CP30 - ManualMCI 70

CP30 MCI70N
Operating Instruction for

CP30 Batching Plant
Important Note :
The Datas indicated in this Operating Instruction may differ from plant to plant in accordance
with constant improvement, and we reserve all right to change or modify any parts at any time
without any prior notification.
Table of Contents
CP30 MCI70N
Total Pages
01. Safety Instruction
02
02. Technical Data
02
03. Operating Instruction for Operator Panel OP7
31
04. Operating Instruction for K3NV Weighing Meter
15
05. Cable List
04
06. Spare Parts List
08
07. Recommended Spare Parts List
01
08. PLC Input / Output List
02
09. Control Panel General Arrangement
01
10. Control Panel Circuit Diagram
16
11. Junction Box & Connector Detail
05
12. Printer Interfacing & Settings
06
13. Printer Interface Software
31
14. Moisture Meter
09
15. Silo Level Meter
16
16. Phase Failure Relay
03
CP30 MCI 70N

ATTENTION!
All Electrical works and connections to be done by an Electrical Expert. Any work on the plant
may be performed only when the plant is switched off.
In case of the Plant is completely switched off during Maintenance and repair works, it must be
Safeguarded against unexpected Switching On.
Lock up Main Switching Equipment, Press Emergency Stop and Draw off the key.
In case of Disorder in Electric Supply (ie) Unbalanced Voltage, Single Phasing and
Over/Under Voltage, Please switch off the Plant immediately. And do not try to start. Ensure
that the problem is sorted out and then start the plant.
Use Voltage Insulated tools only, when working in electrical areas.
ELECTRICAL INSTALLATION
The cross section of the Incomer conducting cable for the power is on customer scope and
should be of 4*25 Sq mm Cu or 4*35 Sq mm Al.
Since earth plays very important role for accuracy of the plant, we request the customer to
provide proper earth to the structure and control panel of the plant.
D.G REQUIREMENT
The minimum capacity of the D.G provided by the customer should be 75 KVA and should
have 150% overload capacity.
POWER FAILURE
In the event of power failure, during the mixing cycle, the Pan Mixer can be started in Direct
on Line mode and that is why direct starting of mixer is provided and not for frequent
operation. Schwing Stetter does not take any responsibility at any circumstances if the above
facility is misused.
WELDING IN PLANT
If it is necessary to do Welding in the batching plant, kindly Switch Off the Control Panel
Power and Isolate the load cell from the weigher by tightening the transportation lock.
CP30 MCI 70N

PROTECTIVE AND SAFETY DEVICES
All Protective and safety devices are to be kept operative and must be repaired / replaced
immediately, in the event of failure. Bypassing the safety devices may result in heavy injuries
or even loss of lives.
No claim can be made in the event of Bypassing of any Protective / Safety Devices in the
control system. Schwing Stetter does not take any responsibility to such kind of activities
made.
We recommend to keep minimum spare parts available with you all times. Refer the
Recommended Spare Part List available in the manual.
All Protection Breakers for Motors are provided for the Specified Motor Rating only. In case
Lower rating / Higher rating Motor to be used ,rating of MPCBs should be changed.
REPLACEMENT OF ELCTRICAL ITEMS

The electrical life time of the Power and Control Contactors are 0.5 million operations at a
Constant Ambient temperature of 40 C. De-rating is applicable when operating at higher
temperature.
Any how considering the dusty atmosphere and to get best result we recommend to replace the
Contactors every 1, 05,000 M 3 or 4800 Working Hours whichever is earlier and do not
replace the Contacts.
ADDITIONAL MATERIAL CONSUMPTION

Schwing Stetter does not take any responsibility in the event of misuse of materials (i.e.) taking
Cement instead of Fly ash / additional consumption of materials if batching done in manual
mode and no claim can be made. Material consumption in manual mode to be recorded by the
customer only.
CP30 MCI 70N
INSTRUCTIONS FOR LOAD CELL

Electrical and Magnetic fields often are the cause for the introduction of disturbing voltages
into the measuring circuit. Therefore Screened Low-Capacitance cables are used for
connecting the load cell with the control system.
Please ground the shield of the Screened cable at either side in order to minimize the
interferences such as EMI /RFI .
Do not ground the shield of 7*0.34 shielded signal cable at both ends, since it will induce
eddy current.
Please Do not lay load cell interfacing cables in parallel to or along with the heavy current
carrying cables.
Please Do not Bypass the Earth band Provided in parallel to the Load cell connected with the
weigher.
Please see that there is no sharp bend in the cable coming from the load cell.
CP30 MCI70N
Technical Data
CP30 MCI 70N
Technical Data
Electric supply data
Supply Voltage:
Permissible voltage fluctuation:
Frequency:.
Connected Load:...
Operating Temperature:
Incomer cable requirement:( Customer Scope )....
D.G.Requirement:
3 Phase 415 Volts

+ / - 10 %
50 Hz
66 kVA
5 40 deg C
4*25 Sq mm Cu / 4*35 Sq mm Al
75kVA
Weighe r data
Aggregate.
Cement & Water..
Admixture.
Aggregates
Cement..
Water.
Admixture.
Cement Max. Weighment..
Water Max. Weighment.
1250 Kg
400 Kg
6000 grms / 6 Kg
4 Components
2 + 1 Max
1
1 Component
250 Kg / batch
150 Kg / batch
CP30 MCI 70N
Technical Data
Motor Details
Compressor Motor: 1.5 kW / 2 HP

