Detai Btnhe

CNG TY C PHN U T V XY DNG HODECO
HODECO INVESTMENT AND CONSTRUCTION JSC

a ch : 203 L Hng Phong - Phng 8 - Thnh ph Vng Tu
in thoi : (064) 3.853518
- Fax : (064) 3.584350
Website : www.hodecoincon.com.vn - Email : info@hodecoincon.com.vn
Tn ti :
Dy chuyn sn xut gch blc b tng nh

theo cng ngh ct vin
trn h thng my ct t ng cng sut 30m3/ ca.
Ch nhim ti
: KS. NGUYN NGC TRNG
Thi gian thc hin
: thng 5/ 2010 thng 10/ 2010
Vng Tu, thng 10 nm 2010
2010
GII THIU TI
1. Tn ti:
Dy chuyn sn xut gch blc b tng nh theo cng ngh ct vin trn h
thng my ct t ng cng sut 30m3/ ca.
2. M s :
3. Thi gian thc hin : thng 5/ 2010 thng 10/ 2010
4. Kinh ph :
5. Thuc chng trnh :
Pht trin vt liu xy khng nung n nm 2020 (theo Q s 567 ngy
28/4/2010 ca th tng chnh ph)
6. Ch nhim ti : KS. NGUYN NGC TRNG
Chc v
: Gim c.
in thoi : (064) 3853518
Mobile
: 0903.801028
E-mail
: nn.trong63@yahoo.com.vn
7. i ng cn b thc hin ti :
1. Nguyn Ngc Trng - Gim c.
2. Nguyn Vn Tng - i trng i c kh.
3. on Quang Bo
- i trng i xy lp in.
Cng cc CB-KT, i c kh cng ty thc hin.
Thuyt minh ti khoa hc cng ngh
2010
NI DUNG TI
1. S cn thit trin khai ti :
a) Nhng cn c, i hi v l lun v thc tin :
- B tng nh l vt liu xy dng hin nay ang c s dng ph bin
trong xy dng c bn nhiu nc tin tin trn th gii v trong khu
vc. Chng c s dng trong nhiu lnh vc khc nhau : lm khung,
sn, tng cho cc nh nhiu tng, dng trong cc kt cu v mng, tm
cong, trong cu to cc cu kin b tng ct thp c sn
- Vi gch blc b tng nh, chng ta c th to c cc panel phc v
cho vic xy dng vi cc u vit sau : c kch thc ln rt thch hp
cho vic vn chuyn, thi cng lp ghp. Trong thi cng c th ct vt
liu theo bt c hnh dng no ph hp vi v tr ca kt cu trong cng
trnh.
- i vi cc cng trnh cao tng, s dng gch b tng nh trong cc kt
cu vch ngn v tng bao che s mang li hiu qu kinh t v k
thut rt ln.
Gch blc b tng nh ngoi cc u im ca b tng thng thng cn
c tnh cch m, cch nhit tt hn v c bit l tng gi thnh ca
cng trnh nh cao tng xy dng bng gch blc b tng nh thng
thp hn ng k so vi cc cng trnh s dng gch st nung.
- Cng ngh gch blc b tng nh l cng ngh sch, tn dng ngun
ph liu trong cng nghip, sn xut vt liu xy dng, thn thin
mi trng l s ng gp ln i vi nh hng pht trin th bn
vng trong lnh vc xy dng cng trnh.
- Mt cng ngh gch blc b tng nh s hn ch vic s dng gch t
st nung l loi sn phm sn xut c nhiu nhc im nh khai thc
t canh tc ba bi, cn nhiu cht t, kch thc vin gch nh, nng
xut xy dng thp, gy nhim mi trng.
- Cc dy chuyn sn xut gch blc b tng nh cho ra sn phm l gch
b tng siu nh, ni trn nc. Gch blc b tng nh l loi vt liu
mi s dng trong lnh vc xy dng nh cao tng.
- ti ny trnh by qui trnh thit k thnh phn hn hp, tnh
cht ca b tng nh, dy chuyn cng ngh sn xut trn h thng
ct vin v cc kt qu trin khai p dng.
b) Tnh hnh nghin cu nc ngoi, trong nc, trong tnh :
- B tng nh l mt pht minh xanh trong lnh vc xy dng ca Chu
u nhm thay th cng ngh truyn thng lc hu bo v mi
trng v ti nguyn thin nhin. Mt khc cng ngh ny cn mang li
2010
rt nhiu tnh nng u vit, do c cc nc pht trin s dng

