Flare Sizing Rel 1 - 1

FLARE1
FLARE2
FLARE3
FLARE4
FLARE5
FLARE6
FLARE7
FLARE8
FLARE9
FLARE10
FLARE11
FLARE12
FLARE13
FLARE14
FLARE15
FLARE16
FLARE17
FLARE18
FLARE19
FLARE20
FLARE21
FLARE22
FLARE23
FLARE24
FLARE25
FLARE26
FLARE27
FLARE28
FLARE29
FLARE30
FLARE31
FLARE32
FLARE33
FLARE34
FLARE35
FLARE36
FLARE37
FLARE38
FLARE39
FLARE40
FLARE41
FLARE42
FLARE43
FLARE44
FLARE45
FLARE46
FLARE47
FLARE48
FLARE49
FLARE50
FLARE51
FLARE52
FLARE53
FLARE54
FLARE55
FLARE56
FLARE57
FLARE58
FLARE59
FLARE60
FLARE61
FLARE62
FLARE63
FLARE64
FLARE65
FLARE66
FLARE67
FLARE68
FLARE69
FLARE70
FLARE71
FLARE72
Item
Service
Job
Plant
Date
Rev.
Prepared
Approved
Select type of flare
Relief Temperature
Relief Absolute Pressure @ tip
Required Mach Number
Compressibility factor
Tip height
Flare Height
Pressure available at flare base
Volume % mol Carbon
Volume % mol Hydrogen
Volume % mol Oxygen
Volume % mol Nitrogen
Volume % mol Carbon monoxide
Volume % mol Carbon dioxide
Volume % mol Methane
Volume % mol Ethane
Volume % mol Ethylene
Volume % mol Propane
Volume % mol Propylene
Volume % mol Butane
Volume % mol Butylene
Volume % mol Penthane
Volume % mol Hexane
Volume % mol Sulphur
Volume % mol Hydrogen sulphyde
Volume % mol Water
Weight % Kg Carbon
Weight % Kg Hydrogen
Weight % Kg Oxygen
Weight % Kg Nitrogen
Weight % Kg Carbon monoxide
Weight % Kg Carbon dioxide
Weight % Kg Methane
Weight % Kg Ethane
Weight % Kg Ethylene
Weight % Kg Propane
Weight % Kg Propylene
Weight % Kg Butane
Weight % Kg Butylene
Weight % Kg Penthane
Weight % Kg Hexane
Weight % Kg Sulphur
Weight % Kg Hydrogen sulphyde
Weight % Kg Water
Volume % mol Hydrogen
Volume % mol Oxygen
Volume % mol Nitrogen
Volume % mol Carbon monoxide
Volume % mol Carbon dioxide
Volume % mol Methane
Volume % mol Ethane
Volume % mol Propane
Volume % mol Butane
Volume % mol Pentane
Volume % mol Hexane
Volume % mol Ethylene
Volume % mol Propylene
Volume % mol Butene
Volume % mol Pentene
Volume % mol Propadiene
Volume % mol Butadiene
Volume % mol Pentadiene
Volume % mol Acetylene
Volume % mol Benzene
0
0
0
0
0
0
0
0
1
0
0
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
FLARE73
FLARE74
FLARE75
FLARE76
FLARE77
FLARE78
FLARE79
FLARE80
FLARE81
FLARE82
FLARE83
FLARE84
FLARE85
FLARE86
FLARE87
FLARE88
FLARE89
FLARE90
FLARE91
FLARE92
FLARE93
FLARE94
FLARE95
FLARE96
FLARE97
FLARE98
FLARE99
FLARE100
Volume % mol Toluene

Volume % mol Xylene
Volume % mol Hydrogen sulphyde
Volume % mol Water
Volume % mol Ammonia
Total Waste Gas flowrate
Smokeless Waste Gas flowrate
Normal Waste Gas Flowrate
SMOKELESS STEAM
SMOKELESS FAN
BUOYANCY SEAL
WATER SEAL DRUM
Riser Average thickness
Pressure @ WSD inlet
Derrick Shape
Solar Radiation
"Distance from the centre of the flame in X horizontal direction"
"Distance from the grade in Z vertical direction"
Minimum Ambient temperature
Ambient temperature
tip material
riser & service piping material
water seal drum material
buoyancy seal material
Pilots agreed with Client if Tip Dia > 60
RELATIVE UMIDITY
In house adjustment
Wind Velocity
0
0
0
0
0
0
0
0
0
0
0
0
0
0
2
0.95
0
0
0
0
1
1
1
1
0
50
0.00%
9
Write #1, RANGE("FLARE1"); "Item"

