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InspectionandTestPlanforShellandTubeHeatExchanger
ActivityBy
No.
1

InspectionandTestPlan
PreInspectionMeeting

ReferenceDocument
Spec.

AcceptanceCriteria
Spec.

Remark

VerifyingDocument
Manuf.

TPI

Client

MOM

BeforeManufacturing
2

DWG,Design,
CalculationDocument

ASME,Spec

ASME,Spec

DWG,
Calculationbook

WPS&PQR

ASME

ASMEIX

WeldingBook

WelderQualification
Certificates

ASME

ASMEIX

Certificates

NDTprocedure

ASME

ASMEV,VIII,IX

Procedures

NDEPersonnel
Certificates

ASME

ASMEV

Certificates

ASME

ASMEVIII

Procedure

ASME

ASMEVIII

Procedure

ASME

Spec.

Procedure

7
8
9

PWHTProcedure
(ifneeded)
HydroStaticTest
Procedure
PaintingProcedure

Materials
10
11
12

MaterialCertificates
Storageofrawmaterial
andWelding
Visual,Dimensionand
MarkingControl

ASME

ASMEII

OriginalMaterial
Certificates

ASME

ASME

ASMEVIII

ASMEVIII

Report

DuringManufacturingShellandChannel

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13
14
15
16
17
18

Transferringofmarking
Material
Cutting&Edge
Preparation
Headformingand
DimensionCheck
CheckofRollingfor
Shell
CheckofWeldingplan
withWPS
FitUp&welding(shell
toshell)

ASMEVIII

ASMEVIII

Report

SW

DWG

DWG

SW

DWG

DWG,ASMEVIII

Report

DWG

DWG,ASMEVIII

SW

DWG/WPS

WPS/DWG

SW

DWG/WPS

WPS/DWG

SW

19

SecondRollingofShell

DWG

DWG,ASMEVIII

Report

SW

20

FitUpHeadsto
Shell/Channel

DWG/WPS

WPS/DWG

SW

21

DimentionCheck

DWG/WPS

WPS/DWG

SW

22

WeldingHeadto
Shell/Channel

DWG/WPS

WPS/DWG

SW

23

VisualCheck

DWG/WPS

WPS/DWG

24

NDTTest(RT)

NDTProcedure

ASMEVIII

Report

DWG/WPS

WPS/DWG

SW

DWG/WPS

WPS/DWG

SW

25
26

DimentionCheckBody
Flanges
FitUpBodyFlangesto
Shell/Channel

27

DimentionCheck

DWG/WPS

WPS/DWG

SW

28

WeldingBodyFlangesto
Shell/Channel

DWG/WPS

WPS/DWG

SW

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29

VisualCheck

DWG/WPS

WPS/DWG

30

NDTTEST(RT)

NDTProcedure

ASMEVIII

Report

31

FitUpNozzlestoFlange

DWG/WPS

WPS/DWG

SW

32

DimentionCheck

DWG/WPS

WPS/DWG

SW

33

WeldingNozzlesto
Flanges

DWG/WPS

WPS/DWG

SW

34

VisualCheck

DWG/WPS

WPS/DWG

SW

35

NDTTest(RT)

NDTProcedure

ASMEVIII

Report

36

FitUpNozzlestoShell&
Channel

DWG/WPS

WPS/DWG

SW

37

DimensionCheck

DWG/WPS

WPS/DWG

38

WeldingNozzlesto
Shell/Channel

DWG/WPS

WPS/DWG

SW

39

VisualCheck

DWG/WPS

WPS/DWG

SW

40

NDTTest(UT)

DWG/WPS

WPS/DWG

Report

41

CuttingSubPeacesof
Saddle

DWG/WPS

WPS/DWG

SW

42

DimensionCheck

DWG/WPS

WPS/DWG

43

WeldingSaddlePeaces

DWG/WPS

WPS/DWG

SW

44

VisualCheck

DWG/WPS

WPS/DWG

SW

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45

FitUpSaddletoWear
Plate

DWG/WPS

WPS/DWG

SW

46

DimentionCheck

DWG/WPS

WPS/DWG

47

WeldingSaddletoWear
Plate

DWG/WPS

WPS/DWG

SW

48

VisualCheck

DWG/WPS

WPS/DWG

SW

49

NDTTest(PT)

NDTProcedure

ASMEVIII

Report

DuringManufacturingTubeBundle
50

DIM.Checkoftubesheet,
BafflesandSupportPlates

DWG

ASMEVIII

SW

51

DrillingTubesheet&
Baffles

DWG

ASMEVIII

SW

52

Dimention&VisualCheck

DWG

ASMEVIII

Report

53

Cuttingtubes&Spacers

DWG

ASMEVIII

SW

DWG

ASMEVIII

Report

DWG

ASMEVIII

SW

DWG

ASMEVIII

DWG

ASMEVIII

Report

Procedure

ASMEVIII

54
55
56
57
58

DimentionCheckofTubes
&TieRods&
Spacers
FitUpTheTubeto
Tubesheet
DimensionCheckofTube
Bundle
TubeExpanding
HydroStaticTest

FinalInspection

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59

FinalDimentional&Visual
Check

DWG/Spec.

ASMEVIII

Report

60

PressureTest(Tube)

Procedure

ASMEVIII

Report

Procedure

ASMEVIII

SW

Procedure

ASMEVIII

SW

Procedure

SSPC

Report

DWG

Spec.

Report

Completedraining
andDrying
CleainingofInside
Surface
SandBlasting
andPainting
NamePlate,Tagging
andMarking

61
62
63
64
65

PreparationforShipment

Spec.

Spec.

SW

66

ReviewofFinalInspection

DWG/WPS/Welding
Map

ASMEVIII

67

IinspectionReleaseNote

PackingList

Spec.

Report

Abbreviations:
H:HoldPoint=HoldontheproductiontillTPIInspectorperformsinspectionandsupervisetherequiredtest
W:WitnessPoint=ManufactureshallnotifyclientandTPIInspectorbutthereisnoholdontheproduction;
ClientcanwaivethisinspectionbasedonhisdiscretionandinformsTPIInspectoraccordingly.
R:DocumentReview=ReviewmeansReviewdocument,whichincludesofmaterialtestcertificates,WPS,PQR,NDTProceduresandetc.
A:Approval
SW:SpotWitness=foritemswithspotwitnessmanufactureshallnotifyTPIinspectorasfulfillingthemonitoring;
ForexampleonerandomvisitforwholeUTtestsoroneortwovisitsforwholesurfacepreparationworksforpainting.
MOM:MinuteofMeeting
P.O:PurchaseOrder

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