hn 60 nm qua thay th hon ton cng ngh c trn khp th gii.
T nhng nm 60 ca Th k 20, nhiu pht minh v B tng nh
c cc chuyn gia M, Nht v Chu u nghin cu, p dng trong
thc t. Ti nay, B tng nh c ph bin hu nh trn ton Th
gii.
Nhm y mnh cng ngh ny pht trin ti Vit Nam hn ch s
dng gch t nung gy nhim mi trng v hn ch ti a khai
thc ba bi t canh tc, Th tng Chnh Ph c quyt nh
115/2001 ngy 01/08/2001 khng nh ch trng tin ti xo b
vic s dng gch nung th cng ti ven cc th vo nm 2005 v
trn phm vi ton quc vo nm 2010. y l mt c s php l v
cng quan trng cho nhng ngi quan tm nghin cu pht trin sn
xut B tng nh ti Vit Nam. Tuy nhin, v nhng l do khch quan
m Quyt nh ny khng thc hin c. V th ngy 28/ 4/ 2010, Th
tng Chnh ph tip tc ban hnh Quyt nh s 567 v vic ph
duyt chng trnh pht trin vt liu xy khng nung n nm 2010
khng nh tm quan trng ca vic s dng gch blc b tng nh
trong lnh vc xy dng c bn ti Vit Nam.
Tuy nhin, vic thc hin ch trng ca Chnh ph vn cha to c
nhng bc i ban u c hiu qu c th thay th vic s dng
gch nung trong lnh vc xy dng c bn do nhng nguyn nhn
khch quan sau :
Nhng nh sn xut gch nung gn nh khng phi tr tin
nguyn liu t, nguyn liu t th li khai thc tu tin t rng
vi gi rt r nn gi thnh sn phm gch nung, nht l gch
nung th cng thng l rt thp so vi gi tr tht ca n. T
y to ra s cnh tranh ht sc khng cng bng so vi gch b
tng nh (vn lm t cc nguyn liu c qun l cht ch, d
kim sot).
Mt khc, cng tc qun l ti nguyn thin nhin cng nh mi
trng Vit Nam cn rt tu tin, d di, thiu nghim tc hoc
chng cho, nn mc d Chnh Ph khng t ln nhc nh km
theo nhiu quy nh php l r rng, song vn gch nung ti
nay vn cha h c gii quyt mt cch tch cc.
Vit Nam cng c nhiu tnh thnh trong nc s dng cng ngh
ny sn xut vt liu cung cp cho rt nhiu cng trnh xy dng
nh : CTCP TM-DV-XD MINH C (Nha Trang), CTCP u t - Pht
trin LNG L 2.1, Vinh (Ngh An), CTCP a c AN GIANG (An Giang),
Cng ty Vt Liu Xy Dng Vnh c
Cc dy chuyn sn xut gch blc b tng nh hin nay c mt s
n v trong nc ch to v sn xut nh : Cty CP ch to my v sn
2010
xut vt liu Trung Hu, Tuy nhin, cc dy chuyn cng ngh sn

xut gch blc b tng nh c cung cp bi cc n v trong nc ch
dng li cng ngh c khun. Mt s nh my sn xut gch blc b
tng nh theo cng ngh ct vin ch yu phi nhp cng ngh t cc
nc tin tin trn Th gii : chu u (c, Php), chu (Trung
Quc)
- Ring trong a bn tnh B Ra Vng Tu hin nay cha c nh my
sn xut gch blc b tng nh theo cng ngh ct vin v trong lnh
vc xy dng c bn, cng cha c cng trnh no v ang s dng
gch Blc b tng nh trong kt cu tng ngn v bao che cng trnh.
2. Mc tiu ca ti :
- Thit k v ch to h thng dy chuyn sn xut gch blc b tng
nh theo cng ngh ct vin ti cng trnh chung c 18 tng Nam
K Khi Ngha Phng 3, Tp. Vng Tu.
- Ch to my ct t ng theo cng ngh ct vin trn h thng dy
chuyn sn xut gch blc b tng nh.
- Thit k cp phi vt liu sn xut gch blc b tng nh.
- Sn xut vt liu xy cho cng trnh chung c 18 tng Nam K
Khi Ngha Phng 3, Tp. Vng Tu v a gch blc b tng nh
dn thay th gch st nung phc v trn a bn tnh.
3. Phng php nghin cu : Phng php thc nghim

Th nghim c mu theo cc thnh phn cp phi vt liu tng ng vi
mi loi t trng gch. Kch thc mu th nghim 100 x 100 x 100 mm.
Mu c bo qun theo quy nh v tin hnh th nghim cng nn
theo tiu chun TCXDVN 317 : 2004.
2010
KT QU CA TI
A.
SN PHM GCH BLC B TNG NH
Gch blc b tng nh
Vch xy bng gch blc b tng nh

2010
I.
TN SN PHM GM:
Nhn hiu v k hiu quy c cho blc b tng nh c ng m theo
chiu rng vin gch nh sau :
HODECO1 - BLB 900/75
Trong :
HODECO1 : nhn hiu sn phm,
BLB
: gch blc b tng bt,
900
: t trng gch,
75
: mc gch theo cng nn.
II.
CH TIU K THUT, CHT LNG CH YU CA SN

PHM :
1. Quy cch sn phm :

Kch thc
400 x 200 x 80 (mm)
200 x 200 x 80 (mm) (gch na)
400 x 200 x 160 (mm)
200 x 200 x 160 (mm) (gch na)
T
trng
D900
D900
D900
D900
Mc
M75
M75
M75
M75
Trng lng 1
vin
<= 5,8 kg
<= 2,9 kg
<= 11,6 kg
<= 5,8 kg
2. Sai lch kch thc :

Bng tiu chun quy nh gii hn chnh lch kch thc cho php
i vi sn phm (theo TCXD VN 316 : 2004) :
Kch thc
(mm)
Chiu di (l)
Chiu rng (b)
Chiu cao (h)
Gii hn chnh lch

(mm)
4
3
3
3. Khuyt tt, hnh dng ca sn phm (theo TCXD VN 316 : 2004):

V blc b tng nh l sn phm c to hnh theo cng ngh ct vin
km n nh, rt d b st gc nn cho php s vt nt cng nh cc mc
khuyt tt v hnh dng ca sn phm ny theo bng sau :
Loi khuyt tt
Sai lch vung gc, mm, khng ln hn
Cong vnh trn mt y, trn mt cnh, mm, khng ln hn
S vt st cnh, st gc su t 10 15 (mm), di 10 20 (mm), khng ln hn
Mc
4
3
4
2010
4. Quy nh khi lng th tch kh (theo TCXD VN 316 : 2004):

Bng quy nh khi lng th tch kh (kg/m3)
Mc
D700
D800
D900
D1000
D1100
D1200
Khi lng th tch kh (kg/m3),

khng ln hn
700
800
900
1000
1100
1200
5. Quy nh cng nn (theo TCXD VN 316 : 2004):

