Component Locations

Part
Number

Description
CONNECTOR

8C-0564

CONNECTOR - ORIFICE

1
2
3

F-10

CORE AS - HYDRAULIC OIL COOLER

240-7313

D-10

CYLINDER GP - AUX (FURNISHED BY SUPPLIER)

NOTE E

H-10,H-11

CYLINDER GP - HYDRAULIC (STEERING) (RH, LH)

115-1371

F-2, H-1

CYLINDER GP - LIFT

111-8181

H-7

124-5004
(HIGH LIFT MACHINES) (NOTE D) 124-6227
(LOGGING MACHINES) (NOTE C) 112-0617

H-9

112-5003
(HIGH LIFT MACHINES) (NOTE D) 124-0616
(LOGGING MACHINES) (NOTE C) 124-6228

CYLINDER GP - TILT (RH)

C-10

MOTOR GP - PISTON (HYDRAULIC FAN) (NON-REVERSING)

255-6805

11

C-9

PUMP GP - GEAR (IMPLEMENT )

292-9964

12

C-12

PUMP GP - GEAR (PILOT, BRAKE)

235-6501

13

D-12

PUMP GP - GEAR (SECONDARY STEERING)

150-7585

14

B-7

(HMU STEERING) (NOTE H) 271-1824

15

G-5

PUMP GP - PISTON (HYDRAULIC FAN)

235-2716

16

B-9

PUMP GP - PISTON (STEERING)

105-3635

17

C-12

(COMMAND CONTROL STEERING) 154-2883

18

E-3

200-5978

19

E-12, F-12

234-8928
(NOTE E)
240-8704

20

C-11

VALVE - BREAKER RELIEF (HYDRAULIC TANK)

220-0814

21

C-11

VALVE GP - CHECK (COOLER BYPASS)

206-8809

22

D-10

(COMMAND CONTROL STEERING) 111-7775

23

E-4

VALVE GP - DEMAND FAN

191-8735

24

B-9

VALVE GP - DIVERTER (SECONDARY STEERING)

144-5330

25

C-6

VALVE GP - MAIN CONTROL (2-FUNCTION) (STD)

290-6005

26

H-12

(LOGGER ATTACHMENT) 290-6007

27

H-12

TANK GP - HYDRAULIC

MAIN AUX.

13

17

VALVE GP - MAIN CONTROL

(3-FUNCTION)

VALVE GP - MANUAL (LOWERING CONTROL)

112-1817

28

E-12

VALVE GP - PILOT
(OIL MANIFOLD, 2-FUNCTION) (TILT, LIFT)

206-5186

29

F-8

VALVE GP - PILOT
(OIL MANIFOLD, 3-FUNCTION) (TILT, LIFT, AND AUX)

290-8981

30

F-8

(COMMAND CONTROL STEERING) 173-0439

31

E-4

VALVE GP - PILOT
(STEERING)

23

31

37 401

PUMP or MOTOR

32

G-11

4T-4162

33

G-11

VALVE GP - RELIEF
(LINE, TILT CYL HEAD END PORT)

(NOTE A)
(NOTE B)

4T-4932
4T-4935

34

G-9

VALVE GP - RELIEF
(LINE, TILT CYL ROD END PORT)

(NOTE A)
(NOTE B)

4T-4933
4T-6103

35

G-10

VALVE GP - RELIEF (MAIN)

114-2789

36

F-12

VALVE GP - SHUTTLE
(PRIMARY & SECONDARY STEER PILOT OIL)

8J-6875

37

D-4

(COMMAND CONTROL STEERING) 166-8495

(HMU STEERING) 255-2856

38
39

E-1
G-2

VALVE GP STEERING NEUTRALIZER

(COMMAND CONTROL STEERING) 8J-1553

(HMU STEERING) 146-7571

40
41

D-3, E-3
G-5

203 301

302

ACCUMULATOR GP - BRAKE
(CHARGED)