Sand Vibrator Motor..:....0.18kW /0.24 HP
Screw Conveyor Motor-1:..7.5 kW /10HP
Screw Conveyor Motor-2 :(Optiona l)7.5 kW / 10HP
Fly Ash Screw Conveyor: (Optional)7.5 kW / 10HP
Mixer Motor:..22kW / 30 HP
Skip Motor:Slow Speed..2* 1.3 kW
Skip Motor:High Speed..2* 4 kW
Admixture Dosing Motor:...0.75kW / 1 HP
Admixture Discharge Motor : (Optional ).0.75 kW / 1HP
Water Pump : ( Customer Scope )...3.7 kW / 5 HP
Scraper Motor:7.5 kW / 10HP
Scraper Swing Motor:.0.37 kW / 0.5 HP
Note:
All the above Motors are 3 Phase 415 V AC 10% , 50Hz, Otherwise Specified in the Drawing
All Contactor Coil Voltage
- 220V AC 50Hz
All Relay Coil Voltage
- 24V DC
All Solenoid Coil Voltage
- 24V DC
All Indication Lamp Voltage - 24V DC
Skip Motor Brake Rectifier Input Voltage - 230V AC
All the Motor Protection Breakers and the Multi core Cables Provided by us are designed for
Constant Ambient temperature of 45 C. De-rating is applicable when operating at higher
temperature.
CP30 MCI 70N
Technical Data
Panel Wiring Cable Color Code Details:
Red
Black
Blue
Grey
Orange
Violet
White
Brown
:
:
:
:
:
:
:
:
230 V AC
Neutral
PLC Input side
PLC Output side
+ 24 V DC
0 V DC
Thermister Connecting cable
Before Incomer ie Power will be available even if incomer is in OFF
Load Cell Details:

Input Resistance
Output Resistance
Excitation Voltage
Non-Linearity
Full Scale Output
:
:
:
:
:
350 Ohms 2 O
350 Ohms 2 O
10 V DC
< 0.025 %
2 mV /V
Load Cell Wiring Details:

Red
Black
White
Green
:
:
:
:
Excitation (+ 10VDC)
Excitation (0 V DC)
- Signal
+ Signal
Brake Rectifier Details:

Input Voltage
Brake Coil
Rectifier Resistance
Reverse Direction
Rectifier Resistance
Reverse Direction
:
:
:
:
:
:
:
:
230 V AC Between terminal No. 2 and 3.

12.7 V DC Between terminal No.1 and 3.
90 VDC Between terminal No.3 and 5
77 VDC Between terminal No.1 and 5
0.5KO between terminal No.1 and 5
OPEN Circuit
OPEN between terminal No.2 and 5
OPEN Circuit
CP30 MCI70N
Operating Instruction for

Operator Panel OP7
Important Note :
The Datas indicated in this Operating Instruction may differ from plant to plant in accordance
with constant improvement, and we reserve all right to change or modify any parts at any time
without any prior notification.
MCI 70N
Operating Instructions
1.
General
The new control system MCI 70 supports three weighing systems, which are
2.
Aggregate weighing system
4 Components
Cement / Water weighing system
2 Components cement
1 Component Filler
1 Component Water
Admixer weighing system
2 Components
Operation in Manual Mode

The plant can run in Manual mode by turning the Selector switch 1S1 to Manual position.
Press / Select the push buttons as required by the operation with the help of identification plates
under the buttons.
3.
Entering parameters in the MMI

After Power on, the display indicates the program version number and internal RAM test for about
5 seconds.
Note, if any fault exists on the system, the MMI will immediately inform the user during power on.
Once all the errors corrected the system will enter in to the program version screen.
The System will go into the Main menu immediately after the power up screen.
MCI - 70N V 2.0

Recp
|
Prod
|
MainMenu
Run
Fig
(1) Fig (5) Fig (5)
|
>>
Fig (1)
F1
F2
To go to Recipe
Settings
F3
F4
To go to Run
Screen
To go to
Production
Page 1
To go to Next Screen
MCI 70N
MCI - 70N V 2.0
MainMenu
Fig (5)
<<
Config
|
Total
Fig |(2)
>>
Fig (2)
F1
F2
To go to Previous
Screen
F3
F4
To go to Total
Screen
To go to
Configuration
MCI - 70N V 2.0
<<
Tare
|
MainMenu
Password
Fig (3)
|
>>
Fig (3)
F1
F2
To go to Previous
Screen
F3
F4
To go to
Password
To go to Tare
MCI - 70N V 2.0
<<
Trasfer
|
MainMenu
Fig (4)
>>
Fig (4)
F1
F2
F3
F4
To go to Previous
Screen
To go to Main
To go to Transfer
Page 2
MCI 70N
The functions keys F1 to F4 under the last row of the display will be used to select the function as
written by code word on the display. The display functions are fully guided and the details of code
words are given below.
<<
>>
Recp
Prod
Run
Config
Total
Tare
Password
Trans
3.1
Previous Screen
Next screen
Recipe parameters
Production parameters
Run mode display
Configuration parameters
Total value display
Tare settings
Password Setting
Recipe Transfer (Optional)
Recipe Settings
Press (F1) in the main menu. Refer fig (1). The following screen will appear
01
Data_Record
Fig (5)
Press ENTER Key to proceed further
All Recipe data values are meant for 1Cu.meter output. The relative scaling will be done
inside the PLC based on batch size parameter.
01
02
03
04
recipe:
0000
Aggregate 1
000 KG
Fig (6)
Aggregate 2
000 KG
Aggregate 3
000 KG
Fig (7)
Page 3
MCI 70N
The cement recipe screen will be
05
06
Aggregate 4
000 KG
Cement 1
000 KG
Fig (8)
Press Down Arrow Key to go in to the Filler recipe screen.
07
08
Cement 2
000 Kg
Filler
000 KG
Fig (9)
Press Down Arrow Key to go in to the Water recipe screen
09
10
Water
0000 KG
Admixture 1
0000 Grams
Fig (10)
Press Down Arrow Key to go in to the Admixer recipe screen
11
12
Admixture 2
0000 Grams
Mixing Time
00.0 Sec
Fig (11)
Press ESC Key to Proceed Further.

After pressing ESC key the following screen will appear on screen.
No: 01
Name: Data_Record
Save Data record ?
Y
Fig (12)
Page 4
MCI 70N
Enter the Recipe Number and press ENTER Key, then press Down Arrow Key once to come to next
parameter. Enter Recipe Name and press ENTER Key by using the keypad. Again Press Down
Arrow Key to store all the entered values in to the recipe selected. Now press ENTER key to Store
the recipe values.
After pressing ENTER key the following screen will appear on screen
No: 01
Name: Data_Record
Data record Saved
Fig (13)
Failure to do so will result in non-saving of entered data. By using the ESC key the user can able to
access the previous screens and alter the data as required. Press the ESC key twice to go to main
menu
4.0
Production settings
In the Main menu Press Prod (F2) button and the screen in fig (14) will appear.
Production
Concrete
x.xx C.mtr
Recipe
xx
<<
Recipeno: XX
>>
F1
F2
F3
Fig (14)
F4
Press >> (F4) button to go to next screen as in fig (15).