Mc
M25
M30
M35
M50
M75
M100
Cng nn tui 28 ngy N/mm2,

khng nh hn
2,5 (25)
3,0 (30)
3,5 (35)
5,0 (50)
7,5 (75)
10,0 (100)
6. ng gi, bo qun v vn chuyn :

- Sn phm c xp thnh chng ngay ngn trn cc palet chuyn dng.
Chiu cao mi chng khng qu 1,5m v c rng cht bng 04 dy
thp chuyn dng. Cc palet sn phm cn c che ph chng nc.
- Sn phm c vn chuyn bng mi phng tin v c che chn,
chn cn thn trnh khng b st v gc cnh.
III. QUY TRNH CNG NGH SN XUT GCH BLC B TNG

NH :
1.
Thnh phn cp phi vt liu v thng s k thut b tng nh :
N/X
X
(kg)
C
(kg)
N
(L)
B
(L)
Tro
bay
(kg)
Ph gia
khong
(kg)
0.4
375
325
250
370
160
180
690
669
100
100
16
10
Ph
gia
ha
(kg)
3,5
3,5
t
(kg/m3)
R
(kg/cm2)
954
1038
75
75
Mc
gch
theo t
trng
14.5 D900
12.46 D1000
HP
(%)
2010
*/ Ghi ch :
-
C : Khi lng ct cho 1m3 b tng (kg)

N : Lng nc cho 1m3 b tng (lt)
t : Khi lng th tch t (kg/m3)
HP : ht nc (%)
X : Khi lng xi mng cho 1m3 b tng (kg)

B : Lng bt cho 1 m3 b tng.
N/X : T s nc so vi xi mng.
R : Cng chu nn (kg/cm2)
2.
Tnh cht c l ca vt liu sn xut b tng nh :
2.1. Cc tnh cht ca ct :
Thnh phn ht ca ct :
Tnh (%)
Lng st ring
phn
Lng st tch ly
Kch thc mt sng (mm)

2,5 1,25 0,63 0,315 0,16
0 2,96
15,3
23,4
45,22
Lt qua sng
0,16 mm (%)
11,3
1,82
0 2,96 18,26 41,66 86,88 98,18
100
Cc ch tiu k thut ca ct :
Ch tiu
k thut
2.2.
ac
oc
(g/cm3)
2,65
(g/cm3)
1,36
2,479
Dtb
2,479
0,4
S
(cm2)
7,7
W
(%)
3,1
Cc tnh cht ca xi mng :

Loi xi mng Holcim
Khi lng ring ax (g/cm3)
Khi lng th tch ox (g/cm3)
Lng nc tiu chun (%)
Thi gian ninh kt
Cng
2.3.
Ml
Porland PCB40
3,02
1,24
27,5
Bt u
Kt thc
1h75
5h250
Nn (kg/cm2)
3 ngy 7 ngy
28 ngy
304
385
520
Cc tnh cht ca ph gia khong :
Hm lng SiO2 : t 85 98%.

Kch thc ht : t 0,1 0,5 m.
B mt ring : t 18 25 m2/g.
Thng thng ph gia khong c s dng cng vi ph gia ha do to
iu kin gim lng dng nc. T l pha trn ph gia khong trong xi
mng vo khong t 5 8% khi lng xi mng.
- dng kh t trng ca ph gia khong t 0,15 0,2 tn/ m3
2010
2.4.
Tro bay :
Thnh phn
ha hc
SiO2
Al2O3
Fe2O3
CaO
MgO
SO3
T l (%)
35-60%
15-35%
1-20%
1-30%
<1%
<1%
Than
cha
chy
<6%
Kch thc ht : t 1 100m.

T trng : 1,74 2,74 g/cm3.
rng ht : theo khi lng ng t 600 1.300 kg/m3.
B mt ring : 1.500 3.000 cm2/g. i vi b tng nh, b mt ring >
2.500 cm2/g.
2.5. Ph gia ha (Sikament) :

Ph gia siu do, gim lng dng nc, tng nhanh cng sm ban
u v sau 28 ngy.
2.6. Cc tnh cht ca ph gia to bt :
Ph gia to bt (Foam agent) xut s ca , ha tan trong nc. Bo qun
nhit thng trong bnh kn.
Cc thng s k thut ca ph gia to bt nh sau :
Loi ph gia
Khi lng th tch (g/l)
Thi gian (gi)
Th tch Bt cn li
Bt kh
50
1
2
4
90% 70% 50%
Mt lt ph gia to bt c th cho ra c 30 lt bt k thut. Bt k thut

c to ra t ph gia to bt : gm nhiu ht nh li ti ging nh bt co ru.
Bt ng cht lng th ta c th m ly c.
IV.
TIU CHUN NGHIM THU: (Theo TCXD VN 317 : 2004)
V.
CC LI CH MANG LI V CC TC NG CA KT QU
NGHIN CU:
- Sn xut gch blc b tng nh theo dy chuyn cng ngh ct vin trn
my ct MCG-01 s gim c chi ph u t thit b ban u. H thng
dy chuyn ny yu cu din tch nh xng khng ln (khong 1.000
m2, chiu cao nh xng khong 4 m. c bit, ph hp vi cc cng
trnh xy dng cao tng, thi gian thi cng di, c th b tr h thng
dy chuyn ny ti tng hm hoc trt ca cng trnh trong giai on
thi cng sn xut gch blc cho cng trnh. Vic lp t h thng dy
chuyn v sn xut ti cng trnh xy dng s ct gim c chi ph vn
chuyn, bc xp v chi ph nh xng. Vi nng sut 30m3/ ca m bo
10
2010
cung cp sn lng gch xy cho cng trnh. Vn u t ban u