CHECK VALVES

P T
SHIFTED POSITION

INFINITE POSITION

MEASUREMENT

28

101

B-2

(NOTE F)
ACTUATOR AS

(NOTE E)

206-0408

102

C-1

CONTROL GP - FOOT BRAKE

193-1448

103

C-2

SENSOR GP - POSITION (ROTARY) (BRAKE PEDAL)

214-4863

104

C-3

SWITCH AS - LIMIT (STOP LIGHT)

105-6117

105

C-3

174-4312
175-3244

106
107

B-1
B-2

VALVE GP - ACCUMULATOR CHARGING (BRAKE)

172-6144

108

B-3

VALVE GP - BRAKE CONTROL (PARKING)

106-1774

109

B-1

201-3200
260-9632

110

C-2

SWITCH AS - PRESSURE

(NOTE E)

(NOTE F)
(NOTE G, H)

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

PILOT
CONTROLLED

ROTATING SHAFTS

9
16

24

38

18

PRESSURE

FLOW

TEMPERATURE

UNIDIRECTIONAL

BIDIRECTIONAL

FLUID STORAGE RESERVOIRS

20

21

108 201 204

402 404

403

19

26

27

406 407

29

30

32

33

34

35

36

402 405

10 101 106 109

DD

EE

17 108 109

40

103 104 105 110

16

BB

980H Wheel Loader

Hydraulic System

28

VENTED

CC

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

COMBINATION CONTROLS

MHG1-UP
A8J1-UP
JMS1-UP

FF
23

SOLENOID
or MANUAL

SOLENOID

SERVO

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

401
PUSH-PULL LEVER

12

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

PILOT CONTROL SYMBOLS

11

RELEASED PRESSURE

REMOTE SUPPLY PRESSURE

22

203 301

INTERNAL RETURN

SPRING LOADED

SIMPLIFIED

CROSSING AND JOINING LINES

GAS CHARGED

LINES CROSSING

HYDRAULIC PUMPS

302

INTERNAL
SUPPLY PRESSURE

COMPLETE

HYDRAULIC AND PNEUMATIC CYLINDERS

SINGLE ACTING

LINES JOINING

DOUBLE ACTING

INTERNAL PASSAGEWAYS

HYDRAULIC MOTORS

24
FIXED
DISPLACEMENT

404

14

20

25

38

201 204

31

21
10

18

VARIABLE DISPLACEMENT
NON-COMPENSATED

FIXED
DISPLACEMENT

VARIABLE DISPLACEMENT
NON-COMPENSATED

19

26

27

UNIDIRECTIONAL

UNIDIRECTIONAL

29

30

32

33

34

BIDIRECTIONAL

BIDIRECTIONAL

35

36

402 405

101 106 109

TWO
POSITION

THREE
POSITION

INFINITE
POSITIONING

PARALLEL
FLOW

FLOW IN ONE
DIRECTION

CROSS
FLOW

FLOW ALLOWED IN
EITHER DIRECTION

Printed in U.S.A.

2006 Caterpillar
All Rights Reserved

MACHINE COMPONENT LOCATIONS

Machine Schematic
Location Location

111-9040
220-2720
249-5550

(NOTE E)

FOUR-WAY

THREE-WAY

AB

P T
NORMAL POSITION

Brake Control System

Part
Number

TWO-WAY

THREE POSITION

CONTROL VALVES

37 403 406 407

Description

ATTACHMENT

LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED

VALVE PORTS

TWO POSITION

AB

VALVE GP - STEERING

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

VALVE ENVELOPES

22

ACCUMULATORS

4T-4934

PUMP: VARIABLE and

PRESSURE COMPENSATED

2-SECTION PUMP

VALVES

EXTERNAL RETURN

VALVE GP - RELIEF (LINE, AUX CYL ROD END PORT)

LINE RESTRICTION
(FIXED)

RESTRICTION

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

SPRING
(ADJUSTABLE)

VARIABILITY

VALVE GP - RELIEF (LINE, AUX CYL HEAD END PORT)

VALVE GP - BRAKE CONTROL

(SERVICE)

