTR

COMES S.A.
. 0
: QP

: / Client:
/Product

170.

/ QUALITY PLAN
/CONTROLLED COPY

1
;
Visual and dimensional control;

UC 132-275.04.00
PLA-END-03

UC 132-275.04.00
WPS,
PLA-01-054

UC 132-275.04.00
PL-01-013

PT100%;

UC 132-275.04.00
PLA-END-03

H3, H4 ;

UC 132-275.04.00
PL-01-013

UC 132-275.04.00
PLA -01-082
PLA -01-087

, H3, H4 ;

UC 132-275.04.00


;
Weld overlay of body flanges sealing face;
;
Machining of welded overlay sealing faces;

174. Control of welded overlay sealing faces with PT100%;


175. Marking position nozzle H3, H4;
176. Visual and dimensional control;

177. Cutting off, adjustment holes for nozzles H3, H4;


;

178. Visual and dimensional control;

H3, H4

179. ;
180.

2
UC 132-275.04.00
PLA -01-082
PLA -01-087

C3,C4 PT100%;

173.

34407
QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

171. Control of circular weld seam C3,C4 and PT100%;


172.


/ Serial no.
Nr./ No.

Tack weld nozzles H3, H4 and reinforcing ring on body;


;
Visual and dimensional control;
H3, H4

181. ;, ;
Welding nozzles H3, H4 and reinforcing ring on body;

PL-01-052

UC 132-275.04.00
PLA -01-082
PLA -01-087

UC 132-275.04.00
WPS,
PLA-01-054

UC 132-275.04.00
PLA -01-082
PLA -01-087

UC 132-275.04.00
WPS,
PLA-01-054

0
27.04.2015
17/55

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PTR

PTR

COMES S.A.
. 0
: QP

: / Client:
/Product

182.

/ QUALITY PLAN
/CONTROLLED COPY

1
;
Visual and dimensional control;

UC 132-275.04.00
PLA -01-082
PLA -01-087

D1,D2 PT100%;;

UC 132-275.04.00
PLA-END-03

;
Tack weld supports and lifting lug on body;

UC 132-275.04.00
WPS,
PLA-01-054

UC 132-275.04.00
PLA -01-082

UC 132-275.04.00
WPS;
PLA-01-054
UC 132-275.04.00
PLA -01-082
PLA -01-087
UC 132-275.04.00
UC-132-275.PCN

185. Dimensional control;

186. Welding supports and lifting lug on body ;


;

187. Visual and dimensional control;

E1 E8 PT 100% ;

188. Control of weld seam E1 E8 with PT 100% ;


QP - 000

PLA-END-03

UC 132-275.04.00
PLA -01-082

UC 132-275.04.00
PL-01-035

UC 132-275.04.00
PL-01-013

UC 132-275.04.00
PLA -01-082

191. Heat treatment SHELL;


192. Final Machining;

193. Visual and dimensional control;

PTR

Machining of sealing faces and nozzle holes on body;


;
Visual and dimensional control;

0
27.04.2015
18/55

/ Pieces
2
UC 132-275.00

UC 132-275.04.00
PL-01-013

189. ;
190.

34407

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

183. Control of weld seam D1, D2 with PT100%;


184.


/ Serial no.
Nr./ No.

PTR

COMES S.A.
. 0
: QP

/ QUALITY PLAN
/CONTROLLED COPY

: / Client:
/Product


/ Serial no.
Nr./ No.

34407
QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

194.

195.

. 6

196. H5 . 10; ;
Machining

of nozzle flanges pos. 6; Marking transfer;

197. ;
Dimensional control; marking transfer certification;
, 7,9 ;

198. Machining nozzle pipe pos. 7, 9;

199. Visual and dimensional control;

H3, H4, . 6 . 7 ;

200. Tack weld nozzles H3, H4 pos. 6 with pos. 7, 9;

UC 132-275.05.00/
1,2
PL-01-013
UC 132-275.05.00/
1,2
PLA -01-082
PLA -01-032
UC 132-275.05.00/
6
PL-01-013

UC 132-275.05.00/
6
PLA -01-082
PLA -01-032
UC 132-275.05.00/
7
PL-01-013
UC 132-275.05.00/
7
PLA -01-082
PLA -01-087
UC 132-275.05.00
PLA-01-054,
WPS

H
W

UC 132-275.05.00
PLA -01-082

H3, H4, . 6 . 7;

UC 132-275.05.00
PLA-01-054,
WPS

202. Welding nozzles H3, H4 pos. 6 with pos. 7, 9;

DE

201. Dimensional control;

DE

W
H

0
27.04.2015
19/55

/ Pieces
2
UC 132-275.00

2/ Manufacture SHELL 2
, . 1,2,
20, 22,33, 39 M20;
;
Machining flange pos. 1, 2 , less holes 20, 22,33,
39 si M20; Marking transfer;
;
;
Dimensional control; marking transfer certification;

DE

COMES S.A.
. 0
: QP

: / Client:
/Product

203.

/ QUALITY PLAN
/CONTROLLED COPY

1
;
Visual and dimensional control;

C1, C2 RT 100%;

UC 132-275.05.00
PLA-END-07

H3, H4;

UC 132-275.05.00
PL-01-013

UC 132-275.05.00
PLA -01-082

UC 132-275.05.00
PL-01-013

UC 132-275.05.00
PLA -01-082

UC 132-275.05.00
PLA-01-054,
WPS

UC 132-275.05.00
PLA -01-082

206. Visual and dimensional control;

.
10,12 14, . 15,16 ;
Machining of elements for supports pos. 10, 12 at 14 ,
lifting lug pos. 15, 16
;
Dimensional control;

209. 10,12 14;


210.

2
UC 132-275.05.00
PLA -01-082
PLA -01-087

205. Machining nozzles H3, H4;

208.

34407
QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

204. Control of weld seam C1, C2 with RT 100%;

207.


/ Serial no.
Nr./ No.

Tack weld of supports 10, 12 to 14;


;
Dimensional control;
10,12 14;

211. Welding of supports 10, 12 to 14;

212. Visual and dimensional control;

.3,4 5;

213. Chamfering shells pos. 3, 4 and 5

214. Dimensional control;

UC 132-275.05.00
PLA-01-054,
WPS
UC 132-275.05.00
PLA -01-082
PLA -01-087
UC 132-275.05.00/

3,4,5

W
H
W

PL-01-013
UC 132-275.05.00/

3,4,5
PLA -01-082

0
27.04.2015
20/55

/ Pieces
2
UC 132-275.00

RTR

COMES S.A.
. 0
: QP

: / Client:
/Product

/ QUALITY PLAN
/CONTROLLED COPY

1
. 3,4 si 5 ;

215. Rolling shells pos. 3, 4 and 5;

216. Dimensional control;

. 3,4 5;

217. Tack weld shells pos. 3, 4 and 5 ;

218. Dimensional control;

. 3,4 5;

219. Welding and calibrating shells pos. 3, 4 and 5 ;


;

220. Visual and dimensional control;

222.
223.

34407
QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

221.


/ Serial no.
Nr./ No.