khng ln (khong 1,6 t), cc n v thi cng c th t trang b dy
chuyn ny t cung cp vt liu xy cho cng trnh.
- Ngoi vic cung cp vt liu xy phc v cho cng trnh, c th sn xut
cung ng sn phm ra th trng vt liu xy dng trong a bn tnh
B Ra - Vng Tu, gii thiu c tnh u vit ca sn phm gch blc
b tng nh tin n vic xa b thi quen s dng gch st nung
(hn ch vic khai thc ti nguyn ba bi, gim din tch t canh tc,
gy nhim mi trng) "Ph hp vi Quy hoch tng th pht trin
vt liu xy dng Vit Nam n nm 2020 c Th tng Chnh
ph ph duyt; p ng nhu cu s dng ca x hi; s dng hiu qu
ti nguyn t nng nghip, tit kim nng lng, gim thiu nhim,
bo v mi trng"
- Ni a ha vic ch to my mc thit b cho dy chuyn sn xut vt
liu xy khng nung, hn ch my mc thit b nhp khu, a dng ha
v kch thc sn phm cho ph hp vi thc t thi cng cc cng trnh
xy dng theo ch trng ca chnh ph.
VI.
LUN CHNG KINH T K THUT :
1. c tnh chung ca sn xut :

- Nng sut sn phm trong ngy : (30 m3/ ca). T 30 - 50 (m3/ ngy)
- Nng sut sn phm trong thng : t 780 - 1.500 (m3/ thng)
- Nng sut sn phm trong nm : 11.000 18.000 (m3)
- Chi ph pht sinh trong thng : 2 % ( bao gm : chi ph qung co, vt
liu ng gi, li ct, trang b bo h lao ng...)
- Gi xut xng ra th trng : 1.400.000 VN/ m3
- Din tch nh xng cn thu : 1.000 m2
- Vn u t ban u : 2 t
2. Vn u t : 1.868.000.000 (Mt t, tm su mi tm triu ng). Gm :
2.1. Vn u t thit b : (Cng ty t sn xut v ch to)
Thit b
Thnh tin
- Trm sn xut b tng nh
500.000.000
- My to bt
60.000.000
- My nn kh Q = 250l/ pht
18.000.000
- 50 b khun thp
150.000.000
- 01 t hp my ct
500.000.000
- 01 xe nng ti trng Max 1,5 tn
150.000.000
- 200 palet nha (1,1 x 1,1 x 0,15 m)
70.000.000
- 01 xi l cha xi mng (30 tn)
100.000.000
- 01 xi l cha tro bay (30 tn)
100.000.000
- H thng ray di chuyn
20.000.000
Cng
1.668.000.000
11
2010
(chi ph trn cha tnh n chi ph xy dng nh xng)

2.2. Vn lu ng : 200.000.000
3. Chi ph cho 1 n v sn phm :
3.1. Chi ph nguyn vt liu v in nng :
Gi nguyn vt liu cho 1 m3 gch blc b tng nh D.900 M.75 :
STT Nguyn vt liu VT S lng n gi Thnh tin
1 Xi mng Holcim
Kg
375 1.318 494.250
2 Ct xy
Kg
325
108
35.100
3 Nc
Lt
180
7
1.260
4 Ph gia to bt
Kg
1,4 72.727 101.818
5 Tro bay
Kg
100
636
63.600
6 Ph gia khong
Kg
16 7.273 116.368
7 Sikament
Kg
3,5 22.727
79.545
8 Du bi khun
Lt
0,2 31.818
6.364
9 in nng
Kwh
3 1.125
3.375
Chi ph nguyn vt liu :
901.680
3.2. Chi ph nhn cng :
- Chi ph lng cng nhn : 10cng x 150.000 = 1.500.000 / 15 m3
- Chi ph lng/ m3 sn phm : 1.500.000 : 15 = 100.000 / m3
3.3. Chi ph khu hao my mc thit b :
- Khu hao dy chuyn my mc thit b trong 5 nm (60 thng) :
1.668.000 : 60 = 27.800.000 / thng
- Chi ph khu hao cho 1 m3 sn phm :
27.800.000 : 780 m3 = 35.600
3.4. Chi ph thu kho bi trong thng :
- Din tch : 1.000 m2 (25.000.000 / thng)
- Chi ph quy v 1m3 sn phm : 25.000.000 : 780 m3 = 32.000
3.5. Chi ph khc theo 2% chi ph sn xut :
Gm : chi ph qung co, bo h, dng c b sung, cc khon pht sinh
khc = (901.680 + 100.000 + 35.600 ) x 2% = 20.746
3.6. Chi ph vn chuyn, bc xp, giao hng (c ly < 20km) : 50.000 / m3
KT LUN :
- Gi vn cho 1 m3 sn phm : 1.140.026
- Doanh thu d kin
: 1.227.273 / m3
- Gi bn (bao gm VAT)
: 1.350.000 / m3
12
2010
BNG SO SNH U IM CA GCH B TNG NH SO VI GCH T ST NUNG :

u im ca gch b tng nh so vi
gch t st nung
Tt cho mi trng; Khng nhim.
Nh hn, gim kt cu mng v kch thc
ct, dm, x.
5 vin gch thng = 1block b tng nh
5 vin gch thng xy c trng lng
nng hn 1block b tng nh
STT
Ni dung
Gch t st nung
Gch b tng nh
Vt liu sn xut
t st, than, nc
Ximng, Ct, Nc & Ph gia
T trng (Kg/m3)
1800 (gch c)
900
S lung (vin )
5 vin
1 vin
Trng lng (Kg)
5 vin = 6,5 kg
1 block = 6kg
S vin gch c
xy/m2
- tng 10 : 64 vin
- tng 20 : 135 vin
- tng 10 : 12 vin gch 50

mm
- tng 20 : 12 vin gch 160
mm
Gim thao tc thc hin xy, rt ngn thi

gian thi cng. Xy nhanh hn, d dng di
chuyn gim thi gian tha.
Trng lng/ m2
tng xy (kg)
Tng 10, 20 c va xy
v trt : 221 kg - 437 kg
Tnh theo gch c :