CONTROL VALVES

SPRING

FLUID CONDITIONER

13

VALVE GP - CHECK
(STEERING QUAD)

40

14

12

11
10

STRAINER

BASIC COMPONENT SYMBOLS

H-9

259-1407

SCREEN GP - CASE DRAIN

(STEERING PILOT)

FF

FLUID POWER SYMBOLS

RENR8679-01
May 2006

103 104 105 110

ONE POSITION

FILTER GP - OIL
(HYDRAULIC) (FAN / IMP PILOT / BRAKE RETURN)

PUMP GP - METERING

EE

F-10

128-7063
(HMU STEERING) 113-9234

CYLINDER GP - TILT (LH)

DD

Machine Schematic
Location Location

25

Electrical Symbols Table

RADIATOR GP - FAN

Hydraulic Symbols (Electrical)

301

203

16

IMPLEMENT
VALVE

LINES GP OIL COOLER

Transducer
(Fluid)

Transducer
(Gas / Air)

Generator

Electric Motor

Axle Oil Cooler Attachment

COOLER AS - AXLE OIL (AXLE)

200-4169

201

A-11

FILTER - MAGNETIC

251-6351

202

A-11

PUMP GP - GEAR (AXLE OIL COOLER)

249-0046

203

A-12

VALVE GP - CHECK (AXLE OIL COOLER BYPASS)

130-5202

204

A-10, A-11

LOADER
FRAME

LINES GP - AXLE OIL COOLER

Electrical Symbols (Electrical)

A
B

RIGHT SIDE VIEW

T

Pressure
Symbol

Reversing Fan Attachment

Part
Number

Machine Schematic
Location Location

MOTOR GP - REVERSING (BI-DIRECTIONAL)

240-7732

301

C-8

VALVE GP - REVERSING

213-1040

302

C-7

Temperature
Symbol

RW
AR

Wire Number Identification Codes

Electrical Schematic Example

Harness identification code

This example indicates
wire 135 in harness "AG".

204

Current Standard
Wire
Circuit Number
Identification

302

FRAME GP - ENGINE END

ACCUMULATOR GP
(CHARGED)

138-1292
221-1762

401

H-6

VALVE GP - CHECK (DEAD ENGINE, LIFT ARM LOWER)

9T-3096

402

G-7, H-7

VALVE GP - CHECK (PILOT)

VALVE GP - DIVERTER
VALVE GP - RELIEF
VALVE GP - SHUTTLE
VALVE GP - SOLENOID (ARTIFICIAL SIGNAL)

207-1810
115-9328
NOTE E
141-1481
152-8340

403
404
405
406
407

G-7
G-6
G-6
H-7
H-7

(NOTE E, H)

Wire Color

325-AG135 PK-14
325-PK
Circuit Identification
Number

201

Ride Control Attachment

Machine Schematic
Location Location

Hydraulic Schematic Example

Current Standard

LEFT SIDE VIEW

Part
Number

Flow
Symbol

Level
Symbol

FO

The cooling system is a hydraulically driven fan, that is controlled by an on demand fan control system.
The on demand fan control system controls the fan speed in order to provide the required amount of
cooling air. This will maintain system temperature. During heavy machine operation or high ambient
temperatures, the on demand fan control system will increase the fan to the maximum speed. During
light usage and lower ambient temperature, the on demand fan control system will maintain a lower fan
speed. This can result in lower horsepower requirements. The on demand fan controls the speed of
the fan system through the use of variable displacement piston pump. This will vary the volume of
hydraulic oil to the hydraulic fan motor. The volume of oil that is produced by the hydraulic fan pump
is controlled by the pump control valve. The reversing fan control reverses the rotation of the cooling
fan in order to purge the radiator of debris buildup.