A1, A2,A3,A4
RT 100%;
Control of longitudinal weld seam A1, A2,A3,A4 with RT
100%;
. 3 5
.4;
Tack weld shell pos. 3 with pos. 5 and pos. 4;
;
Visual and dimensional control;
. 3 5 .4;

224. Welding shell pos. 3 with pos. 5 and pos. 4


;

225. Visual and dimensional control;

PL -01- 020
UC 132-275.05.00/

3,4,5

PLA -01-082
UC 132-275.05.00/

3,4,5
WPS;
PLA-01-054
UC 132-275.05.00/

3,4,5

W
H

PLA -01-082
UC 132-275.05.00/

3,4,5
WPS;
PLA-01-054
UC 132-275.05.00/

3,4,5
PLA -01-082
PLA -01-087

W
H

UC 132-275.05.00/

3,4,5

PLA-END-07
UC 132-275.05.00
WPS,
PLA-01-054
UC 132-275.05.00
PLA -01-082
PLA -01-087
UC 132-275.05.00
WPS,
PLA-01-054
UC 132-275.05.00
PLA -01-082
PLA -01-087

W
H
W
H

0
27.04.2015
21/55

/ Pieces
2
UC 132-275.00

UC 132-275.05.00/

3,4,5

RTR

COMES S.A.
. 0
: QP

: / Client:
/Product

226.
227.
228.

/ QUALITY PLAN
/CONTROLLED COPY

34407
QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

1
2
B1 , B2,B3 RT100%; UC 132-275.05.00
PLA-END-07
Control of circular weld seam B1 , B2,B3 with RT100%;
. 1 2 UC 132-275.05.00
WPS,
3 4;
PLA-01-054
Tack weld flange pos. 1 and 2 of shell pos. 3 and 4;
UC 132-275.05.00
;
PLA -01-082
Visual and dimensional control;
PLA -01-087
. 1 2 3 4;

UC 132-275.05.00
PLA -01-082
PLA -01-087

C3,C4 PT100%;

UC 132-275.05.00
PLA-END-03

UC 132-275.05.00
WPS,
PLA-01-054

UC 132-275.05.00
PL-01-013

PT100%;

UC 132-275.05.00
PLA-END-03

H3, H4 ;

UC 132-275.05.00
PL-01-013

UC 132-275.05.00
PLA -01-082
PLA -01-087

, H3, H4 ;

UC 132-275.05.00

231. Control of circular weld seam C3,C4 and PT100%

232. ;
Weld overlay of body flanges sealing face;
;
Machining of welded overlay sealing faces;

234. Control of welded overlay sealing faces with PT100%;


235. Marking position nozzle H3, H4;
236. Visual and dimensional control;

237. Cutting off, adjustment holes for nozzles H3, H4;

PL-01-052

7
RTR

H
W

230. Visual and dimensional control;

0
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22/55

/ Pieces
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UC 132-275.00

UC 132-275.05.00
WPS,

229. Welding flange pos. 1 and 2 of shell pos. 3 and 4;

233.


/ Serial no.
Nr./ No.

PTR

PTR

COMES S.A.
. 0
: QP

: / Client:
/Product

238.

/ QUALITY PLAN
/CONTROLLED COPY

1
;
Visual and dimensional control;

UC 132-275.05.00
PLA -01-082
PLA -01-087

UC 132-275.05.00
WPS,
PLA-01-054

UC 132-275.05.00
PLA -01-082
PLA -01-087

UC 132-275.05.00
WPS,
PLA-01-054

UC 132-275.05.00
PLA -01-082
PLA -01-087

D1,D2 PT100%;

UC 132-275.05.00
PLA-END-03

UC 132-275.05.00
WPS,
PLA-01-054

UC 132-275.05.00
PLA -01-082

UC 132-275.05.00
WPS;
PLA-01-054
UC 132-275.05.00
PLA -01-082
PLA -01-087
UC 132-275.05.00
UC-132-275.PCN

H3, H4
Tack weld nozzles H3, H4 and reinforcing ring on body;
;
Visual and dimensional control;
H3, H4 H3, H4

241. ;, ;
242.

34407
QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

239. ;
240.


/ Serial no.
Nr./ No.

Welding H3, H4 and reinforcing ring on body;


;
Visual and dimensional control;

243. Control of weld seam D1, D2 with PT100%;


244. Tack weld supports and lifting lug on body;
245. Dimensional control;

246. Welding supports and lifting lug on body ;


;

247. Visual and dimensional control;

E1 E8 PT 100% ;

248. Control of weld seam E1 E8 with PT 100% ;


249. ;
Machining of sealing faces and nozzle holes on body;

PLA-END-03
UC 132-275.05.00
PL-01-013

PTR

0
27.04.2015
23/55

/ Pieces
2
UC 132-275.00

PTR

COMES S.A.
. 0
: QP

: / Client:
/Product

250.

/ QUALITY PLAN
/CONTROLLED COPY


/ Serial no.
Nr./ No.

34407
QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

1
;
Visual and dimensional control;

UC 132-275.05.00
PLA -01-082

UC 132-275.05.00
PLA -01-035

UC 132-275.04.00
PL-01-013

UC 132-275.05.00
PLA -01-082

251. Heat treatment SHELL;


252. Final Machining;

253. Visual and dimensional control;

254.

255.

256.

257.

, . 7,9 ;

258. Machining nozzle pipe pos. 7, 9;

259. Visual and dimensional control;

UC 132-275.06.00/
1,2
PL-01-013

UC 132-275.06.00/
1,2
PLA -01-082
PLA -01-032

UC 132-275.06.00/
6
PL-01-013

UC 132-275.06.00/
6
PLA -01-082
PLA -01-032
UC 132-275.06.00/
7
PL-01-013
UC 132-275.06.00/
7
PLA -01-082

DE

DE

W
H

0
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24/55

/ Pieces
2
UC 132-275.00

3 / Manufacture SHELL 3
, . 1,2,
20, 22,33, 39 M20;

Machining flange pos. 1, 2 , less holes 20, 22,33,
39 si M20; Marking transfer;
;
;
Dimensional control; marking transfer certification;
. 6;
;
Machining of nozzle flanges pos. 6 and nozzle H5 pos.
10; marking transfer;
;
;
Dimensional control; marking transfer certification;

DE

COMES S.A.
. 0
: QP

: / Client:
/Product

/ QUALITY PLAN
/CONTROLLED COPY


/ Serial no.
Nr./ No.

34407
QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

H3, H4, . 6,7 9 ;

UC 132-275.06.00
PLA-01-054,
WPS

UC 132-275.06.00
PLA -01-082

H3, H4, . 6,7 9 ;

UC 132-275.06.00
PLA-01-054,
WPS
UC 132-275.06.00
PLA -01-082
PLA -01-087

261. Dimensional control;

262. Welding nozzles H3, H4 pos. 6 with pos. 7, 9;


Control vizual si dimensional;

263. Visual and dimensional control;

W
H

C1, C2 RT 100%;

UC 132-275.06.00
PLA-END-07

H3, H4;

UC 132-275.06.00
PL-01-013

UC 132-275.06.00
PLA -01-082

H5 H3

UC 132-275.06.00
PLA-01-054,
WPS
UC 132-275.06.00
PLA-01-054,
WPS
UC 132-275.06.00
PLA -01-082
PLA -01-087

264. Control of weld seam C1, C2 with RT 100%;


265. Machining nozzles H3, H4;

266. Visual and dimensional control;

267. Tack weld nozzle H5 in nozzle H4;


H5 H3;

268. Welding nozzle H5 in nozzle H3;


;

269. Visual and dimensional control;

W
H

UC 132-275.06.00
PLA-END-03

UC 132-275.06.00
PL-01-013

271. 11 15, .16,17 ;

RTR

D3 PT 100%;

270. Control of weld seam D3 with PT 100%;

0
27.04.2015
25/55

/ Pieces
2
UC 132-275.00

PLA -01-087

260. Tack weld nozzles H3, H4 pos. 6 with pos. 7, 9;

PTR

COMES S.A.
. 0
: QP

: / Client:
/Product

/ QUALITY PLAN
/CONTROLLED COPY

1
Machining elements of supports pos. 11.....15, lifting lugs
pos. 16, 17;
;

274.

