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Need for Balancing

In high speed machinery, the centrifugal forces


are set up due to slightest eccentricity of rotors
from the axis of rotation.
These forces are considerable as the centrifugal
force varies as the square of the angular velocity.
(Fc=m2e).
The dynamic forces set up will produce noise and
dangerous vibrations that destroy the bearings.
Hence proper balancing is necessary for safe &
smooth operation of machinery.
P R Venkatesh Mech Dept RVCE Bangalore

P R Venkatesh Mech Dept RVCE Bangalore

Static Balancing:
A system of rotating masses is said to be in static
balance if the combined center of mass of lies on the
axis of rotation.
Mathematically, a rotor is said to be in static balance if
the algebraic sum of centrifugal forces is zero.
i.e. m 2 r = 0. As is same for all masses,
it can be written as

mr = 0

A system can be statically balanced with a single


counter mass or balancing mass revolving in the same
plane.
P R Venkatesh Mech Dept RVCE Bangalore

Dynamic Balancing:
A system of rotating masses is said to be in dynamic
balance if there are no resultant unbalanced forces
and couples acting on the body.
Mathematically, a rotor is said to be in dynamic
balance if the algebraic sum of centrifugal forces is
zero & also the algebraic sum of centrifugal couples is
zero.
Mathematically, It can be written as;

and

mr = 0 (i)
mrl = 0 (ii)

(Force balance)
(Couple balance)

For a system to be dynamically balanced , it requires at


least two balancing masses revolving in different
planes as two equations of equilibrium are to be
satisfied.
P R Venkatesh Mech Dept RVCE Bangalore

Balancing of several masses revolving in same plane


A system of rotating masses is said to be in dynamic
balance if there are no resultant unbalanced forces
and couples acting on the body.
Mathematically, a rotor is said to be in dynamic
balance if the algebraic sum of centrifugal forces is
zero & also the algebraic sum of centrifugal couples is
zero.
Mathematically, It can be written as;

and

mr = 0 (i)
mrl = 0 (ii)

(Force balance)
(Couple balance)

For a system to be dynamically balanced , it requires at


least two balancing masses revolving in different
planes as two equations of equilibrium are to be
satisfied.
P R Venkatesh Mech Dept RVCE Bangalore

Problem 2
A circular disc mounted on a shaft carries
three attached masses 4 kg, 3 kg and 2.5 kg
at a radial distances 75 mm, 85 mm and 50
mm at the angular positions of 450, 1350 and
2400 respectively. The angular positions are
measured counter-clockwise from the
reference line along x-axis. Determine the
amount of the counter mass at a radial
distance of 75 mm required for static
balance.
P R Venkatesh Mech Dept RVCE Bangalore

Space Diagram
Force Table

2
0

Mass m
(kg)

Radius (r)
mm

Force
mr
(kg-mm)

75

300

85

255

2.5

50

125

Mc

75

75Mc

Sl.No

13 5

45

24 0

P R Venkatesh Mech Dept RVCE Bangalore

Force Polygon

135

45

24 0

24 0

125

255

135
3
1

75 c
3 00
0

1 35

45
0

45
c

240

c
3

0
Ans:
M
=3.81
Kg,

=276
c
c
P R Venkatesh Mech Dept RVCE Bangalore

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For static balance, the summation of horizontal
& Vertical components of forces must be individually
equal to zero.
Sum of Horizontal components of forces = 0
i.e. FH =0 mr cos = 0

1
9
0
4
.
0
=

s
o
c
M

(300 cos 450 ) + (255cos1350 ) + (125cos 2400 ) + (75M c cos c ) = 0


()
c

c
Sum of vertical components of forces = 0
i.e. FV =0 mr sin = 0

i
i

9
8
7
.
3
=

n
i
s
M

(300 sin 450 ) + (255sin1350 ) + (125sin 2400 ) + (75M c sin c ) = 0


( )
c

c
P R Venkatesh Mech Dept RVCE Bangalore

()

1
9
0
4
.
0
=

s
o
c
M

Sum of vertical components of forces = 0


i.e. FV =0 mr sin = 0

i
i

9
8
7
.
3
=

n
i
s
M

(300 sin 450 ) + (255sin1350 ) + (125sin 2400 ) + (75M c sin c ) = 0


( )
c

c
( )( )

,
i
i
&
i
g
n
i
d
d
a
&
g
n
i
r
a
u
q
S

7
1
6
2
.
9
-

1
9
0
4
.
0

9
8
7
.
3
-

(+/-)

