CHAPTER

2rM

2
EXERCISES

In e a c h e x e r c i s e crate t h e p a r t g e o m e t r y u s i n g Mastercam's C A D p a c k a g e .
-YDUR
2

" )

INITIALB

F i l e ame: EX2-1JV

R.125

T Y P

.125

.188

Figure 2-p1
E n t e r t h e MastercamX D e s i g n p a c k a g e

W C l i c k Q t h e Mastercam X icn
Mastercam X

Mastercam Design I
iie

Edit

View

A n a l y z e Crate

Solids X f o r m Machine Type Toolpaths Screen Settings

#'\.r.r.B-r-H-QH hJKIfciMEX | 1 . 2 5 0 0 0 jj

Y | 2.25000

z| 0.0

ll

Mlr' joS ^ ffl i i; w i xfifi*^t i Qt~ar

- f

All | . O n l y | _|n

fe"

Help

L,

1. f j '

'

jy

l7j

2p-10

CHAPTER
-YOUR

INITIAL.S

2-4)
R.125
1.9

( 9 P L C S )

x.5

O B R O U N D ( T H R U )

1.9 x 1 . 3
R E C T A N G L E
R.25 C O R N E R
FILLETS(THRU)

Figure 2-p4
-YDUR

1NITIALS

K 3 7 5 H
-1.000
(2PLCS)

-.500-t
.750

(2PLCS)

Figure 2-p5

2P-12

CHAPTER
,YOUR

2-8)

INITIALS

F i l e ame: EX2-8JV

Figure 2-p8

CHAPTER

2p-13

2
-YDUR

2-9)

INITIALS

F i l e ame: EX2-9JV

R.563.

1
.325
(ALL A R O U N D )

.125-*T H R U

\4-

S L O T
.375-*-

Figure 2-p9
a ) U s e t h e Are, Polar c o m m a n d t o crate t h e . 6 R ,
.925R, 3.687R, 3.975R, 4 . 5 2 5 R and 4 . 8 1 3 R ares
4.813R
4.525R
3.975R
3.687R

b ) U s e t h e Are, Endpoints c o m m a n d
t o crate t h e . 2 7 5 R a n d . 5 6 3 R a r e s

3p-l

C H A P T E R 3
EXERCISES

In e a c h e x e r c i s e crate t h e p a r t g e o m e t r y u s i n g MastercamX's D e s i g n

package.

TUTORIAL PRACTICE EXERCISE

,YOUR

3-1)

INITIALS

F i l e ame: EX3-1JV
.125 D R I L L T H R U , 9 P L C S

.25 D R I L L , .375 C B O R E X .125 D E E P , 2 P L C S

.188 DRILL T H R U , 2 P L C S

SECTION A-A

Figure 3-p1
E n t e r t h e MastercamX D e s i g n

package.

C l i c k ( T ) t h e Mastercam X icn
Mastercam X

3p-22

CHAPTER
For t h e f o l l o w l n g e x e r c i s e s OHLY THE FRONT V I E W i s t o b e c r e a t e d f o r t h e 2 D CAO m o d e l
All other views are glven as reference.

3-2)
-YOUR

INITIAUB

F i l e ame: EX3-2JV

Figure 3-p2

3p-24

CHAPTER

3-3)
-YOUR

INITIAUS

F i l e ame: EX3-3JV

SECTION A-A

.25 D R I L L T H R U ( 2 P L C S )

.3
-.25
-.2

1.125-.875-

.125R T Y P

.5

" V "

1
T

1
1

.25 T Y P

4.75
4.5

.062R-

-1.125
.078R T Y P
.086 i
i

.078DRILL
x.150 DEEP

3.1

1
y
c

18

2.250

\
1.500
DIA
77

77

.250R T Y P

.188 DIA
5 HOLES
EQL SP
.250
.500-

Figure 3-p3

CHAPTER

3p-25

3-4)
-YDUR

INITIALS

F i l e ame: EX3-4JV

1.375

Figure 3-p4

a ) U s e t h e Are, Polar c o m m a n d w i t h R a d i u s
s e t t o 2 . 1 8 8 , initial a n g l e s e t t o 75 a n d
f i n a l a n g l e s e t t o 105

