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Page 1 of 2

Highline (TGA)
HIGHLINE (TGA)

:
-------A100
A143
A148
A302
A317
A407
A408
A486
A574
A635
F125
F366
F398
F412
K467
S192
S193

02.02
S329
----------------------------------------------------------------------S472

S483
ECAS
/
2
S747

,

S790

X200

MMI
X744
( -)
Truck-Gate
X1535
X1642
,

X1644
ECAM/ECAS/ ( 15)
, X1757
( 15)
X1809
, X1825
( 30)
X1826

X1833

X1835

X1836
X2541

file://C:\MANWIS\XSLT\body.html?id=d0e58590

ECAS I/II
/

ECAS
,


ECAS
/
NLA/VLA


(MAN-cats)


- -


16006
- ECAS ( 15)
31000
31000
16000
58000
58000
21-.

13.04.2009

Page 2 of 2

S252
S266
S267

31000

X2542 21-

ECAS

58000
/ NLA/VLA
X2544 21-

-
ECAS, X3186 -

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13.04.2009

Page 1 of 1

ZBR2 (TGL/TGM/TGA) 1 4
ZBR2 (TGL/TGM/TGA) 1 4
: 02.04

A100
A302
-------A
F243
F244
F245
F246
-------B
A317
G102
M102
Q101
Q105
S104


S407
()
------------------------------------------------------------------- X317
-----------
ZBR2
C
ZBR2 ( 30)
B101
ZBR2 ( 30-2)
ZBR2 ( 15)
B102
----------------------------------------------------------------------B103

B139

B371


B433
1
B434

B468
50

B502
, (A100
30)
M103

S198
S199

file://C:\MANWIS\XSLT\body.html?id=d0e59532

ABS
----------------------------------------------------------------------
1

1

1



4

13.04.2009

Page 1 of 2

ZBR2 (TGL/TGM/TGA) 2 4
ZBR2 (TGL/TGM/TGA) 2 4
: 02.04

A100
A302
-------D
A474
E112
E113
E194
E195
E280
E281
H111
H162
H371
K102
K106
K116
K171
K250
K609
K678
K718
M103


M131

M175
------------------------------------------------------------- Q101
----------R214

S224
/
S483




S502


V188

V636


Y100


------- , 15

D
E110

E111
E122
TRS
E123
E127

E128

E268

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HGS

/
/

15 -



----------------------------------------------------------------------




()
()

13.04.2009

Page 2 of 2

E269
-------E
G102

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----------------------------------------------------------------------
1

13.04.2009

Page 1 of 1

ZBR2 (TGL/TGM/TGA) 3 4
ZBR2 (TGL/TGM/TGA) 3 4
: 02.04

A100
A302
-------F
A451
A452
B103
G102
X200
-------G


B509

------------------------------------------------------------- -----------------
H
RL
A465
LL
A466
1
M131
1
S108

----------------------------------------------------------------------S109

S111
V646

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----------------------------------------------------------------------






( ,
)



13.04.2009

Page 1 of 2

ZBR2 (TGL/TGM/TGA) 4 4
ZBR2 (TGL/TGM/TGA) 4 4
: 02.04

A100
A302
A403
-------I
E108
E109
E114
E115
E116
E117
E118
E119
E124
E125
E210
E211
E212
E213
F106
F117
F118
F371
F372


H120


H121
------------------------------------------------------------- H122
----------H123
H124

H125

K102

K116

R100


R101


S483

S502

1.
V716
1.
2.
V717
2.

X1586

X1587

X317

------- FFR 30
FFR 15
J

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/
/

ABS
----------------------------------------------------------------------

13.04.2009

Page 2 of 2

H112
H113

M117
M118
-------K
X200
-------L

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----------------------------------------------------------------------- KWP 2000

---------------------------------------------------------------------- CAN

13.04.2009

Page 1 of 1



04.01

A100
A302
A407
A474
A480
B203
B393
F397
F125
K718
R106
S123
S544
S545
S546
S547
X200


2

/

, BEHR

/
- ()

()

/




" /
"
AC
"REHEAT"