Press << (F1) button to go to Main menu as in fig (1).
Enter the required production in cubic meter in the concrete parameter.
Press down arrow key to enter Recipeno for the current production. The recipe number that entered
will transfer the recipe from OP7 to PLC. This operation can take place approximately about 5
seconds.
Production
WaterCor
Mois.Cor
<<
F1
:
:
xx lit
xx %
Fig (15)
ok
F2
F3
F4
Press ok (F4) button to go to Main Menu as in fig (1).

Press << (F1) button to go to Previous screen as in fig (14).
Page 5
MCI 70N
Enter the water correction required for the current concrete mix. The value to be entered with respect
to batch size and the maximum value will be +/- 50 liters. This parameter is valid through out the set
production and the user can change the value whenever required.
Enter the manual Moisture correction in percentage in Mois.Cor parameter .The maximum value to
be entered will be 20%. This parameter is valid through out the set production and the user can
change the value whenever required.
Note: No need to set the Production values for each and every production until otherwise change in
the production quantity or change in recipe required i.e., the subsequent production could be started
in auto mode without setting the production details.
5.0
Run mode display

The Run mode display will be useful to view the actual batched values in Auto mode. Press the Run
(F3) button in Mainmenu to go into the run mode display as in fig(16).
Agg
Cem/w
Adm
Prod
F1
x
x
x
(xx)
F2
xxxx
xxxx
xxxx
xxxx
xxxx
xxxx
>>
F3
Fig (16)
F4
Press >> (F4) button to go to Next screen as in fig (17).

In the display the first column indicates the gate number, second column indicates the set value and
the third column indicates the actual value batched. The production value indicates the remaining
batches with respect to set production.
Previous
Batch Counter
- x.xx
<<
F1
>>
F2
F3
Fig (17)
F4

If the Auto batch is disturbed or discarded or power failure occurred while on auto running, then after
power resumes the operator can come to know how many batches has elapsed by viewing through
the above screen. There after operator can run the balance production.
For example, if operator started auto production by entering production quantity as 6 cu.mtr. then
batch counter will display count value as 12. After taking 4 batches into transit mixer if power fails
then total system will be put off. After power resumes, the above screen will display Previous Batch
Counter as: 8. The operator can now enter 4 Cu.mtr as production quantity and start auto batching.
Page 6
MCI 70N
Moisture Value:
XX %
Fig (18)
<<
F1
>>
F2
F3
F4

The Moisture value in percentage (0 to 20%) can be viewed in Auto mode with the help of the above
screen. If Automatic moisture correction is enabled and auto batch is started the moisture in
percentage can be viewed with the above screen.
Manual Mode (KG)

Agg
Cem/W
XXXX
XXX
<<
F1
F2
Adm
XXXX
>>
F3
Fig (19)
F4
Press >> (F4) button to go to Main menu as in fig (1).

If materials are batched manually, then the actual value of Aggregate, Cement/Water and Admixture
can be viewed using the above screen.
6.0
Configuration Settings
Press >> (F2) in the main menu. Refer fig (1) & fig(2). The following screen will appear.
Configuration
<<
F1
Date/
Time
F2
Tol
|
>>
F3
F4

Press << (F1) button to go to Configuration screen as in fig (2).
Page 7
Fig (20)
MCI 70N
Configuration
<<
F1
Cal
|
Batch
|
>>
F2
F3
F4
Fig (21)

Configuration
Mode
|
<<
F1
F2
Serv
|
>>
F3
F4
Fig (22)
Press >> (F4) button to go to Main menu as in fig (1).

In the configuration screens we can able to set/view the following

6.1
Date and Time Settings

Tolerance settings
Calibration weigher values
Batch control parameters
To change operation mode Teach me / continuous / discrete
To view Service check parameter
Date and Time settings
Press Date/Time (F2) button in fig (20) and the following screen will appear.
Date 11 / 09 / 2004
Time 14 : 40 : 30
Chg
Set
<<
|
|
F1
F2
Fig (23)
>>
F3
F4
Press >> (F4) button to go to Configuration screen as in fig (2).

Page 8
MCI 70N
The current display shows the data and time of the batching PLC. The user can set the current date
and time in PLC by the following method:
Press Chg (F2) button once to change Date / Time in OP7.
Now change the Date or Time by using the numeric keys in OP7. After changing any parameter (ie.,
Day / Month / year / Hour / Minutes / seconds ) press the ENTER key once for storing the data in
OP7.
Press Set (F3) button once to set the Date or Time in PLC. The new values entered in the display
are saved inside PLC and the display will run from the set value. If set(F3) button is not pressed after
changing the Date or Time the data will not be saved in PLC but the previous value will be retained in
PLC.
6.2
Tolerance Settings
Press Tol (F3) button in fig (20) and the following screen will appear.
The tolerance settings for all the components can be entered through the following screens.
The Tolerance settings to be entered are with respect to mixer size and are immediately saved after
every correction on each component.
Note: - The settings are with respect to batch size.
Tolerance Aggregate
1 00 Kg
2 00 Kg
3 00 Kg
4 00 Kg
<<
>>
F1
F2
F3
Fig (24)
F4

Press << (F1) button to go to Configuration screen as in fig (2).
Tolerance Cem/Wat
1 00 Kg
Fig (25)
<<
F1
>>
F2
F3
F4

Page 9
MCI 70N
Tolerance Admixture
1 000 g
<<
F1
>>
F2
F3
Fig (26)
F4

6.3
Calibration Weigher Values
Press Cal (F2) button in fig (21). The Calibration screen will appear as below. The calibration screen
will be used to refer the actual values during calibration of weighers.
Weigher Value
Aggregate
Cem/Wat
<<
F1
0000 Kg
000 Kg
>>
F2
F3
Fig (27)
F4