Description

Electrical Wire

Temperature Switch

401

The axle oil cooler performs two functions. The engine coolant cools the axle oil that flows through the
axle oil cooler if the axle oil temperature is higher than the normal operating temperature. The axle
oil cools the engine coolant that flows through the axle oil cooler if the engine coolant temperature is
higher than the normal operating temperature. The engine coolant flows through coolant hose
assemblies to the axle oil cooler and flows back to the engine through coolant hose assemblies. The
flow of the axle oil through the axle oil cooler helps keep the axle housings (front and rear) and
internal brake components cool

Description

Pressure Switch
(Adjustable)

Pressure Switch

Wire Color

Wire Gauge

Previous Standard

16: Fan Pump

301: Reversing Fan Motor (Replaces Standard Fan Motor)
302: Reversing Valve

Wire Color

Wire

325-PK-14

D
VIEW A-A

Circuit Number
Identification

SECTION B-B

Wire Gauge
(EXAMPLE VALVE)

Note: This is an example of possible location.

The optional ride control system provides a means for dampening the forces of the work tool
which produce a pitching motion as the machine travels over rough terrain.

AXLE OIL COOLER ATTACHMENT

AUTO REVERSING FAN ATTACHMENT

403
NOTE A: USED WHEN EQUIPPED WITH COMPONENT #26
NOTE B: USED WHEN EQUIPPED WITH COMPONENT #27
NOTE C: USED ON LOGGING MACHINES
NOTE D: USED ON HIGH LIFT MACHINES
NOTE E: CHECK PARTS MANUAL FOR YOUR MACHINE PART NUMBERS
NOTE F: USED ON JMS
NOTE G: USED ON MHG
NOTE H: USED ON A8J

EE

13

Tap Locations
Pressure, Sampling, and Sensor
Tap
Number

Description

17

Schematic
Location

AA

BRAKE ACCUMULATOR PRESSURE

B-2

BB

FRONT BRAKE PRESSURE

C-4

CC

REAR BRAKE PRESSURE

C-4

DD

PRESSURE SWITCH - SECONDARY STEERING

B-6

EE

STEERING LOAD PRESSURE

C-12

FF

STEERING PUMP PRESSURE

C-12

407
404

VIEW C-C

FF

SECTION D-D

RIDE CONTROL ATTACHMENT

PILOT & STEERING PUMPS

30 Page

Machine Schematic
Location Location

RENR8679-01

Part
Number

Description

12

11

10

26

TILT

RIDE CONTROL
ATTACHMENT

AUX

LIFT

4
PILOT CONTROL SPOOL

METERING ORIFICE

JJ

401

SEE LOC
E-6

PILOT PORT B

CYL PORT B

H
PILOT PORT A

406
41

402

STOP

STOP

CROSSOVER
RELIEF

34

LOWER

RAISE

CYL PORT A

NN

405
DUMP

35

OPEN RAISE

LOWER CLOSE

RACK BACK

33

407

27

32

SEE LOC
C-5

403

PUMP PORT

SEE LOC
D-6

36

15

39

BACK-UP
RELIEF

MM

404

DIRECTIONAL
SPOOL

MAKE-UP CHECKS

KK
SEE LOC
E-6

FLOW CONTROL ORIFICE

OO

HMU SUPPLY PORT

SEE LOC
B-5

HAND METERING UNIT STEERING (HMU)

TO BRAKE
CONTROL
SYSTEM

GG

DUMP

29

LOWER
CLOSE

LOWER

30
18

JJ

SEE LOC
B-3

SEE LOC
E-6

38

FLOAT

19

II
28
RACK BACK

OPEN
RAISE

RAISE

KK

SEE LOC
E-5

JJ

SEE LOC
F-5 (CCS)
H-6 (HMU)

KK

SEE LOC
E-5 (CCS)
G-6 (HMU)

SEE LOC
E-6

CROSSOVER RELIEF

II
SEE LOC
E-6

23

31

SHUTTLE VLV

HIGH PRESSURE H.E. OR R.E

LOAD SENSE STEERING

DIRECTIONAL SPOOL

PILOT/BRAKE

19

IMP PILOT RETURN

OIL FROM BRAKE

CHARGING VALVE

HH
13

PILOT STEERING RETURN

SEE LOC
D-5

BACK UP
RELIEF

SEE LOC
D-5 (CCS)
G-6 (HMU)