0000
6
1
.
6
7
2

s
o
cccc
c

n
a
t

n
i
s

( )( )
Also,

g
k
1
8
.
3
=

s
e
v
i
g
i

i
i

)(

9
8
7
.
3
+
2
1
9
0
4
.
0

=
cccc
M
(

= 83.840 = (360 83.84) =

(As numerator is - ve & denominator is + ve,


the angle lies in IV quadrant.)
P R Venkatesh Mech Dept RVCE Bangalore

(+/+)

(-/-)

(-/+)

(+/-)

(+/+)

(-/-)

(-/+)

Note :
(i) If both numerator & denominator are + ve, the angle is in I quadrant.
(ii) If numerator is + ve & denominator is - ve, the angle is in II quadrant.
(iii) If both numerator & denominator are - ve, the angle is in III quadrant.
(iv) If numerator is - ve & denominator is + ve, the angle is in IV quadrant.
P R Venkatesh Mech Dept RVCE Bangalore

Problem 3
Five masses M1, M2, M3, M4 & M5 revolve in same
plane. Their magnitudes are 5 kg, 2.5 kg & 4 kg
respectively and are attached same radial
distances from the axis of rotation. Angular
positions of M2, M3, M4 & M5 are 600, 1350, 2100,
and 2700 from M1. Determine the values of M4 &
M5 for static balance.
P R Venkatesh Mech Dept RVCE Bangalore

Graphical Solution
Force Table
Sl.No

Mass m
(kg)

Radius
(r) mm

Force
mr
(kg-mm)

21 0

5
270

2.5

135

2.5
5

60

2.5

M4

M4

M5

M5

Ans:
M4=3.95 Kg,
M5=3 Kg

P R Venkatesh Mech Dept RVCE Bangalore

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As the system of masses is balanced by itself, summation of
horizontal & Vertical components of forces is individually
equal to zero.
Sum of Horizontal components of forces = 0
i.e. FH =0 mr cos = 0

g
K
5
9
.
3
=
M

(5 cos 0) + (2.5cos 600 ) + (4 cos1350 ) + (M 4 cos 2100 ) + (M 5 cos 2700 ) = 0


4
Sum of vertical components of forces = 0
i.e. FV =0 mr sin = 0

g
K
2
0
.
3
=
M

(5 sin 0) + (2.5sin 600 ) + (4sin1350 ) + (3.95sin 2100 ) + (M 5 sin 2700 ) = 0


5

P R Venkatesh Mech Dept RVCE Bangalore

Problem 4
Three masses of 8 kg, 12 kg & 15 kg attached
at radial distances of 80 mm, 100mm and 60
mm respectively to a disc on a shaft are in
static

balance. Determine the angular

positions of masses 12 kg & 15 kg relative to


8 kg mass.
P R Venkatesh Mech Dept RVCE Bangalore

Graphical Solution
Force Table
Sl.No

Graphical Solution:

Mass m
(kg)

Radius
(r) mm

Force
mr
(kg-mm)

80

640

As the system of masses


is in static balance, the force polygon
is a triangle closed by itself.
Let the angle of mass 1=1 be 00 .

12

100

1200

Taking a suitable scale,


draw vector m1r1 parallel to 1

15

60

900

(i.e. along the horizontal).


With radius equal to m 2 r2 & m3r3
draw two arcs to complete the traingle.
Then measure 2 and 3.

P R Venkatesh Mech Dept RVCE Bangalore

Graphical Solution

3 =2 8 1

900

1 33

1200

2 81

1
0

2 =1 3 3

640
1 =0

Force Polygon

Relative angular positions


of the masses

P R Venkatesh Mech Dept RVCE Bangalore

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As the system of masses is balanced by itself, summation of
horizontal & Vertical components of forces is individually
equal to zero.
Sum of Horizontal components of forces = 0
i.e. FH =0 mr cos = 0

Sum of vertical components of forces = 0


i.e. FV =0 mr sin = 0

P R Venkatesh Mech Dept RVCE Bangalore

i
i

n
i
s
0
0
2
1
=

n
i
s
0
0
9

Hence [ (640 sin 0) + (1200sin 2 ) + (900sin 3 ) ] = 0


( )

3
2

s
o
c
0
0
2
1
+
0
4
6
=

s
o
c
0
0
9

Hence [ (640 cos 0) + (1200 cos 2 ) + (900 cos 3 ) ] = 0


(
()

