Академический Документы
Профессиональный Документы
Культура Документы
Index
1.0
2.0
3.0
4.0
4.1
4.1.1
4.1.2
4.1.3
4.1.4
4.1.5
4.1.6
4.2
4.2.1
4.2.2
4.2.3
4.2.4
4.2.5
4.3
4.3.1
4.3.2
4.3.3
4.3.4
4.3.5
4.3.6
4.3.7
4.4
4.4.1
4.4.2
4.4.3
4.5
5.0
5.1
5.2
6.0
7.0
8.0
Technical Features
Controller terminal configuration
Main Menu Screen
Menu Structure
View
Operator
Fault Report
Day Report
Service Time
Cumulative Time
VFD
Operator
Machine
Schedule
Maintenance
Language
Change Password
Service
Calibration
Relay
Change Password
Maintenance
Clock
Self Test
Change Password
Factory menu
Machine
Change Password
Integrator Dryer
Customer care
Data Interface
Analog output
DCS Port
Construction & Dimension Drawing
Controller Identification
Revision Details
APPENDIX A: Mimic LED Table
APPENDIX B: Short Cut Key Functions
APPENDIX C
APPENDIX-D
21.0
23.0
24.0
25.0
26.0
26.0
26.1
26.1
26.2
26.2
26.3
26.3
26.4
26.5
26.7
26.7
26.8
26.8
26.9
26.9
26.10
26.10
26.10
26.11
26.11
26.11
26.12
26.13
26.14
26.14
26.14
27.0
27.0
27.0
28.0
29.0
29.0
30.0
31.0
32.0
33.0
21.1
Technical Features
=
=
=
=
=
=
=
=
Emergency Stop
Differential Pressure Oil Filter - DPOF
Reverse Rotation
Differential Pressure Air Filter - DPAF
Remote Start/Stop
High Sump Pressure
Cooler
Main Motor Overload
8 nos of Output Relay (SPDT 250V AC 10A, 1,00,000 cycle electric life)
01
02
03
04
05
06
07
=
=
=
=
=
=
=
08
Main contactor
Star contactor
Delta contactor
Load Valve
Fan
Auto Drain Valve
Dryer (if Dryer is Connected- else Programmable -Load,
Service, Standby, Warn, Trip, Remote, Ready)
Programmable [Load, Service, Standby, Warn, Trip, Remote,
Ready]
22.0
Technical Features
4 nos of Analog Input Channels
1 no of 4-20mA Channel, 0 to 16 bar for Discharge Pressure
1 no of RTD (KTY10) channel, 0 to 150 degree C for Discharge Temperature
1 no of 4-20mA channel, 0 to 16 bar for Sump Pressure
1 no of RTD (Pt-100) channel, -50 to +90 degree C for Drier Dew Point or
Ambient Temperature
2 nos of Analog Output Channels
1 to 5 VDC, One for Discharge Pressure and One Programmable (Sump
Pressure, Discharge temp, Dew point/Ambient)
9 nos of Function keys
Up, Down, Left, Right, Enter, Escape, Start, Stop and Reset.