input #1, DATO , DESCRIZIONE : RANGE("FLARE1") =DATO
Write #1, RANGE("FLARE2"); "Service"
Write #1, RANGE("FLARE3"); "Job"
Write #1, RANGE("FLARE4"); "Plant"
Write #1, RANGE("FLARE5"); "Date"
Write #1, RANGE("FLARE6"); "Rev."
Write #1, RANGE("FLARE7"); "Prepared"
Write #1, RANGE("FLARE8"); "Approved"
Write #1, RANGE("FLARE9"); "Select type of flare"
Write #1, RANGE("FLARE10"); "Relief Temperature"
Write #1, RANGE("FLARE11"); "Relief Absolute Pressure @ tip"
Write #1, RANGE("FLARE12"); "Required Mach Number"
Write #1, RANGE("FLARE13"); "Compressibility factor"
Write #1, RANGE("FLARE14"); "Tip height"
Write #1, RANGE("FLARE15"); "Flare Height"
Write #1, RANGE("FLARE16"); "Pressure available at flare base"
Write #1, RANGE("FLARE17"); "Volume % mol Carbon"
Write #1, RANGE("FLARE18"); "Volume % mol Hydrogen"
Write #1, RANGE("FLARE19"); "Volume % mol Oxygen"
Write #1, RANGE("FLARE20"); "Volume % mol Nitrogen"
Write #1, RANGE("FLARE21"); "Volume % mol Carbon monoxide" input #1, DATO , DESCRIZIONE : RANGE("FLARE21") =DATO
Write #1, RANGE("FLARE22"); "Volume % mol Carbon dioxide"
Write #1, RANGE("FLARE23"); "Volume % mol Methane"
Write #1, RANGE("FLARE24"); "Volume % mol Ethane"
Write #1, RANGE("FLARE25"); "Volume % mol Ethylene"
Write #1, RANGE("FLARE26"); "Volume % mol Propane"
Write #1, RANGE("FLARE27"); "Volume % mol Propylene"
Write #1, RANGE("FLARE28"); "Volume % mol Butane"
Write #1, RANGE("FLARE29"); "Volume % mol Butylene"
Write #1, RANGE("FLARE30"); "Volume % mol Penthane"
Write #1, RANGE("FLARE31"); "Volume % mol Hexane"
Write #1, RANGE("FLARE32"); "Volume % mol Sulphur"
Write #1, RANGE("FLARE33"); "Volume % mol Hydrogen sulphyde input #1, DATO , DESCRIZIONE : RANGE("FLARE33") =DATO
Write #1, RANGE("FLARE34"); "Volume % mol Water"
Write #1, RANGE("FLARE35"); "Weight % Kg Carbon"
Write #1, RANGE("FLARE36"); "Weight % Kg Hydrogen"
Write #1, RANGE("FLARE37"); "Weight % Kg Oxygen"
Write #1, RANGE("FLARE38"); "Weight % Kg Nitrogen"
Write #1, RANGE("FLARE39"); "Weight % Kg Carbon monoxide"
Write #1, RANGE("FLARE40"); "Weight % Kg Carbon dioxide"
Write #1, RANGE("FLARE41"); "Weight % Kg Methane"
Write #1, RANGE("FLARE42"); "Weight % Kg Ethane"
Write #1, RANGE("FLARE43"); "Weight % Kg Ethylene"
Write #1, RANGE("FLARE44"); "Weight % Kg Propane"
Write #1, RANGE("FLARE45"); "Weight % Kg Propylene"
Write #1, RANGE("FLARE46"); "Weight % Kg Butane"
Write #1, RANGE("FLARE47"); "Weight % Kg Butylene"
Write #1, RANGE("FLARE48"); "Weight % Kg Penthane"
Write #1, RANGE("FLARE49"); "Weight % Kg Hexane"
Write #1, RANGE("FLARE50"); "Weight % Kg Sulphur"
Write #1, RANGE("FLARE51"); "Weight % Kg Hydrogen sulphyde" input #1, DATO , DESCRIZIONE : RANGE("FLARE51") =DATO
Write #1, RANGE("FLARE52"); "Weight % Kg Water"
Write #1, RANGE("FLARE53"); "Volume % mol Hydrogen"
Write #1, RANGE("FLARE54"); "Volume % mol Oxygen"
Write #1, RANGE("FLARE55"); "Volume % mol Nitrogen"
Write #1, RANGE("FLARE56"); "Volume % mol Carbon monoxide" input #1, DATO , DESCRIZIONE : RANGE("FLARE56") =DATO
Write #1, RANGE("FLARE57"); "Volume % mol Carbon dioxide"
Write #1, RANGE("FLARE58"); "Volume % mol Methane"
Write #1, RANGE("FLARE59"); "Volume % mol Ethane"
Write #1, RANGE("FLARE60"); "Volume % mol Propane"
Write #1, RANGE("FLARE61"); "Volume % mol Butane"
Write #1, RANGE("FLARE62"); "Volume % mol Pentane"
Write #1, RANGE("FLARE63"); "Volume % mol Hexane"
Write #1, RANGE("FLARE64"); "Volume % mol Ethylene"
Write #1, RANGE("FLARE65"); "Volume % mol Propylene"
Write #1, RANGE("FLARE66"); "Volume % mol Butene"
Write #1, RANGE("FLARE67"); "Volume % mol Pentene"
Write #1, RANGE("FLARE68"); "Volume % mol Propadiene"
Write #1, RANGE("FLARE69"); "Volume % mol Butadiene"
Write #1, RANGE("FLARE70"); "Volume % mol Pentadiene"
Write #1, RANGE("FLARE71"); "Volume % mol Acetylene"
Write #1, RANGE("FLARE72"); "Volume % mol Benzene"
Write #1, RANGE("FLARE73"); "Volume % mol Toluene"

Write #1, RANGE("FLARE74"); "Volume % mol Xylene"
Write #1, RANGE("FLARE75"); "Volume % mol Hydrogen sulphyde input #1, DATO , DESCRIZIONE : RANGE("FLARE75") =DATO
Write #1, RANGE("FLARE76"); "Volume % mol Water"
Write #1, RANGE("FLARE77"); "Volume % mol Ammonia"
Write #1, RANGE("FLARE78"); "Total Waste Gas flowrate"
Write #1, RANGE("FLARE79"); "Smokeless Waste Gas flowrate"
Write #1, RANGE("FLARE80"); "Normal Waste Gas Flowrate"
Write #1, RANGE("FLARE81"); "SMOKELESS STEAM"
Write #1, RANGE("FLARE82"); "SMOKELESS FAN"
Write #1, RANGE("FLARE83"); "BUOYANCY SEAL"
Write #1, RANGE("FLARE84"); "WATER SEAL DRUM"
Write #1, RANGE("FLARE85"); "Riser Average thickness"
Write #1, RANGE("FLARE86"); "Pressure @ WSD inlet"
Write #1, RANGE("FLARE87"); "Derrick Shape"
Write #1, RANGE("FLARE88"); "Solar Radiation"
Write #1, RANGE("FLARE89"); ""Distance from the centre of the flameinput #1, DATO , DESCRIZIONE : RANGE("FLARE89") =DATO
Write #1, RANGE("FLARE90"); ""Distance from the grade in Z verticalinput #1, DATO , DESCRIZIONE : RANGE("FLARE90") =DATO
Write #1, RANGE("FLARE91"); "Minimum Ambient temperature"
Write #1, RANGE("FLARE92"); "Ambient temperature"
Write #1, RANGE("FLARE93"); "tip material"
Write #1, RANGE("FLARE94"); "riser & service piping material"
Write #1, RANGE("FLARE95"); "water seal drum material"
Write #1, RANGE("FLARE96"); "buoyancy seal material"
Write #1, RANGE("FLARE97"); "Pilots agreed with Client if Tip Dia > input #1, DATO , DESCRIZIONE : RANGE("FLARE97") =DATO
Write #1, RANGE("FLARE98"); "RELATIVE UMIDITY"
Write #1, RANGE("FLARE99"); "In house adjustment"
Write #1, RANGE("FLARE100"); "Wind Velocity"
RANGE("FLARE1") =""
RANGE("FLARE2") =""
RANGE("FLARE3") =""
RANGE("FLARE4") =""
RANGE("FLARE5") =""
RANGE("FLARE6") =""
RANGE("FLARE7") =""
RANGE("FLARE8") =""
RANGE("FLARE9") =""
RANGE("FLARE10") =""
FLARE SIZING
Release 1.1
Saipem
copyright: MAPAF/FORNI
FLARE SIZING
Release 1.1
General Input Summary
0
Project Data
Item
0.0
Service
0.0
Job
0.0
Plant
0.0
Date
30/12/99
Rev.
0.0
Prepared
0.0
Approved
0.0
Type of flare
Self supported flare

General Data
Relief Temperature
0.0
C.
Relief Absolute Pressure @ tip
0.0
KPa (A)
Required Mach Number
0.0
Compressibility factor
1.00
Tip height
mm
mt.
Flare Height
0.0
Pressure Drop Available
0.00
default " 1 "
KPa (g)
including pressure
drop for WDS if any
Stream data
Total Waste Gas flowrate
0.0
kg/hr
Smokeless Waste Gas flowrate
0.0
kg/hr
Normal Waste Gas Flowrate
0.0
kg/hr
SMOKELESS STEAM
SMOKELESS FAN
for fan or smokeless

design
only of Water Seal
Drum sizing
Auxiliary Equipment
BUOYANCY SEAL
WATER SEAL DRUM
Riser Average thickness
Pressure Drop for WSD immersion
0.00
KPa (g)
for Water Seal Drum