3
2 )

,
i
i
&
i
g
n
i
d
d
a
&
g
n
i
r
a
u
q
S
( )( )

(900) 2 = (640) 2 + 2 640 1200 cos 2 + (1200) 2


cos 2 = 0.6768

0000
6666
.
2
3
1
=
2222

810000 = 409600 + 1536000 cos 2 + 1440000

6
.
2
3
1
s
o
c
0
0
2
1
+
0
4
6
=

s
o
c
0
0
9

Substituting the value of 2 in the equations (i) & (ii),


(
)
3

.
4
1
9
1
.
0

s
o
c
=

6
.
2
3
1
n
i
s
0
0
2
1
=

n
i
s
0
0
9

5
1111
8
9
.
0
1
8
2
n
i
s

=
0

P R Venkatesh Mech Dept RVCE Bangalore

Balancing of several masses revolving in


different planes (Dynamic Balancing)
As the polygon law of forces is applicable to only
coplanar forces, it is necessary to transfer all the
forces to a reference plane (R.P) and then the force
balance is achieved.
But the transference of the forces to a reference
plane leaves behind unbalanced couples, which
also must be balanced by using graphical method
or analytical method.
Hence, for complete dynamic balance the force
polygon & couple polygon must close. Analytically,
the summation of horizontal & vertical components
of centrifugal forces & couples must be zero.
P R Venkatesh Mech Dept RVCE Bangalore

Problem 1
A rotating shaft carries four masses 1, 2, 3
& 4 which are radially attached to it. The
mass centers are 30 mm, 38 mm, 40 mm
and 35 mm respectively from the axis of
rotation. The masses 1, 3 and 4 are 7.5, 5,
& 4 kg respectively. The axial distance
between the planes 1 and 2 is 400 mm &
between 2 and 3 is 500 mm. The masses 1
& 3 are at right angles to each other. Find
for complete balance,
(i) Angle between 1, 2 & 1, 4.
(ii)Axial distance between 3 & 4.
(iii)Magnitude of mass 2.
P R Venkatesh Mech Dept RVCE Bangalore

-Ve
m1 =7.5 kg
r1 =30 mm

R.P

+ve

m2 (unknown)
r2 =38 mm

m3 =5 kg
r1 =40 mm

m4 = 4 kg
r4 =35 mm
4
0

90

0.4m

0.5m
X

Here, 1=00, 2 , 4 are unknown, 3=900

P R Venkatesh Mech Dept RVCE Bangalore

Mass m (kg)

Radius (r)
mts

Force
mr
(kg-m)

Distance
from R.P. (l)
mts

Couple
mrl kg-m2

7.5

0.03

0.225

- 0.4

- 0.09

(* R.P)
2

m2

0.038

0.038m2

0.04

0.2

0.5

0.1

0.035

0.14

0.14x

Plane

P R Venkatesh Mech Dept RVCE Bangalore

If a couple is ve , take the vector in


the opposite direction of the mass
3

90

0.14X
0.1 kg-m2

0.14 kgm
0.2 kgm

0
90
-0.09 kg-m2

Couple Polygon
From the couple polygon,
X=0.96 mts, 4=3120

0.038 m2

0.225 kgm

Force Polygon

Hence distance between


From the force polygon,
planes 3 & 4=0.96-0.5=0.46 mtsP R Venkatesh Mech Dept RVCE Bangalore
m2 = 8.76 kg 2=1970

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Note:As the couple table has only one unknown, it may be used to
find the value of x & direction 4 .
As the system of masses is balanced by itself, summation of horizontal
& Vertical of components couples is individually equal to zero.
Sum of Horizontal components of couples = 0
i.e. CH =0 mrl cos = 0

9
0
.
0
=

s
o
c
x
4
1
.
0

Hence (0.09 cos 0) + 0 + (0.1cos 900 ) + (0.14 x cos 4 ) = 0


()

4444

Sum of vertical components of couples = 0


i.e. CV =0 mrl sin = 0

i
i

1
.
0
=
4444
n
i
s
x
4
1
.
0

Hence (0.09 sin 0) + 0 + (0.1sin 900 ) + (0.14 x sin 4 ) = 0


( )

P R Venkatesh Mech Dept RVCE Bangalore

,
i
iiii
&
i
g
n
i
d
d
a
&
g
n
i
r
a
u
q
S
( )( )

0.14 x cos 2 4 + sin 2 4 = (0.09) 2 + (0.1)2

4444
4444
s
s
a
m
f
o
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o
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t
i
s
o
P
r
a
l
u
g
n
A

0.14 x = 0.13454. Hence x=0.961 mts.


