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Arnold Schwarzenegger

Governor

CERTS MICROGRID
LABORATORY TEST BED

APPENDIX A

Test Bed Design Schematics

Prepared For:

California Energy Commission


Public Interest Energy Research Program

Prepared By:
Lawrence Berkeley National Laboratory

Prepared By:
Lawrence Berkeley National Laboratory
Joseph H. Eto, Principal Investigator
Berkeley, CA 94720
Ed Linton, Northern Power Systems
Commission Contract No. 500-03-024
LBNL-802E

Prepared For:

Public Interest Energy Research (PIER)

California Energy Commission


Bernard Treanton
Contract Manager
Mike Gravely
Program Area Lead
ENERGY SYSTEMS INTEGRATION
Mike Gravely
Office Manager
ENERGY SYSTEMS RESEARCH
Martha Krebs, Ph.D.
PIER Director
Thom Kelly, Ph.D.
Deputy Director
ENERGY RESEARCH & DEVELOPMENT DIVISION
Melissa Jones
Executive Director

DISCLAIMER
This report was prepared as the result of work sponsored by the California Energy Commission. It does not necessarily represent the views of the
Energy Commission, its employees or the State of California. The Energy Commission, the State of California, its employees, contractors and
subcontractors make no warrant, express or implied, and assume no legal liability for the information in this report; nor does any party represent
that the uses of this information will not infringe upon privately owned rights. This report has not been approved or disapproved by the California
Energy Commission nor has the California Energy Commission passed upon the accuracy or adequacy of the information in this report.

10

L11A,B,C
Additional impedance
for weak grid conditions

T11
500kVA

Cabinet 2a - 480V
CB12
500A

A12

A13

A14

B12

B13

B14

C12

C13

C14

CT11A

CT12A

(500/5A )

CT11B

(2000/5A )

A61

CT12B

B61

CT11C

CT12C

CT11N

(Full-load current = 361A)

N1

To
Sheet 2

TB12

TB11
G1
Ground
Network

C61

CB13
250A

2
To Meter 1
(Sheet 6)

2
To DSP
Control
(Sheet 6)

A63 B63 C63

Feeder C
75 yds cable

N1

S11
Vacuum CB
(including Relay 1)

8
K62

Optional
Utility
Transformer

(Sheet 17)

G1
Ground
Network

Fault bus
bar set

FD10

Load Bank
Zone 6
(Sheet 16, 17)

Cabinet 8a - 480V DAS Load Distrib ution


PROPRIETARY AND CONFIDENTIAL INFORMATION

182 Mad River Park


Waitsfield, VT 05673
802-496-2955
www.northernpower.com

Utility Connection
Drawn by: Ed Linton
Figure 1: CERTS Test Bed Schematic - Preliminary - Zones 1 and 6

APA-1

Date:

10/3/2005

CERTS Test Bed Schematic - PRELIMINARY

Zones 1 and 6
PROJ#:
file: CERTS_Schematic_RevL.vsd

Rev. L
Sheet 1 of 22

10

Cabinet 2b & 2c - Static Switch - 480V


Cabinet 2a - 480V

Cabinet 2d - 480V

CB17

Fault bus
bar set

K22

(Sheet 18)

A61

From
Sheet 1

B61

C61
N1

CT13A

CT14A

(400/5A)

(1500/5A)

CT14R

CT14B

CT13B
CT13C

CB16

CB14

A62

CT14C

C62

CT13N

To
Sheet 3

A22

Static Switch
SS15
Thyristor
Assembly

B62

A22

B22

B22

C22

C22

(Full-load current = 271A)

N1

N1

TB14

TB13

F17H-A,B,C

2
To Meter 2
(Sheet 6)

(2A)

PT17A, B, C
To Relay 2 and DSP
Control (Sheet 6)

F13H-A,B,C
(2A)

277/120V

F17X-A,B,C
(1.6A)

To Meter 1
and Meter 2
(Sheet 6)

To DSP Control
(Sheet 6)
2

F14H-A,B,C
(2A)

PT14A, B, C

CB51

Cabinet 2e

277/120V

F14X-A,B,C

250A

F51H-A,B,C

(1.6A)

(2A)

Va

Vb

Voltage
Relay
5a

To Relay 2 and
DSP Control
(Sheet 6)

Vc
com

A51 B51

C51

To
Sheet 5

PROPRIETARY AND CONFIDENTIAL INFORMATION


G

182 Mad River Park


Waitsfield, VT 05673
802-496-2955
www.northernpower.com

Drawn by: Ed Linton


Figure 2: CERTS Test Bed Schematic - Preliminary - Zones 6 and 2

APA-2

Date:

10/3/2005

CERTS Test Bed Schematic - PRELIMINARY

Zone 6 and 2
PROJ#:
file: CERTS_Schematic_RevL.vsd

Rev. L
Sheet 2 of 22

Cabinet 2d - 480V

75 yds
cable

CB31
250A

From

A22

A31

B22

B31

C22

C31

CT32A

(250/5A )

CT34A

CT32R

(300A )

CT34B

CT32B

CT35A

10

Cabinet 3a - 480V DAS Load Distrib ution

25 yds
cable

(250/5A)

A31

CT35B

CT34C

CT32C

To Sheet 4

CT35C

C31
CT35N

N1

N1
F35H-A,B,C

TB35

TB32

(2A)

B31

Sheet 2

K32
(Sheet 8)

To Microsource
A1 Controller

To Meter 3 and
Meter A1
(Sheet 8)
and Microsource
A1 Controller

To Meter 3
(Sheet 8)

2
Load Bank
Zone 3
(Sheet 7, 8)

G1
Fault bus
bar set

2
TB33
F32H-A,B,C

CT33N

(2A)

(150/5A)

PT32A, B, C

CT33C

277/120V

F32X-A,B,C

CT33B

(1.6A)

To Meter A1
(Sheet 8)

CT33A

2
Va

DAS_24dcPOS

DAS_24dcCOM

Vb
Vc
com
Vs

Relay 3
(also Sheet 10)

+
F

PWR

A31

Vsn

B31 C31

N1

Ia

(5A)

Ib

Ic

In

to CB32, and
Microsource A1

PROPRIETARY AND CONFIDENTIAL INFORMATION


182 Mad River Park
Waitsfield, VT 05673
802-496-2955
www.northernpower.com

Cabinet 2e
Drawn by: Ed Linton

Figure 3: CERTS Test Bed Schematic - Preliminary - Zone 3

APA-3
APA-3

Date:

10/3/2005

CERTS Test Bed Schematic - PRELIMINARY

Zone 3
PROJ#:
file: CERTS_Schematic_RevL.vsd

Rev. L
Sheet 3 of 22

10

Cabinet 5a - 480V DAS Load Distrib ution


Cabinet 4a - 480V

75 yard
cable

CB41
250A

From
Zone 3

A31

A41

B31

B41

C31

C41

CT42A

(150/5A)

CT44A

CT42R

CT42B

(200A)

CT45A

(150/5A)

CT45B

CT44B

Sheet 3

N1

CT44C

CT45C
CT45N

(Full-load current = 90A)

To Meter 4
and
Meter A2
(Sheet 13)
and
Microsource
A2 Controller

CT42C

F45H-A,B,C
(2A)

