CPB LIners Presentation

3-days Training Course
September 26 - 28, 2011
Mill Shell Linings

presented by Mike Kleinebecker
o Mill shell lining
o Lining system 1st compartment
o Lining system 2nd compartment
o Experience
o Fastening types
o Head lining
o Materials
Mill shell liners September 26 - 28, 2011
Christian Pfeiffer Maschinenfabrik GmbH
Mill shell lining
o Mill shell lining

o Experience
o Fastening types
o Head lining
o Materials
Mill shell lining
Data of influence
Mill data
Feed material
Type of mill
Clinker, Coal, Raw materials
Diameter
Additives
Compartment length
Grindability
Critical speed
Feed size
Sense of rotation
Product fineness
Circuit
4
Mill shell lining
Data of influence
Mill operation
Lining data
Feeding system
Actual liner design
Circuit control and operation
Fastening method
Ball charge
Bore hole size and pattern
Existing mill internals
Size of plates
Reason of replacement
Mill shell lining
Function of mill shell lining

Accelerate/lift/activate the ball charge
Coarse grinding = cataracting
Fine grinding = cascading acting
Mill shell lining
Grinding media movement

A. In circumferential direction
1. Constant speed
2. Constant acceleration
Mill shell lining

A. In circumferential direction
3. Decreasing acceleration
4. Increasing acceleration
Mill shell lining

B. In axial direction
1. No axial movement
2. Classifying effect
Lining System 1st compartment
o Mill shell lining

o Experience
o Fastening types
o Head lining
o Materials
10
Activator lining system 1st compartment

Design
o Lining especially designed for coarse grinding
o Influencing factors: activator height (H) an inrun radius (R)
o Predetermining lifetime factors: plate thickness (D) and
activator width (B)
o Bolted and boltless version possible, preferably dimensions

250 x 314 mm (DIN standard)
11
Activator lining system 1st compartment

Optimum lifting over the entire lifetime
Constant lifting height (H) at reduced lifting width (B)
12
Lining system 2nd compartment
o Mill shell lining

o Experience
o Fastening types
o Head lining
o Materials
13
Lining system 2nd compartment
Classifying lining system 2nd compartment

Design
o Lining designed for fine
grinding
o Movements:
A) activation
B) classification
o Different activator
designs:
One hub per plate for
larger grinding balls
Multi step plate for
smaller grinding balls
14
Experience
o Mill shell lining

o Experience
o Fastening types
o Head lining
o Materials
15
Experience
Grinding Factor (GF)
100%
94%
Progressive lifter type Activator

16
Conventional step liner
Experience
Experience
Activator lining system
Step-lining system
Progressive activation
Linear activation
17
Experience
Experience
Step-lining system
Linear activation
18
Experience
Experience
Step-lining system
Linear activation
19
Experience
Liner designs for coarse grinding (1st comp.)

o
(A) Progressive lifter type Activator
(B) Conventional step liner
(C) Wave liner type Duolift
(D) Step liner type X-Lift
(E) Step liner with wave profile
20
Experience
Coarse grinding
(A) Progressive lifter type Activator
GF* (A) 100%
(over the lifetime)
* GF = Grinding factor
21
(A)
(B)
(C)
Wave liner type Duolift
(D)
Step liner type X-Lift
(E)
Step liner with wave profile
Experience
Coarse grinding
(B) Conventional stepliner
GF* (B) < GF* (A) ~ 6%
22
(A)
(B)
(C)
(D)
(E)
Experience
Coarse grinding
(C) Wave liner type Duolift
GF* (C) < GF* (A) ~ 6-8%
23
(A)
(B)
(C)
(D)
(E)
Experience
Coarse grinding
(D) Stepliner type X-lift
GF* (D) < GF* (A) ~ 10-12%
24
(A)
(B)
(C)
(D)
(E)
Experience
Coarse grinding
(E) Stepliner with wave profile
GF* (E) < GF* (A) ~ 10-12%
25
(A)
(B)
(C)
(D)
(E)
Experience
Fine grinding
Classifying lining with activator profile
26
Experience
Fine grinding
Conventional classifying lining with wave profile
27
Experience
Fine grinding
Wave lining type Dragpeb (without classifying effect)
28
Experience
Fine grinding
CPB Classifying spiral lining (CSL-Lining)
29
Fastening types
o Mill shell lining