Weigher Value
Admixture
0000 g
Fig (28)
<<
F1
>>
F2
F3
F4

Page 10
MCI 70N
Weigher Empty value
Aggregate 00 Kg
Cem/Wat
00 Kg
<<
F1
F2
Fig (29)
>>
F3
F4

Weigher Empty values

Admixture 000 g
Fig (30)
<<
F1
>>
F2
F3
F4

Note: Setting of higher values of empty values leads to improper discharge of material from the
weighers and setting of zero value will leads to frequent error message like weigher not empty.
Weigher MAX Value

ag
0000 KG c/w
adm 0000 grams
<<
F1
F2
000 KG
Fig (31)
>>
F3
F4

Page 11
MCI 70N
6.4
Batch Control Parameters
Press the Batch (F3) button in fig (21) to get into access the batch control parameters. There are six
parameters to be set based on the plant conditions as below.
-
Step time
Material in Air set
Jog ON Time
Jog OFF Time
Discharge Time
Mixer Parameters
Gate Sequence
Moisture / Printer enabling
Step Time:
6.5
BATCH STEP TIME

AGG 0.0 S CEM - 0.0 S
ADM 0.0 S
<<
F1
F2
Fig (32)
>>
F3
F4

The Step time parameter will be used to specify time between batching of gates. The higher values
leads to less production and zero value result in system instability.
Material In Air Set:
6.6
The material in Air set value should be set in Kg in order to avoid going of excess material and this is
the parameter in which material between gates and weigher is adjusted.
MATERIAL IN AIR SET

AG1
00 KG AG3
00 KG
AG2
00 KG AG4
00 KG
<<
>>
F1
F2
F3
Fig (33)
F4

Page 12
MCI 70N
Fig (34)
MATERIAL IN AIR SET

CEM1
0 KG CEM2
0 KG
WATER 0 KG
<<
>>
F1
F2
F3
F4

MATERIAL IN AIR SET

FILLER
0 KG
AM1
000 G AM2
<<
F1
F2
Fig (35)
000 G
>>
F3
F4

JOG ON TIME
AGG1
0.0 S AGG3
AGG2
0.0 S AGG4
<<
0.0 S
0.0 S
>>
Fig (36)
F1
F2
F3
F4

The Jog ON time value will be used to specify time for jogging aggregate gates on batching. The
higher values leads to tolerance problem and zero value result in system instability.
JOG OFF TIME

AGG1
0.0 S AGG3
AGG2
0.0 S AGG4
<<
F1
F2
0.0 S
0.0 S
Fig (37)
>>
F3
F4

Page 13
MCI 70N
The Jog OFF time value will be used to specify time for jogging aggregate gates on batching. The
JOG ON TIME
Cement: 0.0 Sec
Water : 0.0 Sec
<<
>>
Fig (38)
F1
F2
F3
F4

The Jog ON time value will be used to specify time for jogging screw motor and valve on batching.
The higher values leads to tolerance problem and zero value result in system instability.
JOG ON TIME
ADM:
0.0 Sec
<<
>>
Fig (39)
F1
F2
F3
F4

The Jog ON time value will be used to specify time for jogging pump and valve on batching. The
6.7
Discharge Time:
DISCHARGE TIME
1. Skip 0.0sec
2. Adm Delay 0.0sec
<<
F1
F2
Fig (40)
>>
F3
F4

Page 14
MCI 70N
The discharge time for the Skip can be set through this parameter. Based on the amount of material
batched on the aggregate weigher the discharge time can be adjusted. This is the time during which
the skip will be at the discharge position on each batching cycle.
The Admixture discharge into mixer can be delayed through Admixture Delay time parameter. If a
delay is required in discharging admixture after cement/water and aggregate into mixer, time value
can be set through this parameter. The higher the time value the production will be reduced.
6.8
Mixer Parameter
In this section we can set batch size irrespective of actual Mixer size. The batch size represents the
amount of material to be batched with respect to 1Cu.meter Recipe set value. For example if the user
wants to reduce the mixer size from 0.5Cu.mtr to 0.25Cu.mtr, then the batch size parameter should
be set to 0.25Cu.mtr. This parameter is particularly useful when the concrete pump is to be operated
in synchronous with the batching plant. The default Batch size in CP 30 should be 0.5 C. Mtr.
MIXER PARAMETER
Batch Size - 0.00C.Mtr
Dis-Time
- 00.0 sec
<<
F1
F2
Fig (41)
>>
F3
F4

The discharge time for the Mixer gate can be set through this parameter. Based on the amount of
material batched, the discharge time can be adjusted. This is the time during which the mixer gate will
be kept open on each batching cycle.
6.9
Gate Sequence:
GATE SEQUENCE
G1: 1
G3: 3
Save
<<
|
F1
F2
G4: 4
Fig (42)
>>
F3
F4

The Aggregate gate sequence in Auto mode can be changed from normal sequence cycle (ie.,
G1=1,G2=2,G3=3 & G4=4) by setting through gate sequence parameter. For example, you want to
Page 15
MCI 70N
open gate 4 first and gate 1 last, you have to set the gate sequence parameter as G1=4, G3 = 3 & G4
= 1 and press F2(save) button to save the gate sequence.
In the above condition the gate 4 recipe value will be considered as target value for gate1 and
material in air / tolerance / jog on / jog off time of Gate 4 will be considered by PLC for gate1.For
example:
AGG1 =500 Kg
AGG2=400 Kg
AGG3=300 Kg
AGG4=600 Kg
- MIA=30 Kg - Tol=5 Kg - Jogon=0.5 Sec Jogoff=1.2 Sec

Then the targeting for the above gate sequence will be

AGG1=600
AGG2=400
AGG3=300
AGG4=500
Kg
Kg
Kg
Kg

In the above example, if gate sequence is changed then the other parameter related to it should also
be changed.
Note: The gate 2 always opens second since the automatic moisture calculation is taken for second
gate. Gate sequence operation is not applicable in manual mode.
6.10
Moisture / Printer Enabling:
MOISTURE / PRINTER :
Moisture : AUTO /MANUAL
Printer : ON / OFF
<<
F1
F2
Fig (43)
>>
F3
F4