1 no of Display
128X64 White Backlight Graphical LCD
9 nos of LEDs for Visualization Alarm & Machine Status
Auto
Air Filter
Main Motor Overload
Reverse Rotation
Cooler
Pressure
Temperature
Differential Pressure Oil Filter
Differential Pressure Separator Element
1 no. of Dual LED for Start/Stop Indication
Green for start and Red for stop
1 no. of Non Volatile Memory
For storage of 30 Days reports & 99 Fault Reports
1 no. of Real Time Clock
With Battery life of about 10 years
22.1
Technical Features
4 nos of Communication Port (RS485, 2 wire)
Serial Port 1: MODBUS-RTU or SCADA Port
Serial Port 2: Dedicated FPD Port (For future use)
Serial Port 3: Add-On I/O Interface Port (expansion possibility)
Serial Port 4: VFD Interface Port
1 no. of In System Programming (ISP) Port For program / Data down loading
and data uploading
Power Supply Input: 24VAC +/- 25%, 50Hz / 60Hz, 1A (In built Protection
present for Surge, Over Current)
22.2
Function
24V AC Phase
Earth
24V AC Neutral
Id
24 VAC P
Earth
24 VAC N
Active state
-
X02: Relays
Connector type: 10 pole combicon
Pin
1
2
Function
Common - Load Relay
Load Relay
Id
Common
L / UL
3
4
5
6
7
8
9
10
Common
Fan
Common
ADV
Common
Dryer / Pr2
Common
Pr1
Active state
Load when
Energised
Energised
Energised
Energised
Energised
Function
Id
Active state
Common
Main Contactor
Main
Energised
Star Contactor
Star
Energised
Delta Contactor
Delta
Energised
23.0
Function
Digital Inputs Common 24VDC
Emergency Stop
Differential Pressure Oil Filter
Reverse Rotation
Differential Pressure Air Filter
Remote Start Stop Control
Id
24VDC
Emergency
DPOF
Rev. Rot
DPAF
Remote
7
8
9
10
HSP
Cooler
MMOL
-24V DC
No Connection
voltage)
-
11
Active state
Fault if open
Fault if open
Fault if closed
Fault if open
Stop if open/
start on Closure
Fault if open
Fault if open
Fault if open
(provision for
check DI
-
Function
Discharge pressure
15 to 24VDC
Discharge Temperature
Discharge Temperature
Sump Pressure
15 to 24VDC
Dryer or Ambient
temperature
Dryer or Ambient
temperature
23.1
Id
Type
Dis. Pr
4-20 ma
18V
Dis. Tr + KTY10
Dis. Tr Sump Pr 4-20 ma
18V
Pt100 + Pt100
Pt100 -
Range
0 to 16 bar
0 to 150C
0 to 16 bar
-50 to +90C
Function
VFD Interface
VFD Interface
Supply Ground For 5V
Dis. Pressure Output
Id
VFD A
VFD B
0VDC
AO1
Type
Protocol/Range
RS485A
FC Protocol
RS485 B
Voltage(1-5V)
0 to 16 bar
Programmable Analog
Output
AO2
Voltage
(1-5V)
0 to 160C /
0 to 16 bar /65 to 95C
X07: Communication
Connector type: 6 pole combicon
Pin
Id
Type
Protocol/Range
DCS Interface-Modbus
RTU
DCS A
RS485 A
Modbus-RTU
DCS B
RS485 B
FPD Interface
FPD A
RS485 A
FPD Interface
FPD B
RS485 B
Add On Interface
Add-On A
RS485 A
Add On Interface
Add-On B
RS485 B
1
2
Function
23.2
ASCII
Modbus
:
:
6.0 bar
32C
2 DD/MM
24.0
Description
Ready for start
Motor running in Star
Motor running in Delta
Compressor in load
Compressor in unload
Stop sequence in progress
When the controller is in idle, User interface will not
function during this period for 5 seconds
Emergency Stop Push Switch is ON
During the start, if sump pressure is higher than the
set sump pressure value for starting, this message is
displayed XX.X denotes the live sump pressure value.
The compressor starts only if the pump pressure value
is below the set value.
Start inhibit
seconds
Auto restart
seconds
24.1
HSP (D)
Cooler
Main motor
Rev Rot / Ph fail
Trip temperature
Sump pressure
not developing
Power failure
Low voltage
Description
Discharge pressure sensor probe failure
Temperature sensor probe failure
Sump pressure sensor probe failure
Failure
Case 1: Sump pressure is enabled when the sump
pressure exceeds the set high sump pressure value.
Case 2: Sump pressure is disabled when the discharge
pressure exceeds the set high sump pressure value.
HSP digital input opens due to high sump
pressure
Cooler digital input opens due to cooler fault
MMOL digital input opens due to main motor
overload overload.
If the Rev Rot input closes, when the motor is running,
due to motor reverse rotation or phase failure.
