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Pipe Stress Analysis and Design Program

Version: 09.06.00.19
Edition: Nuclear
Developed and Maintained by
BENTLEY SYSTEMS, INCORPORATED
1600 Riviera Ave., Suite 300
Walnut Creek, CA 94596

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************************************************************
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AUTOPIPE FLANGE ANALYSIS
**
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SYSTEM NAME : WALKTHRU

PROJECT ID : AUTOPIPE WALK THROUGH EXAMPLE

PREPARED BY : ______________________________
CHECKED BY

: ______________________________

1ST APPROVER : ______________________________

2ND APPROVER : ______________________________

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************************************************************
**
**
**
POINT B02
FLANGE # 1
**
**
WELD-NECK
**
**
NPS
8.000 inch
RATING 300
**
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VESSEL DESIGN CODE

: ASME Section VIII 2010, Division 1

DIMENSION LIBRARY

: FlangeDimLib.mdb

DIMENSION CODE

: B16-5

MATERIAL LIBRARY

: asme2010.mdb

FLANGE ATTACHMENT

: INTEGRAL

FLANGE CONFIGURATION

: WHOLE
I N P U T S

1.1 FLANGE:
-----Material
: SA-105
Outside diameter, A : 15.000 inch

Bore diameter, B

7.981

Thickness, tf
:
Small End Hub Thk, g0:

1.560 inch
0.3250 inch

Rigidity Factor, K :
Large End Hub Thk, g1:

0.300
1.1350

2.760 inch

Bolt Circle Dia., C :

13.000

inch
inch
Hub Length, h

inch
Allowable at Oper, Sf:

19.800 ksi

Allowable at Amb, Sf :

20.000

Modulus. at Oper, E :

27300. ksi

Modulus. at Amb, E :

29000.

ksi
ksi
1.2 PIPE:
---Material

: SA-106-B

Standard pipe library file : ASME2010

Nominal diameter
:
8.000 inch
Pipe schedule
: 40
Pipe Inner Diameter :
7.981 inch

Pipe Outer Diameter :

8.625

Allowable at Oper, Sn:

Allowable at Amb, Sn :

17.100

inch
17.100 ksi

ksi
1.3 GASKET:
-----Gasket Type
Gasket Config.
Inside Diameter

: Spiral-wound alloy with Mineral fiber fill

: Sketch (1a) - Column 2 of Table 2-5.2
:
9.190 inch
Seating Width, N
:
0.595

Width of Nubbin, w

0.000 inch

Gasket Thickness

0.000

Strength Factor, m

3.000

Seating Stress, y

10.000

9.835 inch

Eff. Press. Width, b:

0.273

inch
inch
ksi
Load Reaction Dia., G:
inch

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--------------------------------------------------------------------------------------------------------------1.4 BOLTS:
----Material
: SA-193-B7-1
No. of Bolts
:
12
inch
Bolt Diameter
: 0.8750 inch
inch
Hub Radial Dist.
: 1.2500 inch
inch
Bolt Hole Diameter : 1.0000 inch
Allowable at Oper, Sb: 18.800 ksi
ksi
1.5 PRESSURE & TEMPERATURE LOADS:
---------------------------Internal pressure
: 300.000 psi
deg F
External pressure
:
0.000 psi
deg F
Ambient temp.
: 70.000 deg F

Min. Bolt Spacing

2.0625

Eff. Bolt Diameter

0.7427

Outer Edge Dist.

0.9375

Allowable at Amb, Sa :

18.800

At temperature

: 450.000

At temperature

0.000

D E S I G N
2.0 SUMMARY:
------Design code

: ASME Section VIII Div. I 2010

Flange Thickness

Flange Volume

0.147 ft**3

1.5600 inch

**Flange Weight

41.

Flange Bore

7.

Bend Mom Inertia

3.

630 lb
Flange Diameter
981 inch
Polar Mom Inertia
634 in**4
Bolt Circle Diameter
835 inch
Gasket Strength Factor
000 ksi

:
:

15.000 inch
3.530 in**4

13.000 inch

Gasket Load Diameter

9.

3.0000

Gasket Seating Stress :

10.

**NOTE: This weight is not used in the static/dynamic analysis.

For lap flanges this weight is for the stub flange only.
This weight does not include any bolt or nut weight.
To set the weight use the Modify > Flange menu option.

