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PETRONAS TECHNICAL STANDARDS DESIGN AND ENGINEERING PRACTICE LUBRICATION, SHAFT-SEALING AND CONTROL OIL SYSTEMS AND AUXILIARIES (AMENDMENTS/SUPPLEMENTS TO API 614) PTS 31.29.60.32 DECEMBER 2010 PETRONAS PTS 31.29.60.32 December 2010 Page 2 | PTS Circular 2010 - 31.29.60.32 PTS No: 31.29.6032 PTS Title: Lubrication Shaft-Sealing and Control Oil Systems and Auxiliaries (Amendments/Supplements to API 614) This revision of PTS 31.29.60.32— Lubrication Shaft-Sealing and Control Oil Systems and Auxiliaries (Amendments/Supplements to AP! 614) has been updated to incorporate PETRONAS Lessons Learnt, Best Practice and new information issued by relevant industry code and standards. All updates in the document are highlighted in italic font. The previous version of this PTS 31.29.60.32 (December 1999) will be removed from PTS binder! e- repository from herein onwards The custodian of this PTS is: Name: Ir. M Nizam B Ab Wahab Tel, No: 03-2783 6174 Please direct any questions regarding this PTS to the above-named, Document Approval Name Designation Date Signature Prepared] | Ir. Mohd Nizam Ab Principal Engineer ree [fin Pecos Enemy | vejio . Approved | MK Shrivastava Custodian Engineer alts | Etanong ers [ef 1 a Verified | Pau Kiew Huai General Manager, cs Engineering, GTS But It a Endorsed | Sazali Hamzah ‘Senior General ” x - _ Manager, GTS Beil ZB Revision History [Date | Version Description of Updates Author ‘Dec 1999 [0 — Dec 2010 | 1 | Periodic Review NAW PTS 31.29.60.32 December 2010 Page 3 PREFACE PETRONAS Technical Standards (PTS) publications reflect the views, at the time of put PETRONAS OPUsiDivisions tion, of ‘They are based on the experience acquired during the involvement with the design, construction, ‘operation and maintenance of processing units and facilites. Where appropriate they are based on, or reference is made to, national and international standards and codes of practice. ‘The objective is to set the recommended standard for good technical practice to be applied by PETRONAS' OPUs in oil and gas production faciities, refineries, gas processing plants, chemical plants, marketing facilities or any other such facility, and thereby to achieve maximum technical and economic benefit from standardisation. ‘The information set forth in these publications is provided to users for their consideration and decision to implement. This is of particular importance where PTS may not cover every requirement cor diversity of condition at each locality. The system of PTS is expected to be sufficiently flexible to allow individual operating units to adapt the information set forth in PTS to their own environment and requirements. When Contractors or Manufacturers/Suppliers use PTS they shall be solely responsible for the quality of work and the attainment of the required design and engineering standards. In particular, for those requirements not specifically covered, it is expected of them to follow those design and engineering practices which will achieve the same level of integrity as reflected in the PTS. If in doubt, the Contractor or Manufacturer/Supplier shall, without detracting from his own responsibility, consult the owner. ‘The right to use PTS rests with three categories of users 1) PETRONAS and its affiliates, 2) Other parties who are authorised to use PTS subject to appropriate contractual arrangements, 3) Contractors/subcontractors and Manufacturers/Suppliers under a contract with users referred to under 1) and 2) which requires that tenders for projects, materials supplied or - generally - work performed on behalf of the said users comply with the relevant standards. ‘Subject to any particular terms and conditions as may be set forth in specific agreements with users, PETRONAS disclaims any liability of whatsoever nature for any damage (including injury or death) suffered by any company or person whomsoever as a result of or in connection with the use, application or implementation of any PTS, combination of PTS or any part thereof. The benefit ofthis, disciaimer shall inure in all respects to PETRONAS and/or any company affiliated to PETRONAS that may issue PTS or require the use of PTS, Without prejudice to any specific terms in respect of confidentiality under relevant contractual arrangements, PTS shall not, without the prior writen consent of PETRONAS, be disclosed by users to any company or person whomsoever and the PTS shall be used exclusively for the purpose they have been provided to the user. They shall be returned after use, including any copies which shall only be made by users with the express prior written consent of PETRONAS. ‘The copyright of PTS vests in PETRONAS. Users shall arrange for PTS to be held in safe custody and PETRONAS may al any time require information satisfactory to PETRONAS in order to ascertain how users implement this requirement. PTS 31.20.60.32 December 2010 Page 4 TABLE OF CONTENTS PART! INTRODUCTION. 5 44 SCOPE, ineO 12 DISTRIBUTION, APPLICABILITY AND REGULATORY CONSIDERATIONS .......5 13 DEFINITIONS seen 14 CROSS-REFERENCEG........ 6 15 SUMMARY OF CHANGES. 6 PART Il AMENDMENTSISUPPLEMENTS TO API 614 oo... z 9 CHAPTER 1 GENERAL REQUIREMENTS. nnn seerenmnnnnnnnnnee 2. REFERENCED PUBLICATIONS. - AO 4 GENERAL 10 5 PIPING * 1 6 INSTRUMENTATION, CONTROL AND ELECTRICAL SYSTEMS, 13 7 INSPECTION, TESTING, AND PREPARATION FOR SHIPMENT. 215 8 VENDOR'S DATA eee 16 APPENDIX FPIPING SYMBOLG....... 18 APPENDIXG DEFINITIONS AND EXAMPLES OF VITAL, ESSENTIAL AND NON- ESSENTIAL SERVICES nein CHAPTER 2 SPECIAL PURPOSE OIL SYSTEMS. 20 1 BASIC DESIGN. rene TE 20 2 PIPING 29 3 INSTRUMENTATION, CONTROL AND ELECTRICAL SYSTEMS. 30 4, INSPECTION, TESTING, AND PREPARATION FOR SHIPMENT... 34 APPENDIX A SPECIAL PURPOSE OIL SYSTEM SCHEMATICS. 35 CHAPTER 3 GENERAL PURPOSE OIL SYSTEMS si hasiawmomasrescanae 28) 1 BASIC DESIGN... a 36 CHAPTER 4 SELF-ACTING GAS SEAL SUPPORT SYSTEM... monensin 9B 2 BASIC DESIGN... 39 3 INSTRUMENTATION, CONTROL AND ELECTRICAL SYSTEMS, 41 4 INSPECTION, TESTING, AND PREPARATION FOR SHIPMENT... 82 APPENDIXA DRY GAS SEAL SYSTEM SCHEMATICS 43 PART II REFERENCES... 44 PART 14 12 13 1.3.4 PTS 31,29,60.32 Docember 2010 Page 5 INTRODUCTION SCOPE This PTS specifies requirements and gives recommendations for lubricating oil, seal oil and control oil supply systems and shaft sealing systems using self-acting gas seals and auxiliaries. These systems may serve compressors, fans, centrifugal pumps, steam turbines, gas turbines, expanders, gears and electric motors. This PTS does not apply to shaft sealing for centrifugal pumps. Notwithstanding the requirements of Chapter 1, Section 4.3.1 of API 614, as supplemented by this PTS, the Principal shall advise whether general-purpose requirements or special-purpose requirements are to be applied to a particular piece of equipment, This shall be indicated on the equipment data sheets. This PTS is based on API614, fourth edition, April 1999. Part Il of this PTS amends, supplements and deletes various clauses/paragraphs of API 614. Clauses of API 614 that are not mentioned in this PTS shall remain applicable as writen. This PTS shall be used in Conjunction with the datalrequisition sheet relevant to the equioment it serves. This PTS is a revision of the PTS of the same number dated December 1999; see 1.5 regarding the changes. DISTRIBUTION, APPLICABILITY AND REGULATORY CONSIDERATIONS Unless otherwise authorised by PETRONAS, the distribution of this document is confined to ‘companies forming part of PETRONAS Group, and to Contractors nominated by them. This PTS is intended for use in oll refineries, chemical plants, gas plants, supply/marketing installations and, where applicable, in onshore exploration and production facilities. IF national and/or local regulations exist in which some of the requirements may be more stringent than in this PTS, the Contractor shall determine by careful scrutiny which combination of requirements will be acceptable as regards safely, economic and legal aspects. In