SEE LOC
D-6

21
SEE AXLE OIL
COOLER ATCH
LOC A-9

C2

104 105

FRONT AXLE

TO
TRANSMISSION
CONTROL

302

AUTO REVERSING FAN

ATTACHMENT

PUMP COMPENSATOR

CC

25
NN

TO
BRAKE
LIGHTS

14

OO

24
FAN PUMP

110

NC

SEE LOC
D-1 (CCS)
F-6 (HMU)

SEE LOC
D-12

101

GG

ACCUMULATOR
PORT

109

PRESSURE
PORT

SEE LOC
F-12

A2

204

TANK
PORT

106

ACCUMULATOR
PORT

SECONDARY
STEERING
PRESSURE
SWITCH

SECONDARY STEERING

AA

BRAKE
ACCUMULATOR
PRESSURE

NC

203

COOLER
AXLE OIL

204
TO RETURN FILTER

108

201

STEERING PUMP OUTPUT

PILOT/BRAKE PUMP OUTPUT

LINE PATTERNS

IMPLEMENT PUMP OUTPUT

SECONDARY STEER PUMP OUTPUT

Component Group

MAIN PILOT CONTROL CIRCUIT

TILT CYLINDER CONTROL CIRCUIT

PART #: 242-4309 CHG04 & HE00 (STEER & IMP HYD CIRCUIT)
PART #: 142-0726 CHG02 & CHG00 (BRAKE CONTROL CIRCUIT)
PART#: 213-1040 CHG01 (VALVE GP - REVERSING)

Air Line

IMPLEMENT CONTROL CIRCUIT

AUX CYLINDER CONTROL CIRCUIT

CALLOUTS
YY

Taps (Pressure, Sampling,Sensor) by letter

52

Components by number

THIS SCHEMATIC IS FOR THE 980H WHEEL LOADER

Attachment

LIFT CYLINDER CONTROL CIRCUIT

AXLE OIL COOLER PUMP OUTPUT

10

BRAKE CONTROL SYSTEM

Drain / Return Lines

STEERING CIRCUIT
STEERING CYLINDER CONTROL CIRCUIT

AXLE OIL RETURN

107

REAR AXLE

Pilot / Load Sensing Pressure

SUPPLY LINE
DRAIN / RETURN LINE

AUTO REVERSING FAN CONTROL CIRCUIT

11

PARKING BRAKE
INDICATION SW

TO SEMS

Pressure Line

FAN PUMP OUTPUT

BRAKE CONTROL CIRCUIT

12

TRANSMISSION
CONTROL

LINES GROUP COLOR DESCRIPTIONS

REAR
AXLE

202

ND
C

NC

FRONT
AXLE

FLOW THROUGH PORT

FRONT BRAKE
PRESSURE

DD
AA

SEC STEER SUCTION

102

HH

A1

16

FAN SUCTION

RELEASE
APPLY

SEE LOC
D-1 (CCS)
G-6 (HMU)

BB

SEE FAN / BRAKE CIRCUIT

103

ND

REAR BRAKE
PRESSURE

SEE LOC
B-5

NN

FAN MOTOR C1

STEER RETURN

STEER & PILOT/BRAKE SUCTION

12

IMP SUCTION

STEERING
LOAD
PRESSURE

10

SEE LOC
C-5

COMMAND CONTROL STEERING (CCS)

11

OO

REDUCED PILOT PRESSURE

LL

FF
20

40

37

SEE LOC
D-6

FAN MOTOR

Engine Cooler

EE

PRESSURE REDUCING
VLV

STOP

MM

301

17

MM

MAKE UP
CHECK

22

SEE LOC
C-3

TO TRANS.

STEERING
PUMP
PRESSURE

LL

IMPLEMENT RETURN

STEERING LOAD SENSE SIGNAL

D
STEERING

30 Page, Color 2

RENR8679-01

IMPLEMENT

STOP

Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations