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INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
Front Frame
Rear Frame
Tap Views

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EC-C1

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KENR6275-02
November 2013

CB54, CB54 XW, and CB64 Vibratory


Compactor
Hydraulic System
CB54:
K3J1-UP
JLM1-UP

CB64:
DJM1-UP
CB51-UP

With Drum Offset and Edge Cutter Options


2013 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Part
Number

Machine
Location

Schematic
Location

Pump and Valve Gp - Brake, Manual Release

193-8539

C-8

Cylinder Gp - Hydraulic, Steering

196-3856

B-5

Filter Gp - Oil, Hydraulic

192-0717

B-5

Manifold Gp - Control, 2 Speed

326-3103

D-7

Motor Gp - Fan

325-2597

B-3

Motor Gp - Propel, Front Left

323-1086

D-7

Motor Gp - Propel, Rear Right

236-7615

E-7

197-6465
197-6467

F-5

Pump Gp - Metering, HMU Steering

213-6314

B-6

Pump Gp - Propel

286-2477

10

C-6

Pump Gp - Steering

378-7718

11

B-7

187-3602
197-6166
300-0124

12

D-3

Radiator and Hydraulic Oil Cooler Gp

280-7967

13

B-4

Straner - Suction, Hydraulic Tank

257-2022

14

A-7

Tank Gp - Hydraulic

279-2575

15

A-7

Valve and Mtg Gp - Control, Vibratory

311-6358

16

C-3

Valve and Mtg Gp - Solenoid, Shunt

279-6525

17

E-6

Valve Gp - Bypass, Hydraulic Oil Cooler

162-2453

18

E-3

Description

Motor Gp - Vibratory

5 Amp / EC2 Amp:


VersaVibe / Non EC 2 Amp:

Pump Gp - Vibratory :

5 Amp / EC 2 Amp:
Versa-Vibe / Non EC 2 Amp:
CB64 5 Amp:

Attachments - Drum Offset and Edge Cutter


Cylinder Gp - Edge Cutter

254-1714

20

C-1

Cylinder Gp - Offset

196-5087

21

E-1

Valve Gp - Check and Relief, Edge Cutter

209-1408

22

C-1

Valve Gp - Control, Edge Cutter

209-6806

23

C-1

Valve Gp - Control, Offset Drum

205-7186

24

E-1

Note: Check Part Number in Parts Manual for your Specific Machine.

TAP LOCATION
Tap
Number

Description

Schematic
Location

AA

Propel Forward

D-5

BB

Propel Reverse

C-5

CC

Vibratory Ma

C-3

DD

Vibratory Mb

D-3

EE

Vibratory X1

C-4

FF

Vibratory X2

C-4

GG

Vibratory MP

B-3

HH

Filter Charge Pressure

B-5

SOS Port

A-5

JJ

Steering Charge Pressure

B-6

KK

Offset Valve Relief

E-2

LL

Edge Cutter Valve Relief

B-2

SOS

FLUID POWER SYMBOLS


BASIC COMPONENT SYMBOLS

MAIN AUX.

PUMP or MOTOR

SPRING
(ADJUSTABLE)

VARIABILITY

CONTROL VALVES

SPRING

FLUID CONDITIONER

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

TWO POSITION

2-SECTION PUMP

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

ATTACHMENT

LINE RESTRICTION

VALVE PORTS

TWO-WAY

THREE POSITION

PUMP: VARIABLE and


PRESSURE COMPENSATED

VARIABLE and PRESSURE


COMPENSATED

VALVES

VALVE ENVELOPES

ONE POSITION

LINE RESTRICTION
(FIXED)

