NG CAND aren we. NO. spec No. 81195C-L-GS-004 1 SHEET NO. ToTaLsHeers 8 SPECIFICATION er, 308 NO. 81195 DATE Oct. 20, 1989 SPECIFICATION FOR PIPING FLEXIBILITY ANALYSIS FOR CONSTRUCTION CLIENT KYUNG IN ENERGY COMPANY LIMITED PROJECT TITLE LOCATION REFINERY EXPANSION PROJECT INCHON, KOREA CHIYODA JOB NO.: 81195 CHIYODA PROJECT: KI PROJECT APPROVED REVISION NO DESCRIPTION T DATE, ‘APPROVED Fek _PrpROVAL. | ocr-z0 -/78F ey EN. Q coo FOR CONSTRUCTION | DEC-2- 1789 x el 9 SPEC Far pRINe FLEX ANALYSISa A (CONTINUATION SHEET) SPEC NO. 81195C-L-GS-004 SHEET NO. 6 SPECIFICATION TOTAL SHEETS DATE Oct. 20, 1989 CONTENTS Section Page 1. 3 2. 3 3. Temperature 4 4 Pressure 3 5. Allowable Stress Range 5 @ 6. Flexibility Factor and Stress Intensification Factors 5 7. Checking Grade 5 8. Calculation Re-run 5 9. Submit Final Calculation 5 TABLE-1 Checking Grade of Flexibility Analysis 6 evn] pate | APPROVED [revno. DATE | APPROVES e020NP” CHNVODA coms (CONTINUATION SHEET) SPEC NO. §1195C-L-GS-004 ‘SHEET NO. 3 SPECIFICATION TOTAL SHEETS 3 DATE Oct. 20, 1989 SCOPE This specification covers the general requirements for piping flexibility analysis to be performed during piping design work for REFINERY EXPANSION PROJECT for Kyung In Energy Company Limited. 2. REFERENCES ‘The following codes, standards and specifications shall form a part of the requirements of this specification. 2.1 Codes ANSI B31.3 Chemical plant and petroleum refinery piping. 2.2 Specifications 81195C-ABBE-001 Basic engineering design data 81195¢-L-Gs-003 Job specification for piping material service class 81195C-L-GS-005 Job specification for pipe support design (HOLD) Piping support standard drawing REVO, Dave | APPSgYE® [reve cate | ATPRQYES om00$7 GINO eum {CONTINUATION SHEET) SPEC NO. 81195¢-L-GS-004 SPECIFICATION eee CIFICATIO as DATE Oct. 20, 1989 3. TEMPERATURE 3.1 Installation Temperature 21.1°C shell be taken as the installation temperature. 3.2 Calculation Temperature (1) Temperature to be used in the piping flexibility analysis shall be the maximum differential temperature between the installation e temperature and one of the following temperatures: (a) Operating temperature (b) 75% of normal steam temperature for steam-traced piping (c) Solar radiation temperature for off plot uninsulated long run piping Mw, SO°% (2) In addition, the following temperature conditions shall be considered in the calculation when the lines are specified in Line Index. (a) Steamout temperature - (b) Decoking temperature - (c) Regeneration temperature REV Wo, pare | APPROVES |revno. pate | APPROVED ono‘Q CHIVODA creo (CONTINUATION SHEET) SPECNO. §1195C-L-GS-004 SPECIFICATION roracoweers 2 oa Oct. 20, 1989 PRESSURE Design pressure shall be taken as the calculation pressure, unless otherwise specified. ALLOWABLE STRESS RANGE Allowable stress range for piping flexibility analysis shall be in accordance with ANSI B31.3 unless otherwise specified. FLEXIBILITY FACTOR AND STRESS INTENSIFICATION FACTORS Flexibility factor and stress intensification factor shall be in accordance with ANSI B31.3 unless otherwise specified. CHECKING GRADE The judgenent of the piping flexibility analysis grade shall be basically in accordance with the criterion given in 1 "Checking Grade of Flexibility Analysis" attached hereafter. 8. CALCULATION RE-RUN e Stress calculation re-run is not necessary if the design change is minor and/or the influence on equipment or supports is negligible. 