34407
QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

272. Dimensional control;


273.


/ Serial no.
Nr./ No.


. 11 15;
Tack weld elements for supports pos. 11 to 15;
;
Dimensional control;
. 11 15;

275. Welding elements for supports pos. 11 to 15;


;

276. Visual and dimensional control;

. 3,4 5;

277. Chamfering shells pos. 3, 4 and 5;

278. Dimensional control;

. 3,4 5 ;

279. Rolling shells pos. 3, 4 and 5;

280. Dimensional control;

. 3,4 5;

281. Tack weld shells pos. 3, 4 and 5 ;

282. Dimensional control;

UC 132-275.06.00
PLA -01-082

UC 132-275.06.00
PLA-01-054,
WPS

UC 132-275.06.00
PLA -01-082

UC 132-275.06.00
PLA-01-054,
WPS
UC 132-275.06.00
PLA -01-082
PLA -01-087
UC 132-275.06.00/

3,4,5

W
H
W

PL-01-013
UC 132-275.06.00/

3,4,5

PLA -01-082
UC 132-275.06.00/

3,4,5

PL -01- 020
UC 132-275.06.00/

3,4,5

PLA -01-082
UC 132-275.06.00/

3,4,5
WPS;
PLA-01-054
UC 132-275.06.00/

3,4,5
PLA -01-082

W
H

0
27.04.2015
26/55

/ Pieces
2
UC 132-275.00

COMES S.A.
. 0
: QP

: / Client:
/Product

/ QUALITY PLAN
/CONTROLLED COPY

1
. 3,4 5;

284. Visual and dimensional control;

286.
287.

A1, A2,A3,A4
RT 100%;
Control of longitudinal weld seam A1, A2,A3,A4 with RT
100%;
. 3 5
.4;
Tack weld shell pos. 3 with pos. 5 and pos. 4
;
Visual and dimensional control;
. 3 5 .4;

288. Welding shell pos. 3 with pos. 5 and pos. 4


;

289. Visual and dimensional control;

QP - 000

. 1 2

291. 3 4;
Tack weld flange pos. 1 and 2 of shell pos. 3 and 4
;
Visual and dimensional control;
. 1 2 3 4;

293. Welding flange pos. 1 and 2 of shell pos. 3 and 4;

3,4,5
WPS;
PLA-01-054
UC 132-275.06.00/

3,4,5
PLA -01-082
PLA -01-087

W
H

UC 132-275.06.00/

3,4,5

RTR

PLA-END-07
UC 132-275.06.00
WPS,
PLA-01-054
UC 132-275.06.00
PLA -01-082
PLA -01-087
UC 132-275.06.00
WPS,
PLA-01-054
UC 132-275.06.00
PLA -01-082
PLA -01-087
PLA-END-07

W
H
W
H
H

UC 132-275.06.00
WPS,
PLA-01-054

UC 132-275.06.00
PLA -01-082
PLA -01-087

UC 132-275.06.00
WPS,

0
27.04.2015
27/55

/ Pieces
2
UC 132-275.00

UC 132-275.06.00/

B1 , B2,B3 RT100%; UC 132-275.06.00

290. Control of circular weld seam B1 , B2,B3 with RT100%;

292.

34407

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

283. Welding and calibrating shells pos. 3, 4 and 5 ;

285.


/ Serial no.
Nr./ No.

RTR

COMES S.A.
. 0
: QP

: / Client:
/Product

/ QUALITY PLAN
/CONTROLLED COPY


/ Serial no.
Nr./ No.

1
;
Visual and dimensional control;

UC 132-275.06.00
PLA-END-03

UC 132-275.06.00
WPS,
PLA-01-054

UC 132-275.06.00
PL-01-013

298. Control of welded overlay sealing faces with PT100%;

PT100%;

UC 132-275.06.00
PLA-END-03

299. H3, H4 ;

UC 132-275.06.00
PL-01-013

UC 132-275.06.00
PLA -01-082
PLA -01-087

C3,C4 PT100%;

295. Control of circular weld seam C3,C4 and PT100%;


296.
297.

300.


;
Weld overlay of body flanges sealing face;
;
Machining of welded overlay sealing faces;

Marking position nozzle H3, H4;


;
Visual and dimensional control;
, H3, H4 ;

301. Cutting off, adjustment holes for nozzles H3, H4;


;

302. Visual and dimensional control;

H3, H4

303. ;
304.

QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3
UC 132-275.06.00
PLA -01-082
PLA -01-087

294.

34407

Tack weld nozzles H3, H4 and reinforcing ring on body;


;
Visual and dimensional control;
H3, H4 H3, H4

305. ;, ;
Welding nozzles H3, H4 and reinforcing ring on body;

UC 132-275.06.00

PL-01-052

UC 132-275.06.00
PLA -01-082
PLA -01-087

UC 132-275.06.00
WPS,
PLA-01-054

UC 132-275.06.00
PLA -01-082
PLA -01-087

UC 132-275.06.00
WPS,
PLA-01-054

0
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28/55

/ Pieces
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UC 132-275.00

PTR

PTR

COMES S.A.
. 0
: QP

: / Client:
/Product

306.

/ QUALITY PLAN
/CONTROLLED COPY

34407
QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

1
;
Visual and dimensional control;

UC 132-275.06.00
PLA -01-082
PLA -01-087

D1,D2 PT100%;

UC 132-275.06.00
PLA-END-03

UC 132-275.06.00
WPS,
PLA-01-054

UC 132-275.06.00
PLA -01-082

UC 132-275.06.00
WPS;
PLA-01-054
UC 132-275.06.00
PLA -01-082
PLA -01-087
UC 132-275.06.00
UC-132-275.PCN

307. Control of weld seam D1, D2 with PT100%;


308. Tack weld supports and lifting lug on body;
309. Dimensional control;

310. Welding supports and lifting lug on body ;


;

311. Visual and dimensional control

E1 E6 PT 100% ;

312. Control of weld seam E1 E6 with PT 100% ;


PLA-END-03

UC 132-275.06.00
PLA -01-082

UC 132-275.06.00
PLA -01-035

UC 132-275.06.00
PL-01-013

UC 132-275.06.00
PLA -01-082

315. Heat treatment SHELL;


316. Final Machining;

317. Visual and dimensional control;

PTR

Machining of sealing faces and nozzle holes on body;


;
Visual and dimensional control;

0
27.04.2015
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/ Pieces
2
UC 132-275.00

UC 132-275.06.00
PL-01-013

313. ;
314.


/ Serial no.
Nr./ No.

PTR

COMES S.A.
. 0
: QP

/ QUALITY PLAN
/CONTROLLED COPY

: / Client:
/Product


/ Serial no.
Nr./ No.

34407
QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

318.

319.

320.

321.

, . 4,6 ;

322. Machining nozzle pipe , pos. 4, 6;

323. Visual and dimensional control;

H1, H2, . 3 4 6 ;

324. Tack weld H1, H2, pos 3 with pos. 4 si 6 ;

UC 132-275.07.00/
1
PL-01-013

UC 132-275.07.00/
1
PLA -01-087
PLA -01-032

UC 132-275.07.00/
3,7
PL-01-013

UC 132-275.07.00/
3,7
PLA -01-087
PLA -01-032
UC 132-275.07.00/
4,6
PL-01-013
UC 132-275.07.00/
4,6
PLA -01-082
UC 132-275.07.00
PLA-01-054,
WPS

UC 132-275.07.00
PLA -01-082

H1, H2, . 3 . 4 6;

UC 132-275.07.00
PLA-01-054,
WPS
UC 132-275.07.00
PLA -01-082
PLA -01-087

325. Dimensional inspection;

326. Welding H1, H2, pos 3 with pos. 4 si 6 ;

327. Visual and dimensional control;

DE

DE

W
H
W
H
W
H

0
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/ Pieces
2
UC 132-275.00

1 / Manufacture distribution chanel 1


, 1,
20,22, 39 M20;

Machining of body flanges , pos. 1, less holes 20,22,


39 and M20; Marking transfer;
;
;
Visual control; Marking transfer certificate;
. 3
H5 . 7; ;
Transfer marcaje/ Machining flanges of nozzles pos. 3 and
nozzle H5 pos. 7;
;
;
Visual control; Marking transfer certificate;

DE

COMES S.A.
. 0
: QP

: / Client:
/Product

328.