all cases the Contractor shall inform the Principal of any deviation from the requirements of this document which is considered to be necessary in order to comply with national andior local regulations. The Principal may then negotiate with the Authorities concerned with the object of obtaining agreement to follow this document as closely as possible. DEFINITIONS General definitions ‘The Contractor is the party which carries out all or part of the design, engineering, procurement, construction, commissioning or management of a project, or operation or maintenance of a facility. The Principal may undertake all or part of the duties of the Contractor. The Manufacturer/Supplier is the party which manufactures or supplies equipment and services to perform the duties specified by the Contractor. The Principal is the party which initiates the project and ultimately pays for its design and construction. The Principal will generally specify the technical requirements. The Principal may also include an agent or consultant authorised to act for, and on behalf of, the Principal ‘The word “shall” indicates a requirement ‘The word “should” indicates a recommendation, 14 15 PTS 31.29.60.32 December 2010 Page 6 CROSS-REFERENCES Where cross-references to other parts of this PTS are made, the referenced section number Is shown in brackets. Other documents referenced by this PTS are listed in (Part It). SUMMARY OF CHANGES The previous edition of this PTS was dated December 1999. This revision has been extensive in reference to the latest API 614 (4" edition April 1999). CHAPTER 1 43.4 Addition to clause 542 Addition to clause 545 ‘Add to sub-clauses b, d & Additional requirements added to clause F 54.9 Amendments and additional requirements to the clause 54.15 ‘with spiral wound gasket." and last sentence of the clause deleted. 5197 Adaitional requirement added. 5.1.18 Addition to clause 5.1.25 Addition to clause 5.1.26 Addition to clause 524 Replaced the last two sentences end addition of new clause. 525 Addition of new clause 526 Additionof new clause 53.2 Addition to clause 534 Addition of new clause 612 Addition to clause 6.1.6 Replace the clause 63.2 Replace the clause 644.2 Replace the clause 642 Add to the clause," Sensing elements shall be made of stainless steel.’ 64.9.5 dition to clause 654 Adsition to clause 658 Adbition to clause 7.44 Addition of new requirements 7.2.3.2 Addition of new requirement. 743.4 Adbition to clause 7.432 Addition to clause 7.43.3 Addition to clause 84.3 Adition to clause 6.23 ‘(Sl units)’ deleted. 8.3.3 83.6 CHAPTER 2 1A 14.12 14.14 11.27 1.1.28 1.2.2 124 1.2.9 1.3.7.2 13.9 1.4.12 1.4.16 14.18 14.22 14.24 14,243 15.74 1.6.1.10 16.24 1.6.7 1.9.1.2 1.9.1.4.7 1.9.2.4 1.10.6 3141 31.42. 31.4.3 316 3.23 at 444 APPENDIX A CHAPTER 3 144 14.4.2 1443 PTS 31.29.60.32 December 2010 Page7 Addition of new requirements. Addition to clause. Replace '3 years’ to 6 years’ Replace the end of the last sentence, Relace clause with new requirements. Addition of new clause Addition of new clause Replace the clause Addition to clause Addition to clause Replace the clause Additional requirements added. Addition to clause Additional requirement added Addition to clause Replace the clause Replace the clause Replace the clause Additional requirements added Replace the clause Repaloe the clause Addtion to clause Addition to clause Addition of new clause Replace the clause Addition of new clause Replace the clause Deleted. Deleted. Addition of new clause Replace the clause Addition to clause Addition to clause Additional requirements added. Replace the clause Addition to clause Delete from this clause the words “When specified 14.44 1.4.5.1.4 14.5.1.6 14.6.2.2 14712 149 1499.2 1.6.8.2 47.2 CHAPTER 4 212 214 245 21.13 21.16 2.2.5 226 227 23.4 23.22 23.4 2343 235 23.5.1 244 324 3.3.13 433.1 43.3.3 433.4 433.5 APPENDIX A PTS 31,29,60.32 December 2010 Page 8 Delete from this clause the words “When specified Delete from this clause the words "When specified Delete from this clause the words “When specified Replace the clause Delete from this clause the words "When specified, Addtion to clause Replace the clause Addition to clause Delete from this clause the words ‘When specified," Replace the clause Addition to clause Addition to clause Addition to clause ‘Addition to clause Addition to clause Replace the words “stee! bodies" by “stainless stee! bodies” ‘Addition of new clause ‘Addition to clause Addition of new clause ‘Addition to clause ‘Addition of new clause Addition to clause Replace the clause ‘Addition to clause Addition to clause Replace the clause Replace third sentence Replace the clause Delete from this clause the words “When specified,” ‘Addition to clause ‘Addition to clause PTS 31.29.60.2 December 2010, Page 9 PART Il AMENDMENTS/SUPPLEMENTS TO API 614 For ease of reference, the clause numbering of API 614 has been used throughout Part I of this PTS. This part covers four chapters of API 614: = CHAPTER 1: General Requirements - CHAPTER 2: Special Purpose Oil Systems - CHAPTER 3: General Purpose Oil Systems - CHAPTER 4: Seif-Acting Gas Seal Support System PTS 31.29.60.32 December 2010 Page 10 CHAPTER1 GENERAL REQUIREMENTS: ‘Amended per 24 22 4 44 42 43 434 87107 REFERENCED PUBLICATIONS. Replace this clause by: The Vendor shall include in his proposal a list of applicable standards, selected from API614, Appendix A. This list shall be subject to the approval of the Principal. ‘The publications additional to those listed in this clause and referred to in this PTS are listed in Part I Delete this clause and refer to (Part |, 1.2). GENERAL ALTERNATIVE DESIGNS Replace this clause by: Unless otherwise specified in the datalrequisition sheets, systems supplied according to this PTS shall have metric dimensions and comply with applicable ISO standards. API 614, Appendix A may be used to select the applicable standards. CONFLICTING REQUIREMENTS Replace this clause by: In the event of conflict between documents relating to the inquiry or order, the following hierarchy of documents shall apply. Upper level: purchase order and variations thereto. Second level: dalairequistion sheets and drawings Third level this PTS. if any conflict exists between the requirements of this PTS and any other relevant document in the purchase order, the Principal shall be notified for clarification, SYSTEM SELECTION ‘Add to this clause: The Vendor shall base his offer on the requirements and recommendations of the appendices in Chapters 2, 3, and 4. The final selection of the system shall be subject to the Principal's approval, irrespective of the schematics in the proposal. Unless otherwise specified, lube and control oil systems are to be a single combined system for driver and driven equipment, including intermediate transmissions, if applicable, Gas turbine driven equipment shall be served by the gas turbine oil system, except for aero-derivative gas turbine driven equipment, which may have separate oil systems for the {gas generator part and the driven equipment part. Lube and control oil systems for aero-derivative gas turbine gas generators are designed and constructed in accordance with Manufacturers’ standards and, as such, may deviate from this PTS. However, detailed exceptions and deviations shall be subject to the approval of the Principal. Special purpose oll systems in accordance with Chapter 2 are required for the following ‘equipment and services: 4. Lube and control oil systems for axial and centrifugal compressors in accordance with PTS 31,28.40.30, irrespective of the driver type. 2. Compressor shaft seal oil systems. CHAPTER 1 GENERAL REQUIREMENTS PTS 3129.60.32 433 512 SAT 51.9 December 2010 Page 11 3. Pressurized lube and control oll systems for all equipment in unspared essential service, 4, All equipment driven by special purpose steam turbines or by gas turbines. General-purpose oil systems in accordance with Chapter 3 are required for the following equipment and services: 1. Pressurized lube and control oil systems for