(MAN-cats)

file://C:\MANWIS\XSLT\body.html?p=d0e13508

K718, K..
59104


15
X2541 21-
31000
X2544 21-
Y114
Y117

-------- -----------------------------------------------------------------------------1

2

3

4

5
/
6

7

X1560
X1754
X1822
X1823

13.04.2009

Page 1 of 1

( 1 2)
( 1 2)
04.01

A
-------A100
A302
A474
B393
F397
K718
S123
S544

, S545
, S546

------------------------------------------------------------- S547
------------------------------------
X1560
2
X1754
X1822
/
X1823

()
X2541

/
Y117


" /
"
AC

file://C:\MANWIS\XSLT\body.html?id=d0e13792

"REHEAT"


K718, K..
59104


15
21-
31000

13.04.2009

Page 1 of 1

( 2 2)
( 2 2)
04.01

-
X1835
, X1838
X2544
, BEHR
------------------------------------------------------------Y114
-----------------A100
-------A302 2
A474 1
/
2
A480 , 3
BEHR
4
B203
/
5

-
6
()
7
X1551

/EDC/ II
X1822
X1823
15

A
B
C
--------

file://C:\MANWIS\XSLT\body.html?id=d0e13967

58000
58300
21-
-

-----------------------------------------------------------------------------

13.04.2009

Page 1 of 1

Schnellbersicht EDC 7 C32


SCHNELLBERSICHT EDC 7 C32

A302
A403
A407
A410
A429
A435
A437
B104
B123
B124
B377
B487
B488
B489
B561
B623
B673
B683
F163
F236
F355
H296

Zentraler Bordrechner
H374
M100
Fahrzeugfhrungsrechner
Q101
Instrumentierung
R134
Fahrpedal
Tempomatschalter
R283
Steuergert EDC
X200
Dauerbrems-Tippschalter
X669
ldrucksensor
X1559
Temperatursensor Ladeluft
X1966
Temperatursensor Khlflssigkeit
X1983
Kraftstoffdrucksensor
X2544
Raildrucksensor
X2549
Drehzahlsensor
Kurbelwelle
Y332
(Drehzahlinkrementsensor)
Drehzahlsensor
Nockenwelle
Y341
(Drehzahlsegmentsensor)
Y342
Temperatursensor Abgas (entfllt bei D08-Y343
Motoren mit OBD1)
Y344
Ladedrucksensor/Temperatursensor
Y345
Wegsensor E-AGR-Steller
Y346
Abgasrelativdrucksensor
Y458
Sicherung Motorregulierung (Kl. 30)
Y460
Sicherung Motorregulierung (Kl. 15)
ZDR
Hauptsicherung 30-2
Kontrollleuchte EDC

file://C:\MANWIS\XSLT\body.html?p=d0e38557

Kontrollleuchte Luftfilter verschmutzt


Starter
Zndanlassschalter
Widerstandsgruppe
Abschlusswiderstand HD-OBD-CAN
Diagnosesteckdose
Steckverbindung Startsperre
Steckverbindung Motor/EDC/Getriebe IV
Steckverbindung Zndschloss
Gewindebolzen M6 (MP-Kasten)
Potentialverteiler 21-pol. K-Leitung
Steckverbindung IMR (Starter)
Zumesseinheit ZME (Proportionalventil
Kraftstoff MProp)
Injektor 1. Zylinder
Injektor 2. Zylinder
Injektor 3. Zylinder
Injektor 4. Zylinder
Injektor 5. Zylinder
Injektor 6. Zylinder
Proportionalventil E-AGR
Druckluftabschaltventil
Zwischendrehzahl-Schnittstelle

13.04.2009

Page 1 of 1

EDC 7 Common Rail AdBlue ( 1 5)


EDC 7 COMMON RAIL ADBLUE ( 1 5)
: 05.2005

A
B
C
D
E
F
----A100
A302
A435


1 + 2
3 + 4
5 + 6

1
----------------------------------------------------------
2
EDC

file://C:\MANWIS\XSLT\body.html?p=d0e14170

B487
B633
Y332
Y341
Y342
Y343
Y344
Y345
Y346


1
( AdBlue)

1-
2-
3-
4-
5-
6-

13.04.2009

MAN TGA 410 TGA [2000 - 2008]