K42

TB45

TB42
To Microsource
A2 Controller
To Meter 4
(Sheet 13)

(Sheet 13)

G1

5
4

CT43N

(2A)

(150/5A)

PT42A, B, C

CT43C

277/120V

F42X-A,B,C

To Meter A2
(Sheet 13)

CT43B

(1.6A)

Fault bus
bar set

TB43

F42H-A,B,C

Load Bank
Zone 4
(Sheet 12, 13)

CT43A

4
Va

DAS_24dcPOS

DAS_24dcCOM

Vb
Vc
com
Vs

Relay 4
(also Sheet 10)

+
F

PWR

A41

Vsn

B41 C41

N1

Ia

(5A)

Ib

Ic

In

to CB42 and
Microsource A2

4
PROPRIETARY AND CONFIDENTIAL INFORMATION
G

182 Mad River Park


Waitsfield, VT 05673
802-496-2955
www.northernpower.com

Drawn by: Ed Linton


Figure 4: CERTS Test Bed Schematic - Preliminary - Zone 4

APA-4

Date:

10/3/2005

CERTS Test Bed Schematic - PRELIMINARY

Zone 4
PROJ#:
file: CERTS_Schematic_RevL.vsd

Rev. L
Sheet 4 of 22

10

75 yds
cable

T51
112kVA

Cabinet 6a - 480V

Cabinet 7a - 480V DAS Load Distrib ution

480 / 480V

CT52A

A51

A52

B51

B52

C51

C52

(Full-load
current = 90A)

G2

CT54A

CT52R

CT52B

CT55A

CT54C

CT52C

To Meter 5 and
Meter B1
(Sheet 15)
and Microsource
B1 Controller

(150/5A)

CT55B
CT55C

To Microsource
B1 Controller

TB52

(2A)

(200A)

CT54B

F55H-A,B,C

Ground
Network

(150/5A)

K52

(Sheet 15)

TB55

To Meter 5
(Sheet 15)

Load Bank
Zone 5
(Sheet 14, 15)

Fault bus
bar set

6
F52H-A,B,C

TB53

(2A)

G2

PT52A, B, C

CT53C

277/120V

(150/5A)

F52X-A,B,C

To Meter B1
(Sheet 15)

CT53B

(1.6A)

CT53A

6
Va

DAS_24dcPOS

DAS_24dcCOM

Vb
Vc
com
Vs

Relay
5
+

B52 C52

Ia

(5A)
(also
Sheet 10)
PWR

A52

Vsn

to CB52 and
Microsource B1

Ib

Ic

In

PROPRIETARY AND CONFIDENTIAL INFORMATION


G

182 Mad River Park


Waitsfield, VT 05673
802-496-2955
www.northernpower.com

Drawn by: Ed Linton


Figure 5: CERTS Test Bed Schematic - Preliminary - Zone 5

APA-5

Date:

10/3/2005

CERTS Test Bed Schematic - PRELIMINARY

Zone 5
PROJ#:
file: CERTS_Schematic_RevL.vsd

Rev. L
Sheet 5 of 22

Cabinet 2a 480V

10

Cabinet 2e LV SS Control

Va
Vb

To
PT17

Vc
com

V1

(Va)

V2

(Vb)

V3

(Vc)
(Vn)

Vref

(Vg)

V4
Ia

DSP
Control

(1A)

To CT12

Ib

DAS_120acBLK

L/+

DAS_120acW HT

N/-

I1

(5A)

I2

Ic

To
F13H

Meter 1
(See also
Sheet 19)

To CT11

I3
I4

(1A)

DAS_24dcPOS

DAS_24dcCOM

Ia

To CT14

Ib
Ic

Va
+
PWR

V2

To
PT14

Vc

V1

To CT14R

Vb

V3

com

Vref
V4

L/+

N/-

I1

(5A)

Va

I2

Meter 2
(See also
Sheet 19)

Vb

To CT13

I3
I4

DAS_24dcPOS

DAS_24dcCOM

Vc
com
Vs

Relay 2
(also Sheet 10)

Vsn
Ia

(1A)

+
PWR

Ib

Ic

In

PROPRIETARY AND CONFIDENTIAL INFORMATION

2
G

182 Mad River Park


Waitsfield, VT 05673
802-496-2955
www.northernpower.com

Drawn by: Ed Linton


Figure 6: CERTS Test Bed Schematic - Preliminary - Zone 2 Controls

APA-6

Date:

10/3/2005

CERTS Test Bed Schematic - PRELIMINARY

Zone 2 Controls
PROJ#:
file: CERTS_Schematic_RevL.vsd

Rev. L
Sheet 6 of 22

10

Cabinet 3a - 480V DAS Load Distrib ution

To
Sheet 8

CB33
250A

A31

A32

B31

B32

C31

C32

CT36A

(200/5A)

From
Sheet 3

CT36B
CT36C

CB38

CB34

15A

C32

(See also
Sheet 20)

Vref

Cabinet 3b
- 480V DAS
Load Control

K38 (Cabinet 3c)


MS
34

V3

V4

Load3_120acW HT

MS34

CB36-1

CB36-1 through
CB36-6

I1

(5A)

L/+

I2

N/-

I3

I4

T38

K36-1a

DO-1

TB37

K36-1c

SR31

Load resistor array


R36-1 through
R36-6

R36-1
5kW

Motor Load
10 to 20 HP
see
specification

R36-6
20kW

5kW, 10kW, 4 x 20kW


3-phase resistors

Torque
sensor

K38

DO-19

K37-1

DO-20

(Sheet 8)
K37-3

DO-24

Load3_24dcPOS

(See also sheet 8)

M34

K36-6c

DO-18

R38

K36-6b

DO-17

DO-25

Load control
SSR's K36-1a
through K36-6c

K36-6a

DO-16

Zone 3
Load
Control
PLC

DC Power
Supply
PS38

K36-1b

DO-2
DO-3

load bit 6
(msb)

K36-6a,b,c

F38X

Cabinet 3b

3
load bit 1
(lsb)

K36-1a,b,c

K36-1a,b,c through
K36-6a,b,c

CB36-6

480 / 120V

TB37

Load3_120acBLK

Load3_120acWHT

V2

150A

Load3_120acBLK

V1

Load
Meter 3

CB35

30A

Cabinet 3b - LV
DAS Load Control

B32

(2A)

N1

TB36

F36H-A,B,C

A32

CT36N

N1

J31

PROPRIETARY AND CONFIDENTIAL INFORMATION

Load3_24dcCOM

to DAS Trigger Circuit (Sheet 19)

AI-1

DC power supply monitor

AI-2

Motor torque sensor

182 Mad River Park


Waitsfield, VT 05673
802-496-2955
www.northernpower.com

Drawn by: Ed Linton


Figure 7: CERTS Test Bed Schematic - Preliminary - Load Bank 3

APA-7

Date:

10/3/2005

CERTS Test Bed Schematic - PRELIMINARY

Load Bank 3
PROJ#:
file: CERTS_Schematic_RevL.vsd

Rev. L
Sheet 7 of 22

Cabinet 3a - 480V DAS Load Distrib ution


A

B32

(See also
Sheet 19)