/ QUALITY PLAN
/CONTROLLED COPY

34407
QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

1
C6, C7 RT 100%;
Control of weld seam C6, C7 with RT 100%;

UC 132-275.07.00
PLA-END-07

H1, H2;

UC 132-275.07.00
PL-01-013

UC 132-275.07.00
PLA -01-082

H5 H2

UC 132-275.07.00
PLA-01-054,
WPS
UC 132-275.07.00
PLA-01-054,
WPS
UC 132-275.07.00
PLA -01-082
PLA -01-087

329. Machining nozzles H1, H2;

330. Visual and dimensional control;

331. Tack weld nozzle H5 in nozzle H2;


H5 H2

332. Welding nozzle H5 in nozzle H2;


;

333. Visual and dimensional control;

D4 PT 100%;

334. Control of weld seam D4 with PT 100%;

335. .10;
336.


/ Serial no.
Nr./ No.

Machining lifting lugs pos. 10;


;
Dimensional control;
.2;

337. Chamfering shell pos. 2;

338. Dimensional control;

.2 ;

339. Rolling shell pos. 2;

UC 132-275.07.00
PLA -01-082

UC 132-075.07.00/

PL-01-013
UC 132-275.07.00/

PLA -01-082
UC 132-275.07.00/

2
PL -01- 020

7
RTR

UC 132-275.07.00
PL-01-013

0
27.04.2015
31/55

/ Pieces
2
UC 132-275.00

UC 132-275.07.00
PLA-END-03

PTR

COMES S.A.
. 0
: QP

: / Client:
/Product

/ QUALITY PLAN
/CONTROLLED COPY

1
;

340. Dimensional control;

.2 ;

341. Tack weld shell pos. 2 ;

342. Dimensional control;

.2;
Welding and calibrating shell pos. 2 ;
;

344. Visual and dimensional control;

A5 RT 100%;

345. Control of longitudinal weld seam A5 with RT 100%;

.1 .

QP - 000

2
2
WPS;
PLA-01-054
UC 132-275.07.00/

W
H

PLA -01-082
UC 132-275.07.00/

2
WPS;
PLA-01-054
UC 132-275.07.00/

2
PLA -01-082
PLA -01-087
UC 132-275.07.00/

W
H
H

UC 132-275.07.00
WPS,

UC 132-275.07.00
PLA -01-082
PLA -01-087

C8,C9 PT100%;

UC 132-275.07.00
PLA-END-03

349. Visual and dimensional control;

350. Control of circular weld seam C8,C9 with PT100%;

RTR

PLA-END-07

.1 . 2;

UC 132-275.07.00
PLA -01-082
PLA -01-087

348. Welding flange pos. 1 on shell pos. 2;

PLA -01-082
UC 132-275.07.00/

Tack weld flange pos. 1 on shell pos. 2;


;
Visual and dimensional control;

0
27.04.2015
32/55

/ Pieces
2
UC 132-275.00

UC 132-275.07.00/

UC 132-275.07.00
WPS,
PLA-01-054

346. 2;
347.

34407

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

343.


/ Serial no.
Nr./ No.

PTR

COMES S.A.
. 0
: QP

: / Client:
/Product

/ QUALITY PLAN
/CONTROLLED COPY


/ Serial no.
Nr./ No.

1

. ;
Weld overlay of channel flange sealing faces;
.
;
Machining of channel flange sealing faces;

UC 132-275.07.00
PL-01-013

PT100%;

UC 132-275.07.00
PLA-END-03

H1, H2 ;

UC 132-275.07.00
PL-01-013

UC 132-275.07.00
PLA -01-082
PLA -01-087

356. Cutting off, adjustment nozzles H1, H2;

, H1, H2 ;

UC 132-275.07.00

UC 132-275.07.00
PLA -01-082
PLA -01-087

UC 132-275.07.00
WPS,
PLA-01-054

UC 132-275.07.00
PLA -01-082
PLA -01-087

UC 132-275.07.00
WPS,
PLA-01-054

UC 132-275.07.00
PLA -01-082
PLA -01-087

352.

353. Control of overlay faces with PT100%;


354. Marking position nozzle H1, H2;
355. Visual and dimensional control;

357. Visual and dimensional control;

H1, H2

358. . ;
359.
360.
361.

QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3
UC 132-275.07.00
WPS,
PLA-01-054
PL-01-013

351.

34407

Tack weld nozzle H1, H2 and stiffening ring on channel;


;
Visual and dimensional control;
H1, H2
. ;
Welding nozzle H1, H2 and stiffening ring on channel, with
device against deformation;
;
Visual and dimensional control;

PL-01-052

0
27.04.2015
33/55

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2
UC 132-275.00

PTR

COMES S.A.
. 0
: QP

: / Client:
/Product

362.
363.
364.

/ QUALITY PLAN
/CONTROLLED COPY


/ Serial no.
Nr./ No.

QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

1
D5,D6 PT100%;;
Control of weld seam D5,D6 with PT100%;

. ;
Tack weld lifting lugs on channel;
;
Dimensional control;
. ;

365. Welding lifting lugs on channel ;

366. Visual and dimensional control;

E10,E11 PT 100% ;

367. Control of weld seam E10,E11 with PT 100% ;


UC 132-275.07.00
PLA-END-03

UC 132-275.07.00
WPS,
PLA-01-054

UC 132-275.07.00
PLA -01-082

UC 132-275.07.00
WPS;
PLA-01-054
UC 132-275.07.00
PLA -01-082
PLA -01-087
UC 132-275.07.00
UC-132-275.PCN

PLA-END-03

UC 132-275.07.00
PLA -01-082

370. Heat treatment channel ;

. ;

UC 132-275.07.00
PLA -01-035

371. Final Machining;

UC 132-275.07.00
PLA -01-013

372. ;

UC 132-275.07.00
PLA -01-082

Visual and dimensional control;

7
PTR

Machining of sealing faces and holes in body flanges;


;
Visual and dimensional control;

0
27.04.2015
34/55

/ Pieces
2
UC 132-275.00

UC 132-275.07.00
PL-01-013

368. ;
369.

34407

PTR

COMES S.A.
. 0
: QP

: / Client:
/Product

/ QUALITY PLAN
/CONTROLLED COPY


/ Serial no.
Nr./ No.

34407
QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

373.

374.
375.
376.