spared equipment in essential services, driven by either an electric motor or a general-purpose steam turbine, 2. Lube and control oll systems for equipment in non-essential service. For definitions of essential and non-essential service, refer to Appendix G. Add new clause. The design of seal oll systems shall be such that the release of process gas into atmosphere is positively prevented. If the process gas may not be contaminated by seal-oil, the design shall accommodate this requirement by appropriate buffering and fitration PIPING Add to this clause: Auxiliary systems of Groups |, Il, and I shall comply with PTS 31.38.01.11 and shall be in accordance with the applicable piping class. Socket welded connections shall not be used in Group | and IV services. Threaded joints may be used only for instrument connections and in tubing systems, Al oll and gas containing piping material of Groups | and IV shall be stainless steel; this includes the supply and drain piping components connected to the main equipment casing or bearing housing. Tables 14, 18, 1C and 1D: replace gasket requirements by: All flange gaskets shall be spiral wound, 316L, graphite-filled with an external centering ring, 3161. Add to sub-clauses b, d & 0: b) Piping shall be supported at least 1 inch above the console deck to facilitate wash down. Piping shail be routed so that it does not create tripping hazards. @) Piping Vent connections shall be N20 (NPS 2/4 in) in size and shall have valves. ©) Piping Drain connections shail be DN20 (NPS 3/4 in) in size and shall have valves. ‘Add to this clause: ) Pockets, traps, etc, which may collect debris and prevent thorough flushing and drainage, shall be avoided, 9) Headers shall terminate with blind flanges to accommodate flushing and/or cleaning. h) Strain-free piping shall be installed in accordance with PTS 3129.00.10. Roplaco tho last sentence of this clause by: Pipe bushings and unions shall not be used in piping systems. The use of couplings in tubing systems shall be kept to a minimum. ‘Add to this clause ‘Swage fittings or reducer couplings shall be used. Reducer bushings shall not be used. Add to this clause. PTFE tape shall not be used as a thread sealant. Add to this clause: Amended per CHAPTER1 GENERAL REQUIREMENTS PTS 31.29.60.32 December 2010 Page 12 Cireular 3607 54.12 8.1.15 51.16 B17 51.18 6.1.25 5.1.26 52 5.24 5.25 Tubing may be used only in Group II, Il! and IV systems in general purpose applications, and only if approved by the Principal. The tubing shall be seamless stainless steel; it shall have an outside diameter of 19 mm or 25 mm and a nominal wall thickness of 2.6 mm. NOTE: — The equivalent USC sizes are 3/4 in or 1 in outsido ameter, respectively, with a nominal wall thickness of 12 gauge (0.1046 i). Unless otherwise specified on the data sheets, all compression fittings shall be of the two-ferrule design. Tubing fittings shall be stainless steel. Couplings in tubing systems shall not be located close to high-temperature equipment components such as turbine casings or steam piping. Add to this clause: *, or any other internationally recognised equivalent code.” Add to this clause: Stainless steel weld neck flanges, raised face, shall be used for all flanged connections in pressurized oil lines. Stainless steel slip-on flanges are allowed in atmospheric oil drain lines and reservoir connections. Replace this clause by: Ail components shall be made of ste! Replace this clause by: Threaded or threaded seal welded pipe connections are not acceptable in any steam, oll or gas application. Threaded (but not seal-welded) connections shall be permitted downstream of instrument block valves. Add to this clause: ‘All valves that are larger than DN 50 (NPS 2) shall be flanged, and all control valves shall be flanged. Valves DN 100 (NPS 4) and smaifer shall comply with ISO 15761. Valves larger than DN 100 (NPS 4) shail comply with ISO 10434, Globe valves shail also comply with applicable portions of ISO 18761 or ISO 10434. NOTES: 1. API 600s equivalent fo ISO 10434 2. API 602 s equivalent to ISO 15761 In this clauso, delete the words “When specified,” Add new clauses: Cadmium and Zinc plated studs, bolts, and nuts shall not be used. OIL PIPING Replace the last two sentences of this clause by: Drain lines shall be connected individually to the return header at a 45° angio in the direction of flow at a point above the header centrelin. The minimum size for drain lines shall be DNS0 (NPS 2), unless otherwise approved by the Principal. ‘Add to this clause. Drain lines shall not be reduced in size from the machine drain connection to the return header. Branch connections (pressure and oil return) shall be flanged at the header and at the machine. Branch pipe shall not be directly welded to run pipe. Tees shail be used. NOTE: The hydraulic design of dain nes fr gears wih high pitch ine volooies shal prevent the backing up of rained ol into other components ofthe machine tan ‘Add new clauses: Filter vent lines connected to the fiter cover shall have flexible elements, such as stainless steel hose, of adequate length so that the fiter cover can be opened in order to replace tho CHAPTER 1 GENERAL REQUIREMENTS PTS 31.29.60.32 5.26 53 53.2 5.34 84 55 641 612 614 616 63 6.32 December 2010 Page 13, cartridge. Pressure rating of flexible elements shall be a minimum of 1.5 times the pressure rating of the fters. Main oil supply header shall have DN 20 (NPS 3/4 in) flanged and blinded connections in the top of the pipe just downstream of the lube oil fiter and just downstream of each pressure regulating valve. Connections shall be used to inject nitrogen to aid cleaning. INSTRUMENT PIPING Add to this clause: Instrument pressure connections to main headers shall be made with branch welding fittings (weldolets). Add new clauses: A sampling connection with a needie valve shall be installed in the line downstream of the filter. A block valve shail be installed to isolate this sampling connection. Delete this clause Delete this clause INSTRUMENTATION, CONTROL AND ELECTRICAL SYSTEMS GENERAL Replace this clause by: Unless otherwise specified by the Principal, the Vendor shall supply all on-skid instrumentation, instrument piping, and cabling. Instrumentation of overhead and run-down tanks shall be included. The instruments shall include pressure and temperature indicators, pressure and level transmitters, level switches, thermocouples and/or RTDs for indication, control, alarm and/or shutdown functions as described in AP! 614 as amended by this PTS. Instruments and instrument signal lines shall be installed and lined up to @ common junction box on the edge of the base plate. Instrument makes and types shail be subject to the approval of the Principal and/or shall be chosen from a list of acceptable instruments which will be provided by the Principal. if the supply of above instrumentation is deleted by the Principal on the data/requisition sheets, only the instrumentation considered to be an integral part of the equipment shall be supplied by the Vendor. Furthermore only the various instrument connections and level indicators, as specified in this PTS, are required. For procedures see PTS 32.31.09.31 and for connections see PTS 32.31.00.32. Delete this clause Replace this clause by: All instruments and controls including shutdown-sensing devices shall be installed with sufficient valving to permit their replacement while the system is in operation. Shut-off valves for shutdown sensing devices shall be provided with a means of locking the valves in the open position. ALARMS AND SHUTDOWNS Replace this clause by: Transmitters shall be furnished and mounted by the Vendor. CHAPTER1 GENERAL REQUIREMENTS PTS 31.29.60.32 December 2010 Page 14 63.3 Delete this clause 63.4 Delete this clause 64 INSTRUMENTATION 64.1.2 Replace this clause by: Temperature-sensing elements shail not be located in oil flow sight-glasses. 