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Materials
Marc A. Meyers & Krishan K. Chawla
Cambridge University Press
Chapter 1
Materials, Structure, Properties, and
Performance
Composites
(a)
(b)
Hierarchical Structure
Crystal Structure
Miller Indices
Hexagonal Structure
(a) Layer of most closely packed atoms corresponding to (111) in FCC and (00.1) in HCP.
(b) Packing sequence of most densely packed planes in AB and AC sequence.
(c) Ball model showing the ABAB sequence of the HCP structure.
(d) Ball model showing the ABCABC sequence of the FCC structure.
Structure of Glasses
(a)
(b)
Structure of Glasses
(c)
(d)
(e)
Trimodal Composite
Composition
B4C (~1-7micron)
Cryomilled Al 5083 (~27-100 nm)
Al 5083 CG (~1 micron)
Density
(g/cc)
Youngs
Modulus
(GPa)
CTE
(1/C)
Al 5083
2.66
70
26 x 10-6
B4C
2.51
460
6.1 x 10-6
18
Trimodal Composite
Microstructure
19
Classification of Polymers
Tacticity in Polypropylene
Crystallinity of Polymers
Spherulitic structures:
a.
Spherulitic structure (Courtesy of H.D. Keith)
b.
c.
Liquid Crystals
Stressstrain curves for biological materials. (a) Urether. (After F. C. P. Yin and Y. C. Fung,
Am. J. Physiol. 221 (1971), 1484.) (b) Human femur bone. (After F. G. Evans, Artificial
Limbs, 13 (1969) 37.)
(a) Cross section of abalone shell showing how a crack, starting at left, is deflected by viscoplastic layer
between calcium carbonate lamellae (mesoscale).
(b) Schematic drawing showing arrangement of calcium carbonate in nacre, forming a miniature
brick and mortar structure (microscale).
Cellular materials: (a) synthetic aluminum foam; (b) foam found in the
inside of toucan beak.(Courtesy of M. S. Schneider and K. S. Vecchio.)
Amino Acids
DNA Structure
Collagen
Actin
Muscle Structure
Electronic Materials
Chapter 2
Elasticity and
Plasticity
Elastic Behavior
Stressstrain curves in an elastic regime. (a) Linear elastic curve , typical for metals, ceramics,
and some polymers. (b) Nonlinear elastic curve, typical for rubber.
Strain Energy
Density
Poissons Ratio
(a) Unit cube being extended in direction Ox3. (b) Unit cube
subjected to tridimensional stress; only stresses on the three
exposed faces of the cube are shown. Poissons ratio, , is
the negative ratio of the transverse strain and longitudinal
strain.
Mohr Circle
Mohr Circle
Pure Shear
Youngs modulus
1
S11
Shear modulus
1
2( S11 S12 )
Bulk modulus
Poissons ratio
11 22 33
1
1
K
( 11 22 33 )
3
S12
S11
C44
Lame constants
C12
1
1
(C11 C12 )
G
2
S 44
E E0 (1 f1 f 2 2 )
Watchman and Mackenzie:
f1 1.9, f 2 0.9
Viscoelasticity
n = 0: plastic
n = 1: linear viscous (Newtonian)
n 1 : nonlinear
Viscosity
Q
A exp(
)
RT
Fluidity
Viscoelasticity
e e0 exp[i ( t )]
0 exp[i ( t )]
0
0
exp i
(cos i sin )
e
e0
E ' iE "
e0
Viscoelasticity
E'
E"
e0
e0
cos
sin
Rubber
Elasticity
nKT [12 11 ]
1
l1
l0
Cartilage
Mesostructure of Cartilage
Stressstrain curve for samples from the superficial zone of articular cartilage. Samples
were cut parallel and perpendicular to collagen fiber orientation. (From G. E. Kempson,
Mechanical Properties of Articular Cartilage. In Adult Articular Cartilage, ed. M. A. R.
Freeman (London: Sir Isaac Pitman and Sons Ltd., 1973), pp. 171228.)
Chapter 3
Plasticity
Sections: 3.1-3.6; 3.8-3.9
Common tests used to determine the monotonic strength of materials. (a) Uniaxial tensile test. (b) Upsetting
test. (c) Three-point bend test. (d) Plane-strain tensile test. (e) Plane-strain compression (Ford) test. (f) Torsion
test. (g) Biaxial test.
Idealized shapes of uniaxial stressstrain curve. (a) Perfectly plastic. (b) Ideal
elastoplastic. (c) Ideal elastoplastic with linear work-hardening. (d) Parabolic workhardening ( =o + Kn).
Plasticity
Ludwik-Hollomon equation
Voce equation
Johnson-Cook equation
Schematic
representation of the
change in Poissons
ratio as the deformation
regime changes from
elastic to plastic.
Stress-Strain Curves
True- and
engineering-stress
vs. true -and
engineering -strain
curves for AISI 4140
hot-rolled steel. R. A.
is reduction in area.
Log d/d versus log for stainless steel AISI 302. (Adapted with permission
from A. S. de S. e Silva and S. N. Monteiro, Metalurgia-ABM, 33 (1977) 417.)
Check with
Fig 3.6 in text
(a) Compression
specimen
between parallel
platens.
(b) Length
inhomogeneity in
specimen.
(a) Stressstrain
(engineering
and true) curves
for 7030 brass
in compression.
(b) Change of
shape of
specimen and
barreling.