, .4 ;

377. Machining nozzle pipe , pos. 4;

378. Visual control; Marking transfer certificate;


H1, H2, . 3 4 ;

379. Tack weld H1, H2, pos 3 with pos. 4;

UC 132-275.08.00/
1
PL-01-013

UC 132-275.08.00/
1
PLA -01-087
PLA -01-032

UC 132-275.08.00/
3
PL-01-013

UC 132-275.08.00/
3
PLA -01-087
PLA -01-032
UC 132-275.08.00/
4
PL-01-013
UC 132-275.08.00/
4
PLA -01-082
UC 132-275.08.00
PLA-01-054,
WPS

UC 132-275.08.00
PLA -01-082

H1, H2, . 3 . 4

UC 132-275.08.00
PLA-01-054,
WPS
UC 132-275.08.00
PLA -01-082
PLA -01-087

380. Dimensional inspection;

381. Welding H1, H2, pos 3 with pos. 4;

382. Visual and dimensional control;

DE

DE

W
H
W
H
W
H

0
27.04.2015
35/55

/ Pieces
2
UC 132-275.00

2 / Manufacture distribution chanel 2


, 1,
20,22, 39 M20;
;
Machining of body flanges , pos. 1, less holes 20,22,
39 and M20; Marking transfer;
;
;
Visual control; Marking transfer certificate;
. 3;
;
Machining flanges of nozzles pos. 3;
;
;
Visual control; Marking transfer certificate;

DE

COMES S.A.
. 0
: QP

: / Client:
/Product

383.

/ QUALITY PLAN
/CONTROLLED COPY


/ Serial no.
Nr./ No.

34407
QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

1
C6, C7 RT 100%;
Control of weld seam C6, C7 with RT 100%;

UC 132-275.08.00
PLA-END-07

H1, H2;

UC 132-275.08.00
PL-01-013

UC 132-275.08.00
PLA -01-082

.8 ;

UC 132-275.08.00
PL-01-013

UC 132-275.08.00
PLA -01-082

384. Machining nozzles H1, H2;

385. Visual and dimensional control;


386. Machining lifting lugs pos. 8;
387. Dimensional control;

. 2;

388. Chamfering shell pos. 2;

389. Dimensional control;

.2 ;

390. Rolling shell pos. 2;

391. Dimensional control;

.2 ;

392. Tack weld shell pos. 2;

393. Dimensional control;

.2;

394. Welding and calibrating shell pos. 2;

UC 132-075.08.00/

PL-01-013
UC 132-275.08.00/

PLA -01-082
UC 132-275.08.00/

PL -01- 020
UC 132-275.08.00/

PLA -01-082
UC 132-275.08.00/

2
WPS;
PLA-01-054
UC 132-275.08.00/

W
H

PLA -01-082
UC 132-275.08.00/

2
WPS;
PLA-01-054

0
27.04.2015
36/55

/ Pieces
2
UC 132-275.00

7
RTR

COMES S.A.
. 0
: QP

: / Client:
/Product

/ QUALITY PLAN
/CONTROLLED COPY

1
;
A5 RT 100%;

396. Control of longitudinal weld seam A5 with RT 100%;

.1 .

2
PLA -01-082
PLA -01-087
UC 132-275.08.00/

.1 . 2;

UC 132-275.08.00
WPS,

UC 132-275.08.00
PLA -01-082
PLA -01-087

C8,C9 PT100%;

UC 132-275.08.00
PLA-END-03


. ;
Weld overlay of channel flange sealing faces;
.

Machining of channel flange sealing faces;


PT100%;
Control of overlay faces with PT100%;

UC 132-275.08.00
WPS,
PLA-01-054
PL-01-013

UC 132-275.08.00
PL-01-013

UC 132-275.08.00
PLA-END-03

H1, H2 ;

UC 132-275.08.00
PL-01-013

UC 132-275.08.00
PLA -01-082
PLA -01-087

405. Marking position nozzle H1, H2;


406. Visual and dimensional control;

RTR

PLA-END-07

401. Control of circular weld seam C8,C9 with PT100%;

0
27.04.2015
37/55

/ Pieces
2
UC 132-275.00

UC 132-275.08.00
PLA -01-082
PLA -01-087

400. Visual and dimensional control;

404.

Tack weld flange pos. 1 on shell pos. 2;


;
Visual and dimensional control;

399. Welding flange pos. 1 on shell pos. 2;

403.

QP - 000

UC 132-275.08.00/

UC 132-275.08.00
WPS,
PLA-01-054

397. 2;

402.

34407

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

395. Visual and dimensional control;

398.


/ Serial no.
Nr./ No.

PTR

PTR

COMES S.A.

/ QUALITY PLAN

. 0
: QP

: / Client:
/Product

407.

/CONTROLLED COPY

1
, H1, H2 ;
Cutting off, adjustment nozzles H1, H2;
Control dimensional si vizual ;

H1, H2

409. . ;

411.
412.

Tack weld nozzle H1, H2 and stiffening ring on channel;


;
Visual and dimensional control;
H1, H2
. ;
Welding nozzle H1, H2 and stiffening ring on channel, with
device against deformation;
;
Visual and dimensional control ;
D5,D6 PT100%;

413. Control of weld seam D5,D6 with PT100%;

414. . ;
415.

34407
QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

408. Visual and dimensional control;

410.


/ Serial no.
Nr./ No.

Tack weld lifting lugs on channel;


;
Dimensional control;
. ;

416. Welding lifting lugs on channel ;

417. Visual and dimensional control;

E10,E11 c PT 100% ;

418. Control of weld seam E10,E11 with PT 100% ;

2
UC 132-275.08.00

PL-01-052

UC 132-275.08.00
WPS,
PLA-01-054

UC 132-275.08.00
PLA -01-082
PLA -01-087

UC 132-275.08.00
WPS,
PLA-01-054

UC 132-275.08.00
PLA -01-082
PLA -01-087

UC 132-275.08.00
PLA-END-03

UC 132-275.08.00
WPS,
PLA-01-054

UC 132-275.08.00
PLA -01-082

PLA-END-03

PTR

W
H
H

0
27.04.2015
38/55

/ Pieces
2
UC 132-275.00

UC 132-275.08.00
PLA -01-082
PLA -01-087

UC 132-275.08.00
WPS;
PLA-01-054
UC 132-275.08.00
PLA -01-082
PLA -01-087
UC 132-275.08.00
UC-132-275.PCN

PTR

COMES S.A.
. 0
: QP

/CONTROLLED COPY

: / Client:
/Product

419.
420.

/ QUALITY PLAN


/ Serial no.
Nr./ No.

34407
QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

1

;
Machining of sealing faces and holes in body flanges;
;
Visual and dimensional control;

UC 132-275.08.00
PL-01-013

UC 132-275.08.00
PLA -01-082

. ;

UC 132-275.08.00
PLA -01-035

UC 132-275.08.00
PLA -01-013

UC 132-275.08.00
PLA -01-082

421. Heat treatment control;


422. Final Machining;

423. Visual and dimensional control;

424.

425.
426.
427.

, . 4,6 ;

428. Machining nozzle pipe , pos. 4, 6;

UC 132-275.09.00/
1
PL-01-013

UC 132-275.09.00/
1
PLA -01-087
PLA -01-032

UC 132-275.09.00/
3,7
PL-01-013

UC 132-275.09.00/
3,7
PLA -01-087
PLA -01-032
UC 132-275.09.00/
4,6
PL-01-013

H
W

0
27.04.2015
39/55

/ Pieces
2
UC 132-275.00

3 / Manufacture distribution chanel 3


, 1,
20,22, 39 M20;
;
Machining of body flanges , pos. 1, less holes 20,22,
39 and M20; Marking transfer;
;
;
Visual control; Marking transfer certificate;
. 3
H5 . 7; ;
Machining flanges of nozzles pos. 3 and nozzle H5 pos. ;
;
;
Visual control; Marking transfer certificate;

DE

DE

COMES S.A.
. 0
: QP

: / Client:
/Product

429.

/ QUALITY PLAN
/CONTROLLED COPY


/ Serial no.
Nr./ No.