A21
A72
A95
B156
B163
B22
B36
B38
B39
B79
FG15
G16
H11
K95
K96
R11
S14
S15
S68
X11
X15
Y147
Y148
Y149
Y43

Speed pilot
Speed recorder
ECU
Inductive position sensor 1
Inductive position sensor
Coolant temperature sensor
Fuel temperature sensor
Injector needle lift sensor
Accelerator pedal sensor
MAP-sensor
Fuse
CAN BUS SAE J1708
CAN BUS SAE J1939
ECU lamp
Relay
Relay
Resistor
Brake pedal switch
Clutch switch
Engine brake switch
Diagnostic connector
Cable screen
Injection quantity regulator
Fuel adjustment sensor
Injection timing valve
Shut off valve

Troubleshooting-data
Model: TGA 410
Component:

Motor: D 2866 LF 28 / Bosch MS5


From:

To:

.
.

.
.

.
.

Coolant temperature sensor

53

13

Coolant temperature sensor

53

13

Fuel adjustment sensor


Fuel adjustment sensor
Fuel temperature sensor

9
10
34

11
11
13

Inductive position sensor

22

17

Inductive position sensor 1

21

13

Injection quantity regulator

15

Injection quantity regulator

15

Injection timing valve


Injector needle lift sensor
Shut off valve

3
32
14

15
17
19

Condition:

Value

Connector seen from ECU side .


.
Measurements taken with
connector removed
1300 - 3600
Ignition from 20C
ohm
230 - 460
Ignition from 80C
ohm
18 - 25 ohm
Ignition off
18 - 25 ohm
Ignition off
1300 - 3600
Ignition off 20 C fuel
ohm
500 - 1000
Ignition off
ohm
500 - 1000
Ignition off
ohm
0,55 - 1,5
Ignition off
ohm
0,55 - 1,5
Ignition off
ohm
1,2 - 2 ohm
Ignition off
90 - 130 ohm
Ignition off
10 - 48 ohm
Ignition off

Measured:
Pic.

MAN TGA 410 TGA [2000 - 2008]

A95
B156
B163
B169
B170
B22
B23
B36
B38
B79
FG16
K96
M19
Y147
Y148
Y149
Y160

ECU
Inductive position sensor 1
Inductive position sensor
Fuel pressure sensor
Oil pressure sensor
Coolant temperature sensor
Air temperature sensor
Fuel temperature sensor
Injector needle lift sensor
MAP-sensor
Fuse
CAN BUS SAE J1939
Relay
Starter-Signal
Injection quantity regulator
Fuel adjustment sensor
Injection timing valve
EGR valve

Troubleshooting-data
Model: TGA 410
Component:

Motor: D 2866 LF 28 / Bosch MS6.1


From:

To:

Condition:

.
.

.
.

.
.

Air temperature sensor

A4

A10

Air temperature sensor

A4

A10

Coolant temperature sensor

A5

A22

Connector seen from ECU side


Measurements taken with
connector removed
Ignition from 20C air
temperature
Ignition from 40C air
temperature
Ignition from 20C

Coolant temperature sensor

A5

A22

Ignition from 80C

Fuel adjustment sensor


Fuel adjustment sensor
Fuel temperature sensor

A34
A33
A6

A35
A35
A11

Ignition off
Ignition off
Ignition off 20 C fuel

Fuel temperature sensor

A6

A11

Ignition off 40 C fuel

Inductive position sensor

A14

A2

Ignition off

Inductive position sensor 1

A1

A13

Ignition off

Injection quantity regulator

A26

A28

Ignition off

Injection quantity regulator

A25

A27

Ignition off

Injection timing valve

A24

A3

Ignition off

Injector needle lift sensor

A29

A15

Ignition off

Value
.
.
2350 - 2650
ohm
800 - 1000
ohm
2350 - 2650
ohm
310 - 335
ohm
18 - 24 ohm
18 - 24 ohm
2350 - 2650
ohm
800 - 1000
ohm
1000 - 1500
ohm
1000 - 1500
ohm
0,55 - 0,90
ohm
0,55 - 0,90
ohm
0,5 - 1,55
ohm
65 - 160 ohm

Measured:
Pic.