Discharge temperature exceeds the set trip
temperature value
This function is displayed when the sump pr sensor is
activated. After the Start, the sump pressure should
be at least 1.0 bar in 10 seconds. If this is
not achieved fault may occurs.
Mains supply is interrupted for more than 30 msec
Mains supply voltage is less than the 67% of rated
voltage, compressor is tripped and the controller
operation is stopped until the Mains supply returns to
normal (at least 75% of the rated)
24.2
Menu Structure
From the default screen, press shortcut keys to view the following (Refer
Appendix B)
S
Set load, unload, start sump & maximum differential pressure values
T
Current day report
W
Warning messages (All warning messages can be viewed)
X
Current sump pressure, diff pressure & ambient temperature or dew point
Press Enter Key to display main menu
Main Menu
Dis. Pr
: 6.0 bar
Dis. Tr
: 32C Status
X View
Operator
Service
Factory
Customer Care
Scroll up or down by using up and down keys to select the menu. Then press
Enter to enter the selected menu.
View
Operator
Fault
Report
Day
Report
Service
Time
Cumulative
Time
VFD
4.1 View
No password required.
On view parameters, the preset parameters like mode, pressure values,
temperature values, timer settings, DCS parameters, last 99 fault reports, last
30days report, remaining service hrs due, cumulative time details and VFD
parameters can be viewed. The values cannot be altered through this menu.
25.0
Menu Structure
4.1.1 Operator
LEVEL 1
LEVEL 2
View
Operator
LEVEL 3
Mode
Pressure
Delay
DCS port
Temperature
LEVEL 4
Control mode
Unload mode
Auto restart
Pressure unit
Temperature unit
Unload pressure
LEVEL 2
Fault report
LEVEL 3
Fault code: XX, Message
Time:
25.1
HH:MM:SS
Date:
DD/MM/YY
Dis.Pr:
X X .X
Dis.Tr:
XXX
Status:
Menu Structure
Fault Code:
01 & 09 Reserved
02-Main motor overload, 03-Cooler, 04-HSP(Analog), 05Trip temperature, 06Reverse rotation, 07-Pressure probe failure, 08-Temperature
probe failure, 0A-HSP(Digital), 0B-Power failure( Short Power Interrupt), 0CSump pressure not developing , 0D-Sump pressure probe failure.
On the fault report, parameters such as line pressure, discharge temperature and
status of compressor will be displayed. This will help to troubleshoot the failure.
4.1.3 Day Report
Use S ,T to select the Record number (1 to 30).
LEVEL 1
LEVEL 2
View
LEVEL 3
Day report
Date:
DD/MM/YY
L:
X X Hours
St:
X X Hours
UL:
X X Hours
F:
X X Hours
R:
X X Hours
Sby:
X X Hours
STC: X X X
LDC: X X X X X
LEVEL 2
View
Service time
LEVEL 3
Remaining AFCT:
X X X X X X hours
Remaining OFCT:
X X X X X X hours
Remaining OSCT:
X X X X X X hours
Remaining OCT:
X X X X X X hours
Remaining RGT:
X X X X X X hours
The remaining service hours for the consumable parts can be viewed and the
service due is completed. The countdown then will be shown in negative
(- hrs).
25.2
Menu Structure
4.1.5 Cumulative Time
LEVEL 1
View
LEVEL 2
Cumulative time
LEVEL 3
Load
X X X X X X hrs: X X Min
Unload
X X X X X X hrs: X X Min
Run
X X X X X X hrs: X X Min
Stop
X X X X X X hrs: X X Min
Fault
X X X X X X hrs: X X Min
Standby
X X X X X X hrs: X X Min
Start Count
XXXXXX
Load Count
XXXXXXXXX
Utilisation
XX%
25.3
Menu Structure
4.2 Operator
Password protected. The operator has to receive the password from the
compressor commissioning engineer
Operator
Machine
Mode
Schedule
Pressure
Maintenance
Set
Delay
DCS
Port
Language
Auto Drain
Valve
Change
Password
Set Dew
Point
With this menu, the operator parameters can be adjusted to match the
requirement. Minimum and maximum limits are fixed for all the value adjustment
parameters. When the setting exceeds these values, there will be an indication
of out of range.