Immersion sizing
kW/m2
default " 0.95"
Other data
Sheet 8 of 50
mm
Derrick Shape
Solar Radiation
0.95
Distance from the flare in X horiz. direction
Height the grade in Z vertical direction
Minimum Ambient temperature
0.0
Ambient temperature
0.0
Relative umidity
50.0
Wind velocity for radiation calculation
9.0
m/sec
filename: OUTPUT
Saipem
Input for Flaring Gas

element
Hydrogen
Oxygen
Nitrogen
Carbon monoxide
Carbon dioxide
Methane
formula
H2
O2
N2
CO
CO2
CH4
Ethane
C2 H6
Propane
C3 H8
Butane
C4 H10
Pentane
C5 H12
Hexane
C6 H14
Ethylene
C2 H4
Propylene
C3 H6
Butene
C4 H8
Pentene
C5 H10
Propadiene
C3 H4
Butadiene
C4 H6
Pentadiene
C5 H8
Acetylene
C2 H2
Benzene
C6 H6
Toluene
C7 H8
Xylene
C8 H10
Hydrogen sulphyd H2S
H2O
Water
NH3
Ammonia
Mol %
mw
comp
Wt%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
2.02
32.00
28.00
28.00
44.00
16.00
30.00
44.00
58.00
72.00
86.00
28.00
42.00
56.00
70.00
40.00
54.00
68.00
26.00
78.00
80.00
106.00
34.10
18.00
17.00
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
LHV
kcal/kg
28690.000
0.000
0.000
2416.000
0.000
11954.000
11353.520
11081.080
10936.520
10842.000
10780.840
11281.000
10947.640
10797.520
11231.160
11602.920
11241.720
11197.260
11456.000
10192.000
10400.400
9869.150
3641.800
0.000
4446.120
relief LHV
kcal/kg
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
calculation of minimum LHV without necessity of Support Gas

LHV kcal/kg
Sheet 9 of 50
= #DIV/0!
=13000 KJ/sm3 =350 BTU/scft
filename: Relief
Saipem
Support fuel gas composition input
Fuel Composition
Carbon
Hydrogen
Oxygen
Nitrogen
Carbon monoxide
Carbon dioxide
Methane
Ethane
Ethylene
Propane
Propylene
Butane
Butylene
Penthane
Hexane
Sulphur
Hydrogen sulphyde
Water
Total
WARNING !
Fuel Molecular weight
Low Heating Value
Stoichimetric air
Sheet 10 of 50
Formula
C
H2
O2
N2
CO
CO2
CH4
C2H6
C2H4
C3H8
C3H6
C4H10
C4H8
C5H12
C6H14
S
H2S
H2O
Volume %
% mol
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
Weight %
% kg
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
0.000%
CHECK COMP.
Kg
Kcal/Kg
Kga/kgf
0.000
0.000
0.000
filename: FUEL_GAS
Saipem
TIP SUMMARY( OUTPUT)
0
1 1/2 "
Tip Diameter
Gas Outlet Velocity from Tip
Gas Critical Velocity
Tip Internal Diameter
Effective Mach Number
Number of Pilots (API 537)
Effective Number of Pilots
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
Fuel gas for Ignition of Pilots

(intermittent)
Air for Ignition (intermittent)
J.Z
ifg
ia
Nm3/hr
n
kg/hr
m3/hr
kg/hr
4.15 Nm3/hr
36.49 Nm3/hr
Ignition and control

Aicraft warning lights system
Warning Message:
n
n
11353 Kcal/hr
Minimum heat release per pilot (API

537)
Consumptions
Total Pilot Fuel Gas Consumption
Number of Ignitors
Smokeless Fluid Flowrate
Purge Gas Flowrate
Support Gas Flowrate
mm
m/s
m/s
inches
#DIV/0!
3.0 kW
3.0 kW
/2 "
#DIV/0! inches
#DIV/0!
None
Tip Weights
Estimated tip weight
Estimated pilots weight
Estimated ignitors weight
kg
kg
kg
#DIV/0!
#DIV/0!
#DIV/0!
Total tip Weight
kg
#DIV/0!
Sheet 11 of 50
filename: Output TIP
Saipem
WATER SEAL DRUM ( OUTPUT)
0
#DIV/0! m
#DIV/0! m
0.00 m
#DIV/0!
#DIV/0! inches
#DIV/0!
Calculated Diameter
Height above NLL
Height below NLL
#DIV/0!
#DIV/0! 0.00
NLL
#DIV/0!
NLL= Normal Liquid Level
Estimated Weight
Sheet 12 of 50
#DIV/0!
kg
filename: Output WSD
Saipem
BUYANCY SEAL ( OUTPUT)
0
Buoyancy Seal Outputs
#DIV/0! m
#DIV/0! m
#DIV/0! kg
#DIV/0!
Abuoyancy seal
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
Buoyancy seal External Diameter

Buoyancy seal height
Estimated Buoyancy seal weight
Ariser
#DIV/0!
#DIV/0!
Ainternal
#DIV/0!
Sheet 13 of 50
filename: Buoyancy Seal
Saipem
SMOKELESS FAN (OUTPUT)
0
Smokeless flowrate
Air density
Air Velocity
Air Duct Diameter
Fan Static head
Design Margin on air DeltaP
Total Pressure Required (inc margin)
Total Pressure Required (inc margin)
REQUIRED COMBUSTION AIR FLOW
###
1.288
25
###
180
10
22.20
0.02
kg/hr
kg/m3
m/sec
m
mmH2O
%
mbar
barg
### Nm^3/hr
### Am^3/hr
at
0 oC
0.022 barg
POWER CALCULATIONS
Fan Efficiency
Fan Required Pressure inc margin
70 %
22.20 mbar
APPROX. FAN REQUIRED ABSORBED

POWER
### kW
### kW
Number of fans required

ABSORBED POWER FOR EACH FAN
0
n
###
Standard
0.06
0.09
0.12
0.18
0.25
0.37
0.55
0.75
1.1
Fan weight
Air Ducts diameter
Weight of smokless riser
Smokless riser surface
Total
Sheet 14 of 50
at temp
at min ambient
+
spare
Fan Motor Ratings

1.5
22
2.2
30
3
37
4
45
5.5
55
7.5
75
11
90
15
110
18.5
132
(kW)
160
200
250
315
400
450
500
560
630
Air Ducts calculation