9. SUBMIT FINAL CALCULATION Final calculation of the Grade "C" - Comprehensive piping flexibility analysis shall be submitted to Owner for record. evno. DATE | APPEQYE [revi DATE _| APPEQYED asoWw CHIVODA sxc (CONTINUATION SHEET) SPEC NO, B1195CoL-Gs-008 SPECIFICATION TOTAL SHEETS 5 [DATE Oct. 20, 1989 TABLE-1 (1/2) Cheacking Grade of Flexibility Analysis 1, All piping except that connected to rotating equipment 1.1 For carbon steel piping Max. 400 TEMP. cc) Peija| 2° fae | ae | or | o= a0" [22 10k 1.2 For low alloy & stainless steel piping 500. an © TEMP. ce) ® 145 aT ey] e*pio™| i2*| 14% ° ~ BM ape reve] [eave | PEN [revo] Dare | | omt00CHIYODA savour (CONTINUATION SHEET) 2. TEMP. ce) SPEC NO. 81195C-L-GS-004 ‘SHEET NO. SPECIFICATION TOTAL SHEETS DATE Oct. 20, 1989 TABLE-1_(2/2) Cheacking Grade of Flexibility Analysis ALL piping connected to rotaiting equipment Max. 600] 100 WSS 62. SSENSSSSSSSSSS SSS >to] 2" i a" fe" |e” [tom fiz |ra™ Rev na DATE | “PPERVES [revi DATE | APPRQVES ogaSQ CHIVODA cars (CONTINUATION SHEET) sPec No, 81195C-L-Gs-004 SHEET NO. 8 SPECIFICATION | roratsueers 8 pate Oct. 20, 1989 REMARKS: Analysis method for each piping shall be determined by taking account of piping configuration, support condition and etc. Analysis method for each piping A Visual check by designer 3 Visual check by stress engineer c Detailed analysis made by using computer which meet the analysis method specified in ANSI 331.3. Outline of the computer program shall be HI-FLEX, ADLPIPE, AUTO-PIPE and TELEX. Note (1) Header for steam line and flare line shall be applied Gr. C reve] [oars | a Jevro| cae ERE onaSPECIFICATION I" DWS. NO. SPEC NO. 81195C-L-GS-005 SHEET NO. 1 DATE TOTAL SHEETS 47 JOB NO. 91195 oct. 5, 1989 SPECIFICATION FOR PIPE SUPPORT DESIGN DESCRIPTION CLIENT PROJECT TITLE LOCATION FOR CONSTRUCTION KYUNG IN ENERGY COMPANY LIMITED REFINERY EXPANSION PROJECT INCHON, KOREA CHIYODA JOB NO.: 81195 curvooa pRosEct: KI PROJECT ReeasteD ry cee eae remotes } per__AppRoval ocr. 5-989 : { ‘FOR CONSTRUCTION OCT. = 24-1989 ed ae Spec. For pfs pesian. XO CHNYODA rtm (CONTINUATION SHEET) SPEC NO. 81195C-L-GS-005 SPECIFICATION roramaeTs 12 DATE OCT. 5, 1989 CONTENTS, Section Page 1. SCOPE Preeer ee eeed 3 REFERENCE . 3. GENERAL REQUIREMENTS 4-8 4, SUPPORTS FOR LINES AT VESSELS AND DRUMS .... . tenes 8 5. SUPPORTS FOR LINES AT EXCHANGERS . 9 6. SUPPORTS FOR LINES AT PUMPS, TURBINES AND COMPRESSORS . 9 7. SUPPORTS FOR LINES AT STORAGE TANKS . 9 8. SUPPORTS FOR FLARE AND RELIEF VALVE PIPING .. 10 9. FABRICATION, MATERIALS AND WELDING eeeeee e+ 1OHLL 10. MARKING OF PIPE SUPPORTS Cerne AL 11. INSPECTION seeee ib 12, INSTALLATION INSTRUCTIONS eee 11-12 REVO. DATE | APPEQVED [revino. DATE | APPEQYED maoA (CONTINUATION SHEET) 1 SPEC NO. 81195C-L-GS-005 SPECIFICATION ToraLoweers 12 SCOPE DATE oc. 5, 1989 This specification covers the general requirements for design, fabrication and installation of pipe support for all aboveground process and utility piping for REFINERY EXPANSION Project for Kyung In Energy Company Limited. REFERENCES The following codes, standards and specifications shall form a part of the requirements of this specification. 2-1 CODES ANSI 831.3, 2-2 STANDARDS (HOLD) 2-3. SPECIFICATIONS 81195C-ABBE-001 81195C-L-Gs-001 81195C-L-Gs-002 81195C-L-GS-004 81195C-L-Cs-001 Chemical plant and petroleum refinery piping. Piping support standard drawings. Basic engineering design data. Piping arrangement standard draving. Job specification for piping design Job specification for piping flexibility analysis. Job specification for piping fabrication, installation, examination and testing. DATE APPRRVED [reve pare | APPgQvEE‘We CHIDO cera (CONTINUATION SHEET) SPEC NO. §1195C-L-GS-005 SPECIFICATION TOTAL SHEETS 12 DATE OCT. 5, 1989 BL 3.2 3.3 3.4 3.5 | 3.7 3. GENERAL REQUIREMENTS Piping shall be supported, anchored or guided to prevent undue line deflection, excessive vibration and to protect piping and connected equipment from excessive loading and expansion stresses. The design of piping supports shall be in accordance with the objectives and methods outlined in ANSI B 31.3. The special condition for support design shall be as shown below; + WIND ROAD =: ~—- Not required + RAIN ROAD Not required + SNOW ROAD Not required + EARTHQUAKES : Not required Pipe support identification numbers and locations of all supports shall be shown on Piping Layout Drawings. All welded attachments will be located and identified on piping isonetric drawings, except for dumy pipe by carbon steel. Additional pipe supports required due to field condition, may be designed and located in the field. As far as practicable, standard p4j !pports shall be selected from the standard drawings (Dug. No. (Hoo) )+ Where the standard pipe supports are not applicable, they shall be designed individually as special pipe supports. Pipelines shall be supported in groups at a common support elevation using resting type supports or frane hangers wherever practical. 