Bauschinger Effect
Neck Propagation
in Polyethylene
Metallic Glasses
http://www.youtube.com/watch?v=Yg0hUqdzXGw
http://www.its.caltech.edu/~vitreloy/development.htm
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http://scitechdaily.com/yale-engineers-develop-micro-fuel-cells-made-ofbulk-metallic-glasses/
Compressive stress
strain curves for
Pd77.5CU6Si16.5.(Ada
pted with permission
from C. A. Pampillo and
H. S. Chen, Mater. Sci.
Eng., 13 (1974) 181.)
Dislocations
(a) Gilman model of dislocations
in crystalline and glassy silica,
represented by two-dimensional
arrays of polyhedra. (Adapted
from J. J. Gilman, J. Appl. Phys.
44 (1973)675 )
(b) Argon model of
displacement fields of atoms
(indicated by magnitude and
direction of lines) when
assemblage of atoms is
subjected to shear strain of 5
102, in molecular dynamics
computation. (Adapted from D.
Deng, A. S. Argon, and S. Yip,
Phil. Trans. Roy. Soc. Lond.
A329 (1989) 613.)
Viscosity of Glasses
Viscosity of sodalime
silica glass and of
metallic glasses (AuSi
Ge, PdCuSi, PdSi,
C0P) as a function of
normalized temperature.
(Adapted from J. F.
Shackelford, Introduction
to Materials Science for
Engineers, 4th ed.
(Englewood Cliffs, NJ:
Prentice Hall, 1991), p.
331, and F. Spaepen
and D. Turnbull in Metallic
Glasses, ASM.)
Viscosity of Glasses
Viscosity of three
glasses as a function
of temperature. 1
P=0.1 Pa s.
Comparison of the impression sizes produced by various hardness tests on a material of 750 HV. BHN =
Brinell hardness number, HRC = Rockwell hardness number on C scale, HRN = Rockwell hardness
number on N scale, VPN = Vickers hardness number. (Adapted with permission from E. R. Petty, in
Techniques of Metals Research, Vol. 5, Pt. 2, R. F. Bunshah, ed. (New York: Wiley-Interscience, 1971),
p. 174.)
Brinell Impression
Procedure in using Rockwell hardness tester. (Reprinted with permission from H. E. Davis, G. E. Troxel,
and C. T. Wiscocil, The Testing and Inspection of Engineering Materials, (NewYork: McGraw-Hill, 1941),
p. 149.)
(a) Hardnessdistance profiles near a grain boundary in zinc with 100-atom ppm
of Al and zinc with 100-atom ppm of Au (1-gf load). (b) Solute concentration
dependence of percent excess boundary hardening in zinc containing Al, Au, or
Cu (3-gf load). (Adapted with permission from K. T. Aust, R. E. Hanemann, P.
Niessen, and J. H. Westbrook, Acta Met., 16 (1968)).291
Knoop Indenter
Nanoindenter apparatus
Fibering
Impurities introduced in the metal as it was made become elongated into stringers when
the metal is rolled into sheet form. During bending, the stringers can cause the sheet to fail
by cracking if they are oriented perpendicular to the direction of bending (top). If they are
oriented in the direction of the bend (bottom), the ductility of the metal remains normal.
(Adapted with permission from S. S. Hecker and A. K. Ghosh, Sci. Am., Nov. (1976), p.
100.)
Punch-Stretch Test
Punch-Stretch Test
Forming-Limit Curve
ADDITIONAL EXTRA
RESOURCE SLIDES FOLLOW
Maximum-Stress Criterion
Maximum-Shear-Stress Criterion
Maximum-Distortion-Energy Criterion
(a) Simple model for solid with cracks. (b) Elliptical flaw in elastic
solid subjected to compression loading. (c) Biaxial fracture
criterion for brittle materials initiated from flaws without (Griffith)
and with (McClintock and Walsh) crack friction.
McClintock-Walsh Crtierion
Shear yielding and crazing for an amorphous polymer under biaxial stress. The
thicker line(delineates the failure envelope when crazing occurs in tension.(After
S. S. Sternstein and L. Ongchin, Am. Chem. Soc., Div. Of Polymer Chem.,
Polymer Preprints, 10 (1969), 1117.)
Chapter 4
Imperfections: Point and Line
Defects
Types of Imperfections:
1. Point Defects 0-Dimensional Imperfections
Localized (foreign atoms, vacancies, extra or missing e)
2. Line Defects 1-Dimensional Imperfections
Extend through crystal on a line (dislocations)
3. Interfacial Defects 2-Dimensional or Planar Imperfections
Boundaries between regions of order (order can be atomic,
magnetic, electronic, or chemical)
4. Bulk Defects 3-Dimensional Imperfections
Macroscopic or large scale defects (voids, cracks and inclusions)
Point Defects
Point Defects
(adapted from Barrett, Nix and Tetelman, The Principles of Engineering Materials, Prentice Hall, Inc. (1973).)
Point Defects
Radiation Damage
Radiation Damage
Radiation Damage
Line Defects
.
(a) Perfect crystal.
(b) Edge dislocation.
(c) Screw dislocation.
Plastic Deformation
Mixed Dislocation
Dislocations in Metals
Dislocation in Molybdenum
Elliptic dislocation loop. (a) Intermediate position. (b) Final (sheared) position. (c) TEM of shear
loop in copper. (Courtesy of F. Gregori and M. S. Schneider.)
Prismatic Loop
Movement of Dislocation
Edge Dislocation
Energy of a Dislocation
Dislocation Array
Bending of a Dislocation
Peach-Koehler Equation
Decomposition of Dislocation
CottrellLomer lock.
Stairway dislocation.
Screw Dislocation
Edge Dislocation
General Form
Dislocations in Sapphire
Frank-Read Mechanism
Epitaxial Growth
Dislocation Pileups
Dislocation Interactions
Orowans Equation
k b
Peierls-Nabarro Stress