If automatic moisture correction through moisture sensor has to take place in auto batching, then the
above Moisture parameter to be set to AUTO by pressing SHIFT and UP ARROW key in OP7. On
pressing the SHIFT and UP ARROW key the AUTO and MANUAL will toggle.
If Moisture correction has to take place manually then set Moisture: AUTO / MANUAL parameter to
MANUAL and set some value in manual moisture correction in Production menu as in fig (15).
The Freeport-1 in PLC for printer can be initialized by setting Printer :ON/OFF parameter. This can be
done by pressing SHIFT and UP ARROW key in OP7. On pressing the SHIFT and UP ARROW key
the ON and OFF will toggle.
Page 16
MCI 70N
7.0
Operating Mode:
Press the Mode (F2) button in fig (21) to get into access the mode of operation parameters. There are
three parameters to be set based on the plant conditions as below.
-
Teach me
Continuous / Discrete
Material in air / Flow
MATERIAL IN AIR
AUTOMATIC:
TEACH ME: ON/OFF
<<
F1
F2
Fig (44)
>>
F3
F4

If Material in air is not known or PLC want to read automatically, then select TEACH ME bit to ON by
pressing SHIFT and UP ARROW key. On pressing SHIFT and UP ARROW key the ON and OFF
will toggle.
If TEACH ME is OFF then the Material in air should be manually set by practically seeing the printout
difference.
BATCH CONTROL:
Continuous/Discrete
Fig (45)
<<
F1
>>
F2
F3
F4

Select Continuous mode if concrete is taken in transit mixer and select discrete mode if concrete is
directly taken in pump.
If Continuous mode is selected for operation then the difference in per batch will be divided or
balanced in the other consecutive batches thereby accuracy will be maintained on overall production.
If discrete mode is selected for operation then the difference in per batch will not be compensated in
overall production were as difference can be maintained by correcting the material in air.
Page 17
MCI 70N
CONTROLING MODE:
AGG: INAIR / FLOW CW:INAIR / FLOW
ADM: INAIR / FLOW
<<
>>
F1
F2
F3
Fig (46)
F4

If batching operation wants to run in Material in air mode select INAIR by pressing SHIFT and UP
ARROW key. On pressing SHIFT and UP ARROW key the INAIR and FLOW will toggle.
If batching operation wants to run in Flow Control mode select FLOW by pressing SHIFT and UP
ARROW key. On pressing SHIFT and UP ARROW key the FLOW and INAIR will toggle.
8.0
Service Check Parameter:

Press the Serv (F3) button as in fig (21) to go into the Service check display screen. The Service
check display will be helpful for troubleshooting the system.
Analog Value:
Agg: XXXXX ADM: XXXXX
CEM: XXXXX MOI: XXXXX
<<
F1
F2
Fig (47)
>>
F3
F4

Batch Start : M1.1: 0/1

Gate1 Open : M1.2: 0/1
<<
F1
F2
Fig (48)
>>
F3
F4

Page 18
MCI 70N
Printer Bit : M1.6: 0/1
<<
F1
F2
Fig (49)
>>
F3
F4

Agg Batch over : M4.0: 0/1

C/W Batch over : M4.1: 0/1
Adm Batch over : M4.2: 0/1
<<
F1
F2
Fig (50)
>>
F3
F4

Skp Top
: M8.0: 0/1
Dis Comp
: M8.1: 0/1
Mix G-Opened : M8.2: 0/1
<<
F1
F2
Fig (51)
>>
F3
F4

C/W Dis Over : M8.5: 0/1

Adm Dis Over : M8.1: 0/1
Fig (52)
<<
F1
>>
F2
F3
F4

Page 19
MCI 70N
9.0
Total value display

Press the Tot (F3) button as in fig (3) to go into the Total value display. The total value display will
give the actual batched values in the last production cycle. The display will give both the set values
and actual values along with water adjustment, moisture details. The figure below represents the
above.
T
S
A
Ag1
XXXX
XXXX
<<
F1
Ag2
XXXX
XXXX
F2
Ag3
XXXX
XXXX
Ag4
XXXX
XXXX
>>
F3
F4
Fig (53)

Tot
Set
Act
<<
Ce1
XXX
XXX
F1
Ce2
XXX
XXX
F2
Fi1
XXX
XXX
Wa1
XXX
XXX
>>
F3
Fig (54)
F4

Tot
Set
Act
<<
F1
Ad1
XXX
XXX
Ad2
XXX
XXX
Fig (55)
>>
F2
F3
F4

Mixer run time...

20.10 hr.min
Fig (56)
<<
F1
>>
F2
F3
F4
Page 20
MCI 70N
Cumulative
Production Qty:
XXX
Cu.Mtr
<<
F1
Fig (57)
>>
F2
F3
F4

BATCH TIME:
Started : 10:00:00
Finished: 10:12:00
<<
F1
F2
Fig (58)
>>
F3
F4

9.1
Zero setting of weighers

Press Tare(F2) button as in fig(3) to go into the Tare value display.The zero setting of weigher could
be done by selecting tare parameter in the third screen of main menu.
Main Menu
<<
F1
Tare
|
F2
Password
|
F3
Page 21
Fig (59)
>>
F4
MCI 70N
Tare function
agg
|
F1
c/w
|
adm
|
F2
F3
Fig (60)
>>
F4

To set the weigher to zero value press F1 for Aggregate, F2 for Cement/Water and F3 for Admixture.
The system resets the corresponding weigher to zero value and will make the data entered to zero.
Note: - During of auto mode operation the weigher should not be tarred by the above method however
in manual mode of operation the weigher can be tarred based on user needs.
Before starting the auto mode operation it is the responsibility of user to ensure that all weighers are
empty and respective display shows zero value.
10.0
Recipe Transfer
Press (F2) in the main menu. Refer fig (4). The following screen will appear.
02 Mix Design
Fig (61)
Press ENTER key to proceed further. The display will looks like as below.
Source
(Recipe No:) Destination 0