116 kg - 223 kg
Gim trng lng tng, nn gim ti kt

cu rt nhiu
Dn nhit (W/m.oC)
0.814
0.174
Cch m (db)
28
40
Chng chy
1-2 gi
> 4 gi
10
chnh xc chiu
di, rng v cao
gch (mm)
6; 4 v 3
3; 3 v 4
Gch c ct t ng bng my, nn rt

u, gim phn va xy v trt tng.
11
co ngt (mm/m)
Khng tiu chun
0.65
Gip cc k s kt cu tnh ton chnh xc

hn khi thit k
STT
Ni dung
Gch t st nung
Gch b tng nh
u im ca gch b tng nh so vi
gch t st nung
Cch nhit tt hn, gim chi ph in cho

my iu ha
Cch m tt hn, gim n do cc thit b bn
ngoi gy nn
Thi gian chng chy lu gip vic s tn
ngi v vt an ton khi xy ra ho hon
13
2010
12
13
14
ht nc ( %
theo khi lng)
Lp rp ng in,
nc, ng inh ln
tng
Tc xy tng
D.100 trong mt ca
(m2/ca)
18%
12%
Tng xy s b thm t hn, mt trong

nhng yu t gy ph hy tng
Kh khn
D dng
Thao tc nhanh, d dng
8 - 12
30
tc xy nhanh gp i hon thnh

tng
c xp trn balet vn chuyn d dng,
gim h hng
Dng va thng thng v dnh kt rt tt
do cng gc xi mng
15
Nt, st gc cnh
5 % - 10 %
<2%
16
Va xy, va trt
Tiu chun
Tiu chun
17
B dy lp va xy
& trt (cm)
1.5 - 2.0 cm
1.2 - 1.5 cm
Lp va mng hn, tit kim vt t.
1. Cng tc xy :
- ct xy :
0,019 m3 x 154.500 = 2.936
- gch ng :
68 vin x 796
= 54.128
- xi mng :
5,4 kg x 1.164
= 6.286
- nhn cng :
0,195 x 150.000 = 29.250
1. Cng tc xy :
- ct xy :
0,0095 m3 x 154.500 = 1.468
- gch ng :
12,5 vin x 7.860
= 98.250
- xi mng :
2,857 kg x 1.164
= 3.326
- nhn cng :
0,043 x 150.000
= 6.450
- Chnh lch chi ph nguyn vt liu v

nhn cng ca 1 m2 tng xy t 2 mt bng
gch blc b tng nh D.100 cao hn 1 m2
tng xy t 2 mt bng gch st nung 8 x 8
x 18 (cm) l 531 .
- T l chi ph nguyn vt liu v nhn cng
gia tng xy gch st nung v tng xy
gch b tng nh l 93,7%.
2. Cng tc t 2 mt :
- ct :
0,037 x 154.500 = 5.717
- xi mng :
10,9 kg x 1.164
= 12.688
- nhn cng :
0,52 x 150.000
= 78.000
TNG CNG :
189.005
2. Cng tc t 2 mt :
- ct :
0,026 x 154.500
= 4.017
- xi mng :
7,7 kg x 1.164
= 8.963
- nhn cng :
0,44 x 150.000
= 66.000
TNG CNG
: 188.474
18
Chi ph nguyn vt
liu v nhn cng
cho cng tc xy, t
tng D.100
14
2010
19
Chi ph nguyn vt
liu v nhn cng
cho cng tc xy, t
tng D.200
1. Cng tc xy :
- ct xy :
0,046 m3 x 154.500 = 7.107
- gch ng :
136 vin x 796 = 108.256
- xi mng :
13,44 kg x 1.164 = 15.644
- nhn cng :
0,406 x 150.000 = 60.900
1. Cng tc xy :
- ct xy :
0,019 m3 x 154.500
- gch ng :
12,5 vin x 15.720
- xi mng :
5,6 kg x 1.164
- nhn cng :
0,083 x 150.000
2. Cng tc t 2 mt :
- ct :
0,037 x 154.500 = 5.717
- xi mng :
10,9 kg x 1.164
= 12.688
- nhn cng :
0,52 x 150.000 = 78.000
TNG CNG :
288.312
2. Cng tc t 2 mt :
- ct :
0,026 x 154.500
= 4.017
- xi mng :
7,7 kg x 1.164
= 8.963
- nhn cng :
0,44 x 150.000
= 66.000
TNG CNG :
291.384
= 2.936
= 196.500
= 6.518
= 6.450
- Chnh lch chi ph nguyn vt liu v

nhn cng ca 1 m2 tng xy t 2 mt bng
gch blc b tng nh D.200 cao hn 1 m2
tng xy t 2 mt bng gch st nung 8 x 8
x 18 (cm) l 3.072 .
- T l chi ph nguyn vt liu v nhn cng
gia tng xy gch st nung v tng xy
gch b tng nh l 98,95%.
- Nh vy chi ph nguyn vt liu v nhn
cng ca tng xy D.200 bng gch st
nung v gch blc b tng nh gn nh
nhau.
15
B.
2010
DY CHUYN SN XUT GCH BLC B TNG NH