V1

(Va)

V2

(Vb)

V3

(Vc)

Vref

10

DAQ
Fault 3
Apply

DAQ
Fault 3
Arm

Fault 3 Local
Arming Key
Switch

I1
L/+

I2

N/-

I3

S31

To TB35
(Sheet 3)

K33-1

LT31

I4

K33-3

LT32
"Fault 3
Remotely
Armed"

"Fault 3
Locally
Armed"

Load3_24dcCOM

LT33
Fault 3
Warning
Strobe Light

c11
K32
YO
open
c12

V1

Meter
A1
(See also
Sheet 19)

V2
V3
Vref

K32
YC
close
c2

K34

L/+

I2

N/-

I3

K33-2

DO-27

K33-3

DO-28

(5A)

To TB33
(Sheet 3)

Load3_24dcCOM
K33-1

DO-26

(See also sheet 7)

V4

Load3_24dcPOS

Zone 3
Load
Control
PLC

I1

L39-1A,B,C
10 kVAR
61.1 mH, 24A

c1

Trigger
circuit
(Sheet 19)

K39-1

Fault Switch
(Cabinet 3a,
Sheet 3)

Load3_24dcPOS

K33-2
(5A)

100A

(Vg)

C32

CB39

To F35H
(Sheet 3)

(Vn)

V4

N1

Cabinet 3b LV DAS Load


Control

Meter 3

Cabinet 2e LV

A32

From
Sheet 7

J32
1
2

DO-29

3
4

DO-30

I4

K39-3
2

Pwr
+
5

3
Load3_120acBLK

Load3_120acBLK
u1

L39-3A,B,C
30 kVAR
20.4 mH, 72A

Load3_120acW HT
Fault Switch
Spring Motor

K39-2a,b,c

u2

Load3_120acBLK

K32
M

Load3_120acW HT
K37-1

L39-2A,B,C
20 kVAR
30.5 mH, 48A

K39-1

K37-2a

K392a

K37-2b

K392b

K37-2c

K392c

K37-3

K39-3

PROPRIETARY AND CONFIDENTIAL INFORMATION


182 Mad River Park
Waitsfield, VT 05673
802-496-2955
www.northernpower.com

Load3_120acW HT
(K37-x in Cabinet 3c)

Drawn by: Ed Linton


Figure 8: CERTS Test Bed Schematic - Preliminary - Load Bank 3 Continued

APA-8

Date:

10/3/2005

CERTS Test Bed Schematic - PRELIMINARY

Load Bank 3 continued


PROJ#:
file: CERTS_Schematic_RevL.vsd

Rev. L
Sheet 8 of 22

Isolated, secure 20 kVA,


source that will not be
effected by testing, use
UPS if necessary,
voltage TBD.

120V

CB1
15A

DAS_120acW HT

FD1

CB10
100A

DAS_24dcPOS

PS1

CB2
15A

Distributed to
Cabinets 2a, 2e,
4a & 6a

CB Power Supply
Cabinet 2a

CB_120acW HT

FD2
Duplex
Outlet
U2e

G3

10

DAS_24dcCOM

CB_120acBLK

T91
15kVA

DAS Power Supply


Cabinet 2e

DAS_120acBLK

Duplex
Outlet
U2a

CB_24dcPOS

PS2

Distributed to
Cabinets 2a, 2d,
4a & 6a

CB_24dcCOM

CB3
15A

2
Load3_120acBLK

Load3_120acW HT

Load 3 Control Power


Cabinet 3b

FD3
Duplex
Outlet
U3b

Load3_24dcPOS

PS3

Distributed to
Cabinets 3a, 3b

Load3_24dcCOM

CB4
15A

3
Load4_120acBLK

Load4_120acW HT

Load 4 Control Power


Cabinet 5b

FD4
Duplex
Outlet
U5b

Load4_24dcCOM

CB5
15A

EMS & DAS


Workstation 9b

Load4_24dcPOS

PS4
5

Load5_120acBLK

CB9
15A

Load5_120acW HT

Load 5 Control Power


Cabinet 7b

FD5

PC_120acBLK

Duplex
Outlet
U7b

PC_120acW HT

Load5_24dcPOS

PS5

Load5_24dcCOM

CB6
15A

Duplex
Outlet
U9b

Distributed to
Cabinets 7a, 7b

7
Load6_120acBLK

Load 6 Control Power


Cabinet 8b

Load6_120acW HT

FD6

Cabinet 9a 120V DAS Power


Distribution

Distributed to
Cabinets 5a, 5b

Duplex
Outlet
U8b

Load6_24dcPOS

PS6

Distributed to
Cabinets 8a, 8b

Load6_24dcCOM

8
PROPRIETARY AND CONFIDENTIAL INFORMATION

182 Mad River Park


Waitsfield, VT 05673
802-496-2955
www.northernpower.com

Drawn by: Ed Linton


Figure 9: CERTS Test Bed Schematic - Preliminary - Control Power

APA-9

Date:

10/3/2005

CERTS Test Bed Schematic - PRELIMINARY

Control Power
PROJ#:
file: CERTS_Schematic_RevL.vsd

Rev. L
Sheet 9 of 22

Cabinet 2e

Load Cabinets

Cabinet 4a

Cabinet 6a

Microsources

10

DAS & EMS Computers

Cabinet 2a

Relay 3
RS-232

FO401
FO207

FO202

FO203

RS232

Relay 2

RS232

RS232

RS232

RS232

FO601

Relay 4

RS232

Relay 5

RS232

FO206
FO205

FO204

SEL-2030

RS232

FO101

SS DSP Control

RS485

RS-485

Meter 1

Microsource A2

Ethernet

FO901

Microsource B1

Meter 2

RS485

Microsource A1

FO201

RS485

Ethernet Hub

Meter 3

Load Meter 3

FO902
RS232

EIR
308
-2ST

Meter 4

Meter 5

Load Meter 4

EMS
Computer

FO903
RS485

EIR
305
-1ST

Meter A1

EIR
308
-2ST

Load Meter 5

Meter A2
E

Load Meter 6
Meter B1

FO904
RS232

Ethernet Hub
Load PLC 3

ECOM
-F

Load PLC 4

ECOM
-F

Load PLC 5

ECOM
-F

Load PLC 6

DAS
Computer

ECOM

EIR
308
-2ST

EIR
308
-2ST

Load PLC 2

ECOM
-F

EIR
305
-1ST

Ledgend:
RS232

SEL-2812 fiber optic converter

RS485

B&B FOSTCDR fiber optic converter

EIR
308
-2ST

Fiber Optic Cable Pairs,


multimode with ST connectors

PROPRIETARY AND CONFIDENTIAL INFORMATION


182 Mad River Park
Waitsfield, VT 05673
802-496-2955
www.northernpower.com

Drawn by: Ed Linton


Figure 10: CERTS Test Bed Schematic - Preliminary - DAS & EMS Communications

APA-10

Date:

10/3/2005

CERTS Test Bed Schematic - PRELIMINARY

DAS & EMS Communications


PROJ#:
file: CERTS_Schematic_RevL.vsd

Rev. L
Sheet 10 of 22

10

Feeder A

Cabinet 2
2e Low
Voltage

2d

(This page temporarily blank)