64.2 Level instruments Add to this clause: Displacer operated type level switches shall not be used. Level switches shall comply with PTS 32.31.00.92, Sensing elements shall be made of stainless steel 64.3 Thermowells ‘Add to this clause: ‘Thermowells shall be in accordance with PTS 31.98.01.11. 6.4.5.2 Replace this clause by: Pressure gauges shall be in accordance with PTS 32.31,00.32. 6.4.6 Oil sight flow indicators 6.4.6.1 Replace this clause by: Flow indicators shall be furnished in the atmospheric oll-drain return line from each bearing, gear, seal, coupling guard and, if specified (refer to AP! 614, Chapter 2, 1.4.15), from each relief valve, Flow indicators shall not be installed in pressurized lines 6.4.6.2 Replace this clause by: Flow indicators shall have flanged connections, shall be of the bull's eye type and shall have a stainless steel body. Flow indicator sight glasses shall be made of non-flammable, permanently transparent material. Flow indicators with a threaded type sight glass in the drain line shell not be used, Flow indicators shall be mounted outside noise enclosures, unless the enclosures are of the *walk-in’ type. 6.4.6.3 _ In the second sentence of this clause, delete the words “one half" ‘Amended per Circular 67/07 6.4.9.5 Add to this clause: €. Distributed Control System (DCS) shall not be used for controlling pressure-regulating valves or the auto-start of a spare pump. 65 ELECTRICAL SYSTEMS 651 Add to this clause: All electrical equipment shall comply with the relevant PTSs stated in the order. 65.8 Addo this clause. Vendor-supplied electrical devices that require external connections provided by the Principal (except motor leads) shall be wired by the Vendor to terminal and junction boxes, segregated by voltage level, and mounted at the edge of the console baseplate. CHAPTER 1 GENERAL REQUIREMENTS PTS 31,29,60.32 TA 744 72 T2AA December 2010 Page 15, INSPECTION, TESTING, AND PREPARATION FOR SHIPMENT GENERAL Add to this clause: The Purchaser shall indicate whether, and to what extent, he will witness the Manufacturer's quality control, inspection and testing. This may include, but need not be limited to, the following: = A check (against outline drawings which have been approved by the Purchaser) of all ‘main dimensions, base plate dimensions, location of foundation boltholes, size/position/rating of flanges and coupling guard arrangement; ~ An inspection of flange face finish; = Verification that the Manufacturer has performed the specified inspections and tests with satisfactory results; - A verification of the required material certfcates and (to the extent specified) their traceability to the respective components; - A visual check for good workmanship and clean finish of internals; = Verification or witnessing of machinery alignment; - Performance and functional testing of the complete unit. Ergonomically aspects verification. ~ Positive Material Identification (PMI) requirements The advance notice given by the Manufacturer to the purchaser shall be at least five working days. INSPECTION Replace sub-clause a) by: a) Material certificates The Manufacturer shall furnish material certificates in accordance with ISO 10474, of the type as specified in the table below. CERTIFICATION OF MATERIALS BY COMPONENT COMPONENT 180 10474 CERTIFICATE TYPE Pressure-containing paris (pump casings, 2.1 or 2.2 coolers, fiter housings, valve bodies) and Group IV oll piping, flanges and connections up to a MAWP of 20 bar (ga). Pressure-coniaining parts (pump casings, 3B coolers, filter housings, valve bodies) and Group IV oil piping, flanges and connections with a MAWP above 20 bar (ga ‘Pump shafts and rotors 240122 Wlechanical seals 2A or 2.2 Bolting 2.1 or 2.2 Al process and auxiliary piping, flanges and 34.8 connections of Groups I, Il and Il CHAPTER 1 GENERAL REQUIREMENTS PTS 31.29.60.32 7.2.3.2 73 734 73.1.3 73.1.4 74 7431 74.3.2 743.3 at 813 82 8.23 83 83.2 833 December 2010 Page 16 Add to this clause: ‘Multi-compartment reservoirs shall be witness inspected for cleanliness before the top plate is finally installed and welded. If specified on the datasheet, inspection of piping for cleanliness following flushing shall be a HOLD point. TESTING General Add new clauses: The pressures of the lube, seal and control oil at delivery points shall be continuously recorded during the test, including all transients (e.g., pump starts, filer switching, etc.) Introduced to the system and other observations. If specified on the datasheet, a sound power level test shall be conducted during the operational tests. PREPARATION FOR SHIPMENT Add to this clause: All carbon steel material shall be fully painted on all surfaces including plate surfaces behind junction boxes supports and behind all other surface mounts. Add to this clause: Material Safety Date Sheets shall be provided for all rust preventative materials used. ‘Add to this clause: The rust preventative shall be of the vapour space inhibitor type, e.g., Shell VSI Turbo 32 or equivalent. VENDOR'S DATA GENERAL Add to sub-clause g: g. Schematics shell show line sizes and flange ratings. PROPOSALS Technical data Add to this clause under a): The relevant deta/requisition sheets) and API data sheets shall be completed to the fullest possible extent. CONTRACT DATA Add to this clause: Vendor shall supply ISA specification sheets for instruments and valves in his scope of supply. Vendor shall complete datasheets ‘Schematic drawing shall also include: Line sizes and flange ratings; Relief vaive settings; Control valve CVs; and The complete lube system for the equipment it serves Technical data Add to this clause CHAPTER 1 GENERAL REQUIREMENTS PTS 31.29.60.32 833.1 aaa 8.3.6 December 2010 Page 17 The information shall include the documents for controls and instrumentation as specified in PTS 3231.09.31. The required number of copies of drawings and the time within which these have to be submitted shall be specified in the order. Electronic drawings are acceptable in an agreed format between the Vendor and the Purchaser and shall include, but not be limitied to: Oil System Data Sheets; Pump Data Sheets (separate data sheets for each item); ‘Steam Turbine Data Sheets (separate data sheets for each item); Motor Data Sheets (separate data sheets for each item); Heat Exchanger Data Sheets (separate data sheets for each iter); Pressure Vessel Data Sheets (separate data sheets for each item); Instrument Data Sheets; Instrument Summary Sheets; and Alarm and Emergency System Tabulations. As a minimum the following drawings (listed in Chapter 1, Appendix B, API 614) are required for review and approval: 1 to 8 and 14. In this clause, delete the words "When specified,” Progress reports Add to this clause: ‘The required extent, frequency and details of reporting shall be specified in the order. Instruction Manuals Add to this clause: Separate manuals shall be provided for each oil system. An advance, generic version of the manual shail be provided no later than ten weeks after receipt of order. CHAPTER 1 GENERAL REQUIREMENTS PTS 31.29.60.32 December 2010 Page 18 APPENDIXF PIPING SYMBOLS. F GENERAL NOTES F.1.3 Add to this clause: ‘The Manufacturer's recommendation shall be included in the proposal. If there are good reasons for using direct acting control vaives, a detalled description shall be included. F3 SYMBOLS Add to this clause: Unless otherwise specified, drawings for approval and final drawings shall use the instrumentation symbols in accordance with PTS 92.10.03.10. CHAPTER 1 GENERAL REQUIREMENTS PTS 31,29.60.32, December 2010 Page 19 Add new Appendix: APPENDIXG DEFINITIONS AND EXAMPLES OF VITAL, ESSENTIAL AND NON-ESSENTIAL SERVICES SAFETY OTHER EQUIPMENT EQUIPMENT ‘SERVICE CATEGORY VITAL ESSENTIAL NON-ESSENTIAL Non-spared Spared equipment equipment Definition | Asanice in which [A service in which [A service in which | Allother senvices, fallure of equipment | fallure of equipment | failure of | causes an unsafe | renders a plant or | equipment condition ofthe plant | process unit renders a plant or or installation inoperable or process unit resulting in jeopardy | reduces inoperable