THEO CNG NGH CT VIN :
H thng my ct gch b tng nh MCG-001

I. NHNG THIT B CHNH TRONG CNG NGH :
1. My trn b tng nh : (X nghip xy dng s 1 thit k v ch to)
(Hnh 2 )
- Dung tch thng trn 1,5 m3. My hot ng thng qua b vt cnh xon
theo nguyn l trn cng bc lm vic theo chu k. Cc thnh phn vt liu
s c trn u to thnh hn hp b tng bt.
- H dn ng ca my trn gm : ng c in v hp gim tc (D), qua
khp ni lm quay rto (G). Trn rto c lp cc tay v cnh trn (E). Vt
liu c np qua cc ng np np thng trn, x b tng ti ca bn
y thng (H). Van ng x b tng c dn ng bng kh p.
- Vt liu c np vo thng trn ch thc hin khi rto ang quay. Thnh
phn cp phi vt liu c cp vo thng trn cng vi nc c thnh
phn v liu lng xc nh trc, hn hp vt liu c nho trn ng
nht v c x ra ngoi khi ca y bn m.
- My trn tip nhn vt liu xi mng, ct, tro bay, ph gia cc loi v dung
dch bt.
16
2010
- Phng php tip liu c thc hin t ng ha hon ton, nh lng

cp phi c ci t trc k c bng chuyn tip ct, phu tip xi
mng v t hp cn cm bin.
o Chu trnh trn : (1 m3/m trn)
o Cung cp xi mng, ct, nc v ph gia cho my trn : 2 pht
o Thi gian trn xi mng, ct, nc
: 2 pht
o Cung cp bt
: 3 pht
o Trn thm
: 2 pht
Tng thi gian cho 1 chu trnh: 9 pht
Bng thng s k thut my trn b tng nh :
My trn b tng bt 1.500
X nghip xy dng s 1 ch to
ng knh x chiu di thng trn
1,1 m x 1,6 m
Kch thc my trn (di x rng x cao)
2,2 m x 1,5 m x 1,8 m
Cng sut m-t
11kw
Tc quay
50 vng/ pht
in p
3 pha 380V/ 50Hz
Trng lng my
1.500 kg
Cc thit b tip liu v my trn b tng nh
17
2010
2. Cc thit b tip liu : (Hnh 2)

- Xi l cha xi mng 30 tn : 01 ci (X nghip xy dng s 1 ch to)
- Xi l cha tro bay 30 tn : 01 ci (X nghip xy dng s 1 ch to)
Xi l xi mng v tro bay

-
Trc vt tip liu n : 02 ci (Thit b mua ngoi)

Phu tip liu xi mng dung tch 0,4 m3 : 01 b (X nghip xy dng s 1 ch
to)
Phu tip liu ct dung tch 0,4 m3 : 01 b (X nghip xy dng s 1 ch to)

Phu tip liu tro bay dung tch 0,2 m3 : 01 b
Thng tip nc dung tch 250 lt : 01 b
Bng ti tip ct : 01 b (Thit b mua ngoi)
01 t hp cn cm bin (load cell) v b iu khin c lp trnh tip liu
18
2010
3. My to bt :
Cng sut 300 lt/ pht, sn xut bt k thut t ph gia to bt.
- Nc v ph gia to bt c cp ring r vo ng to bt thng qua 1 my
bm cp nc v 1 my bm cp ph gia. Thnh phn t l cht to bt/ nc =
1/ 39 (t l quy nh theo hng dn ca nh sn xut cht to bt) c iu
chnh chnh xc thng qua 2 b bin tn iu khin tc quay ca m-t bm
nc v m-t bm ph gia to thnh mt dung dch trc khi to bt. Kh nn
c cp vo ng to bt. Do tc ng ca lc va p c hc, bt trng c
phun ra vi th tch gp 20 ln dung dch trc khi to bt. My c trang b b
ci t thi gian t ng nh lng chnh xc th tch bt cho mi cp phi
m trn.
- Mt my nn kh lu lng 250l/ pht cung cp kh nn cho my to
bt.
Bng thng s k thut my to bt
My to bt 300 lt bt/ pht
Kch thc my (di x rng x cao)
Cng sut m-t bm nc + bin tn
Cng sut m-t bm ph gia bt + bin tn
p lc kh nn
in p
Trng lng my
X nghip xy dng s 1 ch to
1m x 1m x 2m
2kw
0,35kw
4 8 kg/ cm2
1 pha 220V/ 50Hz
200 kg
4. H thng ct gch t ng : Cng sut 12 m3/h (Hnh 3, 4, 5, 6)

- My ct gch MCG-001 c dng trong dy chuyn sn xut gch b tng
nh cng ngh chng hp hoc khng chng hp vi sai s < 2mm, thit
b cho php ct gch theo nhiu quy cch khc nhau, b mt gch nhn, khng
b bm lp du tch khun. H thng t in iu khin iu chnh c tn
s ct, cho php iu chnh b mt ct ca vin gch t nhn n nhm.
- dy vin gch :
+ dy ti thiu : 75mm
+ dy ti a ca vin gch l gii hn ca khi ct.
- Kch thc v khun phi (R x D x C) : 1,1 m x 1,2 m x 0,6 m c ch
to n gin trong vic lp rp v v sinh khun.
- Sau khi c phi b tng t 4 - 8h (ph thuc vo t trng gch) t
c cng cn thit, tho v khun v y phi gch vo my ct tin
hnh ct phi gch theo kch thc. Khi hon chnh cc cng on ct ngang
v ct dc, xe gch c vn chuyn n khu vc bo dng t 10 - 12h, gch
c bc tch chuyn sang palet v lu kho.
19
2010
My ct gch b tng nh MCG-001