0 kg
### m
### kg
### m2
0 kg
filename: Fan
Sheet 15 of 50
filename: Fan
Saipem
SELFSUPPORTED FLARE (OUTPUT)
0
Riser Weights
Riser Length
360 platform levels for AWL
90 Platform levels
Area for 360 platforms
Area for intermediate platfor
mt
n
n
m2
m2
Riser weight
kg
Estimated pilots line weight kg
Estimated ignitors line weightkg
Estimated steam pipe risers kg
Platfoms weight
kg
Gratings weight
kg
Handrails weight
kg
Ladders Weight
kg
0
0
0
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
0
#DIV/0!
#DIV/0!
#DIV/0!
0
###
Sheet 16 of 50
filename: Output Riser SelfSupported
Saipem
GUY-WIRED FLARE (OUTPUT)
0
Riser Weights
Riser Length
90 Platform levels
mt
n
n
m2
m2
Riser weight
kg
Platfoms weight
kg
Gratings weight
kg
Handrails weight
kg
Ladders Weight
kg
Number of Guy Levels
Guy Rope Angle
degrees
#DIV/0!
#DIV/0!
#DIV/0!
0
#DIV/0!
#DIV/0!
#DIV/0!
0
0
#DIV/0!
32
0
Guy Wire Baseplate Distance

mt.
from Flare
0
0
0
#DIV/0!
#DIV/0!
Sheet 17 of 50
filename: Output Riser guided
Saipem
DERRICKED FLARE (OUTPUT)
0
Riser Weights
Riser Length
90 Platform levels
mt
n
n
m2
m2
Riser weight
kg
Estimated ignitors line weighkg
Platfoms weight
kg
Gratings weight
kg
Handrails weight
kg
Ladders Weight
kg
Derrick Weights
0
0
0
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
0
#DIV/0!
#DIV/0!
#DIV/0!
0
2.5
Height of Derrick
mt
-5
Width at Top
mt
2.5
K between Top and Base

mt
-1.0
Derrick Envelopment Surface m2
-15
Derrick Volume
m3
-18
K derrick
kg/m3
Derrick Weight
kg
11.11
-203
-5
With at Base
4.9
-1.0
Sheet 18 of 50
filename: Output Riser Derrick
Saipem
GUY-WIRED DERRICK FLARE (OUTPUT)
0
Riser Weights
Riser Length
mt
360 platform levels for AWL n
90 Platform levels
n
m2
Area for intermediate platfor m2
Riser weight
kg
Platfoms weight
kg
Gratings weight
kg
Handrails weight
kg
Ladders Weight
kg
Derrick Weights
0
0
0
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
0
#DIV/0!
#DIV/0!
#DIV/0!
0
2.5
Height of Derrick
mt
Width at Top
mt
2.5
With at Base
5
mt
0.0
Derrick Envelopment Surface m2
Derrick Volume
m3
K derrick
kg/m3
Derrick Weight
kg
Number of Guy Levels
Guy Rope Angle
degrees
Guy Wire Baseplate Distance

mt.
from Flare
11.00
K between Top and Base
32
0
Sheet 19 of 50
filename: Output Riser Derrick guided
Saipem
SUMMARY (OUTPUT)
0
weight summary
tip weight
#DIV/0!
riser weight
#DIV/0!
steelwork weight
0
ladders, platforms nad gratings
#DIV/0!
number of guy rope level
0
number fo level of AWL levels
0
water seal drum weight
0
buoyancy seal weight
0
ignition and control panel weight
1000
smokeless fan system weight
0
Grand Total
#DIV/0!
for single element data see dedicated sheet
kg
kg
kg
kg
n
n
kg
kg
kg
kg
kg
consumptions summary
Total Pilot Fuel Gas Consumption
#DIV/0!
Purge Gas Flowrate
Support Gas Flowrate
Fuel gas for Ignition of Pilots (intermitt
Air for Ignition (intermittent)
Ignition and control
Aicraft warning lights system
Fan required absorbed power
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
4.15
36.49
3
3
0.00
Nm3/hr
kg/hr
m3/hr
kg/hr
Nm3/hr
Nm3/hr
kW
kW
kW
fixed input
unitary K for platforms
unitary K for handrails
unitary K for gratings
unitary K for vertical ladders
unitary K for tip
unitary K for buoyancy seal
pilot line diameter
pilot line diameter
Static head for air blowers
maximum power fo air fan
air velocity for ducts sizing
minimum LHV of flare relief
sheet 20 of 50
50
16
32
25
200
100
1 1/2
1
/2
180
120
25
13000
kg/m2
kg/m2
kg/m2
kg/m
kg/m2
kg/m2
inches
inches
kg/m2
Kw
m/sec
BTU/scuf
filename:Summary
Saipem
COST SUMMARY (OUTPUT)

0
material selection
cost
tip cost
Aisi
#DIV/0!
riser & service piping cost
Aisi
#DIV/0!
#DIV/0!
derrick steelwork cost

ladders and platforms cost
water seal drum cost
Aisi
buoyancy seal cost
Aisi
30000
smokeless fan system cost
guy rope system cost
40000
AWL system
engineering
#DIV/0!
vendor profit
#DIV/0!
#DIV/0!
ignition and control panel cost
davit & winch
in house adiustment
total
Sheet 21 of 50
filename: Costs
elemento
valore
u.d.m.
prezzo tip in incolloy
46 /kg
prezzo tip in aisi
31 /kg
riser in aisi
8.3 /kg
riser in carbon steel
3.6 /kg
prezzo buoyancy seal in aisi
14 /kg
prezzo buoyancy seal in carbon steel

prezzo WSD in aisi
7 /kg
14 /kg
prezzo WSD in carbon steel
7 /kg
prezzo scale, passerelle, grigliati
5 /kg
prezzo derrick
prezzo luci aeree
prezzo stralli
prezzo ventilatori
prezzo condotti aria
3.5 /kg
20000 /livello
5000 /livello
50000 /cad
2.5 /kg
prezzo pannello
30000
prezzo davit & winch
40000
Saipem
CALCULATION OF RADIATION (OUTPUT) BASED ON SIMPLIFIED METHOD OF API RP 521
h
uj
Fd
FL
x/L
y/L
x
y
zc
xc
F
H
0
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
m
m/sec
Height of flare above the grade

velocity at tip outlet
Flame deflection
Flame lenght
Flame distortion in X direction
Flame distortion in Y direction
m
m
m
m
Total Flame distortion in X direction

Total Flame distortion in Y direction
zc = vertical position of the flame centre above the tip
xc = horizontal position of the flame centre from flare stack
Fraction of heat release radiated from the flame
Kj/kg
LHV of the flare gas
step 1. #DIV/0! calculation of the rate of the heat released = Q=mH
Kw
step 2. #DIV/0! selection of F

step 3. #DIV/0! D=radq((X-xc)^2+(h+zc-Z)^2)
step 4. #DIV/0! atmospheric transmissivity = t = 0.79*((100/r)^(1/16))*((30.5/D)^(1/16))

Calculation of the heat radiated to the surface (including solar radiation)
step 5. #DIV/0! K = (t*F*Q)/(4pD^2)+S.R.

x,z
FL
kW/m2
#DIV/0!
#DIV/0!
xc
Sh 23 of 50
zc
#DIV/0!
filename: Radiation Calc
Saipem
CALCULATION OF FLAME CENTRE AS PER BRZUSTOWSKIS &