CB31

CT32R

Cabinet 4a

Cabinet 3
3a

75 yards

25 yards

CB41

Cabinet 5
5a

75 yards

CT42R

N
G1

N
G1

CB43

CB33

Fault
Load

Fault
Load
CB34,
CB35,
CB39

CB32
3

CB45,
CB48,
CB49

CB42

5b

3b

G1
CB51

Load Elements
Zone 3

Load Elements
Zone 4

Battery

Battery

Microsource A1
Fault
Load

Feeder B

Microsource A2
T51

Cabinet 6a
CT52R

CB16

S&C

G2

Static
Switch
SS15

CB17

Cabinet 7
7a

75 yards

CB53

G2

Fault
Load

CB55,
CB57,
CB59

CB52
CB14

7b
DAS and EMS
Control Power

CT14R

CB13

Cabinet 8
8a

Feeder C
(75 yards)

Load Elements
Zone 5

N
G1

Battery

120V

Reliable
control power
source

Microsource B1
CB63

CB12

2a

Cabinet 9a

Zone power
supplies

Fault
Load

G3

CB65,
CB69

G1

8b

T11
Load Elements
Zone 6

Optional
Transformer

S11

PROPRIETARY AND CONFIDENTIAL INFORMATION


182 Mad River Park
Waitsfield, VT 05673
802-496-2955
www.northernpower.com

FD10
Utility
Drawn by: Ed Linton

Figure 11: CERTS Test Bed Schematic - Preliminary - Ground & Neutral Treatment

APA-11

Date:

10/3/2005

CERTS Test Bed Schematic - PRELIMINARY

Ground & Neutral Treatment


PROJ#:
file: CERTS_Schematic_RevL.vsd

Rev. L
Sheet 11 of 22

10

Cabinet 5a - 480V DAS Load Distrib ution


To
Sheet 13

CB43
250A

A41

A42

B41

B42

C41

C42

CT46A

(200/5A)

From
Sheet 4

CT46B
CT46C

J41

A42

B42

C42

CT46N

N1

N1
4

TB46

F46H-A,B,C

CB48
15A

(2A)

CB45

150A

5
5
Load4_120acWHT

Load4_120acWHT

V1

Load
Meter 4
(See also
Sheet 20)

Cabinet 5b 480V DAS


Load Control

V2
V3
Vref
V4

CB46-1

CB46-1 through
CB46-6

I1

I2

N/-

I3

I4

T48

K46-1a

DO-1

K46-1c
TB47

K46-6b

DO-17

Load resistor array


R46-1 through
R46-6

R46-1
5kW

R48

K46-6a,b,c

R46-6
20kW

5kW, 10kW, 4 x 20kW


3-phase resistors

K46-6c

DO-18
F

Load control
SSR's K46-1a
through K46-6c

K46-6a

DO-16

Zone 4
Load
Control
PLC

DC Power
Supply
PS48

K46-1b

DO-2
DO-3

load bit 6
(msb)

K46-1a,b,c

F48X

Cabinet 5b

load bit 1
(lsb)

K46-1a,b,c through
K46-6a,b,c

480 / 120V

TB47

(5A)

L/+

CB46-6

K47-1

DO-19

(Sheet 13)
K47-3

DO-23

Load4_24dcPOS

Load4_24dcCOM

PROPRIETARY AND CONFIDENTIAL INFORMATION


G

DO-24

AI-1

to DAS Trigger Circuit (Sheet 19)


182 Mad River Park
Waitsfield, VT 05673
802-496-2955
www.northernpower.com

DC power supply monitor

(See also sheet 13)

Cabinet 5b - LV DAS Load Control


Drawn by: Ed Linton

Figure 12: CERTS Test Bed Schematic - Preliminary - Load Bank 4

APA-12

Date:

10/3/2005

CERTS Test Bed Schematic - PRELIMINARY

Load Bank 4
PROJ#:
file: CERTS_Schematic_RevL.vsd

Rev. L
Sheet 12 of 22

Cabinet 5a - 480V DAS Load Distrib ution


Meter 4
(See also
Sheet 19)

A42

V1

(Va)

V2

(Vb)

(Vn)

Vref

I2

N/-

I3

Fault 4 Local
Arming Key
Switch

To TB45
(Sheet 4)

S41

LT41

CB49

LT42

"Fault 4
Locally
Armed"

Load4_24dcCOM

K42
YO
open
c12

LT43

"Fault 4
Remotely
Armed"

(See also
Sheet 19)

K49-1

Fault 4
Warning
Strobe Light

V3
Vref
Load4_24dcPOS

V4
I1

L/+

I2

N/-

I3

To TB43
(Sheet 4)

K43-3

DO-28

J42
1
2

DO-29

3
(See also sheet 12)

Load4_120acBLK
E

DO-30

Load4_120acW HT
Pwr
+

Cabinet 2e LV DAS Load


Control

L49-3A,B,C
30 kVAR
20.4 mH, 72A

K43-2

DO-27

Zone 4
Load
Control
PLC

Load4_24dcCOM
K43-1

DO-26

I4

K49-3

Load4_120acBLK
u1

Fault Switch
Spring Motor

K49-2a,b,c
F

K42
YC
close
c2

K44

Trigger
circuit
(Sheet 19)

V2

(5A)

L49-1A,B,C
10 kVAR
61.1 mH, 24A

c1

c11

V1

Meter
A2

Fault 4 Switch
(Cabinet 5a,
Sheet 4)

K43-3

K43-1
K43-2

2
100A

10

DAQ
Fault 4
Apply

DAQ
Fault 4
Arm

I4

N1

Load4_24dcPOS

I1
(5A)

L/+

Cabinet 5b - LV
DAS Load Control

(Vg)

B42
C42

To F45H
(Sheet 4)

(Vc)

V3

V4

From
Sheet 12

K42
M

Load4_120acBLK

u2
K47-1

K49-1

K492a

K47-2b

K492b

K47-2c

K492c

K47-3

K49-3

PROPRIETARY AND CONFIDENTIAL INFORMATION


182 Mad River Park
Waitsfield, VT 05673
802-496-2955
www.northernpower.com

L49-2A,B,C
20 kVAR
30.5 mH, 48A

K47-2a

Load4_120acW HT

Load4_120acW HT
(K47-x in Cabinet 5a)

Figure 13: CERTS Test Bed Schematic - Preliminary - Load Bank 4 Continued

Drawn by: Ed Linton


APA-3
APA-13

Date:

10/3/2005

CERTS Test Bed Schematic - PRELIMINARY

Load Bank 4 continued


PROJ#:
file: CERTS_Schematic_RevL.vsd

Rev. L
Sheet 13 of 22

10

Cabinet 7a - 480V DAS Load Distrib ution

To
Sheet 15

CB53
250A

A52

A53

B52

B53

C52

C53

CT56A

(200/5A)

From
Sheet 5

CT56B
CT56C

CB58
15A

(2A)
C

A53

B53

C53

TB56

F56H-A,B,C

J51

CB55
150A

Load5_120acBLK

Load5_120acWHT

Cabinet 7b - LV
DAS Load Control
Cabinet 7b 480V DAS
Load Control

V1
V2

Load
Meter 5
(See also
Sheet 20)