1) Non-insulated lines shall rest directly on the support member or sleeper. DATE | APPEGYES [revo BATE | APPgQVES nanaAQP CHIVODA cess (CONTINUATION SHEET) 3.8 3.9 3.10 SPECNO. §1195C-L-GS-005 SHEET NO. SPECIFICATION Se PATE OCT. 5, 1989 2) Lines, insulated for heat conservation, shall be set above the support member or pipe sleeper with Pipe shoes of the following height: Insulation Thickness Pipe Shoe Height 25 thru 75 om 100 om 76 thru 125 om 150 om 126 thru 175 um 200 ma 176 and over 250 om ee Individual lines shall be suspended on hanger rods with eye nuts and pipe clamps only when no other supports are practical. Supporting of one line from another shall be minimized as far as possible. In principle small Line (Less than 3 inches) shall not be supported from larger Lines. However where necessary the following methods may be used. 1) Where beam spacing exceeds allowable support spans for small lines, intermediate supports consisting of a horizontal structural member supported by U-bolts from two large lines shall be provided. Small lines shall be grouped to run on this member between the two large lines. 2) Anchor type support shall not be used for small lines when small lines are supported from larger lines. 3) Tucking small lines between large lines shall be avoided, particularly between large hot lines and insulated lines. High load concentrations, due to valves, strainers, line mounted instruments, etc. shall be given special attention. Both sides of joints Likely to be disconnected for maintenance purposes shall be supported. Dare] APPESVED [revwo] pate | *PPggvED casoNY CHIODA cero (CONTINUATION SHEET) SPEC NO. 81195C-L~GS-005 SPECIFICATION coilemce) 412 DATE OCT. 5, 1989 3.1L 3.12 3.13 3.14 3.15 Piping support spans shall be based on one-half maxim the allowable stress value specified in ANSI B31.3 but shall not have a deflection exceeding one inch. Supports shall be located as near as possible to changes in direction, hovever with consideration to flexibility requirements. Supporting points in the lines moving in vertical direction due to expansion or contraction shall be supported with spring assemblies which will allow the lines to move and still maintain support. 1) The most common type of spring assembly to be used is the variable load unit. 2) When a very low variability in loads in essential, such as lines connected to strain sensitive equipment or for critical systems with large movements, constant load type units shall be used. Thrust loads imposed due to changes in line temperature shall be considered wher 1) The line principally carries hot fluid 2) The lime ds anchored to a support. Forces and moments due to weight, thermal loads and other loads affecting other departments such as civil, architectural and equipment shall be informed, and be evaluated by the relevant departments and corrective measures taken as necessary. DATE | APPESYED [aevna| DATE omaNQ? GHIVODA caraurm (CONTINUATION SHEET) SPEC NO. 81195C-L~GS-005 ‘SHEET NO. 7 TOTALSHEETS 17 [PATE ocr, 5, 1989 SPECIFICATION 3.16 Pipe reinforcing at supports shall be as follows: Pipe Diameter | Diameter/ Minimum Reinforcing @), = Thickness (1) Required (D/t), ea/om DB <500 2," al Non 50051000 D/t<95 Pad or Saddle 40 (2) (3) (4) D/eZ95 Saddle (3) D> 1000, al Saddle (3) 40" Notes: (1) D = outside diameter, t = minimm wall thickness for the fully corroded condition. (2) Pad shall be continuously welded, have a thickness equal to the uncorroded pipe wall thickness, encircle 1/3 of the pipe circumference, have a 3 mm vent hole, and have a minimum length of 300 mm. (3) Saddles shall be designed considering the stress distribution at ports, and stiffener rings shall be employed, if necessary, to distribute