SOMMERS APPROACH (OUTPUT)
CL
#DIV/0!
dj*R
#DIV/0!
SL quando CL<=0.6
#DIV/0!
SL quando CL>0.6
#DIV/0!
XL
#DIV/0!
ZL
#DIV/0!
air density
1.22 kg/m3
Relief gas density
0.00 kg/m3
R
#DIV/0!
ZL vertical distance of flame above the tip
#DIV/0! m
XL horizontal distance of the flame from tip
#DIV/0! m
ZC flame center in vertical
#DIV/0! m
Xc flame center in horizontal
#DIV/0! m
#DIV/0!
zc
xc
#DIV/0!
Sh 24 of 50
filename: Calcolo BRZUSTOWSKI
0.001
0.002
0.003
0.004
0.005
0.006
0.007
0.008
0.009
0.010
0.011
0.012
0.013
0.014
0.015
0.016
0.017
0.018
0.019
0.020
0.021
0.022
0.023
0.024
0.025
0.026
0.027
0.028
0.029
0.030
0.031
0.032
0.033
0.034
0.035
0.036
0.037
0.038
0.039
0.040
0.041
0.042
0.043
0.044
0.045
0.046
0.047
0.048
0.049
0.050
0.051
0.296
0.360
0.403
0.437
0.465
0.489
0.511
0.530
0.548
0.565
0.580
0.594
0.608
0.621
0.633
0.644
0.655
0.666
0.676
0.686
0.695
0.705
0.713
0.722
0.730
0.739
0.746
0.754
0.762
0.769
0.776
0.783
0.790
0.797
0.803
0.810
0.816
0.822
0.828
0.834
0.840
0.846
0.851
0.857
0.862
0.868
0.873
0.878
0.884
0.889
0.894
#DIV/0!
#DIV/0!
#DIV/0!
0.052
0.053
0.054
0.055
0.056
0.057
0.058
0.059
0.060
0.061
0.062
0.063
0.064
0.065
0.066
0.067
0.068
0.069
0.070
0.071
0.072
0.073
0.074
0.075
0.076
0.077
0.078
0.079
0.080
0.081
0.082
0.083
0.084
0.085
0.086
0.087
0.088
0.089
0.090
0.091
0.092
0.093
0.094
0.095
0.096
0.097
0.098
0.099
0.100
0.101
0.102
0.899
0.904
0.908
0.913
0.918
0.923
0.927
0.932
0.936
0.941
0.945
0.949
0.954
0.958
0.962
0.966
0.971
0.975
0.979
0.983
0.987
0.991
0.995
0.998
1.002
1.006
1.010
1.014
1.017
1.021
1.025
1.028
1.032
1.036
1.039
1.043
1.046
1.050
1.053
1.056
1.060
1.063
1.067
1.070
1.073
1.077
1.080
1.083
1.086
1.089
1.093
0.103
0.104
0.105
0.106
0.107
0.108
0.109
0.110
0.111
0.112
0.113
0.114
0.115
0.116
0.117
0.118
0.119
0.120
0.121
0.122
0.123
0.124
0.125
0.126
0.127
0.128
0.129
0.130
0.131
0.132
0.133
0.134
0.135
0.136
0.137
0.138
0.139
0.140
0.141
0.142
0.143
0.144
0.145
0.146
0.147
0.148
0.149
0.150
0.151
0.152
0.153
1.096
1.099
1.102
1.105
1.108
1.111
1.114
1.118
1.121
1.124
1.127
1.130
1.133
1.136
1.138
1.141
1.144
1.147
1.150
1.153
1.156
1.159
1.161
1.164
1.167
1.170
1.173
1.175
1.178
1.181
1.184
1.186
1.189
1.192
1.195
1.197
1.200
1.203
1.205
1.208
1.210
1.213
1.216
1.218
1.221
1.223
1.226
1.229
1.231
1.234
1.236
0.154
0.155
0.156
0.157
0.158
0.159
0.160
0.161
0.162
0.163
0.164
0.165
0.166
0.167
0.168
0.169
0.170
0.171
0.172
0.173
0.174
0.175
0.176
0.177
0.178
0.179
0.180
0.181
0.182
0.183
0.184
0.185
0.186
0.187
0.188
0.189
0.190
0.191
0.192
0.193
0.194
0.195
0.196
0.197
0.198
0.199
0.200
0.201
0.202
0.203
0.204
1.239
1.241
1.244
1.246
1.249
1.251
1.254
1.256
1.259
1.261
1.264
1.266
1.269
1.271
1.273
1.276
1.278
1.281
1.283
1.285
1.288
1.290
1.293
1.295
1.297
1.300
1.302
1.304
1.307
1.309
1.311
1.314
1.316
1.318
1.321
1.323
1.325
1.328
1.330
1.332
1.334
1.337
1.339
1.341
1.343
1.346
1.348
1.350
1.352
1.355
1.357
0.205
0.206
0.207
0.208
0.209
0.210
0.211
0.212
0.213
0.214
0.215
0.216
0.217
0.218
0.219
0.220
0.221
0.222
0.223
0.224
0.225
0.226
0.227
0.228
0.229
0.230
0.231
0.232
0.233
0.234
0.235
0.236
0.237
0.238
0.239
0.240
0.241
0.242
0.243
0.244
0.245
0.246
0.247
0.248
0.249
0.250
0.251
0.252
0.253
0.254
0.255
1.359
1.361
1.364
1.366
1.368
1.370
1.372
1.375
1.377
1.379
1.381
1.383
1.385
1.388
1.390
1.392
1.394
1.396
1.398
1.401
1.403
1.405
1.407
1.409
1.411
1.413
1.416
1.418
1.420
1.422
1.424
1.426
1.428
1.430
1.433
1.435
1.437
1.439
1.441
1.443
1.445
1.447
1.449
1.451
1.453
1.456
1.458
1.460
1.462
1.464
1.466
0.256
0.257
0.258
0.259
0.260
0.261
0.262
0.263
0.264
0.265
0.266
0.267
0.268
0.269
0.270
0.271
0.272
0.273
0.274
0.275
0.276
0.277
0.278
0.279
0.280
0.281
0.282
0.283
0.284
0.285
0.286
0.287
0.288
0.289
0.290
0.291
0.292
0.293
0.294
0.295
0.296
0.297
0.298
0.299
0.300
0.301
0.302
0.303
0.304
0.305
0.306
1.468
1.470
1.472
1.474
1.476
1.478
1.480
1.482
1.484
1.486
1.488
1.491
1.493
1.495
1.497
1.499
1.501
1.503
1.505
1.507
1.509
1.511
1.513
1.515
1.517
1.519
1.521
1.523
1.525
1.527
1.529
1.531
1.533
1.535
1.537
1.539
1.541
1.543
1.545
1.547
1.549
1.551
1.553
1.555
1.557
1.559
1.561
1.563
1.565
1.567
1.569
0.307
0.308
0.309
0.310
0.311
0.312
0.313
0.314
0.315
0.316
0.317
0.318
0.319
0.320
0.321
0.322
0.323
0.324
0.325
0.326
0.327
0.328
0.329
0.330
0.331