Distance between planes of 3 & 4=0.961-0.5=0.461 meters.
( ))))
Dividing eqn (ii) by (i), we get,
0.1
0
4 = tan
=

48
.

0.09
As numerator is -ve & denominator is +ve, the angle is in
the Fourth quadrant.
1

Hence 4 = (360 48) = 3120 measured ccw w.r.t. 1.


P R Venkatesh Mech Dept RVCE Bangalore

2
n
o
i
t
c
e
r
i
d
&

m2
s
s
a
M
f
o
e
u
l
a
v
e
h
t
d
n
i
f
o
T

As the system of masses is balanced by itself, summation of horizontal


& Vertical of components forces is individually equal to zero.
Sum of Horizontal components of forces = 0
i.e. FH =0 mr cos = 0

i
i
i

9
2
.
8
=

s
o
c
m2

Hence (0.225 cos 0) + 0.038m 2 cos 2 + (0.2 cos 900 ) + (0.14 0.961cos 3120 ) = 0
( )

Sum of vertical components of forces = 0


i.e. FV =0 mr sin = 0

v i
v
i
&
i
i
2 i
3 g
6 n
.
2 i
.
d
g
d
= a
k
7
.
2&
8
n
i
g
=
s
n
i
2r
2222
m a
m
u
q

S m

Hence (0.225 sin 0) + 0.038m 2 sin 2 + (0.2sin 900 ) + (0.14 0.961sin 3120 ) = 0
( )

( )( )
cos 2 2 + sin 2 2 = (8.29)2 + (2.632) 2

P R Venkatesh Mech Dept RVCE Bangalore

2222
2
s
s
a
m
f
o
n
o
i
t
i
s
o
P
r
a
l
u
g
n
A
(

Dividing eqn (ii) by (i), we get, (taking absolute values)


2.632
0
2 = tan
=
17.61

8.29

As both numerator & denominator is -ve, the angle is in


1

the third quadrant.


Hence 2 = (180 + 17.61) = 197.610 measured ccw w.r.t. 1.

(+/-)

(+/+)

(-/-)

(-/+)

P R Venkatesh Mech Dept RVCE Bangalore

Problem 2
P, Q, R & S are the four masses rotating in different
planes arranged to give complete balance. Planes
containing Q & R are 450 mm apart. The masses Q & S
make angles of 900 and 2300 respectively w.r.t R in the
same sense. Find where the planes containing P & S
must be placed and also the magnitude and angular
position of mass P.
Plane

Mass (kg)

Radius (m)

Mp

P
Q

200

0.3
0.5

R
S

300
225

0.2
0.4

P R Venkatesh Mech Dept RVCE Bangalore

-Ve
m (unknown)
r =0.3m
P

R.P

+ve

200 kg
0.5m
Q

300 kg
0.2m

225 kg
0.4 m

230

90

R
X

0.45m
Y
S

P R Venkatesh Mech Dept RVCE Bangalore

Plane

Mass m (kg)

Radius (r)
mts

Force
mr
(kg-m)

Distance
from R.P. (l)
mts

Couple
mrl kg-m2

Mp

0.3

0.3Mp

-x

-0.3Mpx

(R.P)*Q

200

0.5

100

300

0.2

60

0.45

27

225

0.4

90

90y

P R Venkatesh Mech Dept RVCE Bangalore

230

90

27 kg m

b
S

90 kgm
-0. 3MpX

100 kgm

90 y

c
0.3M p

o
Force Polygon
From the force polygon,
MP = 103.76 kg p =2660

60 kgm

a
Couple Polygon

From the couple polygon,


X= 1.13 meters, Y= 0.51 meters
P R Venkatesh Mech Dept RVCE Bangalore

Analytical Solution:
Note:As the Force table has only one unknown, it may be used to
find the value of mass M p & direction p .
As the system of masses is balanced by itself, summation of horizontal
& Vertical of components force is individually equal to zero.
Sum of Horizontal components of forces = 0
i.e. FH =0 mr cos = 0
pppp

s
o
c

pppp

4
6
1
.
7
=

Hence (0.3M p cos p ) + 100 cos 900 + (60 cos 00 ) + (90 cos 2300 ) = 0
()