25.4
Menu Structure
4.2.1 Machine
#
1
2
3
4
5
6
Item
Auto restart
Pr unit
Tr unit
Control mode
Unload mode
Analog output 2
7 Unload
pressure
+0.5
(bar)
8 Load
pressure
Min
-
Max
Option
on / off
bar / psi
cen / fah
loc/rem/dcs
en/dis
Tmp / Sp /
Pt / off
off
Pressure
> load
< max
pressure unload
pressure
according
(bar)
to pr
model)
4.0 (bar) < unload
pressure0.5 (bar)
according
to pr
Default
off
bar
cen
loc
dis
Unit
-
7.5 bar
(Varied
bar/psi
5.5 bar
(Varied
bar/psi
model)
9
10
11
12
13
14
Warn RST
Star
DTR
RTS
Standby
St/Sp per hr
15
Type
16
17
18
19
20
ID
Baud rate
Parity
Length
Stop bit
21
22
Off time
On time
23
24
90
6
10
5
1
3
-
Set Delay
300
10
60
30
99
10
DCS Port
-
90
6
10
5
5
5
second
second
second
second
minute
-
Modbus / modbus
SCADA
01
99
01
9600/19200 9600
bps
None /Even None
8/7
8
2/1
2
Auto Drain Valve
1
150
4
minute
1
15
5
Second
Set Dew Point
-6 C
+2 C
-2 C
C/F
6C
12 C
8C
C/F
25.5
Menu Structure
Important Function Keys:
Auto restart ON: Switches On the compressor automatically after a power
failure. The internal timer counts the power Off period and the period when
power resumes. The compressor starts after elapsing the set time by this
function, ensuring the compressor availability immediately after a power failure.
On the screen A will be displayed and the Auto lamp is On, indicating that the
compressor can be automatically started. If it doesnt, M (manual) will be
displayed. This mode indicates that a manual start is required after power failure.
Local: The compressor is switched On/ Off through the start and stop buttons
in the controller.
Remote: The compressor is switched On/Off only through Digital input (Remote),
and cannot be operated through the controller push buttons.
DCS : The compressor is operated only through modbus.
In Remote and DCS modes, the compressor can be stopped through the
Emergency stop. The Auto LED will glow, in both these modes, indicating that
the compressor can be automatically started.
Unload mode: This key verifies the functions of the compressor with out loading.
If this mode is selected, the relay out put (load / unload) will be de energized.
During this mode, the compressor runs continuously in Unload mode. If the
function is disabled, then the compressor operates as per the pressure set in
the controller.
Load pressure & unload pressure: The user can adjust these values within
the limits of the factory. The value is set at a minimum load pressure of 4 bar.
The maximum unload pressure is set as per the indication on the compressor
name plate. The minimum differential is 0.5 bar.
25.6
Menu Structure
4.2.2 Schedule
Enable Pressure Schedule, and use %, % to select the schedule number
(1 to 32).
Then Press Enter to set the following
#
1
Item
Day
2
3
4
5
Action
Time HH
Time MM
Unload
Pressure
Min
-
Max
-
00
23
00
59
> Load
< Max
Pressure Unload
+0.5
Pressure
(bar)
(bar)
Load Pressure 4.0 bar < Unload
Pressure
0.5 (bar)
Option
Default
Unit
Sun to Sat /
-- (means no
schedule)
on / off
Hour
Minute
bar/psi
bar/psi
Item
AF changed
Min
Max
Option
Default
Unit
no/yes
no
OF changed
no/yes
no
OS changed
no/yes
no
Oil changed
no/yes
no
Re Grease
no/yes
no
Once the consumable part is replaced, enter in to the maintenance menu. Type
the changed part as Yes. Set the remaining service hours as per the 100%
service hours.