o Experience
o Fastening types
o Head lining
o Materials
30
Fastening types
Bolted
o Requires a drilling in the
mill tube for every plate
o Easy handling during
installation and
maintenance
31
Fastening types
Semi-bolted
o Minimum two bolted
rows in total
o Requires special tools
an experienced fitters
32
Fastening types
Boltless
o Plates are forced-fitted
with positive locking
without any bolts
o Requires precise
preparation, special
tools and very
experienced fitters
33
Head lining
o Mill shell lining

o Experience
o Fastening types
o Head lining
o Materials
35
Head lining
Head lining
Concept
o Main function: protection of mill head against wear
o Division of the wear plates into ring segments
o Adjustment of plate thickness to the wear conditions and the
targeted lifetime
36
Head lining
Conical design
Conical head lining plates on
a conical mill head are
exposed to the high impact
of the grinding media.
Result: high risk of breakage
of head lining plates
37
Head lining
Straight design (with structure)

Straight head lining plates
on a conical mill head
(realized by a structure) are
protected from high impact
of the grinding media.
Result: reduced risk of
breakage of head lining
plates
38
Materials
o Mill shell lining

o Experience
o Fastening types
o Standardisation
o Head lining
o Materials
39
Materials
Materials
5 % Cr
40
0.5 % C
48-53 HRC
Any questions?
Feel free to ask!
Thank you for your kind attention.
41

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3-days Training Course

September 26 - 28, 2011

Mill Shell Linings

Mill shell liners September 26 - 28, 2011

Christian Pfeiffer Maschinenfabrik GmbH

Mill shell lining

o Mill shell lining

Mill shell liners September 26 - 28, 2011

Christian Pfeiffer Maschinenfabrik GmbH

Mill shell lining

Clinker, Coal, Raw materials

Mill shell liners September 26 - 28, 2011

Christian Pfeiffer Maschinenfabrik GmbH

Mill shell lining

Actual liner design

Circuit control and operation

Bore hole size and pattern

Existing mill internals

Mill shell liners September 26 - 28, 2011

Christian Pfeiffer Maschinenfabrik GmbH

Mill shell lining

Function of mill shell lining

Coarse grinding = cataracting

Fine grinding = cascading acting

Mill shell liners September 26 - 28, 2011

Christian Pfeiffer Maschinenfabrik GmbH

Mill shell lining

Grinding media movement

Mill shell liners September 26 - 28, 2011

Christian Pfeiffer Maschinenfabrik GmbH

Mill shell lining

Grinding media movement

Mill shell liners September 26 - 28, 2011

Christian Pfeiffer Maschinenfabrik GmbH

Mill shell lining

Grinding media movement

Mill shell liners September 26 - 28, 2011

Christian Pfeiffer Maschinenfabrik GmbH

Lining System 1st compartment

o Mill shell lining

Mill shell liners September 26 - 28, 2011

Christian Pfeiffer Maschinenfabrik GmbH

Lining System 1st compartment

Activator lining system 1st compartment

o Bolted and boltless version possible, preferably dimensions

Mill shell liners September 26 - 28, 2011

Christian Pfeiffer Maschinenfabrik GmbH

Lining System 1st compartment

Activator lining system 1st compartment

Constant lifting height (H) at reduced lifting width (B)

Mill shell liners September 26 - 28, 2011

Christian Pfeiffer Maschinenfabrik GmbH

Lining system 2nd compartment

o Mill shell lining

Mill shell liners September 26 - 28, 2011

Christian Pfeiffer Maschinenfabrik GmbH

Lining system 2nd compartment

Classifying lining system 2nd compartment

Mill shell liners September 26 - 28, 2011

Christian Pfeiffer Maschinenfabrik GmbH

o Mill shell lining

Mill shell liners September 26 - 28, 2011

Christian Pfeiffer Maschinenfabrik GmbH

Grinding Factor (GF)