or tolife andior major | performance toa | reduces damage (fre, fovel unacceptable | performance to a explosion et.) tothe Principal. | evel unacceptable to the Principal. Selection | Equipment shalbe | Adecision notto | Spare equipment | Economic evaluation Criteria | adequately spared to | install spare is normally required to justify spared ensure 100% equipments based | Installed where | equipment. availabilty ofthe | upon economic | potential losses service under all considerations and | due to equipment circumstances proven equipment | outage greatly availablity. Non- | outwoigh spared equipment | euipment Capex availabilty may be _| Sparing upgraded by means | philosophy shall (of additional Capex. | be economically to match roquirod | ovalvated and is plant availabilty. | typically 2x 100 % or 3x50% Driver independant power independent Selection | sources shall be power sources Griteria _| selected to ensure may be selected 100% service for start-up and availabilty utility avatabilty reasons Exampl ~ Firewater pumps | ~~ Hydro-crackor | _- Bolerfeed- | _~ Drinking walter pups: with diesel and feed purno; water pumps; | - Sewage pumps. ‘motor drives; Hyiro-cracker | Fractionator = Emergency shut- | recycle bottom down systems; compressor; pumps; - Emergoncy - Cat-cracker - Hydro-cracker instrument air main air frosh gas compressor. compressor; compressors. - Forced-draught and induced- draught fans. PTS 31.29,60.32 December 2010 Page 20, CHAPTER2 SPECIAL PURPOSE OIL SYSTEMS 1 1 1d 144 116 11.6 14.6.4 11.6.2 BASIC DESIGN GENERAL In this clause, replace the words “3 years” by the words “6 years” ‘Add to this clause: This PTS requires various components to be provided in stainless steel. In this respect stainless steel shall only be either AISI 316 L or AISI 316 Ti stainless steel or appropriate equivalents according to internationally accepted standards, The use of any other stainless steel of the AIS! 300 series is subject to the approval of the Principal ll system components covered by this clause are: ~ Strainers - Reservoirs; = Accumulators; - Overhead tanks; + Run-down tanks; + Degassing drums and collecting drums; - Piping: - Flanges. Replace this clause by: Noise Noise Control ‘The Contractor shall comply with PTS 31.10,00.31 and thereby communicate to the Vendor the specified equipment noise limitations by using data sheet PTS 31.10.00.94, which forms part of the requisition. The Vendor is responsible for ensuring that these equipment noise limitations have been specified Information to be submitted with the tender ‘The Vendor shall submit guaranteed sound power levels and sound pressure levels of the equipment, together with any other relevant information as requested in data sheet PTS 31.10.00.94 The Vendor shall indicate what special silencing measures, if any, are proposed in order to meet the specified levels. Add to this clause: Separate lube-oil and sealoil systems are required if one or more of the following are applicable: a) The equipment served by the seal-oil system handles gases containing hydrogen sulphide and/or other corrosive or hazardous gases (as indicated by the Principal on the datalrequisition sheet) b) _A-steam turbine driver is specified as main equipment driver. In this case the control il for the turbine shell be taken from the lube-oil system. If applicable, control oil for ‘compressor control shall also be taken from the lube-oil system. ©) _Allthe following conditions apply: 4) The main driver is an electric motor. 2) The main driver is lubricated from the compressor lube-cil system, 3) The process gas is fiammable. 4) The system includes a degassing tank (in accordance with 1.11) which returns the contaminated seal-ol direct into the main reservoir after degassing. d) If specified by the Principal. CHAPTER 2 SPECIAL PURPOSE OIL SYSTEMS. PTS 31.29.60.32 1444 1.1.12 1.4.13 11.14 1.4.16 14.19 1.1.20 December 2010 Page 21 Add to this clause: IF specified by the Principal, the system shall also have sufficient tumdown capabilities to accommodate operation of part of the equipment served. Add to this clause: Start-up, parallel pump operation and "off-design" conditions (as indicated in the order) shall be accommodated without affecting the mechanical integrity of the various components in the system or exceeding its cooling capacity; this is particularly important in high pressure systems Replace the end of the last sentence by: with the compressor and the seal cavity at atmospheric pressure. Add to this clause: ‘As @ minimum the systems shall be suitable for unsheltered outdoor operation. The anticipated weather and environmental conditions shall be indicated by the Principal on the datalrequisition sheets, and so shall the need for any special precautions (eg “winterizing") Replace this clause by: Lubrication and shaft-sealing systems shall have sound mechanical design and orderly arrangement. If possible, the Vendor's "standard" system shall be used. Design of systems shall be subject to review by purchaser to ensure compliance with this PTS. il systems shail conform to the data sheet and shall include the following features: a. All instrustments shall be installed so that they can be read from an operator-accessible location no more than 600 mm (2 ft) away. 6. Fillers shall be located so there Is free overhead space to replace the elements. Personnel shall be able to switch and to replace filtering elements from an operator-accessible location. c. Piping, instrumentation, and other components shall not obstruct either side of the oil pumps and drivers. Both sides of the pumps and drivers shall be clear for a minimum distance of 750mm (30 in). Piping shall not be run through this space above the pumps and drivers. d. Valves, control valves, and instrumentation shall be accessible for operation and maintenance. Replace this clause by: A electrical components and installations located on the unit shall be suitable for the area classification, gas grouping and temperature classes specified by the Principal on the datalrequisition sheet. Replace this clause by: Oil systems with a pressure rating of ASME rating class 900 and higher shall have, as @ minimum, double block valves in the following services: a) Pump discharge; b) Cooler vents on the oil side (2.5.7); c) Fier vents (2.6.1); d) Level gauges in pressurized services, @) Isolation valves of control valves and instruments that are to be serviced during full pressure operation of the system; 1) _ Isolation of seal oll traps. Commence this clause with the words “Unless otherwise specified by the Principal,” CHAPTER 2 SPECIAL PURPOSE OIL SYSTEMS. PTS 31,29.60.32 4.1.22 1.4.25 December 2010 Page 22 Add to this clause: Gravity fed rundown tanks shall be selected as a first option for emergency lube-oil supply. IF the appropriate sizing of a rundown tank becomes impractical or uneconomic, or if extended ooo! down lubrication is required (Le. for a gas turbine or steam turbine driver), an ‘emergency lube-oil pump, including a seperate single filter, may be applied. Emergency lube-oil pumps shall be driven from an uninterruptible emergency power supply. If the available equipment space is limited (i.e. off-shore platforms), shaft driven lube-oil pumps for run-down purposes may be considered instead of run-down tanks. However these alternative arrangements are subject to the approval of the Principal PTS 31.29.40.10 provides general guidelines for the above purpose. The design of seal oll systems shall be such thal, upon seal oll supply failure, any Uncontrolled release of process gas from reference gas lines into the almosphere (through emply seal oil lines) is positively prevented. Add to this clause: In oil systems with a pressure rating of ASME rating class 900 and higher, the welds in the pressurized areas shall be subjected to 100 % radiography. Amended per Cireular 6707 1.4.27 1.1.28 ‘Add new clauses: AA high-fidelity dynamic simulation shail be conducted to verity the design performance for ‘special-purpose control oil, lube