V3
Vref

CB56-1

V4

L/+

CB56-1 through
CB56-6

CB56-6

I1

N/-

I2

I3

T58

480 / 120V

K56-1a

DO-1
DO-2
DO-3

K56-6a
K56-6b

DO-17

7
Load resistor array
R56-1 through
R56-6

R56-1
5kW

R58

R56-6
20kW

5kW, 10kW, 4 x 20kW


3-phase resistors

K57-1

DO-19

K56-6a,b,c

K56-6c

DO-18

Zone 5
Load
Control
PLC

Load control
SSR's K56-1a
through K56-6c

K56-1c

DO-16
load bit 6
(msb)

DC Power
Supply
PS58

K56-1b

TB57

load bit 1
(lsb)

K56-1a,b,c through
K56-6a,b,c

K56-1a,b,c

F58X

Cabinet 7b

TB57

(5A)

(Cabinet 7b)
K57-3

DO-24

Load5_24dcPOS

Load5_24dcCOM

PROPRIETARY AND CONFIDENTIAL INFORMATION


G

182 Mad River Park


Waitsfield, VT 05673
802-496-2955
www.northernpower.com

(See also sheet 15)

DO-25
AI-1

to DAS Trigger Circuit (Sheet 19)


DC power supply monitor

Figure 14: CERTS Test Bed Schematic - Preliminary - Load Bank 5

Drawn by: Ed Linton


APA-14

Date:

10/3/2005

CERTS Test Bed Schematic - PRELIMINARY

Load Bank 5
PROJ#:
file: CERTS_Schematic_RevL.vsd

Rev. L
Sheet 14 of 22

Cabinet 7a - 480V DAS Load Distrib ution


Meter 5
(See also
Sheet 19)

A53

V1

(Va)

V2

(Vb)

To F55H
(Sheet 5)

(Vc)

V3

(Vg)

Vref

B53

Fault 5 Local
Arming Key
Switch

I1

(5A)

L/+

I2

N/-

I3

C53

S51

CB59
C

K53-3

LT52

c11
K52
YO
open
c12

LT53

"Fault 5
Remotely
Armed"

"Fault 5
Locally
Armed"

Load5_24dcCOM

V1

Fault 5
Warning
Strobe Light

c1
K52
YC
close
c2

K54

Trigger
circuit
(Sheet 19)

V2
V3
Vref

(See also
Sheet 19)

Load5_24dcPOS

Load5_24dcCOM

V4

K59-1

(5A)

L/+

I2

N/-

I3

To TB53
(Sheet 5)

K53-2

DO-27

Zone 5
Load
Control
PLC

I4

K53-1

DO-26

I1

K53-1
K53-2

Meter
B1

Fault 5 Switch
(Cabinet 7a,
Sheet 5)

Load5_24dcPOS

To TB55
(Sheet 5)

LT51

100A

10

DAQ
Fault 5
Apply

DAQ
Fault 5
Arm

I4

L59-1A,B,C
10 kVAR
61.1 mH, 24A

Cabinet 7b - LV
DAS Load Control

V4

From
Sheet 14

K53-3

DO-28

J52
1
2

DO-29

(See also sheet 14)

K59-3

DO-30

Load5_120acW HT

Pwr
+

G
Load5_120acBLK

Load5_120acBLK

Cabinet 2e LV DAS Load


Control

L59-3A,B,C
30 kVAR
20.4 mH, 72A

7
u1

Fault Switch
Spring Motor

K52
M

K59-2a,b,c
Load5_120acBLK

u2
Load5_120acW HT

K57-1

K59-1

K592a

K57-2b

K592b

K57-2c

K592c

K57-3

PROPRIETARY AND CONFIDENTIAL INFORMATION

K59-3
182 Mad River Park
Waitsfield, VT 05673
802-496-2955
www.northernpower.com

L59-2A,B,C
20 kVAR
30.5 mH, 48A

K57-2a

Load5_120acW HT
(K59-x in Cabinet 7c)

Figure 15: CERTS Test Bed Schematic - Preliminary - Load Bank 5 Continued

Drawn by: Ed Linton


APA-15

Date:

10/3/2005

CERTS Test Bed Schematic - PRELIMINARY

Load Bank 5 continued


PROJ#:
file: CERTS_Schematic_RevL.vsd

Rev. L
Sheet 15 of 22

10

Cabinet 8a - 480V DAS Load Distrib ution

To
Sheet 17

CB63
250A

A63

A64

B63

B64

C63

C64

CT66A

(200/5A)

From
Sheet 1

CT66B
CT66C

J61

A63

B63

C63

CT66N

N1

N1
4

TB66

F66H-A,B,C

CB68
15A

(2A)

150A

Cabinet 8b - LV
DAS Load Control

CB65

Load6_120acBLK

Load6_120acWHT

V1

Load
Meter 6
(See also
Sheet 20)

Cabinet 8b 480V DAS


Load Control

V2
V3
Vref
V4

CB66-1
(5A)

L/+

CB66-6

I2

N/-

I3

T68

K66-1a

DO-1

TB67

K66-6b

DO-17

R68

R66-6
20kW

5kW, 10kW, 4 x 20kW


3-phase resistors

K67-1

DO-19

(Cabinet 8b)
K67-3

DO-24

Load6_24dcPOS

Load6_24dcCOM

PROPRIETARY AND CONFIDENTIAL INFORMATION

to DAS Trigger Circuit (Sheet 19)

182 Mad River Park


Waitsfield, VT 05673
802-496-2955
www.northernpower.com

AI-1

Load resistor array


R66-1 through
R66-6

R66-1
5kW

K66-6c

DO-18

DO-24

Load control
SSR's K66-1a
through K66-6c

K66-6a

DO-16

Zone 6
Load
Control
PLC

TB67

K66-1c

DO-3

load bit 6
(msb)

DC Power
Supply
PS68

K66-1b

DO-2

K66-6a,b,c

F68X

Cabinet 8b

load bit 1
(lsb)

K66-1a,b,c through
K66-6a,b,c

K66-1a,b,c

480 / 120V

I4

CB66-1 through
CB66-6

I1

DC power supply monitor

(See also sheet 17)

Figure 16: CERTS Test Bed Schematic - Preliminary - Load Bank 6

Drawn by: Ed Linton


APA-16

Date:

10/3/2005

CERTS Test Bed Schematic - PRELIMINARY

Load Bank 6
PROJ#:
file: CERTS_Schematic_RevL.vsd

Rev. L
Sheet 16 of 22

10

Cabinet 8b - LV
DAS Load Control

Cabinet 8a - 480V DAS Load Distrib ution

DAQ
Fault 6
Apply

DAQ
Fault 6
Arm

Fault 6 Local
Arming Key
Switch

A64

Fault 6 Switch
(Cabinet 8a,
Sheet 1)

Load5_24dcPOS

From
Sheet 16

B64

S61

K63-1

K63-3
K63-2

C64
LT61
N1

K62
YO
open

LT63

"Fault 6
Remotely
Armed"

"Fault 6
Locally
Armed"

Load5_24dcCOM

CB69

LT62

c11

Fault 6
Warning
Strobe Light

c1
K62
YC
close

K64

c12

c2

Trigger
circuit
(Sheet 19)