Accept
OP: 2
Fig (62)
Enter the Recipe Number in Source area of the above screen that you want to transfer to PLC. Use
the Down arrow Key and select the Accept then press the ENTER key. After pressing ENTER key the
selected recipe will be transferred from OP7 to PLC.
Press ESC key twice to go to Main menu.
Page 22
MCI 70N
NOTE:
This CP30 batching plant has got the retentivity function. ie., if the Power supply of the panel
gets off in between the auto mode and again power comes, then the plant will be running in
auto mode from were it has got stopped. If operator wants to stop the batch, he can put the
Auto/Manual selector switch to manual mode immediately after power on condition so that the
batch counts get resets in PLC. Operator can then set a new batch for auto batch.
Parameter settings for MCI-70N with CP30 Batching plant

1.
Tolerance settings:
2.
Skip discharge:
3.
Empty value:
4.
Step Time:
Aggregate
2% of recipe set value

Or minimum of 5 Kg
Cement/water

Or minimum of 2 Kg
Admixture

Or minimum of 25grams
6 Seconds
Aggregate
5Kg
Cement/water
1Kg
Admixture
50 grams
Aggregate
1.6 Sec
Cement/water
1.6 Sec
Admixture
1.6 Sec
5.
Jog On Time:
Aggregates
0.6 Sec
6.
Jog Off Time:
Aggregates
1.2 Sec
Page 23
OP7 Parameter Setting List

CP30 MCI70N
Sl.No
Description
Unit
Minimum Maximum
Default
1
2
3
4
5
6
Tolerance
Aggregate-1 Tolerance
Cement /Water Tolerance
Admixture Tolerance
Kg
Kg
Kg
Kg
Kg
Grams
0
0
0
0
0
0
30
30
30
30
30
950
5
5
5
5
2
100
7
8
9
Weigher Empty Value

Aggregate
Cement / Water
Admixture
Kg
Kg
Grams
0
0
0
50
20
950
10
5
100
10
11
12
Weigher Maximum Value

Aggregate
Cement / Water
Admixture
Kg
Kg
Grams
0
0
0
1300
450
15000
1250
400
6000
13
14
15
Step Time
Aggregate
Cement / Water
Admixture
Seconds
Seconds
Seconds
0
0
0
5.0
5.0
5.0
1.6
1.6
1.6
16
17
18
19
Jog ON Time
Aggregate-1
Aggregate-2
Aggregate-3
Aggregate-4
Seconds
Seconds
Seconds
Seconds
0
0
0
0
2.0
2.0
2.0
2.0
0.6
0.6
0.6
0.6
20
21
22
23
Jog OFF Time

Aggregate-1
Aggregate-2
Aggregate-3
Aggregate-4
Seconds
Seconds
Seconds
Secondss
0
0
0
0
3.0
3.0
3.0
3.0
1.2
1.2
1.2
1.2
OP7 Parameter Setting List

CP30 MCI70N
Sl.No
Description
Unit
Minimum Maximum
Default
24
25
Discharge Time
Skip Discharge Time
Admixture Delay Time
Seconds
Seconds
0
0
12.0
10.0
6.0
1.0
26
27
Mixer Parameter
Batch Size
Mixer Discharge Time
Cu.Mtr
Seconds
0.10
0
0.50
30.0
0.50
15.0
28
29
30
Gate Sequence
Gate1
Gate3
Gate4
No
No
No
1
1
1
4
4
4
1
3
4
31
32
33
Production Detail
Production Set
Water Correction
Moisture Correction
Cu.Mtr
Kg
%
0
-50
0
80.00
+50
20
0.50
0
0
34
35
36
Jog ON Time
Cement
Water
Admixture
Seconds
Seconds
Seconds
0
0
0
5.0
5.0
5.0
1.0
1.0
1.0
Production Quantity and Recipe Settings

CP30 MCI70N
Sl.
No
Description
Unit
Minimum Maximum
1 Cu.Mtr
1
2
3
4
5
6
7
8
9
10
11
Aggregate-1
Aggregate-2
Aggregate-3
Aggregate-4
Cement 1
Cement 2
Filler
Water
Admixture 1
Admixture 2
Mixing Time
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Gram
Gram
Sec
0
0
0
0
0
0
0
0
0
0
0.50
2500
2500
2500
2500
500
500
500
300
12000
12000
50.0
1
2
3
4
5
6
7
8
9
10
11
80 Cu.Mtr Continuous Production

Aggregate-1
Aggregate-2
Aggregate-3
Aggregate-4
Cement 1
Cement 2
Filler
Water
Admixture 1
Admixture 2
Mixing Time
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Gram
Gram
Sec
0
0
0
0
0
0
0
0
0
0
0.50
400
400
400
400
400
400
400
300
12000
12000
50.0
1
2
3
4
5
6
7
8
9
10
11

Aggregate-1
Aggregate-2
Aggregate-3
Aggregate-4
Cement 1
Cement 2
Filler
Water
Admixture 1
Admixture 2
Mixing Time
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Gram
Gram
Sec
0
0
0
0
0
0
0
0
0
0
0.50
520
520
520
520
500
500
500
300
12000
12000
50.0
Default
200
200
200
200
200
0
0
100
0
0
30.0
Production Quantity and Recipe Settings

CP30 MCI70N
Sl.
No
Description
Unit
Minimum
Maximum
1 Cu.Mtr
1
2
3
4
5
6
7
8
9
10
11

Aggregate-1
Aggregate-2
Aggregate-3
Aggregate-4
Cement 1
Cement 2
Filler
Water
Admixture 1
Admixture 2
Mixing Time
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Gram
Gram
Sec
0
0
0
0
0
0
0
0
0
0
0.50
1060
1060
1060
1060
500
500
500
300
12000
12000
50.0
1
2
3
4
5
6
7
8
9
10
11