25.7
Menu Structure
4.2.4 Language
#
1
2
3
Item
English
Hindi
Portuguese
25.8
Menu Structure
4.3 Service
Password protected. Only Elgi Service engineers are authorized to change the
menu.
Service
Calibration
Relay
Fan
Temp
Maintenance
Clock
Self
Test
4.3.1 Calibration
Select the parameter needed for calibration using the %, %keys. Then Press
Enter to calibrate.
Discharge Pressure/ Discharge Temperature/ Sump Pressure Calibration
Run the compressor. Measure the value using a standard and recently calibrated
meter, when the value is stable. Enter the meter reading in the set value field
displayed on the Neuron II. Set Value should not exceed +/- 1 bar and +/- 10 C
the actual value.
Pt 100 Calibration
Measure the value using a standard and recently calibrated meter, when the
dew point/ ambient temperature is stable. Enter the meter reading in the set
value field displayed on the Neuron II. Set Value should not exceed +/- 3 C the
actual value.
Note:
Calibration should be done when the compressor is switched Off , and ensure
the digital outputs (relay terminals) are disconnected from the controller.
Calibration for pressure should be done for the pressure sensor at 8 bar (in bar
only), and at 100 Deg C (in Centigrade only).
(3.3k resistor=100Deg C)
Analog Output 1 & 2
Calibration for analog output is done for two values: one at zero and the other
at 8.0 bar / 80 degree C. These values are set by connecting a Variable Resistor
(TRIM POT) to the analog input channel. Measure the analog output value (can
be viewed in the DCS/VFD / or any master unit where this output is connected).
Enter this value in set pressure:
25.9
Menu Structure
4.3.2 Relay
Select the Programmable Relay 1 or 2 using the S,Tkeys. Then Press Enter
to assign any of the following functions for the relay.
#
1
2
3
4
5
6
7
Item
Warn
Load
Service
Standby
Trip
Remote
Ready
Default:
Relay 1 = Warn
Relay 2 = Trip
Note: If Dryer is enabled, the Programmable Relay
2 is not user programmable. It is used for automatic
dryer control.
Item
Min
Max
Option
Default
Unit
Fan temperature
60 C
85 C
85 C
C/F
Max
Option
Default
4.3.4 Maintenance
#
Item
Min
Unit
Set AFCT
000000
999999
001500H
Hour
Set OFCT
000000
999999
001000H
Hour
Set OSCT
000000
999999
004000H
Hour
Set OCT
000000
999999
001000H
Hour
Set RGT
000000
999999
001500H
Hour
The maintenance due is fixed by Elgi Service Engineer based on the spare
parts used.
25.10
Menu Structure
4.3.5 Clock
#
Item
Min
Max
Hour
00
23
Minute
00
59
Second
00
59
Date
01
31
Month
01
12
Year
00
99
Day
Sun/Mon/Tue/Wed/Thu/Fri/Sat
The clock setting of the controller is not changed, if used in India. When used
overseas, the time is set according to the local timings, at the time of
commissioning
4.3.6 Self Test
Self Test for testing the Controller Display, Mimic Leds, Keys, Input/Output,
Memory & Communication Ports working.
Follow the instructions displayed on the screen.
Warning
Self-Test should be conducted only after disconnecting the compressor from
the controller. (Use connect power supply X01 3 pin connector) DO NOT perform
self-test when the controller is connected to the compressor. Doing so will cause
severe damage to the compressor.
4.3.7 Change Password
1.
1.
2.
3.
4.
5.
25.11
Menu Structure
4.4 Factory menu
Password protected. Only Elgi authorized persons are allowed to change the
setting.
Factory
Change
Password
Machine
Compressor
Info
DPAF
DPOF
Dryer
Max.
