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JOB HAZARD ANALYSIS

PT TECHNIC (M) SDN. BHD.

HOW TO USE THIS FORM :


1) Crew performing task reviews ALL generic JHA considerations.
2) Review previous JHA update(s) for useful information which will help this task.
3) Create new JHA update with generic form and ALL considerations for this task.
4) Carry out task as per plan. If any conditions change ---STOP & RE-ASSESS.
5) File JHA update for future reference.
WORK ACTIVITY
FITTING AND WELDING WORK

HOT WORK

Job
Step

1.

Description of
Job Step

Prepare PTW

Potential
Hazards

a. Failure will
cause
damage to
equipment
and
personnel.

OF PIPE AND PIPE


SUPPORT ON UREA PIPE TRENCH.

Potential
Impact
a. Unauthorized and
incompetent
personnel to do
work.
b. Unorganized and
unplanned work
will expose
personnel to
hazard.

1.1
2

1.2
1.3

a. Obstruction.
b. Collision with
Mobilization of
Personnel
a. Personal Injury
equipment and
and
b. Damage to
piping material
equipment.
equipment.
to installation
c. Lost control of
area.
vehicle due
to poor
accessibility.

2.2
2

2.3
2.4
2.5
2.6
2.7

UREA
Pipe

HW
-

JHA Cross-Reference Number

Recovery
Measures
.
a. PTW to be
display at
Applicant, authorizing, approval signatories
work site.
be familiar with the job.
b. Method
Competent personnel to perform the task
statement of
being identified.
work to be
Ensure PTW are applied and valid prior to
approved
work.
before
commencing
of work.
Toolbox meeting to be conducted prior start a. Ensure the
of work.
access way
Ensure vehicle and equipment are certified
to area is
with sticker from consortium.
accessible
Driver to observe speed limits.
for the prior
Park vehicle at designated location.
mobilization.
Neat and proper arrangement of equipment. b. Remove any
Moved cylinders via carriage and valve must
objects
be shut while transporting.
obstructing
Personnel to be vigilant and alert during
the path (if
driving.
applicable)
Control Measures

2.1

2.

Installation/Facility
Location
Associated Work Permit Type
Associated Work Permit Number
Electrical Isolation Certificate Number
Physical Isolation Certificate Number

Result

Tolerable

2
Acceptable

Page 1 of 6

JOB HAZARD ANALYSIS


PT TECHNIC (M) SDN. BHD.
Job
Step

Description of
Job Step

Potential
Hazards

Potential
Impact

3.

a. Manual lifting of
heavy object.
b.
Long
hours of
Manual handling
a. Back ache /
repetition
of equipment
injury /Slip disc
movement.
and materials.
b. Slip and trip
c. Protruding
Hazard.
d. Pinch point

4.

Fitting of
welding cable,
hose
connection,
cutting torch,
grinding,
gouging
equipment and
hand tools.

a. Cylinder under
pressure
b. Spark and
flame
c. Electric shock
d. Defective
welding
equipment.

Entering Pipe
trench

a. Slip and fall


inside pipe
trench.

5.

a. Personnel Injured
b. Fire and explosion
c. Gas leaking out
d. Fire and explosion

a. Personnel injured

Control Measures

Recovery
Measures

3.1 Make sure work area and access way is free


from obstruction.
3.2 To do use mechanical aid to lift heavy tools a. All trip hazard
and materials.
to be
3.3 Do not manually lift heavy object alone, use
eliminate or
buddy to lift.
to be clearly
3.4 Use suitable and correct PPE (Hand glove)
marked with
3.5 Personnel to be vigilant and alert during
signage.
work.
b. To cascade
3.6 Walk on even ground or path.
JSA to all
3.7 Vision of sight must not be blocked by carried
worker
materials.
during TBM.
3.8 Do not walk on wet and slippery surface
while carrying materials.
4.1 Regular inspection of hose, connection and
leak test to be done prior to start working.
4.2 All cylinders bottle to be positioned upright
a. All flammable,
and secured.
combustible
4.3 Wear welding face shield and glove.
materials are
4.4 Ensure cable, joint and gauge meter in good
removed
condition prior start.
prior to
4.5 Welding machine to be a securely earth.
working.
4.6 All electrodes holder to be insulated.
b. Fire
4.7 Welding machine to be a securely earthed.
extinguisher
4.8 All cylinders regulator to be shut during break
is in place.
hours.
4.9 Welding equipment to be checked and
inspected for safe use.
a. All flammable,
combustible
materials are
5.1 Provide proper access inside pipe trench.
removed
5.2 Hard barricade all around pipe trench.
prior to
5.3 Only authorized personnel to enter pipe
working.
trench.
b. Fire
extinguisher
is in place.