100A

Load5_24dcPOS
K63-1

DO-22

K69-1

K63-2

DO-23

Zone 6
Load
Control
PLC
L69-1A,B,C
10 kVAR
61.1 mH, 24A

Load5_24dcCOM

K63-3

DO-24

J62

DO-29

1
2

DO-30

3
4

(See also sheet 16)

K69-2
G

Pwr
+
5

Load6_120acBLK
u1

L69-2A,B,C
30 kVAR
20.4 mH, 72A
K69-2a,b,c

Fault Switch
Spring Motor

u2

Load6_120acBLK

K62
M

Load6_120acW HT
K67-1

L69-2A,B,C
20 kVAR
30.5 mH, 48A

K69-1

K67-2a

K692a

K67-2b

K692b

K67-2c

K692c

K67-3

K69-3

PROPRIETARY AND CONFIDENTIAL INFORMATION


182 Mad River Park
Waitsfield, VT 05673
802-496-2955
www.northernpower.com

Load6_120acW HT
(K69-x in Cabinet 8c)

Drawn by: Ed Linton


Figure 17: CERTS Test Bed Schematic - Preliminary - Load Bank 6 Continued

APA-17

Date:

10/3/2005

CERTS Test Bed Schematic - PRELIMINARY

Load Bank 6 continued


PROJ#:
file: CERTS_Schematic_RevL.vsd

Rev. L
Sheet 17 of 22

10

Typical Fault Bus Bar & Load Set

Cabinet 10 - 480V
A
B
C

P11
1

Resistive
Overload:
83 kW,
60 kW

Gnd
Shorting
Bars

Locked Rotor
Overload:
70 kVAR
8.7 mH
93A

10
CB57

To Load Bank

50A

P12

Cabinet 2e - LV DAS
1
K50-3

2
3

PNL57
3-Phase
Diode
Bridge

K50-4

4
5

120 Vac Supply

K50-3

K50-4

S21

K23-1

K23-3
K23-2

R54-1 R54-2

R58

K50-2
C54-1 C54-2

K58

LT22

"Fault 2
Locally
Armed"

CB_24dcCOM

"Fault 2
Remotely
Armed"

LT23
Fault 2
Warning
Strobe Light

c11

c1

K22
YO
open

K50-1

K22
YC
close

K24

c12

c2

Trigger
circuit
(Sheet 19)

120 Vac Return

Fault 2 Switch
(Cabinet 2d,
Sheet 2)

CB_24dcPOS

LT21
K50-1

DAQ
Fault 2
Apply

DAQ
Fault 2
Arm

Fault 2 Local
Arming Key
Switch

K50-2
CB_24dcPOS

CB_24dcCOM
CB_120acBLK

DO-1

R50-2
10kW

Zone 2
Load
Control
PLC

R50-1
5kW

Harmonic Load

DO-2

DO-3

APA-18

K23-2

Fault Switch
Spring Motor

K23-3

K22
M
u2

CB_120acW HT

PROPRIETARY AND CONFIDENTIAL INFORMATION


182 Mad River Park
Waitsfield, VT 05673
802-496-2955
www.northernpower.com

Figure 18: CERTS Test Bed Schematic - Preliminary - Harmonic Load and Zone 2 Fault Control

u1

Pwr
+

Drawn by: Ed Linton

K23-1

Date:

10/3/2005

CERTS Test Bed Schematic - PRELIMINARY

Harmonic Load and Zone 2 Fault Con trol


PROJ#:
file: CERTS_Schematic_RevL.vsd

Rev. L
Sheet 18 of 22

DAS Trigger
Pos

10

Load Cabinets

SCOM

SCOM

Meter 1
Digital Input

S1

SCOM

SCOM

Meter 2
Digital Input

S1

Meter 3
Digital Input

S1

S8

S8

Meter 4
Digital Input

CB51
Aux b
SCOM

Meter 5
Digital Input

S1

S8

Load Meter 3
Digital Input

DAS Trigger
Neg

Load
PLC 3
DO-24

K34

S8
S1

(Cabinet 3b,
sheet 7, 8)

S8

S8

SCOM

CB41
Aux b

CB31
Aux b

SS15
Status b

Cabinet 2e

SCOM

Load Meter 4
Digital Input

Load
PLC 4
DO-24

K44

S8
C

SCOM

Meter A1
Digital Input
S8

SCOM

Meter B1
Digital Input
S8

SCOM

Meter A2
Digital Input
S8

K24
(Cabinet 5b,
sheet 12, 13)

Relay 2
OUT102
(sheet 10)

SCOM

Load Meter 5
Digital Input

Load
PLC 5
DO-24

K54

S8

(Cabinet 7b,
sheet 14, 15)

SCOM

Load Meter 6
Digital Input

DAS PC
opto-coupled
input
F

S1

Load
PLC 6
DO-24

K64

S8

DAS
digital
output

(Cabinet 8c,
sheet 16, 17)

opto-coupled
input
S8

SCOM

30 Vdc
+
-

PROPRIETARY AND CONFIDENTIAL INFORMATION


182 Mad River Park
Waitsfield, VT 05673
802-496-2955
www.northernpower.com

Typical meter digital input

Drawn by: Ed Linton


Figure 19: CERTS Test Bed Schematic - Preliminary - DAS Trigger Circuit

APA-19

Date:

10/3/2005

CERTS Test Bed Schematic - PRELIMINARY

DAS Trigger Circuit


PROJ#:
file: CERTS_Schematic_RevL.vsd

Rev. L
Sheet 19 of 22

CB_24dcCOM

CB_24dcPOS

10

CB_120acW HT

CB_120acBLK

CB12 Aux
23

CB12
M

U2

CB12 Status

Q/3

CB12 Spring
Motor

S1

30 Vdc
+
-

SCOM

U1

Meter 1
24

SS Control

Relay 2
A17

xxx

A18

SS Open

xxx

OUT101

SS Open

DSP Control
xxx

xxx

xxx

xxx

xxx

xxx

SS Alarm

SS Status

xxx

SS Close
DSP Control

xxx

xxx

xxx

xxx

xxx

xxx

SS Alarm

xxx

SS Close

SS Status

Relay 2
A01

A02
IN101

SS Status

Meter 2
xxx

xxx
U1

CB13
M

U2

CB13 Spring
Motor

S1

CB13 Aux
F

23

Meter 1
24

Q/3

SS Status

30 Vdc
+
-

SCOM

S2

CB13 Status
30 Vdc
+
-

SCOM

PROPRIETARY AND CONFIDENTIAL INFORMATION


G

182 Mad River Park


Waitsfield, VT 05673
802-496-2955
www.northernpower.com

Drawn by: Ed Linton


Figure 20: CERTS Test Bed Schematic - Preliminary - CB Control

APA-20

Date:

