GROUP 2 ELECTRICAL CIRCUIT

MACHINE SERIAL NO. : -#0062 (1/2)

4-3

MACHINE SERIAL NO. : -#0062 (2/2)

RH SIDE

ENG. SIDE

4-4

MACHINE SERIAL NO. : #0063- (1/2)

4-5

MACHINE SERIAL NO. : #0063- (2/2)

ENGINE
SIDE
ENG. SIDE

RH SIDE

4-6

1. POWER CIRCUIT
The negative terminal of battery is grounded to the machine chassis.
When the start switch is in the OFF position, the current flows from the positive battery terminal as
shown below.
1) OPERATING FLOW
Battery
Battery relay
Fuse boxNo.19

Fusible linkCN-60(1) I/connCN-5(1) I/connCN-40(1)

I/connCN-38(4) I/connCN-6(4) Room lampCL-1(2)
Cassette radioCN-27(7)
Fuse boxNo.18 I/connCN-38(3) I/connCN-8(6) ClusterCN-57(6)
CPU controllerCN-50(10)
Fuse boxNo.17 I/connCN-38(2) Flasher unitCR-11(2)
Fuse boxNo.16 I/connCN-38(1) Start key switchCS-2(1)
I/conn : Intermediate connector

2) CHECK POINT
Engine

OFF

Start switch

OFF

Check point

Voltage

- GND (Battery 1 EA)

10 ~ 12.5V

- GND (Battery 2 EA)

20 ~ 25V

- GND (Battery relay)

20 ~ 25V

- GND (Fusible link )

20 ~ 25V

GND : Ground

4-7

POWER CIRCUIT

4-8

2. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal
Battery relay(M8, B+ terminal)
Fusible linkCN-60(1)
I/connCN-5(1)
I/connCN-40(1)
Fuse boxNo.16
I/connCN-38(1)
Start switchCS-2(1)
(1) When start key switch is in ON position
Start switch ONCS-2(2)
I/connCN-4(10)
Battery relayM4 terminal
Battery relay operating(All power is supplied with the electric component)
Start switch ONCS-2(3)
I/connCN-36(1)
Fuse boxNo.1
Fuse boxNo.3
Fuse boxNo.2
I/connCN-36(3)
I/connCN-1(3)
Fuel cut-offCN-79
(2) When start key switch is in START position
Start switch STARTCS-2(5) Start safety relayCR-5(2)(4)
Start relayCR-23(1)

I/connCN-1(1)

2) CHECK POINT
Engine

Start switch

Check point

Voltage

- GND (Battery)
- GND (Start key)
- GND (Battery relay)
Operating

Start

- GND (Start B+)

- GND (Start M)
- GND (Start relay)
- GND (Battery relay)

GND : Ground

4-9

20 ~ 25V

STARTING CIRCUIT

4 - 10

3. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the ON
position.
Charging current generated by operating alternator flows into the battery through the Battery
relay(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse
box.
1) OPERATING FLOW
(1) Warning flow
AlternatorIterminal
I/connCN-1(2) CPU Alternator power level
CN-51(18)
,
Charging lamp
CN-53(7) I/connCN-7(7) Cluster charging warning lamp
CN-56(7)
(2) Charging flow
Alternator B+ terminal
I/connCN-5(2)

Battery relay (M8)

I/connCN-40(2)

Battery(+) terminal
Fusible linkCN-60(2)
Fuse Box

2) CHECK POINT
Engine

Start switch

Check point

Voltage

- GND (Battery voltage)

- GND (Battery relay)
- GND (Alternator B terminal)
ON

ON

- GND (Alternator I terminal)

- GND (CPU)
- GND (CPU)
- GND (Cluster)

GND : Ground

4 - 11

20 ~ 27V

CHARGING CIRCUIT

4 - 12

4. HEAD LIGHT AND CLEARANCE LAMP CIRCUIT

1) OPERATING FLOW
Fuse box (No.12)
I/connCN-37(1)

(1) Main light switch ON : 1st step

Main light switch ONCS-21(5)

(2) Main light switch ON : 2nd step

Main light switch ONCS-21(2)

Main light switchCS-21(1), (4)

I/connCS-12(1) RH multifunction switch(IG)
passing function operating by RH multifunction
up and down.