RESTRICTION

FOUR-WAY

THREE-WAY

CONTROL VALVES

CHECK VALVES

AB

AB

P T
NORMAL POSITION

P T
SHIFTED POSITION

INFINITE POSITION

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

MEASUREMENT

PRESSURE

TEMPERATURE

ROTATING SHAFTS

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID
or MANUAL

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

SERVO

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

MANUAL SHUTOFF

PUSH-PULL LEVER

RELEASED PRESSURE

EXTERNAL RETURN

SPRING LOADED

HYDRAULIC PUMPS
VARIABLE DISPLACEMENT
NON-COMPENSATED

PEDAL

LINES CROSSING

LINES JOINING

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

INTERNAL
SUPPLY PRESSURE

COMPLETE

HYDRAULIC AND PNEUMATIC CYLINDERS

SINGLE ACTING

DOUBLE ACTING

INTERNAL PASSAGEWAYS

HYDRAULIC MOTORS
FIXED
DISPLACEMENT

SPRING

REMOTE SUPPLY PRESSURE

SIMPLIFIED

CROSSING AND JOINING LINES

GAS CHARGED

PUSH BUTTON

PILOT CONTROL SYMBOLS

INTERNAL RETURN

ACCUMULATORS

FIXED
DISPLACEMENT

GENERAL MANUAL

INFINITE
POSITIONING

FLOW IN ONE
DIRECTION

THREE
POSITION

PARALLEL
FLOW

CROSS
FLOW

TWO
POSITION

FLOW ALLOWED IN
EITHER DIRECTION

ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G
Transducer
(Fluid)

Transducer
(Gas / Air)

Pressure Switch
(Adjustable)

Pressure Switch

Generator

Electric Motor

Electrical Wire

Temperature Switch

Electrical Symbols (Electrical)

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Flow
Symbol

Wire Number Identification Codes

Electrical Schematic Example

Hydraulic Schematic Example


Current Standard

Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG".

Wire
Circuit Number
Identification

Wire Color

325-AG135 PK-14
325-PK
Circuit Identification
Number

Wire Color

Wire Gauge

Previous Standard
Wire Color

Wire

325-PK-14
B
Circuit Number
Identification

Wire Gauge
(EXAMPLE VALVE)

PORT B FOR 5 AMP/EC 2 AMP


T1 FOR 5 AMP/EC 2 AMP

T2 FOR 5 AMP/EC 2 AMP


PORT A FOR 5 AMP/EC 2 AMP

(7) MOTOR GP
PROPEL
REAR RIGHT
236-7615

(LINES ROUTING SHOWN FOR VERSA VIBE/NON EC 2 AMP)

REAR VIBE
MOTOR

T1
B

T2

T1
A

T2

(21) CYLINDER AND MTG GP


OFFSET
196-5087

FRONT VIBE
MOTOR

LEFT

RIGHT

(8) MOTOR GP
VIBRATORY
5 AMP / EC 2 AMP : 197-6465
VERSA VIBE / NON EC 2 AMP : 197-6467

TO STEER/CHARGE PUMP PORT S (B-6)


B1

A1

G T

TC

(17) VALVE AND MTG GP


SOLENOID
SHUNT
279-6525

T1

(24) VALVE GP
CONTROL
OFFSET DRUM
205-7186

(18) VALVE GP
BYPASS
HYDRAULIC
OIL COOLER
162-2453

AR

KK
T

TO FAN MOTOR IN PORT (B-3) OR


AIF EQUIPPED WITH THE EDGE CUTTER OPTION:
TO P PORT OF EDGE CUTTER VALVE (C-2)

(6) MOTOR GP
PROPEL
FRONT LEFT
323-1080

TO HYDRAULIC TANK TEE

T2

(12) PUMP GP
VIBRATORY
5 AMP / EC 2 AMP : 187-3602
VERSA-VIBE /NON EC 2 AMP: 197-6466
CB64 5 AMP : 300-0124

AA

(1) PUMP AND VALVE GP


BRAKE
MANUAL RELEASE
193-8539

(4) MANIFOLD GP
CONTROL
2 SPEED
326-3103

PS

Fa

Fe

R T1

MB

T2

PS

DRUM OFFSET

DD

Mb

PILOT
B
FWD

IN

T1 T2

(20) CYLINDER GP
EDGE CUTTER
254-1714

TANK

C1

AUX

X1

REV
A
S
X1

Ma

EE

MH

X2

(10) PUMP GP
PROPEL
286-2477

X2

B1

(22) VALVE GP
CHECK AND RELIEF
(EDGE CUTTER)
209-1408

C2

Ma

A1

CC

FF

V1

V2

TO STEER/CHARGE PUMP PORT S (B-6)


