Virtual ultrasonic testing to the fore

Case Study

FE model prediction of reflection from angled crack

A finite element (FE) model of short-range ultrasonic testing (UT) has recently been developed by
TWI.
It enables prediction and visualisation of ultrasonic inspections and is a powerful tool for applications
ranging from the design of inspection strategies, to use as a training aid. Such capabilities will
improve safety in industries like aerospace, nuclear or oil and gas.
The FE model provides a complete general prediction of the propagation of sound energy through
materials. The prediction is transient so visual results are available at all points in time.
The FE model is able to predict all ultrasonic phenomena, including interactions with the back wall or
sidewalls, signals that arise from multiple scattering and/or mode conversion to shear waves or
surface (Rayleigh) waves. An example of an FE modelling result at one point in time is shown in the
figure.
There are already analytical models available for modelling short range UT. Such models are widely
used but have certain limitations.
TWI's tools have the advantage over analytical codes of being able to examine issues such as: small
flaws (with dimensions less than two wavelengths), composite materials, near-field, anisotropy and
reduced probability of detection caused by residual compressive stresses.
The tools have been validated for the simulation of ultrasonic inspection of angled cracks. The
prediction from the finite element model has been compared with an extensive experimental data
set. The difference was found to be less than 0.8dB.
Applications for the tools include inspection design and optimisation, technical or safety justifications
and UT qualification and performance demonstration. Animated visual predictions of the wave
propagation are used to help TWI's Members with physical insight, simulation and training.
For information about TWIs capabilities please contact us.

http://www.twi-global.com/news-events/case-studies/virtual-ultrasonic-testing-tothe-fore-338/