oll and seal oll systems. As a minimum, the high-fidelity dynamic simulation shall incorporate detailed models for piping isometric arrangements including pipe characteristics (connectors and capacity), heat exchangers, filters, detailed controt valve characteristics (including actuator dynamic characterization), ol! pump performance curves, electric motor/steam turbine driver inertia and other factors. The Principal shall review and approve the methods used to conduct this high-fidelity dynamic simulation. The dynamic simulation study shall demonstrate the following: * Control oi, sea! oil and lube oil pressures shail not drop below the midpoint between the standby pump’s automatic-start setting and the equipment's shut-down pressure level during normal operations and during transient upset conditions. This includes auto starting / manual shutdown of the spare oil pump(s), rapid control oll demand, and switching of oi! fters and coolers. * Relief valves shall not lft or oscilate under normal and transient operations. ‘+ Tho system should not cause @ compressor trip or start the spare pump (if the main ump is stil running) during normal operations and during transient and upset conditions if accumulators are NOT present. ‘Shop and/or field verification of the performance of the contro! oil, seal oil and lube oil system shall be conducted. During these tests, various measurement points shall be recorded with high-speed recorder(s). As a minimum, pressure measurements shall be taken from the alarm and trip transmitters for each pressure level, the various pressure level header transmitter locations, and at the autostart pump pressure transmitter(s). Stroking of the control valves shall be measured to confirm the simulated stroke time and valve performance. These tests shall be conducted with accumulators in operation and again with them isolated from the system. The oil system performance shall be compared with the dynamic simulation. The oil system and shall be proven to be stable when switching oi pumps, when trioping and auto-starting spare purp(s), when switching coolers and fiers, and when instantaneously full stroking the governor valves for steam turbine drivers. A complete written report of the oll system test and comparison with the dynamic simulation shall be provided following ail of the tests and shall include copies of the high- speed recordings. The Principal shall be provided with this report for review and comment prior to acceptance of the oil system, CHAPTER 2 SPECIAL PURPOSE OIL SYSTEMS PTS 31.29.60.32 42 1.24 1.22 1.24 1.2.9 13 1.33 1333 1.9.35 1.34 1.3.5 1.3.5.2 December 2010 Page 23, BASEPLATES Add to this clause: The oll system shall be arranged in a single package, unless impractical on account ofits ‘size. Subject to the approval of the Principal, oi! systems of gas turbine driven units may be integrated within the confines of the machinery base plate and include vertical tank ‘mounted oil pumps. Replace this clause by: Drain rim shall have a slope of 10 mmr/m (1/8 inft) towards a single drain collection point. The drain connection shail be at least DNSO (NPS 2) in size. ‘Add to this clause If approved by the Principal, the baseplate shall be supplied without a deck plate, .e., open deck design. NOTE: Such @ design makes fold grouting easior: grout is simply poured into the open cavities and the grout ‘surface is fished by sealing wilh an epoxy sealant. Add new clauses: All decked cavities in the skid that require grouting shall have a sufficient number of grout holes and vents of adequate size to allow void-free grouting. OIL RESERVOIRS Oil connections and internal piping Replace this clause by: Each back-pressure control valve line and relief vaive return line shall be separate and shall discharge oil via internal piping below the pump suction-loss level as shown in Figure 2A-21, Pressurised oil shall not be returned to stiling tubes or degassing trays. Internal piping shall have bottom baffles. Internal piping of relief valve return lines shall be provided with a internal vent hole above the highest oil level to facilitate emptying of the fiow sight indicator of the relief valve return line (see 1.4.18), Replace this clause by: All reservoir pipe connections shall be flanged. Man ways and drains Add to this clause: Top man way openings shall extend a minimum of 25mm (1 in) above the top of the reservoir to minimize the ingress of water and debris. Features and appendages Replace this clause by: Vents shall be provided to prevent over pressurizing of both lube-oil and seal-oil reservoirs in the event of gross leakage of the compressor seals. These vents shall be sized to handle the calculated gas flow or one standard pipe size larger than the respective main oil return lines whichever is greater. Since the reservoir vents must be directed outside the immediate area of the oil systems, it shall be the responsibilty of the Vendor with overall responsiblity of the oil systems to size the vents and to provide the flanged connections; however the vent lines themselves and the required overpressure protection devices shall be supplied by the Contractor. The design of the nitrogen purge on the reservoir shall take this device into account. 1.3.6.2.4 In the first sentence of this clause, delete the words “Where sour oil is present" 137 13.7.2 Heating Replace this clause by: CHAPTER 2 SPECIAL PURPOSE OIL SYSTEMS PTS 31.29,60.32 December 2010 Page 24 Unless otherwise specified, reservoirs heaters shall be electric. 1,3.7.2.2 Replace the note of this clause by: Electrical heaters shall be provided with a thermostatic temperature control and a separate over-temperature protection shutdown function. These control and protection functions may be integrated in the heater. In addition, heaters shall also have an external shutdown function upon low-level alarm of the oil reservoir. 1.3.9 Replace this first sentence ofthis clauso by: ‘Above the rundown oil level, each reservoir shall be provided with two flanged welded stub connections at least DN25 (NPS 1) in size with blind flanges. 1.3.10.1 In this clause, replace the words “minimum operating level" by the words "pump suction level" 1.3.12 Special features Replace this clause by: If the top of the reservoir is 1 m (3 ft) or more above grade, the reservoir shall be provided with the required facilities of 1.3.12.1 through 1.3.12.3. 1.4 PUMPS AND DRIVERS 4.4.1 Add to this clause: Unless otherwise specified, rotary positive displacement pumps are required. Pumps that are mounted externally from the reservoir shall be of the horizontal type, and shall operate at 1500 r/min or 1800 rimin. If this is impractical for high-pressure seal oil pumps, higher speeds may be applied if approved by the Principal If centrifugal pumps are specified, they shall comply with PTS 31.29.02.30. 4.4.4. Add to this clause: Mechanical seals shall have a balanced face design 4.48 — Replace this clause by: Electric motors shall comply with PTS 33.68.05.31 1.4.9 — Replace this clause by: ‘Steam turbines shall comply with PTS 31.29.60.30 and shall be equipped with a NEMA class *A" oll relay governor, as specified in API 611 1.4.10.2. Replace this clause by: Each pump shall be capable of supplying the normally required oil flow at the design supply temperature plus the following: a) 20 % of the normal flow or 40 l/min (10.5 U.S. galimin), whichever is greater; b) All transient control oi, lube oil andlor seal oll requirements of the system, The above requirement shall include the equipment Manufacturer's allowance for normal wear. Accumulator capacity shall not be utilized to meet the transient oil capacity requirements, except for when pumps are being switched over. The equipment Supplier shall provide all details of the transient conditions. If the main oil pump is shaft driven, the pump capacity shall be sufficient to meet the requirements of this clause at the minimum operating speed of the main equipment. 