support stresses around the pipe circumference. (4) Saddles are required for support spans greater than 12 m. ; 3.17 When required to reduce friction forces low friction elements such as PIFE sliding plates or roller type supports may be considered, however, the use of these elements shall be minimized. Friction factors as shown below shall be used for consideration of friction forces as specified. evn] pare | APPagve> [revo pate | APPgQYEP | | on =AQ CHYODA cane (CONTINUATION SHEET) SPEC NO. 81195C-L-GS-005 SHEET NO. 8 SPECIFICATION TOTALSHEETS 12 DATE OCT. 5, 1989 3.18 4 4.2 sur! es Friction Factor Steel to Steel 0 Steel to Teflon 0 PTFE to PTFE 0. Steel to Concrete 0. PERG Supports shall be designed to carry the weight of the piping when filled with water during hydrostatic pressure testing, except where; 1) Pneumatic testing is specified by the Chiyoda engineer. 2) The specific gravity of the process fluid exceeds 1.0. Supports for piping excluded by paragraphs 1) and 2) shall be designed to carry the weight of the piping during process operation. Cold service insulated piping shell be supported by bands, saddles or similar device matching the 0.D. of the insulation to permit continuous insulation at the support beam. Insulation at supports shall be the bearing type, to carry pipe load. 4. SUPPORTS FOR LINES AT VESSELS AND DRUMS Tower and other vertical vessel lines shall have a rest support as close as possible to the corresponding tower nozzle, and furthermore be guided at regular intervals to safeguard the line against wind-loading and/or buckling. 1) Special attention shall be given to the location of the lowest guide and limit stop in view of flexibility required to allow for expansion of the piping in horizontal direction. 2) For ease of support, a number of lines should preferably be grouped together and run parallel in one plane. Maximum possible use shall be made of platforms and concrete table tops to support piping systems. Loading and forces shall be passed on to the relevant department. evno] Dae | APPggYe® [revo DaTe_| APPagvED nono =WwW GHIVODA sro (CONTINUATION SHEET) SPEC NO. 81195C-L-GS-005 SHEET NO. 9 SPECIFICATION TOTALSHEETS 12 DATE oct. 5, 1989 5. SUPPORTS FOR LINES AT EXCHANGERS 5.1 Supporting lines from exchanger head is not allowed. 5.2 Supports for piping connected to exchanger heads shall be arranged so that the remaining piping can be self supported after removal of the heads. 6. SUPPORTS FOR LINES AT PUMPS, TURBINES AND COMPRESSORS e 6.1 Pumps, compressors and turbines shall be prevented from excessive loadings. The sum of thermal expansion forces and dead weight transmitted by the piping system to the equipment shall not exceed the values specified by the applicable requisition and/or vendor. 6.2 Where possible, any series of overhead supports shall be joined to form a continuous beam of sufficient mass to provide resistance to vibration. 6.3. Pipe supports shall not be anchored to equipment base plates or sole plates. 6.4 Adjustable pedestals shall, in general, be used for: = Piping connected to rotary equipment flanges, where true alignment e is necessary. 7. SUPPORTS FOR LINES AT STORAGE TANKS 7.1 Support locations shall be determined take into account of tank design details, settlement, tank bulge, pipe size and weight, valve size, thermal movements, dead weight and etc. 7.2 For lines connected to 15 m and larger diameter tanks, bulging effect shall be considered in addition to thermal and differential settlement effects. REV DATE | APPYED [revo] pate _| APPgeven‘YY CHNODA ceo (CONTINUATION SHEET) SPEC NO. 81195C-L-GS-005 SPECIFICATION Toraeners 12 DATE OCT. 5, 1989 SUPPORTS FOR FLARE AND RELIEF VALVE PIPING 8.1 Relief valve discharge piping shall be braced and supported to withstand dead loads, blow-off loads or vibration. Information on extreme transient load on vessel nozzles shall be passed on to the vessel department. FABRICATION, MATERIALS AND WELDING 9.1 9.1L 9.1.2 9.3 9.4 ALL material shall be of good weldable quality. Quality of material to be in