Sum of vertical components of forces = 0


i.e. FV =0 mr sin = 0

i ,
i
i
i
2 &
5 i
.
3 g
0 n
1 i
d
= d
a
p
n &
i
g
s
n
i
pr
a
M u
q
S M

Hence (0.3M p sin p ) + 100sin 900 + (60sin 00 ) + (90sin 2300 ) = 0


( )

( )( )
p

cos 2 p + sin 2 p = (7.164) 2 + (103.52) 2

M p = 103.76kg
P R Venkatesh Mech Dept RVCE Bangalore

pppp
P
s
s
a
m
f
o
n
o
i
t
i
s
o
P
r
a
l
u
g
n
A
(

Dividing eqn (ii) by (i), we get, (taking absolute values)


103.52
0
=
86

7.164
As both numerator & denominator are -ve, angle is in

p = tan 1

the Third quadrant.


Hence p = 1800 + 86 = 2660 measured ccw w.r.t. 1.
Note :
(i) If both numerator & denominator are + ve, the angle is in I quadrant.
(ii) If numerator is + ve & denominator is - ve, the angle is in II quadrant.
(iii) If both numerator & denominator are - ve, the angle is in III quadrant.
(iv) If numerator is - ve & denominator is + ve, the angle is in IV quadrant.

P R Venkatesh Mech Dept RVCE Bangalore

As the system of masses is balanced by itself, summation of horizontal


& Vertical of components couples is individually equal to zero.
Sum of Horizontal components of couples = 0
i.e.C H =0 mrl cos = 0
Hence (0.3 103.76x cos 2660 ) + 0 + (27 cos 00 ) + (90 y cos 2300 ) = 0
2.17x-57.85y=-27 x - 26.66y = -12.44 (iii)
Sum of vertical components of couples = 0
i.e.CV =0 mrl sin = 0

v
i
&
i
i
i
s
n
o
i
t
a
u
q
e
g
n
i
v
l
o
s

Hence = (0.3 103.76x sin 2660 ) + 0 + (27 sin 00 ) + (90 y sin 2300 ) = 0
31.05x-68.944y=0 x - 2.22y = 0 (iv)
( )( )

s
t
m
3
1
.
1
=
x
,
s
t
m
1
5
.
0
=
y
t
e
g
e
w

P R Venkatesh Mech Dept RVCE Bangalore

Problem 3
A system of rotating masses which is in
complete dynamic balance has magnitudes of
5, 6 M & 8 kg and revolve in planes A, B, C & D.
The planes B, C and D are at distances of 0.3 m,
1.2 m and 2.0 m respectively from A. All the
masses are at the same radii of 0.3 m. Find the
magnitudes of M and relative angular position
of all the masses for complete balance.

P R Venkatesh Mech Dept RVCE Bangalore

-Ve
5 kg
0.3m

6 kg
0.3 m

R.P
M kg
0.3 m

0.3 m

+ve
8 kg
0.3 m
D

1.2 m
2m

P R Venkatesh Mech Dept RVCE Bangalore

Mass m (kg)

Radius (r)
mts

Force
mr
(kg-m)

Distance
from R.P. (l)
mts

Couple
mrl kg-m2

0.3

1.5

- 1.2

-1.8

0.3

1.8

-0.9

-1.62

(R.P) *C

0.3

0.3M

0.3

2.4

0.8

1.92

Plane

P R Venkatesh Mech Dept RVCE Bangalore

1.92(D)

-1.62(B)

Let the angle of mass A=0 deg. i.e from


left to right.
But as the couple is negative, take the
vector in the opposite direction.
Again the vector B represents -ve couple.
Hence the angle of mass B from
reference mass (A) should be measured
opposite to the direction of vector.