*/ Nguyn l vn hnh :
My hot ng theo nguyn l chuyn i chuyn ng quay thnh chuyn
ng tnh tin. M-t in lm quay trc dn ng (3) thng qua thanh dn
(3a) v tay dn ng (3b), vi gc quay 100. Li ca (10) chuyn ng tnh
tin theo chiu tin v li thng qua xch (11) v dy cp truyn lc (13)
c dn ng trn a xch truyn lc (9). Dy xch truyn lc c ni c
nh vo cp truyn lc (13) nh tng- thp (7) cng chnh cng ca
li ca. H dn ng cp truyn lc gm : puli dn ng (6) v a dn ng
(4). Tc chuyn ng ca li ct c iu chnh thng qua bin tn iu
chnh tn s v in p cp cho m-t (2). Tn s ct (chu k tin v li) c
iu chnh trong phm vi t 50 - 150 ln/ pht. Cc li ct c b tr
chuyn ng nghch chiu nhau nhm mc ch n nh phi b tng trong
qu trnh ct.
Bn ct c nng h thng qua h dn ng puli cp (15), m-t nng (1)
v tr dn hng m crm (14) ng knh 160. H thng in iu khin
tc nng h bn ct thng qua bin tn iu chnh tn s v in p cp
cho m-t. Tc nng h bn ct trong phm vi t 12 cm - 600 cm/ pht.
20
2010
My ct gch b tng nh MCG-001

Bng thng s k thut my ct gch b tng nh MCG-001 :
Nhn hiu
My ct gch MCG-001
H thng ct ngang
M-t ct ngang + Hp s gim tc 1/40
Cng sut 4,5 kw, in p 3P-380V
- Cng sut 4,5 kw,
- in p vo 1P-220V,
Bin tn 4,5 kw
- in p ra 3P-380V,
- Tn s 0-60Hz
Tn s ct
50 - 150 ln/ pht
M t nng h
- Cng sut 1,5 kw,
- in p vo 1P-220V,
Bin tn 1,5 kw
- in p ra 3P-380V,
- Tn s 0-60Hz
Kch thc bn ct ngang (D x R x C)
1,75 m x 1,75 m x 1,15 m
Trng lng bn ct ngang
400 kg
7 (c th lp t thm theo yu cu
S li ct
kch thc)
21
2010
H thng ct dc
M-t ct dc + Hp s gim tc 1/40
- Cng sut 7,5 kw,
- in p vo 1P-220V,
Bin tn 7,5 kw
- in p ra 3P-380V,
- Tn s 0-60Hz
Tn s ct
50 - 150 ln/ pht
M t nng h
- Cng sut 1,5 kw,
- in p vo 1P-220V,
Bin tn 1,5 kw
- in p ra 3P-380V,
- Tn s 0-60Hz
Kch thc bn ct dc (D x R x C)
1,75 m x 1,75 m x 1,15 m
Trng lng bn ct dc
400 kg
14 (c th lp t thm theo yu cu
S li ct
kch thc)
5. H thng ray di chuyn:
S dng 2 thanh thp hnh V.5 lp t c nh trn nn.
6. v v khun :
S dng vt liu thp gia cng, kch thc D x R x C = 1,2 x 1,1 x 0,6.
22
2010
II. QUY TRNH CNG NGH DY CHUYN :

1. S cng ngh :
PH GIA TO BT
NC
MY NN KH
MY TO BT
NC
XI MNG
CT
PH GIA KHONG
NH LNG
NH LNG
NH LNG
NH LNG
NH LNG
TRO BAY
NH LNG
MY TRN B TNG NH
C KHUN
CT VIN
BO DNG
THO KHUN
NG GI
LU KHO
2. Mt bng b tr dy chuyn : (Hnh 01)

Yu cu v din tch mt bng : b rng 20m, di 50m. Xi l xi mng v tro
bay c b tr ngoi phm vi nh xng. Khong cch t my trn b tng
nh v xi l xi mng l 5m. Hai tuyn ray di chuyn di khong 40m
cha 40 phi b tng trc v sau khi ct vin. Mt tuyn ray di chuyn
khun lm v sinh to thnh 1 chu trnh di chuyn khp kn.
3. Cc cng on sn xut :
3.1. Chun b khun :
Cc khun sau khi c lm v sinh, lp dng cc thnh khun, phun
lp du chng bm dnh s c tp kt ti tuyn ray s (3).
3.2. Cp v x liu cho my trn :
H thng cn cm bin (load cell) c iu khin lp trnh trn PLC t
ng iu khin h thng hot ng cp cc thnh phn vt liu : xi mng, ct,
tro bay, ph gia, nc v bt theo t l c ci t sn.
23
2010
3.3. Chu trnh trn :