34407
QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

1
;
Visual and dimensional control;
H1, H2, . 3 4 6 ;

430. Tack weld H1, H2, pos 3 with pos. 4 si 6;

2
UC 132-275.09.00/
4,6
PLA -01-082
UC 132-275.09.00
PLA-01-054,
WPS

UC 132-275.09.00
PLA -01-082

H1, H2, . 3 . 4 6;

UC 132-275.09.00
PLA-01-054,
WPS
UC 132-275.09.00
PLA -01-082
PLA -01-087

431. Dimensional inspection;

432. Welding H1, H2, pos 3 with pos. 4 si 6;

433. Visual and dimensional control;

UC 132-275.09.00
PL-01-013

UC 132-275.09.00
PLA -01-082

H5 H1;

UC 132-275.09.00
PLA-01-054,
WPS
UC 132-275.09.00
PLA-01-054,
WPS
UC 132-275.09.00
PLA -01-082
PLA -01-087

437. Tack weld nozzle H5 in nozzle H1;


H5 H2;

438. Welding nozzle H5 in nozzle H1;


;

439. Visual and dimensional control;

W
H

UC 132-275.09.00
PLA-END-03

UC 132-275.09.00
PL-01-013

441. .10;Machining lifting lugs pos. 10;

RTR

D4 PT 100%;

440. Control of weld seam D4 with PT 100%;

DE

H1, H2;

436. Visual and dimensional control;

435. Machining nozzles H1, H2;

UC 132-275.09.00
PLA-END-07

0
27.04.2015
40/55

/ Pieces
2
UC 132-275.00

C6, C7 RT 100%;

434. Control of weld seam C6, C7 with RT 100%;

PTR

COMES S.A.
. 0
: QP

: / Client:
/Product

442.

/ QUALITY PLAN
/CONTROLLED COPY

34407
QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

1
;
Dimensional control;
.2;

443. Chamfering shell pos. 2;

444. Dimensional control;

.2 ;

445. Rolling shell pos. 2;

446. Dimensional control;

.2 ;

447. Tack weld shell pos. 2 ;

448. Dimensional control;

.2;

449. Welding and calibrating shell pos. 2 ;


;

450. Visual and dimensional control;

A5 RT 100%;

451. Control of longitudinal weld seam A5 with RT 100%;


452.


/ Serial no.
Nr./ No.

.1 .
2;
Tack weld flange pos. 1 on shell pos. 2;

2
UC 132-275.09.00
PLA -01-082

H
W

PL-01-013
UC 132-275.09.00/

PLA -01-082
UC 132-275.09.00/

PL -01- 020
UC 132-275.09.00/

PLA -01-082
UC 132-275.09.00/

2
WPS;
PLA-01-054
UC 132-275.09.00/

W
H

PLA -01-082
UC 132-275.09.00/

2
WPS;
PLA-01-054
UC 132-275.09.00/

2
PLA -01-082
PLA -01-087
UC 132-275.09.00/

W
H
H

PLA-END-07
UC 132-275.09.00
WPS,
PLA-01-054

0
27.04.2015
41/55

/ Pieces
2
UC 132-275.00

UC 132-075.09.00/

RTR

COMES S.A.

/ QUALITY PLAN

. 0
: QP

: / Client:
/Product

/CONTROLLED COPY


/ Serial no.
Nr./ No.

1
;
Visual and dimensional control;

UC 132-275.09.00
WPS,

UC 132-275.09.00
PLA -01-082
PLA -01-087

C8,C9 PT100%;

UC 132-275.09.00
PLA-END-03

UC 132-275.09.00
WPS,
PLA-01-054
PL-01-013

UC 132-275.09.00
PL-01-013

PT100%;

UC 132-275.09.00
PLA-END-03

H1, H2 ;

UC 132-275.09.00
PL-01-013

UC 132-275.09.00
PLA -01-082
PLA -01-087

462. Cutting off, adjustment nozzles H1, H2;

, H1, H2 ;

UC 132-275.09.00

UC 132-275.09.00
PLA -01-082
PLA -01-087

UC 132-275.09.00
WPS,
PLA-01-054

.1 . 2;

454. Welding flange pos. 1 on shell pos. 2;


455. Visual and dimensional control;

456. Control of circular weld seam C8,C9 with PT100%;


457. . ;
458.

Weld overlay of channel flange sealing faces;


.

Machining of channel flange sealing faces;

459. Control of overlay faces with PT100%;


460. Marking position nozzle H1, H2;
461. Visual and dimensional control;

463. Visual and dimensional control;


464.

QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3
UC 132-275.09.00
PLA -01-082
PLA -01-087

453.

34407

H1, H2
. ;
Tack weld nozzle H1, H2 and stiffening ring on channel;

PL-01-052

0
27.04.2015
42/55

/ Pieces
2
UC 132-275.00

PTR

PTR

COMES S.A.

/ QUALITY PLAN

. 0
: QP

: / Client:
/Product

465.
466.
467.

/CONTROLLED COPY

1
;
Visual and dimensional control;
H1, H2
. ;
Welding nozzle H1, H2 and stiffening ring on channel, with
device against deformation;
;
Visual and dimensional control;
D5,D6 PT100%;

469. . ;
Tack weld lifting lugs on channel;
;
Dimensional control;
. ;

471. Welding lifting lugs on channel ;

472. Visual and dimensional control;

E10,E11 PT 100% ;

473. Control of weld seam E10,E11 with PT 100% ;


474. ;
475.

34407
QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

468. Control of weld seam D5,D6 with PT100%;

470.


/ Serial no.
Nr./ No.

Machining of sealing faces and holes in body flanges;


;
Visual and dimensional control;
. ;

476. Heat treatment SHELL;

UC 132-275.09.00
PLA -01-082
PLA -01-087

UC 132-275.09.00
WPS,
PLA-01-054

UC 132-275.09.00
PLA -01-082
PLA -01-087

UC 132-275.09.00
PLA-END-03

UC 132-275.09.00
WPS,
PLA-01-054

UC 132-275.09.00
PLA -01-082

UC 132-275.09.00
WPS;
PLA-01-054
UC 132-275.09.00
PLA -01-082
PLA -01-087
UC 132-275.09.00
UC-132-275.PCN

PLA-END-03

PTR

UC 132-275.09.00
PL-01-013

UC 132-275.09.00
PLA -01-082
PLA -01-087

UC 132-275.09.00
PL-01-0135

0
27.04.2015
43/55

/ Pieces
2
UC 132-275.00

PTR

COMES S.A.

/ QUALITY PLAN

. 0
: QP

/CONTROLLED COPY

: / Client:
/Product


/ Serial no.
Nr./ No.

34407
QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

1
;

477. Final Machining;

478. Visual and dimensional control;

UC 132-275.09.00
PL-01-013

UC 132-275.09.00
PLA -01-082

479.

UC 132-275.10.00/
1
PL-01-013

480.

;
;
Visual and dimensional control;

UC 132-275.10.00/
1
PLA -01-082
PLA -01-032

, 4 ;

UC 132-275.10.00/4
PL-01-013

UC 132-275.10.00/4
PLA -01-082

. 2;

UC 132-075.10.00/

481. Machining baffle pos. 4;


482. Dimensional control;

483. Chamfering shell pos. 2

484. Dimensional control;

.2

485. Rolling shell pos. 2

486. Dimensional control;

PL-01-013
UC 132-275.10.00/

PLA -01-082
UC 132-275.10.00/

PL -01- 020
UC 132-275.10.00/

2
PLA -01-082

0
27.04.2015
44/55

/ Pieces
2
UC 132-275.00

/ Manufacture cover of chanel


, . 1,
22, 39 M20;
;
Machining of body flanges , pos. 1, less holes 22, 39
and M20; Marking transfer;

DE

DE

COMES S.A.
. 0
: QP

: / Client:
/Product

/ QUALITY PLAN
/CONTROLLED COPY

1
.2

487. Tack weld shell pos. 2

488. Visual and dimensional control

.2;

489. Welding and calibrating shell pos. 2;

490. Visual and dimensional control;

A6 RT 100%;

491. Control of longitudinal weld seam A6 with RT 100%;

.1 .