Aggregate-1
Aggregate-2
Aggregate-3
Aggregate-4
Cement 1
Cement 2
Filler
Water
Admixture 1
Admixture 2
Mixing Time
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Gram
Gram
Sec
0
0
0
0
0
0
0
0
0
0
0.50
1600
1600
1600
1600
500
500
500
300
12000
12000
50.0
1
2
3
4
5
6
7
8
9
10
11

Aggregate-1
Aggregate-2
Aggregate-3
Aggregate-4
Cement 1
Cement 2
Filler
Water
Admixture 1
Admixture 2
Mixing Time
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Gram
Gram
Sec
0
0
0
0
0
0
0
0
0
0
0.50
2500
2500
2500
2500
500
500
500
300
12000
12000
50.0
Default
Alarm Messages
Alarm Messages
0001
Admixture 1
Tolerance Exceeded
Priority
: 1
Acknowledgem.: 0
Printer
: -
Increase the
tolerance limit
Change Material in
Air
0002
Admixture 2
Tolerance Exceeded
Priority
: 1
Acknowledgem.: 0
Printer
: -
Increase the
tolerance limit
Change Material in
Air
0003
Auto Pause Mode
Selected
Priority
: 1
Acknowledgem.: 0
Printer
: -
Deselect the Auto

stop selector
switch for Auto
batching
0004
Aggregate Weigher
Not Empty
Priority
: 1
Acknowledgem.: 0
Printer
: -
Empty the weigher /

Increase the empty
value/
Tare the weigher
0005
Cement/Wat Weigher
Not Empty
Priority
: 1
Acknowledgem.: 0
Printer
: -
Empty the weigher /

Increase the empty
value/
Tare the weigher
0006
Admixture Weigher
Not Empty
Priority
: 1
Acknowledgem.: 0
Printer
: -
Empty the weigher /

Increase the empty
value/
Tare the weigher
ProTool
Page - 1 -
Alarm Messages
0007
Aggregate Batching
Time Exceeded
Chk Mat Flow & Gate
Priority
: 1
Acknowledgem.: 0
Printer
: -
Check the material

flow in Gate
Check the pnematic
pressure
Check the
performance of gate
0008
Cement Batching
Time Exceeded
Check Material Flow
Priority
: 1
Acknowledgem.: 0
Printer
: -
Check the material

flow in Screw
Check whether screw
motor is On
0009
Aggregate 1
Tolerance Exceeded
Priority
: 1
Acknowledgem.: 0
Printer
: -
Increase the
tolerance limit
Change Material in
Air
0010
Aggregate 2
Tolerance Exceeded
Priority
: 1
Acknowledgem.: 0
Printer
: -
Increase the
tolerance limit
Change Material in
Air
0011
Aggregate 3
Tolerance Exceeded
Priority
: 1
Acknowledgem.: 0
Printer
: -
Increase the
tolerance limit
Change Material in
Air
0012
Aggregate 4
Tolerance Exceeded
Priority
: 1
Acknowledgem.: 0
Printer
: -
Increase the
tolerance limit
Change Material in
Air
ProTool
Page - 2 -
Alarm Messages
0013
Cement 1
Tolerance Exceeded
Priority
: 1
Acknowledgem.: 0
Printer
: -
Increase the
tolerance limit
Change Material in
Air
0014
Cement 2
Tolerance Exceeded
Priority
: 1
Acknowledgem.: 0
Printer
: -
Increase the
tolerance limit
Change Material in
Air
0015
Filler
Tolerance Exceeded
Priority
: 1
Acknowledgem.: 0
Printer
: -
Increase the
tolerance limit
Change Material in
Air
0016
Water
Tolerance Exceeded
Priority
: 1
Acknowledgem.: 0
Printer
: -
Increase the
tolerance limit
Change Material in
Air
Mixer Motor
Overloaded
0017
Check 6Q1 MPCB

Priority
: 1
Acknowledgem.: 0
Printer
: -
Check 6Q1 MPCB

Check for dry mix
Check the Mixer
current by putting
clamp meter
Cement Screw
Overloaded
0018
Check 3Q1 MPCB

Priority
: 1
Acknowledgem.: 0
Printer
: -
Check 3Q1 MPCB

Check any clogging
has happened
Check the Screw
current by putting
clamp meter
ProTool
Page - 3 -
Alarm Messages
0019
Admixture Dosing
Pump Overloaded
Check 7Q1 MPCB
Priority
: 1
Acknowledgem.: 0
Printer
: -
Check 7Q1 MPCB

Check whether
dosing valve has
Opened
Check the
Pump current by
putting clamp meter
0020 Admixture Discharge
Pump Overloaded
Check 7Q11 MPCB
Priority
: 1
Acknowledgem.: 0
Printer
: -
Check 7Q11 MPCB

Check whether
discharging valve
has Opened
Check the Pump
current by putting
clamp meter
0021
Cement/Water
Discharge Gate
Not Closed
Check 3S36/5S36 Flap
Priority
: 1
Acknowledgem.: 0
Printer
: -
Check cement
butterfly valve 3S36
check water
butterfly valve 5S36
check pnematic
pressure
0022
Admixture Discharge
Time Exceeded
Priority
: 1
Acknowledgem.: 0
Printer
: -
Check whether the

discharging valve
has opened
Check pnematic
pressure
Compressor Motor
Overloaded
0023
Check 1Q1 MPCB

Priority
: 1
Acknowledgem.: 0
Printer
: -
Check 1Q1 MPCB

Check the Compressor
current by putting
clamp meter
ProTool
Page - 4 -
Alarm Messages
Vibrator Motor
Overloaded
0024
Check 2Q1 MPCB

Priority
: 1
Acknowledgem.: 0
Printer
: -
Check 2Q1 MPCB

Check the vibrator
current by putting
clamp meter
0025
Admixture Batching
Time Exceeded
Priority
: 1
Acknowledgem.: 0
Printer
: -
Check whether the

dosing valve has
opened
Check pnematic
pressure
0026
Skip Runtime Error
Priority
: 1
Acknowledgem.: 0
Printer
: -
Check whether
weigher is
overloaded
Check the skip brake
Check the speed
changeover sensor
0027 Skip Slack Steel
Sensor on Right
Actuated - Check
S2.1Proximity Sensor
Priority
: 1
Acknowledgem.: 0
Printer
: -
Check S2.1
proximity sensor
Adjust the rope
0028 Skip Slack Steel
Sensor on Left
Actuated - Check
S2.2Proximity Sensor
Priority
: 1
Acknowledgem.: 0
Printer
: -
Check S2.2
Proximity sensor
Adjust the rope
0029
Single Phase Error
Check 4U1 Relay
Priority
: 1
Acknowledgem.: 0
Printer
: -
Check phase sequence