Pressure
Settings
25.12
Temperature
Settings
Menu Structure
4.4.1 Machine
#
Item
Min
Max
Rating
Pressure
Fab no
(10 digit)
Alpha:A
num:0
Alpha:Z
num:9
DPAF
DPOF
Max UL
Pressure
High sump
pressure
> Max
< Max
Unload Unload
pressure pressure
+0.5
+3
Sump
pressure
Option
Default
Unit
11 to 315
22
KW
LP/ 7.0to12.5
LP
bar
AAAA
000000
on/off
off
on/off
Max. Pressure Settings
off
7.5 bar
bar
/psi
10.5 bar
bar
/psi
enable/
disable
disable
Start sump
pressure
0.0 bar
16.0 bar
1.0 bar
bar
/psi
10 Max.
differential
pressure
0.0 bar
2.0 bar
1.5 bar
bar
/psi
Temperature Settings
11 Trip
temperature
80 C
120 C
110 C
C/F
12 Warn
temperature
70 C
110 C
105 C
C/F
If the sump pressure sensor is enabled, the Star sump pressure and the
maximum differential pressure values will function. In this mode, the high
sump pressure is activated based on the sump pressure in the Air oil
sump.
25.13
Menu Structure
4.4.2 Change Password
1.
Enter the old password
2.
If old password is correct, next screen is displayed. If wrong, the control
comes out of the change password screen
3.
When the next screen is displayed, enter the new password
4.
Re-enter new password
5.
If new password matches both the entries, the password will be updated.
If mismatch occurs, the control goes back to step 3.
Pressing Esc will bring the control back to the main menu screen
4.4.3 Dryer
#
Item
Min
Max
Option
Default
Unit
Dryer mode
on/off
off
Dryer Delay
10
Minute
This mode is enabled, if dryer is part of the compressor. The dryer is switched
on and off through the controller, provided the compressor is switched On.
When the compressor is On, dryer is switched On; and the dryer is switched
Off when the compressor is on Off mode. The time interval between the stop
and start operations is decided by dryer delay time setting, which enables the
safe operation of dryer and compressor.
4.5 Customer Care
Dis. Pr
6.0 bar
Dis. Tr
32 C
Status
Toll Free No
1800-425-3544
e-mail ccs@elgi.com
25.14
Data Interface
Neuron II has two types of Data Interface
N
Analog output
DCS Port
b. Sump Pressure
c. Pt100 Temperature
26.0
Construction
N
260
100
145
133
235
X01
X05
X07
ISP
X03
X02
120
120
X04
X06
Controller Identification
While Communicating to Elgi, please mention the following:
Type of controller
SL no
Batch NO
Revision Details
Version
Date
Changes
1.0
2 April 2009
Initial Draft
1.1
13 July 2009
1.2
01.02.2010
28.0
Appendix A
Mimic Led Table
#
1
LED
Auto
Air Filter
Reverse Rotation
Cooler fault
Pressure
Temperature
Differential Pressure
Differential Pressure
10
Description
Indicates the machine is in Automatic
on/off mode. LED glows in Amber
Colour when
1. Pressure Schedule is enabled (or)
Auto Restart is enabled
Glows in Amber colour when 1.
Air Filter Service is due based on
service hours2. Air Filter Digital Input
(DPAF) is Open & DPAF is enabled
Glows in Red when the Main Motor
Overload Digital Input is Open.
Glows in Red when the Reverse
Rotation Digital Input is Closed
Glows in Red when the cooler Digital
Input is Open
Glows in Red when 1. HSP Digital
Input is Open 2. Analog Pressure
Input is Open (Probe Failure) Dis.
Pressure is higher than set HSP
Glows in Red when 1. Analog
Temperature Input is Open (Probe
Failure) 2. Dis. Temperature is higher
than set Trip temp.
Glows in Amber when 1. DPOF
Digital Input is Open & DPOF is
enabled Oil Filter Service is due
Glows in Amber when 1. Oil Separator
Filter Service is due 2. On High
Differential Pressure (Only if Sump
Pressure enabled)
1. Glows in Red when machine is
stopped / idle 2. Glows in Green
when machine is running
29.0
Appendix B
APPENDIX B: Short Cut Key Functions
Note1: All shortcut key functions only when the display is on Main Screen.