I/connCN-7(9)

Cluster illumination lamp ON

CN-56(9)
LH clearance lamp ONRear:CL-15(4), Front:CL-24(1)
I/connCN-11(10) RH clearance lamp ON
Rear:CL-16(4), Front:CL-25(1)
I/connCN-3(3) Number plate lamp ONCL-21(2)

Switch indicator lamp ONCS-21(9)

I/connCS-12(2) or

RH multifunction switch : Lo
I/connCS-12(4) Head light low beam ONCL-3(1), CL-4(1)
RH multifunction switch : Hi
I/connCS-12(6) Head light high beam ONCL-3(2), CL-4(2)

2) CHECK POINT
Engine

Start switch

Check point

Voltage

- GND(Fuse box)
- GND(Switch power input)
- GND(Switch power output)
STOP

ON

- GND(Switch power output)

- GND(Switch power input)
- GND(Head lamp)
- GND(Clearance lamp)
- GND(Numberplate lamp)

GND : Ground

4 - 13

20 ~ 25V

HEAD LIGHT AND CLEARANCE LAMP CIRCUIT

4 - 14

5. WORK LAMP CIRCUIT

1) OPERATING FLOW
Fuse box (No.13)

I/connCN-37(2)

When work light switch ON

Work light switch ONCS-36(1),(2)

Work light switchCS-36(5)

Work light switchCS-36(6)

I/connCN-7(10) Cluster work lamp ONCN-56(10)

I/connCN-4(6) I/connCN-10(2)
Work light ONCL-5(2), CL-6(2)
Switch indicator lamp ONCS-36(9)

CHECK POINT
2)
Engine

Start switch

Check point

Voltage

- GND(Fuse box)
- GND(Switch power output)
STOP

ON

- GND(Switch power input)

- GND(Cluster)
- GND(Work lamp)

GND : Ground

4 - 15

20~25V

WORK LAMP CIRCUIT

4 - 16

6. BEACON LAMP CIRCUIT

1) OPERATING FLOW
Fuse box (No.10)

I/connCN-36(11)

When lamp switch ON

Beacon lamp switch ONCS-23(2)

Beacon lamp switchCS-23(6)

I/connCN-6(6)
I/connCN-14(3)
Beacon lamp ONCL-7
Switch indicator lamp ONCS-23(9)

2) CHECK POINT
Engine

Start switch

Check point

Voltage

- GND (Fuse box)

STOP

ON

- GND (Switch power input)

- GND (Switch power output)
- GND (Beacon lamp)

GND : Ground

4 - 17

20 ~ 25V

BEACON LAMP CIRCUIT

4 - 18

7. WIPER AND WASHER CIRCUIT

1) OPERATING FLOW
Fuse box (No.5)

I/connCN-36(6)

(1) Washer switch ON

Washer switch ONCS-11(2)( 1)

Inter wiper relayCR-6(4)

Wiper relayCR-4(2),(6)
Washer tankCN-22(2)
I/connCN-6(2)
I/connCN-13(3)
Wiper motorCN-21(3)
Inter wiper relayCR-6(1) ( 3)
Wiper switchCS-11(7) ( 5)
Wiper relayCR-4(4) ( 1)
I/connCN-6(1)
I/connCN-13(1)
I/connCN-21(1)
Wiper motor operating
Washer tankCN-22(2) ( 1) Washer operating

(2) Wiper switch ON : INT position

Wiper switch ONCS-11(2) ( 4)
Inter wiper relayCR-6(6) ( 4), CR-6(4) ( 3)
ON/OFF
Wiper switchCS-11(7) ( 5)
Wiper relayCR-4(4) ( 1)
I/connCN-6(1)
I/connCN-13(1)
I/connCN-21(1)
Wiper motor intermittently operating
(3) Wiper switch ON : Lo and Hi position
Wiper switch ONCS-11(2) ( 5) or (6)
I/connCN-6(1)
I/connCN-13(1)

Wiper relayCR-4(4) ( 1)
I/connCN-21(1)
Wiper motor operating

(4) Auto-parking(when switch OFF)

Wiper motorCN-21(1)
OFF
Fuse box(No.5)
I/connCN-36(6)
I/connCN-6(2)
I/connCN-13(3)
Wiper motorCN-21(3) ( 4)
Wiper motor stop
2) CHECK POINT
Engine

Start switch

Check point

Voltage

- GND (Fuse box)

- GND (INT wiper relay)
- GND (INT wiper RY washer output)
- GND (INT wiper RY INT power output)
- GND (INT wiper RY power input)
STOP

ON

- GND (INT wiper RY INT output)

- GND (Relay power input)
- GND (Relay coil)
- GND (Relay output)
- GND (Wiper power input)
- GND (Wiper motor)

GND : Ground

4 - 19

20~25V

WIPER AND WASHER CIRCUIT

4 - 20

CONTROLLER CIRCUIT

4 - 21

ELECTRIC CIRCUIT FOR HYDRAULIC

4-22