-1.8 (A)
COUPLE POLYGON

As the system of masses is completely balanced, the couple polygon must be a closed
polygon.
From the couple polyon,
we get angle of mass D=308 deg,
& angle of mass B=248 deg measured from A in ccw direction.
Hence

A =0 deg

B=248 deg

D = 308 deg

P R Venkatesh Mech Dept RVCE Bangalore

-Ve
5 kg
0.3m

6 kg
0.3 m

R.P
M kg
0.3 m

+ve
8 kg
0.3 m
D

308
0

248

0.3 m

1.2 m
2m
D

P R Venkatesh Mech Dept RVCE Bangalore

1.5 kgm
0

308
0

248

1.8 kgm
0.3M

2.4 kg-m

From the force polygon,


M = 14.13 kg M =1230
Force Polygon

P R Venkatesh Mech Dept RVCE Bangalore

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As the system of masses is balanced by itself, summation of
horizontal & Vertical components of couples is individually
equal to zero.
Sum of Horizontal components of couples = 0
i.e. CH =0 mrl cos = 0

s
o
c
2
6
.
1
+
8
.
1
=

s
o
c
2
9
.
1

Hence [ (1.8 cos 0) + (1.62 cos B ) + (1.92 cos D ) ] = 0


(
()

D
B )
Sum of vertical components of couples = 0
i.e. CV =0 mrl sin = 0

P R Venkatesh Mech Dept RVCE Bangalore

i
i

n
i
s
2
6
.
1
=

n
i
s
2
9
.
1

Hence [ (1.8 sin 0) + (1.62sin B ) + (1.92sin D ) ] = 0


( )

D
B

i
i

n
i
s
2
6
.
1
=

n
i
s
2
9
.
1

()
)
( )
B
B

s
o
c
2
6
.
1
+
8
.
1
=

s
o
c
2
9
.
1
(

,
i
i
&
i
g
n
i
d
d
a
&
g
n
i
r
a
u
q
S
D

( )( )

(1.92) 2 = (1.8) 2 + 2 1.8 1.62 cos B + (1.62) 2

OR

0
8
4
2
=

cos B = 0.3734

0
2
1
1

0
3
9
.
1
1
1
=

3.6864 = 3.24 + 5.832 cos B + 2.6244

2
1
1
s
o
c
2
6
.
1
+
8
.
1
=

s
o
c
2
9
.
1

Substituting the value of B in the equations (i) & (ii),


0
(
)
D

....
4
1
2
6
.
0

s
o
c

2
1
1
n
i
s
2
6
.
1
=

n
i
s
2
9
.
1

e
c
n
a
l
a
b
e
c
r
o
f
o
t
d
e
e
c
o
r
p
d
n
a
s
e
u
l
a
v
f
o
r
i
a
p
e
n
o
y
n
a
t
c
e
l
e
S

(Or 1.62 sin 248 0 )


)

3
2
8
7
.
0
r
O
3
4
.
8
0
3
3 r
2
8 O
7
.
0 7
5
.
1
5
n
i
s

7
5
.
1
5

3
4
.
8
0
3

&

0000
2
1
1
=

0000
8
4
2
=

e
.
i

&

(OR)

0
P R Venkatesh Mech Dept RVCE Bangalore

MMMM
n
o
i
t
c
e
r
i
8
d 0
& 3
M
s
s
a
M 8
0000
f 4
o 2
e
u =
l
a
v
e g
h n
t
i
t
d c
n e
i
f
l
o e
T S

&

As the system of masses is balanced by itself, summation of horizontal


& Vertical of components forces is individually equal to zero.
Sum of Horizontal components of forces = 0

8
6
.
7
=
MMMM
s
o
c
M

Hence (1.5 cos 0) + 1.8cos 2480 + (0.3M cos


()

i.e. FH =0 mr cos = 0

) + (2.4 cos 3080 ) = 0

Sum of vertical components of forces = 0

cos 2 M + sin 2 M = (7.68) 2 + (11.87) 2

.
g
k
3
1
.
4
1
=
2222
m

v
i i
i
&
i
i
i
7 g
8 i
n
.
1 d
1 d
= a
&
MMMMg
n n
i
i
s
r
a
M u
q
S

Hence (1.5 sin 0) + 1.8sin 2480 + (0.3M sin


( ))))

( )( )

i.e. FV =0 mr sin = 0

P R Venkatesh Mech Dept RVCE Bangalore

) + (2.4 sin 3080 ) = 0

MMMM

M
s
s
a
m
f
o
n
o
i
t
i
s
o
P
r
a
l
u
g
n
A
(

Dividing eqn (ii) by (i), we get,


11.87
0
0
0
=

57.1
=
(180

57.1)
=
122.9

123

7.68
( As the numerator is +ve & denominator is -ve, angle is in the second quadrant.)

M = tan 1

(Hence M = (1800 57.10 ) = 1230 measured ccw w.r.t. 1.)