0.332
0.333
0.334
0.335
0.336
0.337
0.338
0.339
0.340
0.341
0.342
0.343
0.344
0.345
0.346
0.347
0.348
0.349
0.350
0.351
0.352
0.353
0.354
0.355
0.356
0.357
1.571
1.573
1.575
1.577
1.579
1.581
1.583
1.585
1.587
1.589
1.591
1.593
1.595
1.597
1.598
1.600
1.602
1.604
1.606
1.608
1.610
1.612
1.614
1.616
1.618
1.620
1.622
1.624
1.626
1.628
1.630
1.632
1.634
1.636
1.638
1.640
1.642
1.644
1.646
1.647
1.649
1.651
1.653
1.655
1.657
1.659
1.661
1.663
1.665
1.667
1.669
0.358
0.359
0.360
0.361
0.362
0.363
0.364
0.365
0.366
0.367
0.368
0.369
0.370
0.371
0.372
0.373
0.374
0.375
0.376
0.377
0.378
0.379
0.380
0.381
0.382
0.383
0.384
0.385
0.386
0.387
0.388
0.389
0.390
0.391
0.392
0.393
0.394
0.395
0.396
0.397
0.398
0.399
0.400
0.401
0.402
0.403
0.404
0.405
0.406
0.407
0.408
1.671
1.673
1.675
1.677
1.679
1.681
1.683
1.685
1.686
1.688
1.690
1.692
1.694
1.696
1.698
1.700
1.702
1.704
1.706
1.708
1.710
1.712
1.714
1.716
1.718
1.719
1.721
1.723
1.725
1.727
1.729
1.731
1.733
1.735
1.737
1.739
1.741
1.743
1.745
1.747
1.749
1.751
1.753
1.754
1.756
1.758
1.760
1.762
1.764
1.766
1.768
0.409
0.410
0.411
0.412
0.413
0.414
0.415
0.416
0.417
0.418
0.419
0.420
0.421
0.422
0.423
0.424
0.425
0.426
0.427
0.428
0.429
0.430
0.431
0.432
0.433
0.434
0.435
0.436
0.437
0.438
0.439
0.440
0.441
0.442
0.443
0.444
0.445
0.446
0.447
0.448
0.449
0.450
0.451
0.452
0.453
0.454
0.455
0.456
0.457
0.458
0.459
1.770
1.772
1.774
1.776
1.778
1.780
1.782
1.784
1.786
1.787
1.789
1.791
1.793
1.795
1.797
1.799
1.801
1.803
1.805
1.807
1.809
1.811
1.813
1.815
1.817
1.819
1.821
1.823
1.824
1.826
1.828
1.830
1.832
1.834
1.836
1.838
1.840
1.842
1.844
1.846
1.848
1.850
1.852
1.854
1.856
1.858
1.860
1.862
1.864
1.866
1.868
0.460
0.461
0.462
0.463
0.464
0.465
0.466
0.467
0.468
0.469
0.470
0.471
0.472
0.473
0.474
0.475
0.476
0.477
0.478
0.479
0.480
0.481
0.482
0.483
0.484
0.485
0.486
0.487
0.488
0.489
0.490
0.491
0.492
0.493
0.494
0.495
0.496
0.497
0.498
0.499
0.500
0.501
0.502
0.503
0.504
0.505
0.506
0.507
0.508
0.509
0.510
1.869
1.871
1.873
1.875
1.877
1.879
1.881
1.883
1.885
1.887
1.889
1.891
1.893
1.895
1.897
1.899
1.901
1.903
1.905
1.907
1.909
1.911
1.913
1.915
1.917
1.919
1.921
1.923
1.925
1.927
1.929
1.931
1.933
1.934
1.936
1.938
1.940
1.942
1.944
1.946
1.948
1.950
1.952
1.954
1.956
1.958
1.960
1.962
1.964
1.966
1.968
0.511
0.512
0.513
0.514
0.515
0.516
0.517
0.518
0.519
0.520
0.521
0.522
0.523
0.524
0.525
0.526
0.527
0.528
0.529
0.530
0.531
0.532
0.533
0.534
0.535
0.536
0.537
0.538
0.539
0.540
0.541
0.542
0.543
0.544
0.545
0.546
0.547
0.548
0.549
0.550
0.551
0.552
0.553
0.554
0.555
0.556
0.557
0.558
0.559
0.560
0.561
1.970
1.972
1.974
1.976
1.978
1.980
1.982
1.984
1.986
1.988
1.990
1.992
1.994
1.996
1.998
2.000
2.002
2.004
2.006
2.008
2.010
2.012
2.014
2.016
2.018
2.020
2.022
2.024
2.026
2.028
2.030
2.032
2.034
2.036
2.039
2.041
2.043
2.045
2.047
2.049
2.051
2.053
2.055
2.057
2.059
2.061
2.063
2.065
2.067
2.069
2.071
0.562
0.563
0.564
0.565
0.566
0.567
0.568
0.569
0.570
0.571
0.572
0.573
0.574
0.575
0.576
0.577
0.578
0.579
0.580
0.581
0.582
0.583
0.584
0.585
0.586
0.587
0.588
0.589
0.590
0.591
0.592
0.593
0.594
0.595
0.596
0.597
0.598
0.599
0.600
0.601
0.602
0.603
0.604
0.605
0.606
0.607
0.608
0.609
0.610
0.611
0.612
2.073
2.075
2.077
2.079
2.081
2.083
2.085
2.087
2.089
2.091
2.093
2.095
2.098
2.100
2.102
2.104
2.106
2.108
2.110
2.112
2.114
2.116
2.118
2.120
2.122
2.124
2.126
2.128
2.130
2.133
2.135
2.137
2.139
2.141
2.143
2.145
2.147
2.149
2.151
2.153
2.155
2.157
2.160
2.162
2.164
2.166
2.168
2.170
2.172
2.174
2.176
0.613
0.614
0.615
0.616
0.617
0.618
0.619
0.620
0.621
0.622
0.623
0.624
0.625
0.626
0.627
0.628
0.629
0.630
0.631
0.632
0.633
0.634
0.635
0.636
0.637
0.638
0.639
0.640
0.641
0.642
0.643
0.644
0.645
0.646
0.647
0.648
0.649
0.650
0.651
0.652
0.653
0.654
0.655
0.656
0.657
0.658
0.659
0.660
0.661
0.662
0.663
2.178
2.180
2.182
2.185
2.187
2.189
2.191
2.193
2.195
2.197
2.199
2.201
2.203
2.206
2.208
2.210
2.212
2.214
2.216
2.218
2.220
2.222
2.225
2.227
2.229
2.231
2.233
2.235
2.237
2.239
2.242
2.244
2.246
2.248
2.250
2.252
2.254
2.256
2.259
2.261
2.263
2.265
2.267
2.269
2.271
2.274
2.276
2.278
2.280
2.282
2.284
0.664
0.665
0.666
0.667
0.668
0.669
0.670
0.671
0.672
0.673
0.674
0.675
0.676
0.677
0.678
0.679
0.680
0.681
0.682
0.683
0.684
0.685
0.686
0.687
0.688