10/3/2005

CERTS Test Bed Schematic - PRELIMINARY

CB Control
PROJ#:
file: CERTS_Schematic_RevL.vsd

Rev. L
Sheet 20 of 22

CB_120acBLK

CB_120acW HT

CB_24dcPOS

10

CB_24dcCOM

CB31

Relay 3
A17

A18

C11

YO

C12

CB31 Open

OUT101

Meter 3
S2

13
E

U1

CB31
M

U2

CB31 Spring
Motor

Q/1

14

30 Vdc
+
-

SCOM

Aux
23

CB31 Status

Relay 3

Q/3

24

A01

A02
IN101

---

---

A03

A04

Microsource A1
Status

---

Microsource A1
Trip

IN102

A19

---

A20
OUT102

PROPRIETARY AND CONFIDENTIAL INFORMATION


G

182 Mad River Park


Waitsfield, VT 05673
802-496-2955
www.northernpower.com

Drawn by: Ed Linton


Figure 21: CERTS Test Bed Schematic - Preliminary - CB Control

APA-21

Date:

10/3/2005

CERTS Test Bed Schematic - PRELIMINARY

CB Control
PROJ#:
file: CERTS_Schematic_RevL.vsd

Rev. L
Sheet 21 of 22

CB_24dcPOS
CB_120acBLK

10

CB_24dcCOM

CB_120acW HT

CB41

Relay 4
A17

A18

C11

YO

C12

CB41 Open

OUT101

Meter 4
S2

Q/1

14

30 Vdc
+
-

SCOM

13

Aux
U1

CB41
M

U2

23

CB41 Spring
Motor

CB41 Status

Relay 4
24

A01

Q/3

A02
IN101

---

---

A03

A04

Microsource A2
Status

---

Microsource A2
Trip

IN102
A19

---

A20
OUT102

CB51

Relay 5
A17

A18

C11

YO

C12

CB51 Open

OUT101

Meter 5
S2

Q/1

13

U1

CB51
M

U2

14

30 Vdc
+
-

SCOM

Aux

CB51 Spring
Motor

23

24

A01

Q/3
---

CB51 Status

Relay 5
A02
IN101
---

A03

A04

Microsource B1
Status

A06

Relay 5A
Under-voltage Trip

IN102
---

A05

---

IN103
A19

---

A20

---

OUT102

Microsource B1
Trip

PROPRIETARY AND CONFIDENTIAL INFORMATION


G

182 Mad River Park


Waitsfield, VT 05673
802-496-2955
www.northernpower.com

Drawn by: Ed Linton


Figure 22: CERTS Test Bed Schematic - Preliminary - CB Control

APA-22

Date:

10/3/2005

CERTS Test Bed Schematic - PRELIMINARY

CB Control
PROJ#:
file: CERTS_Schematic_RevL.vsd

Rev. L
Sheet 22 of 22

10

Cabinet 2d

Cabinet 2e

Cabinet 2a

Relay 2
SEL-351A

Meter 1

CB31

CT11

CT12

CT13

Meter 3

CB51

DSP Controller

Meter 2

Meter 4

Meter 5

Meter A1

Meter A2

Static Switch

CT14

(Cabinet 2b & 2c,


supplied by others)

CT32

Meter B1

CT34
CT35

Relay 3

CB12

CB13

K22

CT33

Fault
Sw

SEL-351A

LT21
LT22

Relay 9 - Comm. Processor

LT23

SEL-2030

S21

Load PLC 2

T11

600A bus

Static switch:
CB14
CB16
CB17

T51

TB32
TB35
F35H
TB33
F51H
PT32
F32H
F32X
PT17
F17H
F17X

182 Mad River Park


Waitsfield, VT 05673
802-496-2955
www.northernpower.com

10 cm

Drawn by: Ed Linton


Figure 23: CERTS Test Bed - Suggested Cabinet Layout

Cab
3a A1

400A bus

Cabinets also
include:

TB11
TB12
TB13
TB14
PT14
F14H
F14X
F13H
U2a outlet
PS2
FD2

Cab
8a

S&C

S&C

APA-3
APA-23

Date: 10/3/2005

K23-1,2,3
K24
K25
PS1
FD1
Relay 5a
U2e outlet

CERTS Test Bed - Suggested Cabinet Layout


PROJ#:
file: CERTS_Cabinet_Layout_RevE.vsd

Rev. E
Sheet 1 of 2

10

Cabinet 6a

5b
7b
8b

Cabinet 3a

Cabinet 3b

Cabinet 4a

Similar Cabinets:
5a
7a
8a

CB34

Relay 4

LT31

CB38

LT32

CB39

Relay 5

ION 7600

Load Meter 3

S31

SEL-351A

SEL-351A

LT33

CB35

To Cab 3b

Load PLC 3

Fan

Fan

Fan

CB33

CB41
K32
CB36

ABB S4

CT52
CT54
CT55

CT42
CT44
CT45

Cab A2
5a

225A bus

T51

TB52
TB55
F55H
TB53
PT52
F52H
F52X

Cab B1
7a

Cab
2d

Cab
4a

TB36
F36H
J31
K39-2a,b,c

225A bus

Drawn by: Ed Linton


APA-24

Date: 10/3/2005

FD3
PS3
K38
K37
K33
K34
K39
MS34
J32

225A bus

182 Mad River Park


Waitsfield, VT 05673
802-496-2955
www.northernpower.com

10 cm

Figure 24: CERTS Test Bed - Suggested Cabinet Layout

CT36
TB37

Cabinets also
include:

TB42
TB45
F45H
TB43
PT42
F42H
F42X

K36

S503

CT53

CT43

Cab
3a

Fault
Sw

CERTS Test Bed - Suggested Cabinet Layout


PROJ#:
file: CERTS_Cabinet_Layout_RevE.vsd

Rev. E
Sheet 2 of 2

Feeder A

480 V

CB41

10

75
yard
loop

Meter A2 (DAS)

Feeder A
CT45 480 V

4
CT43

F45

Fault
Load

Meter 4 (DAS)

EMS

F36
CT36

T31

Microsource A2

CB43

CB42

Load Meter 4
(DAS)
Controller

F46
CT46

T41

Load Bank 3

Fault
Load

Load Bank 4
Protective
Relay 4

Filter

Storage

Zone 3

CT44
F45H
PT24
CT42

CB33
Load Meter 3
(DAS)

Protective
Relay 3

Filter

Storage

Zone 4

CB51

PT17

PT51

CB16

Relay
5a

Feeder B

EMS

CT14R
PT14
CT14
CT13
F13

CT53

Microsource B1

CB53

CB52

Load Meter 5
(DAS)

F56
CT56

T52

Controller

SS15
CB14

480 V

EMS

Static
Switch

75
yard
loop

Meter B1 (DAS)

CT55
F55

CT52R

S&C

Meter 5 (DAS)

CT54
F55H
PT52
CT52

T51

Zone 2

CB17

CT42R

CB32

Controller

25
yard
loop

CT33

Microsource A1

EMS

Fault
Load

75
yard
loop

Meter A1 (DAS)

CT35
F35

CT32R

Meter 3 (DAS)

CT34
F35H
CT32
PT32

CB31

Fault
Load

Load Bank 5

Protective
Relay 5

Filter

Protective
Relay 2

Zone 5

DSP Control
Meter 2

CB13

Feeder C
480 V

Storage

75 yard loop
CT12
CT11

Zone 6

Meter 1

CB63

L11

F66
CT66

Load Meter 6
(DAS)