Note :
(i) If both numerator & denominator are + ve, the angle is in I quadrant.
(ii) If numerator is + ve & denominator is - ve, the angle is in II quadrant.
(iii) If both numerator & denominator are - ve, the angle is in III quadrant.
(iv) If numerator is - ve & denominator is + ve, the angle is in IV quadrant.

P R Venkatesh Mech Dept RVCE Bangalore

Problem 4
The fig shows a system of four unbalanced masses.
Determine the dynamic force (reaction) at the bearings if
the rotor speed is 600 rpm. Take the masses in planes A,
B, C & D as 20 kg, 10 kg, 10 kg & 15 kg respectively. Their
radii of rotation are 50 mm, 50 mm, 30 mm & 40 mm
respectively.
20 kg @
50 mm

10 kg @
30 mm

mC

mA
80

15 kg @
40 mm

B
50

90

80
10 kg @
50 mm

50

60

D
80

60

40

P R Venkatesh Mech Dept RVCE Bangalore

mB

mD

Plane

Mass m (kg) Radius (r) mts

Force
mr
(kg-m)

Distance
from R.P. (l)
mts

Couple
mrl kg-m2

20

0.05

- 0.05

-0.05

(R.P)*
L

mL

rL

m Lr L

10

0.05

0.5

0.05

0.025

10

0.03

0.3

0.13

0.039

15

0.04

0.6

0.19

0.114

mM

rM

mM rM

0.23

0.23mMrM

P R Venkatesh Mech Dept RVCE Bangalore

mC

-0.05 kgm2

mA
80

80

60

0.039
90

0.025
mB

0.23 m rM
M

mD

0.114
0
4
7
.
6
0
1
=

,
2
m
g
k
1
3
8
5
.
0
=
rM
mM

From the couple polygon,

Hence, dynamic force at the bearing M


2

2 600
=mM rM 2 = 0.5831
=
Couple PolygonP R Venkatesh Mech Dept RVCE Bangalore 60

N
2
0
3
2

mM

0.3

mC

0.5

mA

1.0

80

10
7

m L rL

90

0.5831

80

60

0.6

mB

Force Polygon
0000
5
3
3
=
L
,
m
g
k
6
8
2
.
1
=
rL
mL

From the force polygon,

Hence, dynamic force at the bearing L

N
7
7
0
5

2 600
=mL rL = 1.286
=
60 Mech
P R Venkatesh
Dept RVCE Bangalore
2

mD

:
n
o
i
t
u
l
o
S
l
a
c
i
t
y
l
a
n
A
Note:As the couple table has only one unknown, it may be used to
find the value of m M rM & direction M .
As the system of masses is balanced by itself, summation of horizontal
& Vertical of components couples is individually equal to zero.
Sum of Horizontal components of couples = 0
i.e. CH =0 mrl cos = 0

.
8
6
1
.
0
=

s
o
c
rM
mM

(0.05 cos1400 ) + 0 + (0.025cos 2200 ) + (0.039 cos 600 )

=0
0
+(0.114 cos 270 ) + (0.23mM rM cos M )

()

Sum of vertical components of couples = 0


i.e. CV =0 mrl sin = 0

i
i

.
4
8
5
5
.
0
=
M
n
i
s
rM
mM

(0.05 sin1400 ) + 0 + (0.025sin 2200 ) + (0.039sin 600 )

=0
0
+(0.114sin 270 ) + (0.23mM rM sin M )

( )

P R Venkatesh Mech Dept RVCE Bangalore

,
i
.
i
m
&
g
i
k
1
g
3
n
i
8
d
5
.
d
0
a
&
rM
g
n
i
M
r
a r Mm
u
M
q
S m
( )( )

cos 2 M + sin 2 M = (0.168) 2 + (0.5584) 2

Hence, dynamic force at the bearing M

N
2
0
3
2

MMMM

M
s
s
a
m
f
o
n
o
i
t
i
s
o
P
r
a
l
u
g
n
A

2 600
2
=mM rM = 0.5831
=
60
((((

Dividing eqn (ii) by (i), we get,


0.5584
0
M = tan
=

73.26

0.168

As numerator is +ve & denominator is -ve, the angle is in


the Second quadrant.
1

Hence M = (180 73.26) = 106.740 measured ccw w.r.t. horizontal.