Note2: On every press of the key NEXT message is displayed.
WLEFT Warning messages
Warning
DPAF
Description
Differential Pressure Air Filter Due For
Service
DPOF
Differential Pressure Oil Filter Due For
Service
Dryer Probe Failure
Pt100 Sensor Probe Failure
Low Dew Point
Live Dew Point less than the Set Low
Dew Point
High Dew Point
Live Dew Point greater than the Set High
Dew Point
High Differential pressure Difference Between the Sump & Discharge
Pressure is greater than the set max
Differential Pressure value.
Warn Temperature
Discharge Temperature exceeds the set
Warn value
Change Air Filter
Air Filter Due For Service
Change Oil Filter
Oil Filter Due For Service
Change Oil Separator
Oil Separator Due For Service
Change Oil
Oil Change Due For Service
Change Grease
Re Grease Due For Service
Start Stop Exceeded
No. of Start and Stop per hour exceeded
30.0
Appendix B
XRIGHT - Live analog values
1. Live differential pressure
2. Live sump pressure
3. Live Pt100 temperature
S UP Set analog values
1. Set load pressure
2. Set unload pressure
3. Set start sump pressure
4. Max differential pressure
Date
Load and stop hours
Unload and fault hours
Run and standby hours
Start count and load count
30.1
Appendix C
APPENDIX C: Modbus Table [Function Code: 0x03(Read) & 0x10(Write)]
#
Data
Description
Address
Type Bytes
Example/
Format
Access
Load Hours
1010
BCD
HHHHHH:MM
Unload Hours
1012
BCD
HHHHHH:MM
Run Hours
1014
BCD
HHHHHH:MM
Stop Hours
1016
BCD
HHHHHH:MM
Fault Hours
1018
BCD
HHHHHH:MM
Standby Hours
101A
BCD
HHHHHH:MM
No of Start
101C
BCD
NNNNNNNN
Load Count
101E
BCD
NNNNNNNNNNNN
Utilization %
1022
BCD
10
Rem AFCT
Minutes
11
Rem OFCT
Minutes
XXXX
ULong
H800927BF =
-599999
102C
ULong
H800927BF =
-599999
12
Rem OSCT
Minutes
102F
ULong
H800927BF =
-599999
13
Rem OCT
Minutes
1032
ULong
H800927BF =
-599999
14
Rem RGT
Minutes
1035
ULong
H800927BF =
-599999
Mode Registers
15 Control Mode
16 Unload Mode
17 Auto Restart
1040
1041
1042
18 Pr Unit
1043
31.0
BCD
BCD
BCD
BCD
2
2
2
0001-DCS
0002-Local
0003-Remote
R/W
0001-Disabled
0002-Enabled
R/W
0001-OFF
0002-ON
R/W
0001-BAR
0002-PSI
R/W
Appendix C
Data
Description
19 Tr unit
20 Pr. Schdl
(on/off)
Address
1044
1045
Type Bytes
BCD
BCD
2
2
Example/
Format
Access
0001-Centi
0002-Farhen
R/W
0001-OFF
0002-ON
1200 (/100) =
12.0 bar
1100 (/10) =
110 C
MSB 01 = +
MSB 02 = LSB = 30
1200 (/100) =
12.0 bar
0100 (/100)
=1.0 bar
0120 (/10)