b ) C o m p l e t e t h e f l a n g e tmplate a s s h o w n b e l o w

\
\

i
t

\\

l
i

\ I

+
v
t

CHAPTER

3p-29

3-6)
-YOUR

F i l e ame: EX3-6JV

INITIALS

CHAPTER

3p-31

3-7)
-YDUR

INITIALS

F i l e ame: EX3-7JV

SECTION A-A
5R TYP

.25DRILL T H R U
. 7 5 C H A M F E R x .275 D E E P

3.875

7,

2.938

1.813
1.063

.25 x .25

.125-

CHAMFER TYP

U-.938
1.47

.25-3.125

5.3136.250

Figure 3-p7
a) Begin the creation of the outside contour

wcs

b) A d d t h e . 5 R Fillets and .25x.25 C h a m f e r s

RIGINI

X0, YO |

c ) U s e Xform, Offset t o l a y o u t t h e i n s i d e c o n t o u r

d) A d d t h e . 5 R Fillets to the inside g e o m e t r y

CHAPTER

5p-l

5
EXERCISES

5 - 1 ) C o n s i d e r t h e par s h o w n i n F i g u r e 5 p - 1 a n d t h e o p e r a t i o n s l i s t e d P R O C E S S P L A N 5 P - 1
.YDUR

INITIALS

F i l e ame: EX5-1JV

Material: 1030 Steel

#

#7(.201 DIA) DRILL

THRU(6PLCS)

,
\

("
)
1/4-20UNCX.55DEEP.
(6PLCS)

.313Dia DRILL T H R U
.5 D I A C ' B O R E x .25 D E E P ( 3 P L C S )

Figure 5p-1
P R O C E S S P L A N 5P-1

No.

Tooling

Operation

CENTER

PECK

DRILL

PECK

DRILL X . 7 6

TAP

PECK

C l R C L E

DRILL

X . 5 5

X .2

DEEPIALL

HDLES!

THRU(SPLCS)

DEEP(SPLCS)

DEEPI6PLCS)

DRILL THRU

M l L L

X . 2 5

CENTER

(3

1)

D R I L L

# 7 ( . 2 D

1)

DRILL

5/1

P L C S )

DRILL

# 7 ( . 2 D

1 / 4 - Z O U N C

( 3 P L C S )

DEEP

1/B

3/B

TAP

DRILL

FLAT

ENDMILL

CHAPTER
5-2) a)
b)
c)
d)

5p-3

Crate t h e C A D m o d e l ( t o p v i e w only). S e t u p t h e s t o c k a n d t h e m a t e r i a l .
Genrate t h e r e q u i r e d drill t o o l p a t h s f o r e x e c u t i n g P R O C E S S P L A N 5 P - 2
Backplot and verify the tool paths
D i r e c t M a s t e r c a m t o genrate t h e w o r d a d d r e s s p a r t p r o g r a m
,

YO.UR

INITIALS

F i l e ame: EX5-2JV
.375DRILL
THRU(4PLCS)

.75DIA DRILL T H R U
1 DIA C ' B O R E x.375 D E E P
(2PLCS)

.313 D R I L L x 1 D E E P
3/8-16UNCX.625 DEEP
C ' S I N K 90 T O . 4 6 D I A
(9PLCS)

SECTION A-A

Material: 303 Stainless

Figure 5p-2
P R O C E S S PLAN 5P-2

No.

Operation

CENTER

PECK

TAP

C'SINK

PECK

DRILL

PECK

DRILL

C l R C L E

DRILL X

DRILL X
X

. 6 2 5
9D

M l L L

.2

Tooling

DEEPALL

HOLES)

D E E P O P L C S )

DEEP(9
T D .46

5/1

CENTER
6

DRILL

DRILL

. 3 7 5 - 1 6 U N C T A P

P L C S )
P L C S )

(Use Depth Caiculator )

3/4

CHAMFER

THRU(4PLCS)

3/B

DRILL

THRU(2PLCS)

3/4

DRILL

X . 3 7 5

DIA(9

1/B

DEEPI2PLC5)

FLAT

M l L L

ENDMILL

6p-8

CHAPTER

6 - 3 ) a ) G e t t h e C A D m o d e l file EX2-7JV g e n e r a t e d in e x e r c i s e 2-7.

b) Specify the stock size and material
c ) Crate t h e r e q u i r e d t o o l p a t h s f o r e x e c u t i n g t h e o p e r a t i o n s l i s t e d in P R O C E S S P L A N 6 P - 2
d) Backplot and verify the toolpaths
e ) Genrate t h e w o r d a d d r e s s p a r t p r o g r a m
Material: 1030 Steel

Figure 6-p6

CHAPTER
6-4) a)
b)
c)
d)
e)

6p-ll

G e t t h e C A D m o d e l f i l e EX3-2JV g e n e r a t e d i n e x e r c i s e 3 - 2 .
Specify the stock size and material
Crate t h e r e q u i r e d t o o l p a t h s f o r e x e c u t i n g t h e o p e r a t i o n s l i s t e d i n P R O C E S S P L A N 6 P - 4
Backplot and verify the toolpaths
Genrate t h e w o r d a d d r e s s p a r t p r o g r a m
Material: 1030 Steel