OR IF EQUIPPED WITH THE OFFSET OPTION:
TO C PORT OF OFFSET VALVE (E-2)

BB

A1

B1

(23) VALVE GP
CONTROL
EDGE CUTTER
209-6806

(2) CYLINDER GP
HYDRAULIC
STEERING
196-3856

JJ
(11) PUMP GP
STEERING
378-7718

(16) VALVE AND MTG GP


CONTROL
VIBRATORY
311-6358
CP
T

LS

P CF

S EF

MP

GG
LL

TP7

(9) PUMP GP
METERING
HMU
STEERING
213-6314

(3) FILTER GP
OIL
HYDRAULIC
192-0717

SUCTION

TO FAN MOTOR IN PORT (B-3)

(13) RADIATOR AND


HYD. OIL COOLER GP
280-7967

FLUSHING VALVE

TO HYDRAULIC TANK TEE

EDGE CUTTER

IN

(5) MOTOR GP
FAN
325-2597

HH
LD

Pressure Line

EDGE CUTTER CURCUIT


STEER AND CHARGE PUMP OUTPUT
VIBRATORY PUMP OUTPUT
PROPEL PUMP OUTPUT
VIBRATORY CONTROL CIRCUIT
SUPPLY LINE
BRAKE VALVE CONTROL CURCUIT
VIBRATORY MOTOR CIRCUIT
PROPEL PUMP CONTROL CIRCUIT
DRAIN / RETURN LINE
VIBRATORY PUMP CONTROL CIRCUIT
STEER ORBITAL AND CYLINDER CIRCUIT
OFFSET CIRCUIT
2 SPEED VALVE CONTROL CIRCUIT

SOS
P

LINE PATTERNS

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

OUT

(14) STRAINER
SUCTION
HYDRAULIC TANK
257-2022

(15) TANK GP
HYDRAULIC
279-2575

Pilot / Load Sensing Pressure


Drain / Return Lines
Component Group
Attachment
Air Line

CALLOUTS
Taps (Pressure, Sampling, Sensor - by letter)

YY

THIS SCHEMATIC IS FOR THE CB54, CB54 XW, AND CB64 VIBRATORY COMPACTOR HYDRAULIC SYSTEM
MEDIA NUMBER: KENR6275-02
SCHEMATIC PART NUMBER: 281-6571, CHANGE: 01, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

MACHINE COMPONENT LOCATIONS


VIEW ALL CALLOUTS

17

14

15

18

13

8
11
23
6

7
16

10

20
12
24
21

22

HYDRAULIC OIL FILTER


VIEW ALL CALLOUTS

SOS

HH

RIGHT SIDE OF
MACHINE LOWER
HYDRAULIC TANK

MANUAL BRAKE RELEASE

NEEDLE VALVE

1
HAND PUMP

UNDER HOOD, RIGHT SIDE

OPTION TAP LOCATIONS


VIEW ALL CALLOUTS

LL

EDGE CUTTER CONTROL VALVE


LOCATED ON LEFT SIDE, UNDER PLATFORM

KK

OFFSET DRUM CONTROL VALVE


LOCATED ON RIGHT SIDE, BELOW VIBRATORY PUMP

TAP LOCATIONS
VIEW ALL CALLOUTS

GG

PROPEL AND VIBRATORY PUMPS

VIBRATORY
CONTROL
VALVE

PROPEL PUMP

VIBRATORY PUMP

EE

CC
FF
DD

BB

AA
SERVICE PANEL
UNDER HOOD,
RIGHT SIDE

JJ