2
WPS;
PLA-01-054
UC 132-275.10.00/

2
WPS;
PLA-01-054
UC 132-275.10.00/

2
PLA -01-082
PLA -01-087
UC 132-275.10.00/

W
H
H

RTR

PLA-END-07

UC 132-275.10.00
WPS,

UC 132-275.10.00
PLA -01-082
PLA -01-087

B4 RT 100% C10
UC 132-275.10.00
PT100%;
PLA-END-07
Control of weld seam B4 with RT 100% and C10 with
PLA-END-03
PT100%;

Welding flange pos. 1 on shell pos. 2 and head pos. 3;


;
Visual and dimensional control;

PLA -01-082
UC 132-275.10.00/

UC 132-275.10.00
PLA -01-082
PLA -01-087

.1 . 2

0
27.04.2015
45/55

/ Pieces
2
UC 132-275.00

Tack weld flange pos. 1 on shell pos. 2 and head pos. 3;


Control dimensional si vizual ;
Visual and dimensional control;

494. si . 3;

496.

QP - 000

UC 132-275.10.00/

UC 132-275.10.00
WPS,
PLA-01-054

492. 2 si . 3;

495.

34407

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

493.


/ Serial no.
Nr./ No.

PTR
RTR

COMES S.A.
. 0
: QP

: / Client:
/Product

497.
498.

/ QUALITY PLAN
/CONTROLLED COPY


/ Serial no.
Nr./ No.

1

;
Weld overlay of cover flanges sealing faces;
;
Machining of welded overlay cover sealing faces;
PT100%;
4

UC 132-275.10.00
PLA-END-03

502. Welding baffle pos. 4 with channel cover;

UC 132-275.10.00
WPS,

UC 132-275.10.00
PLA -01-082
PLA -01-087

E16 PT100%;

UC 132-275.10.00
PLA-END-03

UC 132-275.10.00
PL-01-013

UC 132-275.10.00
PLA -01-082

503. Visual and dimensional control;

504. Control of weld seam E16 with PT100%;

505. ;
Machining of sealing faces and nozzle holes on body
;
Visual and dimensional control;
;

UC 132-275.10.00
PLA -01-035

UC 132-275.10.00
PLA -01-013

507. Heat treatment . ;


508. Final Machining;

PTR

UC 132-275.10.00
PLA -01-082
PLA -01-087

4 .;

UC 132-275.10.00
WPS,
PLA-01-054

Tack weld baffle pos. 4 with channel cover;


;
Control of welded overlay sealing faces with PT100%;

0
27.04.2015
46/55

/ Pieces
2
UC 132-275.00

UC 132-275.10.00
PL-01-013

UC 132-275.10.00
WPS,
PLA-01-054

500. .

506.

QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

499. Control of welded overlay sealing faces with PT100%;

501.

34407

PTR

COMES S.A.
. 0
: QP

/CONTROLLED COPY

: / Client:
/Product

509.

/ QUALITY PLAN


/ Serial no.
Nr./ No.

511.

QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

1
;
Visual and dimensional control;

2
UC 132-275.10.00
PLA -01-082

/ Manufacture cover of shell

510.

34407

, . 1,
22, 33 M20 H5 .
3; ;
Machining of body flanges , pos. 1, less holes 22, 33
and M20 and nozzle H5 pos. 3; Marking transfer;
;
;
Dimensional control; Marking transfer certification;
.2;

512. Chamfering shell pos. 2;

513. Dimensional control;

.2 ;

514. Rolling shell pos. 2;

515. Dimensional control;

.2 ;

516. Tack weld shell pos. 2;

517. Dimensional control;

.2;

518. Welding and calibrating shell pos. 2;

UC 132-275.11.00/
1,3
PL-01-013
UC 132-275.11.00/
1,3
PLA -01-082
PLA -01-032
UC 132-075.11.00/

H
W

PL-01-013
UC 132-275.11.00/

PLA -01-082
UC 132-275.11.00/

PL -01- 020
UC 132-275.11.00/

PLA -01-082
UC 132-275.11.00/

2
WPS;
PLA-01-054
UC 132-275.11.00/

2
PLA -01-082
UC 132-275.11.00/
2 WPS;
PLA-01-054

W
H
W

0
27.04.2015
47/55

/ Pieces
2
UC 132-275.00

COMES S.A.
. 0
: QP

: / Client:
/Product

/ QUALITY PLAN
/CONTROLLED COPY

1
;

519. Visual and dimensional control;

A7 RT 100%;

520. Control of longitudinal weld seam A7 with RT 100%;

.1 .

521. 2 .
Tack weld flange pos. 1 on shell pos. 2 and head pos. 4;
;
Visual and dimensional control;
.1 . 2

523. .
524.
525.

526.
527.
528.

34407
QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

522.


/ Serial no.
Nr./ No.

Welding flange pos. 1 on shell pos. 2 and head pos. 4


;
Visual and dimensional control;
B5 RT 100% C11
PT100%;
Control of weld seam B5 with RT 100% and C11 with
PT100%;

.
Weld overlay of cover flanges sealing faces;

H5;
Machining cover flanges sealing faces and hole nozzle H5;
PT100%;
Control of welded overlay sealing faces with PT100%;
H5 ;

529. Tack weld nozzle H5 on body cover;

H
H

PLA-END-07
UC 132-275.11.00
WPS,
PLA-01-054

UC 132-275.11.00
PLA -01-082
PLA -01-087

UC 132-275.11.00
WPS,

UC 132-275.11.00
PLA -01-082
PLA -01-087

UC 132-275.11.00
PLA-END-07
PLA-END-03

UC 132-275.11.00
PL-01-013

UC 132-275.11.00
WPS,
PLA-01-054

UC 132-275.11.00
PLA-END-03

UC 132-275.11.00
WPS,
PLA-01-054

0
27.04.2015
48/55

/ Pieces
2
UC 132-275.00

UC 132-275.11.00/
PLA -01-082
PLA -01-087
UC 132-275.11.00/

PTR
RTR

PTR

COMES S.A.
. 0
: QP

/CONTROLLED COPY

: / Client:
/Product

530.

/ QUALITY PLAN

1
;
Visual and dimensional control;

UC 132-275.11.00
PLA -01-082
PLA -01-087

UC 132-275.11.00
WPS,

UC 132-275.11.00
PLA -01-082
PLA -01-087

UC 132-275.11.00
PLA-END-03

UC 132-275.11.00
PL-01-013

UC 132-275.11.00
PLA -01-082

UC 132-275.11.00
PL-01-035

UC 132-275.11.00
PL-01-013

UC 132-275.11.00
PLA -01-082

H5
Welding nozzle H5 on body cover;
;
Visual and dimensional control;
D7,D8 PT100%;

533. Control of weld seam D7,D8 with PT100%

534. ;
535.

34407
QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

531. ;
532.


/ Serial no.
Nr./ No.

Machining of sealing faces and nozzle holes on body;


;
Visual and dimensional control;

536. Heat treatment body cover;


537. Final Machining;

538. Visual and dimensional control;

1 ;

540.