0.689
0.690
0.691
0.692
0.693
0.694
0.695
0.696
0.697
0.698
0.699
0.700
0.701
0.702
0.703
0.704
0.705
0.706
0.707
0.708
0.709
0.710
0.711
0.712
0.713
0.714
2.286
2.289
2.291
2.293
2.295
2.297
2.299
2.302
2.304
2.306
2.308
2.310
2.312
2.315
2.317
2.319
2.321
2.323
2.325
2.328
2.330
2.332
2.334
2.336
2.338
2.341
2.343
2.345
2.347
2.349
2.352
2.354
2.356
2.358
2.360
2.363
2.365
2.367
2.369
2.371
2.374
2.376
2.378
2.380
2.382
2.385
2.387
2.389
2.391
2.393
2.396
0.715
0.716
0.717
0.718
0.719
0.720
0.721
0.722
0.723
0.724
0.725
0.726
0.727
0.728
0.729
0.730
0.731
0.732
0.733
0.734
0.735
0.736
0.737
0.738
0.739
0.740
0.741
0.742
0.743
0.744
0.745
0.746
0.747
0.748
0.749
0.750
0.751
0.752
0.753
0.754
0.755
0.756
0.757
0.758
0.759
0.760
0.761
0.762
0.763
0.764
0.765
2.398
2.400
2.402
2.405
2.407
2.409
2.411
2.413
2.416
2.418
2.420
2.422
2.425
2.427
2.429
2.431
2.434
2.436
2.438
2.440
2.443
2.445
2.447
2.449
2.452
2.454
2.456
2.458
2.461
2.463
2.465
2.467
2.470
2.472
2.474
2.476
2.479
2.481
2.483
2.485
2.488
2.490
2.492
2.495
2.497
2.499
2.501
2.504
2.506
2.508
2.510
0.766
0.767
0.768
0.769
0.770
0.771
0.772
0.773
0.774
0.775
0.776
0.777
0.778
0.779
0.780
0.781
0.782
0.783
0.784
0.785
0.786
0.787
0.788
0.789
0.790
0.791
0.792
0.793
0.794
0.795
0.796
0.797
0.798
0.799
0.800
0.801
0.802
0.803
0.804
0.805
0.806
0.807
0.808
0.809
0.810
0.811
0.812
0.813
0.814
0.815
0.816
2.513
2.515
2.517
2.520
2.522
2.524
2.527
2.529
2.531
2.533
2.536
2.538
2.540
2.543
2.545
2.547
2.550
2.552
2.554
2.557
2.559
2.561
2.563
2.566
2.568
2.570
2.573
2.575
2.577
2.580
2.582
2.584
2.587
2.589
2.591
2.594
2.596
2.598
2.601
2.603
2.605
2.608
2.610
2.613
2.615
2.617
2.620
2.622
2.624
2.627
2.629
0.817
0.818
0.819
0.820
0.821
0.822
0.823
0.824
0.825
0.826
0.827
0.828
0.829
0.830
0.831
0.832
0.833
0.834
0.835
0.836
0.837
0.838
0.839
0.840
0.841
0.842
0.843
0.844
0.845
0.846
0.847
0.848
0.849
0.850
0.851
0.852
0.853
0.854
0.855
0.856
0.857
0.858
0.859
0.860
0.861
0.862
0.863
0.864
0.865
0.866
0.867
2.631
2.634
2.636
2.638
2.641
2.643
2.646
2.648
2.650
2.653
2.655
2.657
2.660
2.662
2.665
2.667
2.669
2.672
2.674
2.677
2.679
2.681
2.684
2.686
2.689
2.691
2.693
2.696
2.698
2.701
2.703
2.705
2.708
2.710
2.713
2.715
2.717
2.720
2.722
2.725
2.727
2.730
2.732
2.734
2.737
2.739
2.742
2.744
2.747
2.749
2.751
0.868
0.869
0.870
0.871
0.872
0.873
0.874
0.875
0.876
0.877
0.878
0.879
0.880
0.881
0.882
0.883
0.884
0.885
0.886
0.887
0.888
0.889
0.890
0.891
0.892
0.893
0.894
0.895
0.896
0.897
0.898
0.899
0.900
0.901
0.902
0.903
0.904
0.905
0.906
0.907
0.908
0.909
0.910
0.911
0.912
0.913
0.914
0.915
0.916
0.917
0.918
2.754
2.756
2.759
2.761
2.764
2.766
2.769
2.771
2.773
2.776
2.778
2.781
2.783
2.786
2.788
2.791
2.793
2.796
2.798
2.801
2.803
2.805
2.808
2.810
2.813
2.815
2.818
2.820
2.823
2.825
2.828
2.830
2.833
2.835
2.838
2.840
2.843
2.845
2.848
2.850
2.853
2.855
2.858
2.860
2.863
2.865
2.868
2.870
2.873
2.875
2.878
0.919
0.920
0.921
0.922
0.923
0.924
0.925
0.926
0.927
0.928
0.929
0.930
0.931
0.932
0.933
0.934
0.935
0.936
0.937
0.938
0.939
0.940
0.941
0.942
0.943
0.944
0.945
0.946
0.947
0.948
0.949
0.950
0.951
0.952
0.953
0.954
0.955
0.956
0.957
0.958
0.959
0.960
0.961
0.962
0.963
0.964
0.965
0.966
0.967
0.968
0.969
2.880
2.883
2.885
2.888
2.891
2.893
2.896
2.898
2.901
2.903
2.906
2.908
2.911
2.913
2.916
2.918
2.921
2.924
2.926
2.929
2.931
2.934
2.936
2.939
2.941
2.944
2.947
2.949
2.952
2.954
2.957
2.959
2.962
2.965
2.967
2.970
2.972
2.975
2.977
2.980
2.983
2.985
2.988
2.990
2.993
2.996
2.998
3.001
3.003
3.006
3.009
0.970
0.971
0.972
0.973
0.974
0.975
0.976
0.977
0.978
0.979
0.980
0.981
0.982
0.983
0.984
0.985
0.986
0.987
0.988
0.989
0.990
0.991
0.992
0.993
0.994
0.995
0.996
0.997
0.998
0.999
1.000
3.011
3.014
3.016
3.019
3.022
3.024
3.027
3.029
3.032
3.035
3.037
3.040
3.042
3.045
3.048
3.050
3.053
3.056
3.058
3.061
3.064
3.066
3.069
3.071
3.074
3.077
3.079
3.082
3.085
3.087
3.090
TIP SIZING CALCULATIONS
Maximum flare pressure bar(g
### mm H2O
0.00
Liquid depth
0.00 mm H2O
0.00
mm
mm
mm
mm
0.00
0.00
0.00
0.00
Stack ID
Stack Gas Density
Stack CSA
Velocity
diameter
Fric. Factor - Typical
Velocity Head
Hydraulic diameter
Fric. Loss
Exit Loss
Seal Loss (velocity or Buoyancy)
m
kg/m
m
m/s
inches
Riser Pressure Drop - Friction
mm H2O #DIV/0! p=f * (L/Di) * (V2/2g)

