PART NUMBER A340-LATE-ZIP QUICK GUIDE Parts are labeled here in order of installation. See other sie sheet for detaile on Zip Kit contents. ‘Type 4 EPC style valve body ie Nels Bad is shown. Paris wil fit in the same 7 locations in a throttle cable sie and Type 3 EPC sivie vave body ‘except where noted “*Not used on Type 3 valve bodies. CAUTION! Note the location ‘of OE chockbals during ‘sassembly! Usage of LEHR. checkats vary grant! NOTE: When determining when a checkball 'S requited, the circuit orifica in the separator plato over that location wil be about.090" da ‘Wher no balls required, the exfice willbe about 150° ca, art B,’ 990° dia. Orice a SCheckball 150° de-Oriice ‘= No Checkball It replacing an OF sloove with NO. dot oF three dots, use Sonnax EPC vave wih Nat on large spool diameter, Faton Sy xm if replacing an OE slaeve with two dos, use Sonnax EPC valve with flat on small soo0l diameter Raton ‘smal spool ameter Lower Valve Body Type Shown Discard the Sonnax EPC valve that is rot used. 22019 Sonn dust, ne ASAO-LATE-2P-Guido_ 08-10-13 00-39-2000 + 002-469-9788 + BGR 469-4059 + won Sonnac PagetTe eke hae iim sonnax Zip Kit Contents & Installation Steps Step @ Replace OE End Plugs Secondary Regulator Valve, Reverse Control Valve* *(Type 4 Valve Body Only) Place O-ing in shallow groove, lubricate with Sonnax slippery stick (O-LUBE and rol to size on bench: Install end plugs with O-ring outboard Packaging Pocket 1 + End Plogs, Large @) + O-Rings (4) Zena Step © Replace OE End Plugs 2-3, 3-4 & 1-2 Shift Valves Place O-ring in shallow groove, lubricate with Sonnax slippery stick (O-LUBE enrol to size on bench. nsial end plugs with O-ring outbow. Packaging Pocket 2 + End Plugs, Medium (3) O-Rings (5) 20a Step © Replace OE End Plug 2nd Coast Modulator Valve Place O-Hing In shallow groove, lubricate with Sonnax slippery stick (O-LUBE androl to size on bench. sal end plugs with O-ring outbow. Packaging Pocket 3 ‘+ End Plag, Small + O-Rings (2) 1 extra Step@ Replace OE End Plug Accumulator Control Valve ace O-ring in shallow groove, lubricate with Sonnax slippery stick (O-LUBE androllo size on bench: Install end plugs with O-ring outboard Packaging Pocket 4 + End Plug, Extra Large + O-Rings (2) 1 exta Step oe Replace OE Lock-up Assembly Packaging Pocket § *Valve + Sleeve Step O Select Correct Replacement EPC Boost Valve Look at end of the OF boost slaeve for number of identifcation dots If replacing an OE sleeve with NO dots or three cots, use the Sonnax {22019 Sonn Insts, ne EPC boost valve with flat on large spool diameter f replacing an OE sleeve with two dots, use the Sonnax EPC boost valve with flat on ‘mall spool ciameter. (See page 8 of Installation & Testing Booklet for ‘more dotals) aging Pocket 6 EPC Boost Valve + EPC Boost Valve Flat on Large Spoo! Dia, for Nov LD. dots) Flat on Small Spoo! Dia. (or LD. dots) Step @ Assemble Boost Assembly Place small reverse valve into sleeve, Place selacted EPC boost valve ‘rom step 6 into sleeve, smaller diameter frst. Place cutback boost valve into steeve with longer stem facing outboard Packaging Pocket 7 + Bore Sleeve + Reverse Boost Valve * Curback Boost Valve Step © Pressure Regulator Valve Shims Look at the end of OF boost sieeve forthe number of identication ots. I replacing an OE sleeve with 2 or 3 dots, do NOT add shim. I replacing an OF sleeve with no dots, add both shims. Shims should be ‘added, if used, between the OE washer and pressure regulator valve. (See page 8 of installation & Testing Bookiot for more details) Packaging Pocket 8 * Shim 015" thick ‘Shim 032" chick Step © Replace OE Large Checkballs Packaging Pocket 8 * Checkballs, Large (2) 250° aa Step © Replace OE Smal Checkballs Packaging Pocket 10 + Checkballs, Small (9) 210° da Step @ Check TCC Control Valve Plunger Sleeve for Wear Some vavo bodies include a TOC contol valve plunger assemby at the locaton. I appicble, remove and chock for steeve wear Sonnax replacement part 19761-01K is avaiable separately required ACMO-LATE-ZIP-Cuide ot-10-49 100-849-2600 + 602-469-0722 » Fi BO2-1GE-4009 » war. sonnan Om Page?