CB12
Additional inductor
can be added for
higher impedance

Fault
Load

Load Bank 6

T11

PROPRIETARY AND CONFIDENTIAL INFORMATION


G

S11
FD10

Zone 1

Utility Interface
PCC - Zone 1

182 Mad River Park


Waitsfield, VT 05673-0999
802-496-2955
www.northernpower.com

Optional Transformer for W ye Interface


Figure 25: CERTS Test Bed - One-line Diagram - Power Schematic

Drawn by: Ed Linton


APA-25

Date:

10/3/2005

CERTS Test Bed One-Line Diagr am


Power Schematic
PROJ#:
file: CERTS_Test_Bed_RevP.vsd

Rev. P
Sheet 1 of 5

CT32R
CT32
PT32

CB31

trip

51

Feeder A
480 V
CB41

CB32

50
G

CB33

trip

T32

27
p-p

10

CT42R
CT42
PT42
51

CB42

50
G

Fault Current
Zone 3

Load Bank
Zone 3

trip

CB43

T42

27
p-p

Load Bank
Zone 4

trip

Microsource A1

Fault Current
Zone 4

Microsource A2
Relay 4

Relay 3

Zone 2

Devices:

CB51
trip

Fault Current
Zone 2
Relay 2, DSP, and
Static Switch Control
PT17

CT52R
PT52
CT52

T51
27

51

Relay
5A

close

25

EMS

trip

Static
Switch

CB52

SS15

Relay 5

Fault Current
Zone 5

Microsource B1

CB14
27
p-p

59

50
G

81
O/U
50
51

PT14
CT14
CT14R
Feeder C

32

480 V

CB13

CB63

CT12
F

Fault Current
Zone 6

Back-to back SCR switch

Relay Functions:

Load Bank
Zone 5

trip

CB17

Static
Switch

CB53

T52

27
p-p

Vacuum interrupter and


manual load-break switch

52

50
G

CB16

Feeder B
480 V

Load Bank
Zone 6

25

Synchronization

27
p-p

Undervoltage phase-to-phase

27

Undervoltage

32

Directional power

46

Negative sequence current

47

Negative sequence voltage

50

Instantaneous overcurrent

50
G

Residual current (A+B+C+N)


(zero-sequence residual current)

51

Time overcurrent

59

Overvoltage

81
O/U

Over / under frequency

CB12
(ground fault
detection on
delta system)

T11
51

PROPRIETARY AND CONFIDENTIAL INFORMATION


182 Mad River Park
Waitsfield, VT 05673-0999
802-496-2955
www.northernpower.com

27

FD10
S11

Utility Interface
PCC - Zone 1
Drawn by: Ed Linton

Optional Transformer for W ye Interface

Figure 26: CERTS Test Bed - One-line Diagram - Protection Schematic

APA-26

Date:

10/3/2005

CERTS Test Bed One-Line Diagr am


Protection Schematic
PROJ#:
file: CERTS_Test_Bed_RevP.vsd

Rev. P
Sheet 2 of 5

10

CB

CT

Load
Meter
(DAS)
Ser

DAS Trigger

DAS Ethernet

DC Power
Supply

Motor Starter
/ Protector

Zero-crossing
SSR array

Diode Bridge

Electronic Load
with DC voltage
monitor
E

Torque sensor

Mechanical
Load

Main Load Array


0 - 95 kW, 0-60 kVAR
(all load banks)

Harmonic load
0 - 15 kW
(moveable to any load bank)

Asynchronous Motor
Load 15 HP
(Load Bank 3 only)
F

Load
Control
PLC

DAS RS-485
PROPRIETARY AND CONFIDENTIAL INFORMATION
G

182 Mad River Park


Waitsfield, VT 05673-0999
802-496-2955
www.northernpower.com

Drawn by: Ed Linton


Figure 27: CERTS Test Bed - One-line Diagram - Load Bank Schematic

APA-27

Date:

10/3/2005

CERTS Test Bed One-Line Diagr am


Load Bank Schematic
PROJ#:
file: CERTS_Test_Bed_RevP.vsd

Rev. P
Sheet 3 of 5

10

Feeder A

Cabinet 2
2e Low
Voltage

2d
CB31

CT32R

Cabinet 4a

Cabinet 3
3a

75 yards

25 yards

CB41

Cabinet 5
5a

75 yards

CT42R

N
G1

N
G1
CB43

CB33
Fault
Load
CB34,
CB35,
CB39

CB32
3

Fault
Load
CB45,
CB48,
CB49

CB42

CB51

Load Elements
Zone 3

Load Elements
Zone 4

Battery

Battery

Microsource A1
Fault
Load

Feeder B

Microsource A2
T51

Cabinet 6a
3

G2

CB16

Static
Switch
SS15

Cabinet 7
7a

75 yards
CT52R

S&C

CB17

CB53

G2

Fault
Load

CB55,
CB57,
CB59

CB52
CB14

7b
DAS and EMS
Control Power

CT14R

CB13

Cabinet 8
8a

Feeder C
(75 yards)

Load Elements
Zone 5

N
G1

Cabinet 9a

Battery

120V

Reliable
control power
source

Microsource B1
CB63

CB12

Zone power
supplies

Fault
Load

2a

5b

3b

G1

G3

CB65,
CB69

G1

8b

T11

PROPRIETARY AND CONFIDENTIAL INFORMATION

Load Elements
Zone 6

Optional
Transformer

182 Mad River Park


Waitsfield, VT 05673-0999
802-496-2955
www.northernpower.com

G1
S11

FD10
Utility
Drawn by: Ed Linton

Figure 28: CERTS Test Bed - One-line Diagram - Cabinet Layout and Ground & Neutral Treatment

APA-28

Date:

10/3/2005

CERTS Test Bed One-Line Diagr am


Cabinet Layout and Ground & Neutral Treatm ent
PROJ#:
file: CERTS_Test_Bed_RevP.vsd

Rev. P
Sheet 4 of 5

10

DAS PC

EMS PC

RS-232

Relay Comm.
Processor

Ethernet Hub

RS-485

Hardware
Interface

Trigger Circuit

Microsource
A1 Control

RS-485

Meter 1

RS-232

Microsource
A2 Control

Meter 2

Zone 2 Load
Control PLC

Relay 2

DSP Control

Relay Comm.
Processor

Microsource
B1 Control

Meter A1

Meter 3

Load
Meter 3

Meter A2

Meter 4

Load
Meter 4

Zone 4 Load
Control PLC

Meter B1

Meter 5

Load
Meter 5

Zone 5 Load
Control PLC

Load
Meter 6

Zone 6 Load
Control PLC

Zone 3 Load
Control PLC

S&C
Static Switch
Control

Optional
connection for
relay event data

PROPRIETARY AND CONFIDENTIAL INFORMATION

182 Mad River Park


Waitsfield, VT 05673-0999
802-496-2955
www.northernpower.com

Drawn by: Ed Linton


Figure 29: CERTS Test Bed - One-line Diagram - DAS and EMS Communications Architecture

APA-29

Date:

10/3/2005

CERTS Test Bed -

One-Line Diagr am

DAS and EMS Communications Architecture


PROJ#:
file: CERTS_Test_Bed_RevP.vsd

Rev. P
Sheet 5 of 5

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