accordance with ASTM A36/BS.4360 GR.43 or equal. Pipe dummies shall be made from pipe of the same nominal quality of the connecting pipe. All other support material, welded directly to the pipe, shall be of the same type and quality material as the connecting pipe. Cast Iron, Ductile Iron or Malleavle Iron supports shall not be used. All welding directly to the pipe shall only be done by welders qualified by authorized inspector in accordance with the procedure applicable for the pipe. A11 welding of supporting elements - other than the welding mentioned above - shall be done according to procedures which have been previously employed on similar type of welding. Each welder shall be qualified by the authorized Inspector. Field welding directly onto the pipes shall be minimized on the following materials for supporting purposes: Carbon steel, requiring heat treatment Stainless steel Alloy steel, requiring heat treatment Lined carbon steel (teflon, rubber, etc.) Exotic materials Non ferrous material 1) Attachments to pipes of above material required for supporting purpose shall be indicated on the piping isometric drawings. Date | APPgQVED [revo] DATE | APPEGVED. YQ GHNODA wc (CONTINUATION SHEET) SPEC NO. 81195C-L-GS-005 SPECIFICATION rales) ts rales) ts DaTe ocT. 5, 1989 9.5 Unless clearly indicated all welds shall be continuous. 9.6 All field welding of pipe supports to pipe shall be completed prior 10, MARKING OF PIPE SUPPORTS 10.1 Each Support shall be marked with its respective support number by Seanp or stencil. 11, INSPECTION 1l.1 Field fabricated and erected pipe supports are subject to inspection by the authorized field inspector. 12, INSTALLATYON TusTRUCTIONS 12.1 For extreme conditions hanger rods for lines subject to expansion shall be set out plumb an amount equal to one-half of the calculated movement of the pipe at the point of support, in the opposite cthangenent drawing or doometric draving. 12.2 Pipe shoes for anchors, stops, guides and resting supports shall be e set in place under the pipe and adjusted to final position, before Gelding to the pipe. 12.3 To ensure unrestricted movement of sliding supports, bearing surfaces shall be cleaned by wire brushing and a jet of compressed air, (if allowed by the plant safety inspection). 12.4 Expansion joint: 1) Shipping rods shall be removed after installation of the joint. This shall be done under supervision of the authorized Field 2) Piping shall be properly anchored and guided before testing. revo. DATE | APPgOVED |revno. DATE | APPRQVES(CONTINUATION SHEET) SPEC NO. §1195C-L-GS-005 SPECIFICATION soracsneers 12 cate oct. 5, 1989 12.5 12.6 12.7 12.8 12.9 3) Tie rods shall be locked in proper position before testing and readjusted after testing. If any special welded attachment is required on piping, it shall be installed in the piping prefabricator's shop, as auch as possible. The details of the attachment will be included on the piping isometric drawings. Expansion bolt 1) Expansion bolts for supports shall be phillips concrete fastener "Red Head" snap-off type, or approved equal accepted as alternative 2) Safe loads on expansion bolts shall be conservative and b: the loading capacity of the concrete. 3) Expansion bolts should preferably be used in shear. Spring assemblies are shipped to the job site with the springs compressed as indicated on the pipe support detail. Spring supports shall be installed with the spring locks in place. Spring locking plates (pins) shall not be removed before hydrostatic testing and insulation of the applicable piping system is completed and approved by authorized inspector. In general, all construction aids such as spring locks, temporary supports, etc. shall be renoved prior to submitting the piping systen as "Mechanical Complete”. All dimensions are nominal dimensions. Fabrication dimensions, in particular those depending on erection tolerances and those who cannot be adjusted afterwards, shall be checked against actual field measurements before fabrication. rev no care | PER [rerno] care | Frage 9030