Machining flanges pos. 1; Marking transfer


;
;
Dimensional control; Marking transfer certification;

UC 132-275.12.00/
1
PL-01-013

UC 132-275.12.00/
1
PLA -01-082
PLA -01-032

0
27.04.2015
49/55

/ Pieces
2
UC 132-275.00

PTR

/ Manufacture piping
539. ;

DE

COMES S.A.
. 0
: QP

/CONTROLLED COPY

: / Client:
/Product

541.

/ QUALITY PLAN

1
. 3,4 ;
Machining tubes pos. 3, 4;
;
.1 . 2 , . 3

543. 4 ;
Tack weld tube pos. 1 with pos. 2. Pos. 3 with pos. 4
;
Dimensional control;
1 2 , 3

545. poz 4;
546.

34407
QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

542. Visual and dimensional control;

544.


/ Serial no.
Nr./ No.

Welding pos. 1 with pos. 2. Pos. 3 with pos. 4


;
Visual and dimensional control;
B6 B9 C12,C13 RT

547. 100%;
Control weld seam B6 to B9 and C12, C13 with RT 100%;

2
UC 132-275.12.00/
3,4
PL-01-013
UC 132-275.12.00/
3,4
PLA -01-082
PLA -01-087

UC 132-275.12.00
PLA-01-054,
WPS

UC 132-275.12.00
PLA -01-082

UC 132-275.12.00
PLA-01-054,
WPS

UC 132-275.12.00
PLA -01-082
PLA -01-087

UC 132-275.12.00
PLA-END-07

DE

RTR

/ Manufacture feed heat exchange


1 ,

548. 2 ; ;
549.

Machining elements item 1, item 2; Marking transfer;


;
;
Dimensional control; Marking transfer certification;
. . ;

550. Mounting cover on channel;

UC 132-275.13.00
UC 132-275.14.00
PL-01-013

UC 132-275.13.00
UC 132-275.14.00
PLA -01-082
PLA -01-032

UC 132-275..00

0
27.04.2015
50/55

/ Pieces
2
UC 132-275.00

W
H

DE

COMES S.A.
. 0
: QP

: / Client:
/Product

551.
552.
553.

/ QUALITY PLAN
/CONTROLLED COPY

1

1 ;
Tack weld elements of david 1 on channel and cover
1
;
Welding elements of david 1 on channel and cover;
;
Visual and dimensional control;
;

555. 2 ;

557.
558.
559.

Tack weld elements of david 2 on channel and cover;


2
;
Welding elements of david 2 on channel and cover
;
Visual and dimensional control;

;
Mounting and welding name plate support and insulation
clips;
;
Visual and dimensional control;
PT100%;

560. Control of weld seam with PT100%;


561.

34407
QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

554. Assembling cover and body exchanger;

556.


/ Serial no.
Nr./ No.

1,2,3


. ;

UC 132-275..00
PLA-01-054,
WPS

UC 132-275..00
PLA-01-054,
WPS

UC 132-275..00
PLA -01-082
PLA -01-087

UC 132-275..00

UC 132-275..00
PLA-01-054,
WPS

UC 132-275..00
PLA-01-054,
WPS

UC 132-275..00
PLA -01-082
PLA -01-087

UC 132-275..00
PLA-01-054,
WPS

UC 132-275..00
PLA -01-082
PLA -01-087

UC 132-275.00
PLA-END-03

UC 132-275.00

0
27.04.2015
51/55

/ Pieces
2
UC 132-275.00

PTR

COMES S.A.
. 0
: QP

: / Client:
/Product

562.

563.

564.

565.

566.

567.

/ QUALITY PLAN
/CONTROLLED COPY

34407
QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

1
Inserting tube bundle 1, 2, 3 on exchanger body 1, 2, 3
and mounting test ring on stationary tube sheet and test
device on body flange and floating tube sheet;

;
Assembling of stacked exchanger bodies and blind
nozzles;

:
: 49.1 ; 30 .
Performing shell side pressure test: Pressure 49.1 bar;
Holding time: 30 Min.

;
Dissembling test ring and test device;


,
;
Mounting channel with cover on stationary tube sheet and
floating cover on floating tube sheet , blind the nozzles on
tube side.
:
: 49.1 ; 30 .
Performing shell side pressure test: Pressure 49.1 bar;
Holding time: 30 Min.
,
;
Mounting body exchanger cover, blind nozzle on shell
side;

568. :


/ Serial no.
Nr./ No.

UC 132-275.00

UC 132-275.00
PLA-01-037

UC 132-275.00

UC 132-275.00

UC 132-275.00
PLA-01-037

UC 132-275.00

UC 132-275.00
PLA-01-037

0
27.04.2015
52/55

/ Pieces
2
UC 132-275.00

BPH

BPH

BPH

COMES S.A.
. 0
: QP

: / Client:
/Product

569.

570.

/ QUALITY PLAN
/CONTROLLED COPY


/ Serial no.
Nr./ No.

1
: 49.1 ; 30 .
Performing shell side pressure test: Pressure 49.1 bar;
Holding time: 30 Min.
,

;
Visual and dimensional control, checking remanent
deformations on sheel/ tube side
;
;
Issuing of fabrication report; Checking MDB;

VDTR

UC 132-275.00

MDR

UC 132-275.00

UC 132-275.00

UC 132-275.00

UC 132-275.00

UC 132-275.00
PL-01-026

UC 132-275.00
PLA -01-087

UC 132-275.00
PL-01-026

UC 132-275.00
PLA -01-087

, ;

572. Cleaning, drying shell/ tube side;

573. ;

576.

Pickling, passivation outside stainless surfaces;


;
Blind the nozzles;

;
Outside sandblasting;
, , ;
Control outside sandblasting , aspect, roughness;

577. Outside priming;

578. Control of primer thickness;

0
27.04.2015
53/55

/ Pieces
2
UC 132-275.00

UC 132-275.00
PLA -01-087
PLA -01-082

575.

QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

571. Stamping name plate

574.

34407

COMES S.A.
. 0
: QP

: / Client:
/Product

579.

/ QUALITY PLAN
/CONTROLLED COPY


/ Serial no.
Nr./ No.

34407
QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3

1
;
Outside painting;

UC 132-275.00
PL-01-026

UC 132-275.00
PLA -01-087

UC 132-275.00
PS - 09

UC 132-275.00
PLA -01-087

580. Anticorosive protection control;


581. Final inspection

582. Preparing equipment for delivery;

0
27.04.2015
54/55

/ Pieces
2
UC 132-275.00

Nota / Note:
PP 02
PS -12
PS 08
PL-01-013
PL-01-020
PL-01-026
PL-01-032

- / Design documents control


- QP / Quality Plan issuance
/ Receiving inspection
- / Machining of parts
- / Shell forming and assembly
- / Sandblasting and painting
/Marking

PL-01-033

PL-01-052

/ Cutting

PLA-01-054

/ Welding

PLA-01-087

- /Visual examination

PLA-END-07

- RT / Radiographic examination

PLA-01-037

- / Hydrostaticpressure test

PLA-END-03
PS 09,Ed.3
stages
PL -01-043
PL-01-035
RTR

- LP / Liquid Penetrant examination


- / Inspections and tests in manufacturing and final
- / Data book
-
- / Radiographic examination report

COMES S.A.
. 0
: QP

: / Client:
/Product

/ QUALITY PLAN
/CONTROLLED COPY


/ Serial no.
Nr./ No.

34407
QP - 000

JSC MOZIR OR /
:/ Drawing no.
() /
: -201/1,2,3, -202/1,2,3
1
PLR

0
27.04.2015
55/55

/ Pieces
2
UC 132-275.00

- / Penetrant liquid examination report

VDTR

- /Visual & dimensional inspection report

BPH

- / Hydrostatic test form