P R Venkatesh Mech Dept RVCE Bangalore

rL
mL
f
o
e
u
l
a
v
e
h
t
d
n
i
f
o
T
As the system of masses is balanced by itself, summation of horizontal
& Vertical of components forces is individually equal to zero.
Sum of Horizontal components of forces = 0
i.e. FH =0 mr cos = 0

i
i
i

.
7
6
1
.
1
=
L
s
o
c
rL
mL

(1 cos1400 ) + mL rL cos L + (0.5cos 2200 ) + (0.3cos 600 )

=0
0
0
+(0.6 cos 270 ) + (0.5831cos106.74 )

( )

Sum of vertical components of forces = 0


i.e. FV =0 mr sin = 0

v
i

.
6
9
3
5
.
0
=
L
n
i
s
rL
mL

(1 sin1400 ) + mL rL sin L + (0.5sin 2200 ) + (0.3sin 600 )

=0
0
0

+(0.6sin 270 ) + (0.5831sin106.74 )


( )

P R Venkatesh Mech Dept RVCE Bangalore

v
i
&
i
m
i
i
g
g
k
n
i
7
d
5
d
8
a
2
.
&
1
g
=
n
i
rL
r
a
mL
u
q rL
S m L
( )( )

cos 2 L + sin 2 L = (1.167) 2 + (0.5396) 2

Hence, dynamic force at the bearing L

LLLL
L
s
s
a
m
f
o
n
o
i
t
i
s
o
P
r
a
l
u
g
n
A

2 600
=mL rL 2 = 1.2857
=
60
(

N
6
7
0
5

))))

Dividing eqn (ii) by (i), we get,


0.5396
0
0
=

24.81

25

1.167
As numerator is -ve & denominator is +ve, the angle is in

M = tan 1

0000
5
3
3333
=
5
2
0
6
3
=
LLLL

the Fourth quadrant.


)
(

P R Venkatesh Mech Dept RVCE Bangalore

Problem 5
A shaft supported in bearings 1.6 m apart projects 400
mm beyond bearings at each end. It carries three pulleys
one at each end and one at the center of its length. The
masses of the end pulleys are 40 kg and 22 kg and their
eccentricities are 12 mm & 18 mm respectively from the
shaft axis. The mass of center pulley is 38 kg at 15 mm
radius. The pulleys are arranged in a manner that they
give static balance. Determine;
a) The relative angular positions of the pulleys
b) The dynamic forces developed on the bearings when
the shaft rotates at 210 rpm.
P R Venkatesh Mech Dept RVCE Bangalore

Space diagram
40 kg @ 12 mm
L

0.4 m

38 kg @ 15 mm
B

1.6 m

22 kg @ 18 mm
M

0.4 m

1. As the pulleys are arranged for static balance, the mr values of


pulleys A, B & C must form a closed polygon, from which their
relative angular positions can be obtained.
2. To find the dynamic reaction at bearings, assume balancing masses
in the bearing planes and find their mr values. Then the dynamic
forces at the bearings will be mr2 .
P R Venkatesh Mech Dept RVCE Bangalore

Plane

Mass m (kg) Radius (r) mts

Force
mr
(kg-m)

Distance
from R.P. (l)
mts

Couple
mrl kg-m2

40

0.012

0.48

- 0.4

-0.192

(R.P)*
L

mL

rL

m Lr L

38

0.015

0.57

0.8

0.456

mM

rM

mM rM

1.6

1.6mMrM

22

0.018

0.396

0.792

P R Venkatesh Mech Dept RVCE Bangalore

0.396
kgm

o.57 kgm

137
261

0
A

0.48 kgm
C

Static Force Polygon


(To obtain angles between
the masses)

Angular Positions of masses

From the force polygon,


B =1370, C =2610 w.r.t A
P R Venkatesh Mech Dept RVCE Bangalore

0.456 kg m2
-0.192 kg m2

137

M
261

0.792 kg m 2

1.6 mM rM
C

Couple Polygon

From the couple polygon, M = 360 , mM rM = 0.5015 kgm.


Hence the dynamic reaction at the bearing M

N
3
5
.
2
4
2

2 210
=m M rM = 0.5015
=
Venkatesh60
Bangalore
PR
Mech Dept RVCE
2

mM

0.5015 kg-m
0.396 kg-m
261

mLrL

0
36

137
0

0.57 kg-m

0.48 kg-m

Force Polygon

From the couple polygon, L = 3240 , mL rL = 0.501 kgm.


Hence the dynamic reaction at the bearing L

N
3
.
2
4
2

2 210
=m L rL = 0.501
=
60 Mech Dept
P R Venkatesh
RVCE Bangalore
2

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