MAN TGA 410 TGA [2000 - 2008]

MAN TGA 410 TGA [2000 - 2008]

?
1H
1V
A89
A90
B
FG14
G16
R38
S56
X11
X32
X33
Y204

Explanation
Regulation module 1. Axle R
Regulation module 1. Axle L
Vehicle control unit
EBS ECU
Regulation module rearaxle
Fuse
CAN BUS ISO 11992
CAN BUS SAE J1939
Brake signal transmitter
ASR switch
Diagnostic connector
Collector plug
Trailer brake connection
Regulation module trailer

Troubleshooting-data
Model: TGA 410
Component:

Motor: D 2866 LF 28 / 1999- EBS 4S-4M 4x2


From:

To:

.
.

.
.

.
.

Battery (earth)
Battery (earth)
Trailer brake connection
Trailer brake connection
ASR switch
ASR switch
Battery (possitive)
Brake signal transmitter
Brake signal transmitter
Brake signal transmitter
Brake signal transmitter
Diagnostic connector
Ignition
Ignition
Regulation module 1. Axle L
Regulation module 1. Axle L
Regulation module 1. Axle L
Regulation module 1. Axle L
Regulation module 1. Axle R
Regulation module 1. Axle R
Regulation module 1. Axle R
Regulation module 1. Axle R
Regulation module rearaxle
Regulation module rearaxle
Regulation module rearaxle
Regulation module rearaxle
Regulation module trailer
Regulation module trailer
Regulation module trailer
Regulation module trailer
Vehicle control unit
Vehicle control unit

A10
A12
D3
D1
A6
A6
A8
B2
B3
B4
B7
A13
A7
A7
C5
C11
C2
C8
C6
C3
C9
C12
D10
D13
D4
D7
D12
D15
D6
D9
A1
A3

Batt. Batt. A10


A10
A10
A10
A12
B3
A10
B3
B3
A10
A10
A10
A10
A10
A10
A10
A10
A10
A10
A10
A10
A10
A10
A10
A10
A10
A10
A10
A10
A10

Condition:
Connector seen from wire side
Measurements taken with
connector installed
Ignition on
Ignition on
Ignition on
Ignition on
Ignition on
Ignition on, switch activated
Ignition off
Ignition on
Ignition on
Ignition on
Ignition on
Ignition on
Ignition on
Ignition off
Ignition on
Ignition on
Ignition on
Ignition on
Ignition on
Ignition on
Ignition on
Ignition on
Ignition on
Ignition on
Ignition on
Ignition on
Ignition on
Ignition on
Ignition on
Ignition on
Ignition on
Ignition on

Value
.
.
0-1V
0-1V
2 ~ 16 V
2 ~ 16 V
18 - 24 V
0V
22 - 28 V
4,55 - 5,45 V
0V
0,3 - 4,5 V
0,3 - 4,5 V
0-5V
22 - 28 V
0V
0~3V
22 - 28 V
0V
2~5V
0~3V
0V
2~5V
22 - 28 V
2~5V
22 - 28 V
0V
0~3V
2~5V
22 - 28 V
0V
0~3V
0~3V
2~5V

Measured:
Pic.

MAN TGA 410 TGA [2000 - 2008]

MAN TGA 410 TGA [2000 - 2008]

?
1H
1V
A89
A90
B2-3
FG14
G16
R38
S56
X11
X32
X33
Y204

Explanation
Regulation module 1. Axle R
Regulation module 1. Axle L
Vehicle control unit
EBS ECU
Regulation module 2.-3. Axle
Fuse
CAN BUS ISO 11992
CAN BUS SAE J1939
Brake signal transmitter
ASR switch
Diagnostic connector
Collector plug
Trailer brake connection
Regulation module trailer

Troubleshooting-data
Model: TGA 410
Component:

Motor: D 2866 LF 28 / 1999- EBS 4S-4M 6x2 6x4


From:

To:

.
.

.
.

.
.