Sau khi hon tt cng on x liu cho my trn, my trn s hot ng
trn cc thnh phn vt liu thnh 1 hn hp b tng nh ng nht. Chu
trnh trn c ci t sn.
3.4. c khun phi :
khun phi c di chuyn n van x ca my trn, tip nhn hn
hp b tng nh. Sau , khun phi c di chuyn n v tr bo qun theo
cc tuyn ray s (1) v (2).
3.5. Cng on ct phi :
Sau thi gian t 4 - 8h (tnh t thi im c khun phi), phi gch s
ng cng (ty thuc vo t trng gch). Tho cc thnh khun, di chuyn
phi vo v tr bn ct ngang ca my ct MCG-001. Tin hnh ct phi theo
phng ngang. Hon tt cng on ct ngang, phi gch tip tc c di
chuyn vo v tr bn ct dc ca my, tip tc cng on ct dc.
3.6. Bo dng v lu kho :
Phi gch c di chuyn trn hai h thng ray (1) v (2) n v tr bo
dng t 10 - 12h th c th tin hnh bc tch gch chuyn sang palet v lu
kho.
Khi gch sau khi c ct trn h thng my ct MCG-001 c dng h nhit
nh tn dng nhit nng ta ra ca xi mng (trong b tng khi ln) trong qu
trnh thy ha xi mng nn c th b qua cng on chng hp, tit kim chi ph
sn xut. V vy, sau thi gian 10h (sau khi ct khun) cng chu nn ca gch
t 30% Mc thit k, thun li cho cng tc xp d vn chuyn v c th a
gch vo s dng cho cng trnh.
24
2010
KT LUN
- Tuy gi thnh 1 n v gch blc b tng nh cao hn 1 n v gch st nung
cng th tch, nhng chi ph nguyn vt liu v nhn cng cho 1m2 xy v t 2
mt tng D.100 ca 2 loi vt liu gch blc b tng nh v gch st nung
chnh lch khng ln. t bit, khi xy v t 2 mt tng D.200 th chi ph
nguyn vt liu v nhn cng cho 1m2 tng ca 2 loi vt liu l gn nh nhau
do cc yu t sau : s dng gch blc b tng nh c nhiu u im hn nh tit
kim c chi ph va xy, va t trt b mt tng, c bit l tit kim chi ph
nhn cng gip rt ngn tin thi cng.
- Ngoi cc u im v mt kinh t, s dng gch blc b tng nh cng c rt
nhiu u im vt tri v cc ch tiu k thut nh : cch m, cch nhit tt,
kh nng chng thm, cch in, chng chy... cao hn hn gch st nung. c
bit i vi cc cng trnh cao tng, do gch blc b tng nh c t trng nh
(ni trong nc) nn gim ti trng ca cng trnh, t gim c chi ph xy
dng kt cu mng.
- Vic a gch blc b tng nh ra th trng tnh B Ra - Vng Tu nhm gii
thiu tnh u vit ca sn phm, dn a sn phm thay th gch st nung
gim thiu thi quen s dng gch st nung trong nhn dn, hn ch nhim
mi trng, khai thc ba bi t canh tc .... v trin khai c ch trng ca
th tng chnh ph.
- Dy chuyn sn xut gch blc b tng nh theo cng ngh ct vin do X
nghip xy dng s 1 thit k ch to lp t gi thnh r hn rt nhiu so vi
dy chuyn cng ngh ngoi nhp t cc nc tin tin trn Th Gii. Dy
chuyn ny ph hp vi iu kin cc n v thi cng c th t lp t ti tng
hm hoc trt t sn xut vt liu xy cho cng trnh, vi cng sut 30 m3/ ca,
ngoi vic cung cp gch xy cho cng trnh, n v thi cng c th sn xut cung
ng sn phm cho th trng.
25

Detai Btnhe

Загружено:

Сведения о документе

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

Detai Btnhe

Загружено:

Авторское право:

Доступные форматы

CNG TY C PHN U T V XY DNG HODECO

HODECO INVESTMENT AND CONSTRUCTION JSC

Dy chuyn sn xut gch blc b tng nh

: KS. NGUYN NGC TRNG

Thi gian thc hin

: thng 5/ 2010 thng 10/ 2010

Vng Tu, thng 10 nm 2010

CNG TY C PHN U T V XY DNG HODECO

Thuyt minh ti khoa hc cng ngh

CNG TY C PHN U T V XY DNG HODECO

Thuyt minh ti khoa hc cng ngh

CNG TY C PHN U T V XY DNG HODECO

rt nhiu tnh nng u vit, do c cc nc pht trin s dng

Thuyt minh ti khoa hc cng ngh

CNG TY C PHN U T V XY DNG HODECO

xut vt liu Trung Hu, Tuy nhin, cc dy chuyn cng ngh sn

3. Phng php nghin cu : Phng php thc nghim

Thuyt minh ti khoa hc cng ngh

CNG TY C PHN U T V XY DNG HODECO

SN PHM GCH BLC B TNG NH

Gch blc b tng nh

Vch xy bng gch blc b tng nh

CNG TY C PHN U T V XY DNG HODECO

CH TIU K THUT, CHT LNG CH YU CA SN

1. Quy cch sn phm :

2. Sai lch kch thc :

Gii hn chnh lch

3. Khuyt tt, hnh dng ca sn phm (theo TCXD VN 316 : 2004):

Thuyt minh ti khoa hc cng ngh

CNG TY C PHN U T V XY DNG HODECO

4. Quy nh khi lng th tch kh (theo TCXD VN 316 : 2004):

Khi lng th tch kh (kg/m3),

5. Quy nh cng nn (theo TCXD VN 316 : 2004):

Cng nn tui 28 ngy N/mm2,

6. ng gi, bo qun v vn chuyn :

III. QUY TRNH CNG NGH SN XUT GCH BLC B TNG

Thnh phn cp phi vt liu v thng s k thut b tng nh :

Thuyt minh ti khoa hc cng ngh

CNG TY C PHN U T V XY DNG HODECO

C : Khi lng ct cho 1m3 b tng (kg)

X : Khi lng xi mng cho 1m3 b tng (kg)

Kch thc mt sng (mm)

0 2,96 18,26 41,66 86,88 98,18

Cc tnh cht ca xi mng :

Cc tnh cht ca ph gia khong :

Hm lng SiO2 : t 85 98%.

Thuyt minh ti khoa hc cng ngh

CNG TY C PHN U T V XY DNG HODECO

Kch thc ht : t 1 100m.

2.5. Ph gia ha (Sikament) :

Mt lt ph gia to bt c th cho ra c 30 lt bt k thut. Bt k thut

TIU CHUN NGHIM THU: (Theo TCXD VN 317 : 2004)

Thuyt minh ti khoa hc cng ngh

CNG TY C PHN U T V XY DNG HODECO

cung cp sn lng gch xy cho cng trnh. Vn u t ban u

LUN CHNG KINH T K THUT :

1. c tnh chung ca sn xut :

CNG TY C PHN U T V XY DNG HODECO

(chi ph trn cha tnh n chi ph xy dng nh xng)

Thuyt minh ti khoa hc cng ngh

CNG TY C PHN U T V XY DNG HODECO

BNG SO SNH U IM CA GCH B TNG NH SO VI GCH T ST NUNG :

Ximng, Ct, Nc & Ph gia

Trng lng (Kg)