1.4.10.4 Add to this clause: Rotary pumps shall be able to operate continuously at 100 °C (210 °F) oil temperature and corresponding viscosity without any contact between the pump rotor and the casing. 1.442 Add to this clause: ‘Motors shail meet the following adoltional requirements: CHAPTER 2 SPECIAL PURPOSE OIL SYSTEMS PTS 31,29,60.32 14.15 1.4.18 1.4.22 14.23 1.4.24 14.244 14.243 1.4.25.4 December 2010 Page 25 ©) Motor horsepower and starting torque shail be adequate for pumping oil at @ viscosity corresponding to the minimum ambient temperature shown on the data sheets regardless of the effect of the lube oil heater. 4) Standby pump motor shall have a space heater that is energized when the motor is not running. The motor shall have a space heater disconnect switch. Add to this clause: Relief valves shall be installed in an upright vertical position. The valve body shall be steel and shail have flanged connections. Relief valve discharge lines shall be individually routed back to the main oil reservoir and shall be provided with a flow indicator, which shall be installed above the highest oll level in the main reservotr. Add to this clause: Temporary fine mesh screen shall not be installed on strainers. Replace this clause by: The standby (or auxiliary) pump shall be equipped with a “Manual-Off-Automatic” switch. The switch shall be spring loaded so that it requires to be locked to stay in the “off position. The standby pum shall start automatically upon system pressure falling to a predetermined “alarm* level. Once started, the standby pump shall remain running until ‘manually stopped. On gas turbine driven installations alternative methods are acceptable. Add to this clause: ‘The use of booster pumps requires the explicit approval of the Principal Replace this clause by: Each coupling shall have a coupling guard which is removable without disturbing the coupled elements and shall moet the requirements of a) through ¢). @) Coupling guards shall enclose the coupling and the shafts to prevent personnel from contacting moving parts during operation of the equipment train. Access dimensions shall comply with ISO 14120 or other standard specified on the data/requisition sheet. b) Guards shall be constructed with sufficient rigidity to withstand a 900 N (200 Ibf) static point load in any direction without the guard contacting moving parts. ©) Guards shail be fabricated from solid sheet or plate with no openings. Guards fabricated from expanded metal or perforated sheets may be used if the size of the openings does not exceed 10 mm (0,375 in). Guards shall be constructed of steel, brass or non-metallic (polymer) materials. Guards of woven wire shall not be used. If specified, non-sparking guards of agreed material shall be supplied. Replace the first sentence of this clause by: Unless otherwise specified by the Principal, couplings shall be flexible all-metal non-lubricated disk or membrane type with spacer. Replace this clause by: Couplings and coupling to shaft junctures shall be be rated with a 1.8 service factor or ‘maximum driver power (including driver SF) whichever is greater. Replace this clause by: Pumps and drivers shall be mounted on a separate sub-base on the system console. CHAPTER 2 SPECIAL PURPOSE OIL SYSTEMS PTS 31.29.60.32 14.255 15 December 2010 Page 26 In this clause, delete the words *When specified," COOLERS. 1.5.3.4.2 Add to this clause: 15.36 155 1.5.6.2 1.6.7.4 158.2 1.6.83 16 1.6.1.10 16.24 163 1.67 17 4744 Shell-and-tube coolers shall comply with PTS 31.21.01.30. Add to this clause: When air-coolers are specified, they shall comply with PTS 31.21.70.31 Replace this clause by: Cooler materials shall comply with PTS 31.21.01.31 Replace this clause by: ‘Thermostat temperature control valves shall not be used in special-purpose oil systems. In this clause, delete the words “When specified by the Purchaser,” and replace the words 150 °C (300 °F) with 175 °C (350 °F) Replace this clause by: Each vent on the oil side shall be valved and provided with an orifice, a return line and a flow indicator back to the reservoir. Vents on the waterside and all drains shall be valved and provided with blinds. In this clause, delete the words "When specified, FILTERS Replace this clause by: Each filter vent shall be valved and provided with an orifice, a return line and a flow indicator back to the reservoir. Anitrogen connection with valve on the top of each filter housing shail be furnished. If specified, filter housing clean drain and vent connections shall be routed back fo the main lube oil reservoir through sight flow indicators. Otherwise the drains shall be valved and provided with blinds. NOTE: Nitrogen shall be used to pressure oll from the filter housing through the drain fine back to the Replace this clauso by: Single fer elements of the adequate length shall be supplied. Add to this clause: "..by the Principal.” Add to this clause: The access area for filter maintenance shall be a minimum of 600 mm x 600 mm (2ftx2f) TRANSFER VALVES Replace this clause by: Only individual transfer valves (Figure 24-17) shall be used For systems with a pressure rating of ASME rating class 900 and higher, transfer valves shall be double executed CHAPTER 2 SPECIAL PURPOSE OIL SYSTEMS PTS 31.29.60.32 175 18 182 183 18.4 18.5 188 1.8.11 19 1.91 1.0.44 1.9.1.2 191.3 December 2010 Page 27 Roplace this clause by: In systems with a pressure rating of ASME rating class 900 and higher, spectacle blinds shall be used for tight shut-off purposes to facilitate maintenance. ACCUMULATORS. ‘Add to this clause: The sizing of the accumulator shall take into account a minimum delay of a two second response time of the logic contro! system before the stand-by pump motor is actually started, Replace this clause by: Accumulators shall be of the bladder type. The vessels shall be made of stainless sted ‘The bladders may only be pre-charged with dry nitrogen. The pre-charge pressure shall be indicated on the vessel. Replace this clause by: Unless otherwise specified by the Principal, bladder accumulators shall have pre-charge facilities (see Figure 2A-16). The pre-charge facility shall be removable and in accordance with the Manufacturer's standard. If the nitrogen supply pressure exceeds the maximum allowable working pressure of the accumulator vessel, the pre-charging faolity shall be equipped with a safety relief valve to prevent over pressurizing of the accumulator. Accumulator nameplates shall state the normal operating oil pressure, the maximum allowable working pressure and the required nitrogen pre-charge pressure. Delete this clause Replace this clause by: If the specified minimum ambient temperature is lower than the minimum oll temperature required by the Manufacturer for proper functioning of the oil system, the accumulator shall be equipped with thermostatically controlled electrical tracing and insulation Add to this clause: Accumulators shall be provided with a block valve and a drain valve to permit removal during operation of the oil system OVERHEAD TANKS Seal oll tanks Replace the last sentence of this clause by: Unless otherwise specified by the Principal, the tank shall be stainless steel Add to this clause: Overhead tanks, including the oil and reference gas lines, shall be insulated and heat traced (either electrically or by steam). In the first sentence of this clause, replace the words "3 minutes" by the words "8 minutes" Add to this clause: The vendor shall specify the overhead tank elevation and corresponding interconnecting piping losses. Replace this clause by: Overhead seal-oil tanks shall be designed in accordance with the design code indicated by the Principal on the data/requisition sheets. If ASME VIII is selected, they shall comply with PTS 31.22.20.31. If PD $500 is selected, they shall comply with PTS 31.22.10.32, CHAPTER 2 SPECIAL PURPOSE OIL SYSTEMS PTS 31.29.60.32 191.43 1.9.1.47 1915 1.9.2 1.9.2.1 1.9.22 19.24 December 2010 Page 28 Replace this clause by: For oil systems with @ pressure rating of ASME rating class 600 and lower, a full-length level gauge arrangement shall be