Battery (earth)
Battery (earth)
Trailer brake connection
Trailer brake connection
ASR switch
ASR switch
Battery (possitive)
Brake signal transmitter
Brake signal transmitter
Brake signal transmitter
Brake signal transmitter
Diagnostic connector
Ignition
Ignition
Regulation module 1. Axle L
Regulation module 1. Axle L
Regulation module 1. Axle L
Regulation module 1. Axle L
Regulation module 1. Axle R
Regulation module 1. Axle R
Regulation module 1. Axle R
Regulation module 1. Axle R
Regulation module 2.-3. Axle
Regulation module 2.-3. Axle
Regulation module 2.-3. Axle
Regulation module 2.-3. Axle
Regulation module trailer
Regulation module trailer
Regulation module trailer
Regulation module trailer
Vehicle control unit
Vehicle control unit

A10
A12
D3
D1
A6
A6
A8
B2
B3
B4
B7
A13
A7
A7
C5
C11
C2
C8
C6
C3
C9
C12
D10
D13
D4
D7
D12
D15
D6
D9
A1
A3

Batt. Batt. A10


A10
A10
A10
A12
B3
A10
B3
B3
A10
A10
A10
A10
A10
A10
A10
A10
A10
A10
A10
A10
A10
A10
A10
A10
A10
A10
A10
A10
A10

Condition:
Connector seen from wire side
Measurements taken with
connector installed
Ignition on
Ignition on
Ignition on
Ignition on
Ignition on
Ignition on, switch activated
Ignition off
Ignition on
Ignition on
Ignition on
Ignition on
Ignition on
Ignition on
Ignition off
Ignition on
Ignition on
Ignition on
Ignition on
Ignition on
Ignition on
Ignition on
Ignition on
Ignition on
Ignition on
Ignition on
Ignition on
Ignition on
Ignition on
Ignition on
Ignition on
Ignition on
Ignition on

Value
.
.
0-1V
0-1V
2 ~ 16 V
2 ~ 16 V
18 - 24 V
0V
22 - 28 V
4,55 - 5,45 V
0V
0,3 - 4,5 V
0,3 - 4,5 V
0-5V
22 - 28 V
0V
0~3V
22 - 28 V
0V
2~5V
0~3V
0V
2~5V
22 - 28 V
2~5V
22 - 28 V
0V
0~3V
2~5V
22 - 28 V
0V
0~3V
0~3V
2~5V

Measured:
Pic.

MAN TGA 410 TGA [2000 - 2008]

A33
A81
B114
B115
B116
B117
G12
H20
H27
H28
K97
S12
X11
X14
X32
X33
Y100
Y101
Y111
Y98
Y99

CAN communication
ECU
Wheelspeed sensor 1 L
Wheelspeed sensor 1 R
Wheelspeed sensor 2 L
Wheelspeed sensor 2 R
Battery (earth)
ABS indicator lamp
Trailer ABS fault lamp
Trailer ABS indicator lamp
Relay
Ignition
Diagnostic connector
Ground connection
Collector plug
Trailer brake connection
Control valve 2 L
Control valve 2 R
Engine brake solenoid valve
Control valve 1 L
Control valve 1R

Troubleshooting-data
Model: TGA 410
Component:

Motor: D 2866 LF 28 / ABS 4 Channel


From:

To:

Condition:

.
.

.
.

.
.

Battery (earth)
Battery (earth)
Battery (earth)
.

A11
A12
A10
.

Batt. Batt. Batt. .

Control valve 1 L
Control valve 1 L
Control valve 1R
Control valve 1R
Control valve 2 L
Control valve 2 L
Control valve 2 L
Control valve 2 R
Ignition
Ignition
Ignition
Ignition
Relay

C1
C2
C10
C11
D2
D1
D11
D10
A9
A7
A9
A7
A16

C3
C3
C12
C12
D3
D3
D12
D12
A10
A10
A10
A10
A7

Connector seen from ECU side


Measurements taken with
connector installed
Ignition on
Ignition on
Ignition on
Measurements taken with
connector removed
Ignition off
Ignition off
Ignition off
Ignition off
Ignition off
Ignition off
Ignition off
Ignition off
Ignition on
Ignition on
Ignition off
Ignition off
Ignition off