= 12.0 bar
R/W
0080 (/10) =
8.0 bar
R/W
Analog Registers
27 Dis. Pressure
28 Dis.
Temperature
29 Dew Point /
Ambient
Temperature
30 Sump Pressure
31 Diff Pressure
104A
104B
104C
104D
104E
BCD
BCD
BCD
BCD
BCD
2
2
32 Set Unload
Pressure
104F
33 Set Load
Pressure
1050
34 Set Diff
Pressure
1051
BCD
0010 (/10) =
1.0 bar
R/W
35 Trip Temp
1052
BCD
0110 = 110 C
36 Warn Temp
1053
BCD
0105 = 105 C
R/W
1054
BCD
MSB 01 = +
MSB 02 = LSB = 30
R/W
MSB 01 = +
MSB 02 = LSB = 30
R/W
0070 = 70 C
R/W
39 Fan Temp
1055
1056
BCD
BCD
BCD
BCD
2
2
31.1
Appendix C
#
Data
Description
Address
Type Bytes
Example/
Format
Access
21 Auto Restart
Delay (Sec)
1060
BCD
0100
R/W
1061
BCD
0005
R/W
1062
BCD
0010
R/W
1063
BCD
0010
R/W
25 Standby Time
(Min)
1064
BCD
0005
R/W
26 Max. No of Start
per hour
1065
BCD
0005
R/W
RTC Registers
40 Hour
106A
BCD
0023
41 Minutes
106B
BCD
0059
42 Seconds
106C
BCD
0059
43 Date
106D
BCD
0031
44 Month
106E
BCD
0012
45 Year
106F
BCD
0009
46 Day
1070
BCD
0001Sunday -1
Status Registers
47 General Status
1071
UInt
Refer table
48 Warning Status
1072
UInt
Refer table
49 Fault Status
1073
UInt
Refer table
31.2
Appendix C
Function Code: 0x01(Read Coil) & 0x05(Write Coil)
0x01 Read Coil (Start / Stop)
Frame Type
ID
Function Address
Code
Request
XX
01
Response
XX
01
Quantity of
coils
Data
2000
0001
Byte count: 01
ON 0x01
OFF 0x00
Quantity of
coils
Data
ID
Function Address
Code
Request
XX
01
2000
0xFF00 Start
0x0000 Stop
Response
XX
01
2000
0xFF00 Start
0x0000 Stop
31.3
Appendix C
Note: Function Code 0x10 (Write), 0x05 (Start/Stop) and 0x01 (read Start/Stop)
will function only if Control Mode is set to DCS. Refer: Operator/Machine/
Mode (Chapter 5.2.1)
On improper master request, any one of the following exception response
is sent
Code 01: Illegal function
Code 02: Illegal data address
Code 03: Illegal data value
Status Register Bit Definition:
Bit Position
General
Warning
Fault
Ready
DPAF
HSP
Star
DPOF
Cooler
Run
Main motor
overload
Run load
Reverse rotation
Run unload
Pressure probe
failure
Stop busy
High differential
pressure
Temperature probe
Failure
Idle
Warn temperature
Trip temperature
Emergency
stop
Start inhibit
filter
Change oil
Sump pressure
probe failure
Start
ack wait
Change oil
separator
Power failure
10
Standby
Change oil
Reserved
11
Reserved
Change grease
Reserved
12
Reserved
Reserved
Reserved
13
Reserved
Reserved
Reserved
14
Reserved
Reserved
Reserved
15
Reserved
Reserved
Reserved
31.4
Appendix D
Appendix-D Flow charts (Start, Stop, Load /unload /standby
sequence)
Start Sequence:
Start Sequence
STAR
ON
MAIN
ON
STAR OFF
DELTA ON
Return
32.0
Appendix D
Stop Sequence:
Stop
Is
STAR ON?
Yes
No
Is
MAIN ON?
No
Return
Yes
LOAD OFF
(RTS delay)
Run to stop x sec
READY
32.1
Appendix D
RUN LOAD/UNLOAD/STANDBY
Is
Delta
ON?
Return
NO
Yes
Is
DIS Pr
< Load pr
NO
Is
DIS pr.
>UL pr
No
Return
Yes
Yes
Load ON
Load OFF
Increment
Load Count
Standby mode: In unload mode, if the pressure exceeds the set load pressure
in the preset standby time, and is less than number of start/stop cycles during
that time, the compressor goes into the standby mode ( or the compressor
stops as per the stop sequence).
In standby mode, if the pressure drops below the set load pressure, the
compressor starts automatically as per the start sequence.
32.2