provided, covering the range from 25 mm (1 in) above the high-level alarm (or trip) to 25mm (1 in) below the rundown level. Level gauge arrangements shall be in accordance with the requirements of PTS 31.98.01.11. For systems with a pressure rating of ASME rating class 900 and higher, the Manufacturer shall provide an alternative level instrument arrangement suitable for the prevailing pressure rating. Proposals are subject to the approval of the Principal Add to this clause: Plate-type level gauges are not allowed. Magnetic type level gauges shall be used, ‘Add new clause: For direct contact seal-oil overhead tanks, the piping and level contro! system shall be arranged so that seal oil continuously flows through the tank. Replace this clause by: If the specified gas or gases contain abrasive or corrosive elements or elements that negatively affect the oil properties (see NOTE below), the seal oll overhead tank shall be separated from the seal oll supply line by one or more bladder-type accumulators in accordance with Figure 20-14 The bladder material shall be fully compatible with the process gas. NOTE: It is impossible fo state precise allowable levels in this PTS. In all cases, the Principal shall be consul, Lube-oil rundown tanks Replace this clause by: The design shall be based on providing adequate lube oil in the event of an oil system failure $0 that the rotor can coast down to a complete stop without the shaft journals or bearings being damaged. The tank shall provide full lube oil flow to all train components until the speed slows down to approximately 10 % of the normal operating speed but for no less than 3 min. The coast down time of the machinery train shall be reviewed with the Purchaser before the method of protection and tank sizing are finalized. Run-down tanks serving steam turbines shall be insulated and heat traced (either electrically or by steam) to bearing ol supply temperature. NOTE: Reference figures of API 614 are 2A-13a and 24-138. Add to this clause: The bottom outlet connection of emergency lube oil run-down tanks shall extend at least 25 mm (1 in) inside the vessel in order to retain foreign matter. In addition, a flush-mounted DN 50 (NPS 2) fianged drain connection shall be provided. Replace this clause by: If pressurized tanks are specified, they shall comply with (1.9.1.3) CHAPTER 2 SPECIAL PURPOSE OIL SYSTEMS PTS 31,29.60.32 1.10 1.10.3 1.10.6 an ant 1tt2 1414 141.5 111.6 24 244 23.4 December 2010 Page 29 SEAL-OIL DRAIN TRAPS Delete from this clause the words "When specified, " Add new clause. Seal trap materials shall be subject to the same requirements as the compressor materials in contact with the process gas. DEGASSING DRUM Replace this clause by: Unless otherwise specified by the Principal, degassing facilities shall be provided if the contaminated seal oll does not contain corrosive elements and can be restored to original ‘clean’ reservoir conditions by degassing only. Proven types are required. The Manufacturer shall provide full technical details of the proposed system, including references, in his proposal. The drum and internals shall be made of stainless steel. If corrosive elements or any other constituents that may affect a proper degassing of the contaminated oll are present, a collecting tank for the contaminated seal oil shall be supplied instead of degassing facilities. The collecting tank shall be sized to hold at least the quantity of four days' normal seal cil consumption of the compressor, with a minimum of 400 litres (105 gallons). With the exception of the heator and the nitrogen degassing arrangement (1.11.2), the collecting tank shall comply with all requirements for degassing rums. Unless otherwise specified by the Principal, degassing drums and sour seal oil collecting tanks shall be designed for a minimum pressure of 3.5 bar(g) (55 psig). If separate seal oil recovery facilities are specified, packaged seal oll recovery units shall be supplied. These units, typically comprising @ combined oll heating and vacuum stripping system, are subject to the approval of the Principal The oil recovery unit shall utilize the same utilities as the oil system and its design shall comply with the overall oll system requirements. As far as practical, the unit shall be designed not to remove essential additives from the oil. The Manufacturer shall provide full technical details of the proposed system, including references, in his proposal. Add to this clause: In order to enhance liquid-gas separation, the degassing drum shall be provided with an inert gas (nitrogen) stripping arrangement, which consists of a perforated ring line on the bottom of the tank. Add to this clause: The level device shall protect the heater from being activated at low oil level in the drum. In this clause, replace the words "4-hour" by the words "24-hour* Delete from this clause the words "When specified by the Purchaser," PIPING General Add to this clause: In special purpose oil systems, all connections shall be welded and/or flanged. In these systems, tubing and tube fittings shall not be used. Connections to equipment shall be welded and flanged or machined, studded and flanged. Welded fittings shall be butt-welded; socket welding shall not be used. Add to this clause: Except for instrument connections, threaded connections shall not be used CHAPTER 2 SPECIAL PURPOSE OIL SYSTEMS. PTS 31.29.60.32 24 344 December 2010 Page 30 Add to this clause: Process piping shall be in accordance with the applicable codes of the relevant process system, INSTRUMENTATION, CONTROL AND ELECTRICAL SYSTEMS General Add to this clause: Any logical functions andlor respective actions that prevent the start of the spare oil pump upon the loss of adequate bearing or seal oll pressure are not allowed. Systems shall be designed so that upon loss of adequate lube/seal oll pressure auxiliary/emergency systems will provide sufficient oii supply during run-down and cool-down of the relevant machinery components under all circumstances. The decision to switch off the oil supply to the main equipment shall be left entirely to the operating personnel Replace this clause by: Unless otherwise specified by the Principal, the Vendor shall furnish as a minimum the following for indication, alarm and/or shutdown purposes: 2) For pressure indication (valved and flanged connections required) ~ Discharge of lube oil and seal oil pumps (upstream of discharge valves); ~ Controt oil, i applicable; - Differential across lube oil and seal oil fiters; ~ Lube oil at the bearings; = Seal oil at seals; = Downstream of each pressure controller; - Gas reference pressure; = Seal oll to gas reference differential b) For temperature indication (thermowell connection required): = Lube oil and seal oil at inlet and outlet of lube and seal oil coolers; ~ Lube oil and seal oil reservoirs at pump suction location; = Degassing drum; ~ Lube and seal oil return lines from bearings and seals. c) For level indication (including valved and flanged level indicator: - Lube oil/seal oil reservoir; - Contaminated seal oil separators; - Seal oil overhead tank; - Degassing drum or collecting tank; ¢) For alarm and/or cut-in of stand-by pumps (connections required as under (a), (b), (c)): ~ Low lube oilicontrol oil/seal oil pressures; ~ High lube oil temperature downstream of cooler; - Low level in seal oil overhead tank *; - High level in seal oil overhead tank *; - High seal oil temperature downstream of cooler; - Low level in seal oil reservoir; - Low level in lube oil reservoir; - Low level lube oil emergency rundown tank; ~ Seal liquid (in seal ring cavity) to gas reference aifferential pressure - High level contaminated seal oil separators. ) For shutdown (connections required as under (a), (b). (€)): ~ Low-low lube oll pressure; ~ Low-low level in seal oil overhead tank *; = High-high level in seal oil overhead tank if no accumulator is installed; = Low-low seal liquid to gas reference differential pressure *.

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