Wheelspeed sensor 1 L

C5

C4

Ignition off

Wheelspeed sensor 1 L

C5

C4

Spin wheel at approx. 30 rpm

Wheelspeed sensor 1 R

C8

C7

Ignition off

Wheelspeed sensor 1 R

C8

C7

Spin wheel at approx. 30 rpm

Wheelspeed sensor 2 L

D5

D6

Ignition off

Wheelspeed sensor 2 L

D5

D6

Spin wheel at approx. 30 rpm

Wheelspeed sensor 2 R

D8

D9

Ignition off

Wheelspeed sensor 2 R

D8

D9

Spin wheel at approx. 30 rpm

Value

Measured:
Pic.

.
.
0-1V
0-1V
0-1V
.
14 - 21 ohm
14 - 21 ohm
14 - 21 ohm
14 - 21 ohm
14 - 21 ohm
14 - 21 ohm
14 - 21 ohm
14 - 21 ohm
22 - 28 V
22 - 28 V
0V
0V
215 - 395
ohm
900 - 2000
ohm
min. 100 mV
AC
900 - 2000
ohm
min. 100 mV
AC
900 - 2000
ohm
min. 100 mV
AC
900 - 2000
ohm
min. 100 mV
AC

1050

1050

1050

1050

1050

Page 1 of 1

EDC 6.1
EDC 6.1

A302
A403
A407
A410
A429
A435
A437
B104
B123
B124
B125
B197
B198
B199
B200
B377
F163
F236
F355
H296
H374

() K170

K755

M100

Q101

R134
EDC
X200

X669

X1549

X1559

X1644

X1680

X1904

X1906

X1907

X1966

X1982

X1983
X1990
(. 30)
Y130
Y280
(. 15)
ZDR
30-2
EDC

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MAN-cats (ISO )

/

EDC

EDC (. 15)
M6 ( MP)
M6 ( MP)
M6 ( MP)

M5 ( MP)
M6 ( MP)
M5 ( MP)

(AGR)

13.04.2009

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Baseline TGA)
BASELINE TGA)

:
-------A100
A143
A302
A317
A407
A408
A486
F125
F366
F398
F412
K467
S192
S193
S252
S266

03.01
S483
----------------------------------------------------------------------
S747
ECAS
2
S790
,


X200

X744

X1535
, X1642

ECAM/ECAS/ ( 15) X1644
,
( 15)
X1757
, X1809
( 30)
X1825

X1826

X1833

X1835
X1836

X1838

X2541

ECAS

/ NLA/VLA
X2542

file://C:\MANWIS\XSLT\body.html?id=d0e58266

ECAS
,


ECAS
/
NLA/VLA


(MAN-cats)


- -


16006
- ECAS ( 15)
31000
31000
16000
58000
58000
58300
21-.
31000
21-

13.04.2009

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S267
S329
S472


58000
ECAS, X2544 21-

X3186 -

ECAS I/II

file://C:\MANWIS\XSLT\body.html?id=d0e58266

13.04.2009

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EDC 7 Master/Slave D2840 LF25


EDC 7 MASTER/SLAVE D2840 LF25

A302
A403
A407
A410
A429
A435
A437
A570
B104
B123
B124
B125
B377
B487
B488
B489
B514
F163
F236
F355
F543


X200

X669

X1205

X1559

X1966
EDC (Master)
X2417

X2544
EDC II (Slave)

X3120

X3121


Y280

Y332


( Y341
)
X342
Y343

( Y344
Y345
)
II
Y346
Y347
Y348
(Master . 30)
Y349
(. 15)
Y350
30-2
Y356
II

file://C:\MANWIS\XSLT\body.html?id=d0e79740



31000
/EDC/ IV

CAN 3
21-pol. K

M6

.30
( )

M6

.30
( )
(AGR)

ZME
(

MProp)
1-
2-
3-
4-
5-
6-
7-
8-
9-
10-
ZME II (

13.04.2009

Page 2 of 2

H296
M100
Q101
R134

(Slave . 30)
EDC

ZDR
*

file://C:\MANWIS\XSLT\body.html?id=d0e79740

MProp)

HD-OBD K 3

13.04.2009