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R E S U L T S
3.1 ALLOWABLE STRESSES:
-----------------1. OPERATING CONDITIONS:
INT. PRESS
ksi
---------Longitudinal Hub Stress, SH =
5.676
Radial Flange Stress,

ALLOWABLE
ksi
--------29.700

INT. PRESS
RATIO
---------0.191

SR =

5.249

19.800

0.265

Tangential Flange Stress,ST =

2.918

19.800

0.147

Average Stress, (SH+SR)/2.0 =

5.463

19.800

0.276

Average Stress, (SH+ST)/2.0 =

4.297

19.800

0.217

Bolt Tensile Stress

7.301

18.800

0.388

ALLOWABLE
ksi
--------30.000

INT. PRESS
RATIO
---------0.375

**2. GASKET SEATING CONDITIONS:

INT. PRESS
ksi
---------Longitudinal Hub Stress, SH =
11.246
Radial Flange Stress,

SR =

10.401

20.000

0.520

Tangential Flange Stress,ST =

5.782

20.000

0.289

Average Stress, (SH+SR)/2.0 =

10.824

20.000

0.541

Average Stress, (SH+ST)/2.0 =

8.514

20.000

0.426

17.504

18.800

0.931

Bolt Tensile Stress

**NOTE: The gasket seating condition stresses are calculated using the full ava
ilable bolt load,
where Wg = [(Am + Ab)*Sa]/2.

3.2 RIGIDITY CRITERION:

-----------------1. OPERATING CONDITIONS:

Rigidity Index,

J =

INT. PRESS

ALLOWABLE

---------0.089

--------1.000

INT. PRESS

ALLOWABLE

---------0.166

--------1.000

INT. PRESS
RATIO
---------0.089

2. GASKET SEATING CONDITIONS:

Rigidity Index,

J =

INT. PRESS
RATIO
---------0.166

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S T R E S S

F A C T O R S

4.1 DUE TO FLANGE DIAMETER:

---------------------K = 1.8795
T =
Z = 1.7898
Y =
U = 3.5657
e = 0.3593 1/inch
d = 14.7083 inch**3
ho = 1.6105 inch
Lambda =
1.263

1.5527
3.2448

4.2 DUE TO FLANGE HUB:

----------------h/ho
G1/G0
F
V
f

=
=
=
=
=

1.7137
3.4923
0.5786
0.0412
1.0000
F O R C E S

&

M O M E N T S

5.1 DUE TO INTERNAL PRESSURE:

-----------------------Total hydrostatic end force,
H
Minimum operating bolt load,
Wm1
Min. gasket seating bolt load, Wm2
Design gasket seating bolt load, Wg
Ring type moment factor,
Fs
Bolt spacing correction factor, Bsc

=
=
=
=
=
=

22788.8
37955.49
84259.43
90997.85
1.0000
1.0140

lbf
lbf
lbf
lbf

Mom. Arm x Force

ft
--------

lbf
--------

-Hydrostatic end force moment,

MD =

hd

Hd

= Moment*Bsc*Fs
ft-lb
---------------

0.162 x 15008.1 = 2462.837

Diff. hydrostatic force moment, MT =

ht
x Ht
0.171 x 7780.695 = 1345.265

Operating gasket load moment,

MG =

hg
x Hg
0.132 x 15166.7 = 2028.408

Total gasket seating moment,

Mg =

hg
x Wg
0.132 x 90997.85 = 12170.14

Ext. Bending & Ax. force moment Moe = 4Me.(xr) + Fa.hD = Moment*Fs
305.558 +
0.000 = 305.558
Where,
xr = [I/(0.3846*Ip+I)]*[hD/(C-2*hD)]
Total operating moment, MO=MD+MT+MG+Moe = 6142.068 ft-lb

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--------------------------------------------------------------------------------------------------------------M E S S A G E S
6.0 ERRORS OR WARNINGS:
-----------------***
*** WARNING -- ( during FLANGE BOLT DESIGN
)
***
The Bolt spacing correction factor is greater than 1 because:
The calculated Bolt Spacing Bs =
3.403 inch
exceeds
2*Bolt Diameter + Thickness
=
3.310 inch