SECTION A-A
.875R T Y P
750R T Y P

.500 DIA
6 HOLES
EQL SP
O N 7.5DIA BC

.875 DIA
3 HOLES
EQL SP

.500
Figure 6-p7

6p-22

CHAPTER

6 - 7 ) a ) G e t t h e C A D m o d e l f i l e EX3-5JV g e n e r a t e d in e x e r c i s e 3-5.
b)
c)
d)
e)

Specify the stock size and material

Crate t h e r e q u i r e d t o o l p a t h s f o r e x e c u t i n g t h e o p e r a t i o n s l i s t e d i n P R O C E S S P L A N 6 P - 7
Backplot and verify the toolpaths
Genrate t h e w o r d a d d r e s s p a r t p r o g r a m
Material: 1030 Steel
# 5 3 ( . 0 6 D i a ) Drill x . 1 9 8 D e e p
.073 U N C - 6 4 x . 1 3 5 Deep
20 Holes

.125R T Y P
.188R T Y P

1.313

.125 D R I L L T H R U T Y P

SECTION A-A

.313

.125

.375
.500

1
-II.04
Figure 6-p13

CHAPTER

7p-13

O ) 7 - 2 ) T h e o p e r a t i o n s f o r p r o d u c i n g t h e p a r t s h o w n i n F i g u r e 7 p - 2 ( l e f t ) . c u r r e n t l y e x i s t in t h e
V
O p e r a t i o n s M a n a g e r . C o p y t h e f i l e EX7-2 i n t h e f o l d e r QCHAPTER7 f r o m t h e C D i n t o
t h e JVAL-MILL s u b d i r e c t o r y o n C d r i v e . O p e n t h e f i l e a n d e d i t t h e e x i s t i n g o p e r a t i o n s
to produce the re-designed part as s h o w n inFigure 7p-2(right)

Figure 7-p2

7p-14

CHAPTER

7 - 3 ) T h e o p e r a t i o n s f o r p r o d u c i n g t h e p a r t s h o w n i n F i g u r e 7 p - 3 ( l e f t ) . c u r r e n t l y e x i s t in t h e
O p e r a t i o n s M a n a g e r . C o p y t h e f i l e EX7-3 in t h e f o l d e r DCHAPTER7 f r o m t h e C D i n t o
t h e JVAL-MILL s u b d i r e c t o r y o n C d r i v e . O p e n t h e f i l e a n d e d i t t h e e x i s t i n g o p e r a t i o n s
to produce the redesigned part a s s h o w n in Figure 7p-3(right)
NOTE:
HDLES:

FQR

OPERATION
APEAR

.875R T Y P

AND
IN

DRILL
IS

T H E TAP

THE

Re-designJ

TQ

S E C D N D
THIRD

OPERATIONS

MANAGER

Figure 7-p3

THESE

THE

LISTING

7p-15

C H A P T E R V

7 - 4 ) T h e o p e r a t i o n s f o r p r o d u c i n g t h e p a r t s h o w n i n F i g u r e 7 p - 4 ( i e f t ) . c u r r e n t l y e x i s t in t h e
O p e r a t i o n s M a n a g e r . C o p y t h e file EX7-4 in t h e f o l d e r QCHAPTER7 f r o m t h e C D i n t o
t h e JVAL-M1LL s u b d i r e c t o r / o n C d r i v e . O p e n t h e f i l e a n d e d i t t h e e x i s t i n g o p e r a t i o n s
t o produce t h e redesigned part a s s h o w n in Figure 7p-4(right)
.125 C DRILL X . 1 7 D E E P
# 2 5 / . H 9 5 ) DRILL
THRU
(4 H O L E S )

.125 C DRILL X . 1 7 D E E P
.1875 DRILL THRU(6 HOLES)

10-24 T A P X .26 D E E P ( 4 H O L E S )

SECTION A-A
*
638

.250

7T

'//A
V//V/W

V y//A
V// ////

SECTION A-A

.638 " I

8p-10
y

CHAPTER

C ) 8 - 3 ) C o p y C A D m o d e l f i l e EX8-3 in t h e f o l d e r Q]CHAPTER8 f r o m t h e C D i n t o t h e
3^
JVAL-MILL s u b d i r e c t o r / o n C d r i v e . O p e n t h e f i l e a n d genrate a p a r t p r o g r a m
for e x e c u t i n g t h e m a c h i n i n g listed in P R O C E S S P L A N 8 P - 2 .
Note: Incomplete
Dimensioning

SECTION B-B

1.375 D R I L L T H R U

\
1

c
%

*
r~

f
t

>'

/'
Figure 8-p3

1
1

/'

_ ^

\
\

S T O C K is \
bounding box \

\
N

>