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In the last activity, building and using simple machines and making measurements of
forces and distances gave you concrete examples using mechanisms. Just from a
good sketch, however, an engineer can deduce how a mechanism will transform
forces and distances from input to output -- from effort to resistance. Making a good
sketch of a mechanism and making accurate predictions based on your sketch of a
mechanism are great problem solving skills that will help you design mechanisms for
a particular task.
Procedure
Answer the following questions regarding simple machine systems. Each question
requires proper illustration and annotation, including labeling of forces, distances,
direction, and unknown values. Illustrations should consist of basic simple machine
functional sketches rather than realistic pictorials. Be sure to document all solution
steps and proper units.
All problem calculations should assume ideal conditions and no friction loss.
Simple Machines Lever
A first class lever in static equilibrium has a 50-lb resistance force and 15-lb effort
force. The levers effort force is located 4 ft from the fulcrum.
1. Sketch and annotate the lever system described above.
Substitute / Solve
50/15
Final Answer
3.33:1
3. Using static equilibrium calculations, calculate the length from the fulcrum to the
resistance force.
Formula
Substitute / Solve
Final Answer
Fe*De=Fr*Dr
15*4=50*Dr
1.2
60/50=50*D/50
A wheel barrow is used to lift a 200-lb load. The length from the center of the wheel
to the center of the load is 2 ft. The length from the wheel to the effort is 5 ft.
4. Illustrate and annotate the lever system described above.
Substitute / Solve
IMA=2/5
5/2
Final Answer
2.5:1
6. Using static equilibrium calculations, calculate the ideal effort force needed to
overcome the resistance force in the system.
Formula
Fe*De=Fr*Dr
Substitute / Solve
200*2=5*Dr
Final Answer
Fe=80 lbs
Substitute / Solve
AMA=.2/1
Final Answer
.2:1
9. Using static equilibrium calculations, calculate how far from the fulcrum the
tweezers must be held to avoid damaging the sliver.
Formula
Fe*De=Fr*Dr
Substitute / Solve
1*1=1.5*Dr
1/1.5* 1*Dr/1
Final Answer
1.5
Substitute / Solve
Pi(36)
Final Answer
113.5 in
An industrial water shutoff valve is designed to operate with 30 lb of effort force. The
valve will encounter 200 lb of resistance force applied to a 1.5-in.-diameter axle.
11. Sketch and annotate the wheel and axle system described above.
Substitute / Solve
5/3
Final Answer
1.5
13. What is the required wheel diameter to overcome the resistance force?
Formula
MA=# of strands
Substitute / Solve
Final Answer
12
Substitute / Solve
500/50
Final Answer
11.2
15. How many supporting strands will be needed in the pulley system?
Formula
MA=# of strands
Substitute / Solve
Final Answer
12
A block and tackle system with nine supporting strands is used to lift a metal lathe in
a manufacturing facility. The motor being used to wind the cable in the pulley system
can provide 100 lb of force.
16. What is the mechanical advantage of the system?
Formula
IMA=# of Strands
Substitute / Solve
Final Answer
9
Substitute / Solve
Final Answer
Fr=900
9=Fr/100