Result

Acceptable

Page 2 of 6

JOB HAZARD ANALYSIS


PT TECHNIC (M) SDN. BHD.
Job
Step

Description of
Job Step

Potential
Hazards

Potential
Impact

6.

a. Personal injury
a. Cylinder under
b. Fire explosion.
pressure.
c. Gas leaking out.
b. Hoses rupture
d. Health hazards
c. Spark and
(inhalation)
flame.
Commencing of
e. Body scald
d. Exposure to
welding, cutting
f. Body injury.
toxic fume.
and grinding
g. Pinching.
e. Hot surface.
work for piping
h. Personal injury,
f. Excessive
and pipe
i. Falling from height
overheating.
support inside
j. Expose to illness
g. Sharp cutting
trench.
risk for long
blades.
hours exposure
h. Exposure to
of mineral dust.
Biological
k. Expose to
and dust
poisonous critter
hazard.
and insect bite.

7.

a. Polluted
area
b. Tripping
a. Fall and Slip
hazard due
b. Protruding hazard.
to material
c. Minor injury.
and
equipment
on working
platform.

Housekeeping

Recovery
Measures
a. Engine must
be stopped
once gas
6.1 Wear welding face shield and glove
break is
6.2 Ensure area is well ventilated
detected.
6.3 Use correct classification of PPE
b. Fire
6.4 Used qualified welder.
extinguisher
6.5 Install fire blanket as barrier to avoid spark
and fire
and flame contact with personnel working
watcher
below scaffold
standby at
6.6 Use correct PPE
welding
6.7 Cordon off the working area.
area.
6.8 Certified and validated scaffold.
c. All personnel
6.9 Display proper warning signage
to familiarize
6.10 To provide ventilation / air blower at trench
work site
depth more than 1.5 meter.
assemble
point.
d. First aid and
first aider.
e. Activate ERP.
7.1 Remove all materials from access way.
7.2 Wear hand gloves.
a. All personnel
7.3 Cleaning up all oil spills.
to familiarize
7.4 Barricade work area.
work site
7.5 Do not leave equipments, uninstalled
assemble
materials and residue of materials in working
point.
platform.
b. First aid and
7.6 Arrange all materials neatly.
first aider.
7.7 Area cleaning before and after work.
c. Activate ERP.
7.8 Wear proper PPE.
Control Measures

Result

Acceptable

Acceptable

Page 3 of 6

JOB HAZARD ANALYSIS


PT TECHNIC (M) SDN. BHD.
JHA Number: PTTM-HW-1/5

TASK SAFETY MANAGEMENT OUTLINE

Date This JHA Created : 23.10.2013

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JOB HAZARD ANALYSIS


PT TECHNIC (M) SDN. BHD.
Date JHA Last Revised : 24.5.2014
WORK ACTIVITY EQUIPMENT
Manufacturer

Type of Equipment
Chain Block
Welding machine
Welding machine
Grinder
Acetylene gas x 2 unit
Oxygen Gas x 2 unit

As per attach list


Airman
Airman
OKATZ
-

Tag. No.
As per attach list
AIT+ELEC 001
AIT+ELEC 002
AIT 1323 / AIT 1324
-

WORK ACTIVITY PARTICIPANTS


Name

Discipline

Position

Precise Work Site


Urea Pipe Trench
Urea Pipe Trench
Urea Pipe Trench
Urea Pipe Trench
Urea Pipe Trench
Urea Pipe Trench
THIS JHA CREATED BY

Performed
Job Before?

Name

Discipline/Position

Tham Chew Toong

Construction

Supervisor

Yes

Azmi Fauzi

Safety / HSEM

Hoo Chee Onn

Construction

Foreman

Yes

Mohd Azril Azli

Engineering / PE

William A/K Jamili

Construction

Fitter

Yes

Sodrie Bin Said

Construction

Welder

Yes

Jasmil Bin Arif

Construction

Welder

Yes

Boniface A/K Unang

Construction

Semi skill

Yes

Rehim Bin Gaiber

Construction

Semi skill

Yes

Sign

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JOB HAZARD ANALYSIS


PT TECHNIC (M) SDN. BHD.
JHA SUBMITTED BY SUBCONTRACTOR
WORK LEADER

JHA REVIEW BY CONSORTIUM

HSE DEPT.

HSE DEPT.

RECEIVING AUTHORITY

ENDORSED BY
APPROVING AUTHORITY

Name :- Tham Chew Tong

Name :- Azmi Fauzi

Name :-

Signature :-

Signature :-

Signature :-

Signature :-

Signature :-

Date :-

Date :-

Date :-

Date :-

Date :-

Time :-

Time :-

Time :-

Time :-

Time :-

Name :-

Name :-

Page 6 of 6