bar (g ### Stack CSA
###
WSD
mm H2O
###
Purge gas flowrate
m3/sec
#DIV/0!
inche
###
Velocity for Purge gas Flowrate
m3/sec
0.009
mm H2O
m
mm H2O
mm H2O
mm H2O
#DIV/0!
0.0000
#DIV/0!
#DIV/0!
#DIV/0!
0.0120
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
TIP SIZING VERIFICATION
Tip Pressure Drop

Seal Pressure Drop
4*A/2P
Riser Pressure Drop
p=f * (L/Di) * (V2/2g)
bar (g ### WSD Pressure Drop
(V2/2g)
bar (g ###
= pTIP x 3
bar (g ### velocity
(V2/2g)
0.00 = Pressure @WSD ibar (g ### diameter
mm
mm
mm
mm
H2O
H2O
H2O
H2O
Tip Pressure Drop

Seal Pressure Drop
Riser Pressure Drop
WSD Pressure Drop
###
###
###
0.00
Total Flare Pressure Drop
### mm H2O
bar(g
diameter
Mach number
#DIV/0!
#DIV/0!
#DIV/0!
0.000
bar
bar
bar
bar
(g)
(g)
(g)
(g)
#DIV/0! bar (g)
bar
bar
bar
bar
(g
(g
(g
(g
###
###
###
###
###
m/sec ###
H2O
H2O
H2O
H2O
###
zeeco verification
psi 0.09 ###
ft/sec 233 ###
###
###
mmH2O
m/sec
m/sec2
kg/m
p
V
g
Velocity He mm H2O
### (V2/2g)
###
###
Molecular weight
Kg/Kmol
12.000
2.016
32.000
28.000
28.000
44.000
16.000
30.100
28.100
44.100
42.100
58.100
56.100
72.100
86.200
32.100
34.100
18.000
Percent
Percent
Percent
Percent
in
in
in
in
weight
weight
weight
weight
of
of
of
of
0.000
CO2 formed
H2O formed
N2 formed
SO2 formed
Total weight
Kg
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
L.H.V.
Heating value Air required
Kga/Kgf
Kcal/kg
Kcal
0.000
0.000
11.510
28690.000
0.000
34.290
0.000
0.000
-4.320
0.000
0.000
0.000
2416.000
0.000
2.470
0.000
0.000
0.000
11954.000
0.000
17.240
11353.520
0.000
16.090
11281.000
0.000
14.790
11081.080
0.000
15.680
10947.640
0.000
14.790
10936.520
0.000
15.460
10797.520
0.000
14.790
10842.000
0.000
15.330
10780.840
0.000
15.240
0.000
0.000
4.310
3641.800
0.000
6.080
0.000
0.000
0.000
Air required CO2 formed CO2 formed H2O formed H2O formed N2 formed N2 formed
Kgco2/Kgf
Kgh2o/Kgf
Kgn2/Kgf
Kg
Kg
Kg
Kg
0.000
3.660
0.000
0.000
0.000
8.850
0.000
0.000
0.000
0.000
8.940
0.000
26.360
0.000
0.000
0.000
0.000
0.000
0.000
-3.320
0.000
0.000
0.000
0.000
0.000
0.000
1.000
0.000
0.000
1.570
0.000
0.000
0.000
1.900
0.000
0.000
1.000
0.000
0.000
0.000
0.000
0.000
0.000
2.740
0.000
2.250
0.000
13.250
0.000
0.000
2.930
0.000
1.800
0.000
12.370
0.000
0.000
3.140
0.000
1.280
0.000
11.360
0.000
0.000
2.990
0.000
1.630
0.000
12.050
0.000
0.000
3.140
0.000
1.280
0.000
11.360
0.000
0.000
3.030
0.000
1.550
0.000
11.880
0.000
0.000
3.140
0.000
1.280
0.000
11.360
0.000
0.000
3.050
0.000
1.500
0.000
11.780
0.000
0.000
3.060
0.000
1.460
0.000
11.710
0.000
0.000
0.000
0.000
0.000
0.000
3.310
0.000
0.000
0.000
0.000
0.530
0.000
4.680
0.000
0.000
0.000
0.000
1.000
0.000
0.000
0.000
0.000
0.000
0.000
SO2 formed SO2 formed

Kgso2/Kgf
Kg
2.000
1.880
0.000
0.000
0.000
0.000
0.00000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.00000
00
01
7/6/2009 Issue
2/22/2010 Added cost calculation & radiation check in accordance with EXXON Mehtod
PASSWORD MACRO = forni

Flare Sizing Rel 1 - 1

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Flare Sizing Rel 1 - 1

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FLARE1

Volume % mol Toluene

Write #1, RANGE("FLARE1"); "Item"

Write #1, RANGE("FLARE73"); "Volume % mol Toluene"

Self supported flare

Relief Absolute Pressure @ tip

Required Mach Number

Pressure Drop Available

default " 1 "

Smokeless Waste Gas flowrate

Normal Waste Gas Flowrate

for fan or smokeless

WATER SEAL DRUM

Riser Average thickness

Pressure Drop for WSD immersion

for Water Seal Drum

default " 0.95"

Distance from the flare in X horiz. direction

Height the grade in Z vertical direction

Minimum Ambient temperature

Wind velocity for radiation calculation

Input for Flaring Gas

calculation of minimum LHV without necessity of Support Gas

=13000 KJ/sm3 =350 BTU/scft

Support fuel gas composition input

TIP SUMMARY( OUTPUT)

Fuel gas for Ignition of Pilots

Ignition and control

Minimum heat release per pilot (API

Total tip Weight

filename: Output TIP

WATER SEAL DRUM ( OUTPUT)

NLL= Normal Liquid Level

filename: Output WSD

BUYANCY SEAL ( OUTPUT)

Buoyancy seal External Diameter

filename: Buoyancy Seal

SMOKELESS FAN (OUTPUT)

APPROX. FAN REQUIRED ABSORBED

Number of fans required

Fan Motor Ratings

Air Ducts calculation

SELFSUPPORTED FLARE (OUTPUT)

filename: Output Riser SelfSupported

GUY-WIRED FLARE (OUTPUT)

Guy Rope Angle

Guy Wire Baseplate Distance

filename: Output Riser guided

DERRICKED FLARE (OUTPUT)

K between Top and Base

Derrick Envelopment Surface m2

filename: Output Riser Derrick

GUY-WIRED DERRICK FLARE (OUTPUT)

Derrick Envelopment Surface m2

Number of Guy Levels

Guy Rope Angle

Guy Wire Baseplate Distance

K between Top and Base

filename: Output Riser Derrick guided

COST SUMMARY (OUTPUT)

riser & service piping cost

derrick steelwork cost

buoyancy seal cost

step 4. #DIV/0! atmospheric transmissivity = t = 0.79((100/r)^(1/16))((30.5/D)^(1/16))

step 5. #DIV/0! K = (tFQ)/(4pD^2)+S.R.