Check the three
phase voltage
Check whether all
three phase is
taking same current
ProTool
Page - 5 -
Alarm Messages
Skip Thermal
Overload Fault
0030
Check 4F2 Relay

Priority
: 1
Acknowledgem.: 0
Printer
: -
Allow skip motor to

cool for about 10
minutes
Check whether 4F2
relay is ON
Mixer Thermal
Overload Fault
0031
Check 6F2 Relay

Priority
: 1
Acknowledgem.: 0
Printer
: -
Printer
: -
Allow Mixer motor

to cool for about
10 minutes
Check whether 6F2
relay is ON
Skip Motor
Overlaoded
0032
Check 4Q1 MPCB

Priority
: 1
Acknowledgem.: 0
Check 4Q1/4Q2 MPCB

Check the Skip
motor current by
putting clamp meter
Check the skip
brake circuit
0033 batching gates not
CLOSED
Priority
: 1
Acknowledgem.: 0
Printer
: -
please check input

6.6 and feed backs
0034 SKIP is Not at
Bottom Position
Check Skip & S5
Proximity Sensor
Priority
: 1
Acknowledgem.: 0
Printer
: -
Check whether skip

is in bottom
position
Check S5 Proximity
sensor
0035 mixer Gate Not
<<CLOSED>>
Check 6S31 Sensor
Priority
: 1
Acknowledgem.: 0
Printer
: -
Check whether mixer

gate is closed
Check 6S31
proximity sensor
ProTool
Page - 6 -
Alarm Messages
0036 WRONG DATA

Check recipe and
production qty.
Priority
: 1
Acknowledgem.: 0
Printer
: -
Check Recipeand
Production qty as
prescibed in
operating
instruction manual
titled "Production
quantity and Recipe
settings"
ProTool
Page - 7 -
CP30 MCI70N
Operating Instruction for K3NV

Digital Weighing Meter
Operating Instruction for Weighing Meter K3NV
MCI 70-N
The following symbols were used through out the chapter for easy setting of parameters.
1Sec
Mode Key
Press briefly the mode key single time.
Press the mode key for about 1 second.
Shift Key
Press briefly the shift key single time.
Up Key
Using the Up Key select the desired data.
Using the Up and Shift key select the desired data.
Esc
Escape Key
Press briefly the Esc key single time.
Reset
/ Teach
Reset / Teach
Press briefly the Reset/Teach key single time.
Press the Reset/Teach key for about 1 second.
Press both the Esc key and the Up Key.
Reset
1Sec / Teach
Esc
Page1
MCI 70-N
The following flowchart explains the setting procedure for the weighing meter.
Power On
Run Mode display
The display shows the data
1Sec
SUSEt
Setting Menu
SCALE
Scale Menu
SEtUP
Setup Menu
In -t
Input Range
bLC
Set the parameter as shown

blc 0 to 20mV input
FrE
Frequency
1Sec
A
Page2
MCI 70-N
50
In -t
Power line Frequency
Input Range
Esc
SEtUP
Setup Menu
Opt
Option Menu
AvG
Average Processing
1Sec
60008
Movement Average 8 times
StCnE
Startup Compensation
Page3
MCI 70-N
HYS
Power on delay 4 Sec
Hysteresis
Agg 5 ; Cem 2 ; Adm 0.05
CoUT
Comparitive Output Pattern
nonAL
Standard Output
LSEt.H
LSEt.L
Page4

C
AvG
Esc
oPt
Option Menu
tESt
Starting of Calibration
- Ensure that the weigher
is empty.
SuSEt
Setting value Menu
SCALE
Scaling Menu
1 Sec
InP.2
Page5
MCI 70-N
MCI 70-N
dSP.2
InP.1
Input Value 1
Reset
1Sec / Teach
X.XXXX
The display shows the

input voltage in mV
Reset
/ Teach
InP.1
dsP.1
dEC-P
Page6
Display value 1
Set value 0
Decimal position
MCI 70-N
X.X.X.X.X
Decimal point position

Agg Nil ; Cem Nil ; Adm x.xxx
InP.2
Esc
SCALE
SEtUP
oPt
1Sec
AvG
StCnE
HYS
Page7
Option Menu
MCI 70-N
CoUt
LSEt.H
LSEt.L
Linear Output Range - Low
Reset
1 Sec / Teach
0
Reset
/ Teach
The display shows the value

corresponding to zero weight
on the weigher.
LSEt.L
Esc
oPt
tESt
SuSEt
G
Page8
Option Menu
MCI 70-N
Calibration for Max load

- Ensure that the weigher
loaded with maximum
weight to be measured.
Agg 1250Kg ; Cem 400Kg

Adm 6.000Kg
SCALE
1 Sec
InP.2
1 Sec
Input Value 2
Reset
/ Teach
X.XXXX
The display shows the

input voltage in mV
Reset
/ Teach
InP.2
dsP.2
Display value 2
XXXX
Enter the value corresponding to

Maximum weigher value.
Agg 1250 ; Cem 400 ; Adm 6.000
InP.1
Esc
H
Page9

H
SCALE
SEtUP
oPt
1Sec
AvG
StCnE
HYS
CoUt
Page10
MCI 70-N
MCI 70-N
LSEt.H
Linear Output Range - High
Reset
1 Sec / Teach
xxxx
Reset
/ Teach
The display shows the value

corresponding to Max. Weight
on the weigher.
Agg-1250; Cem- 400; Adm- 6.000
LSEt.H
Esc
oPt
tESt
SuSEt
Setting Value Menu
1Sec
S u .H H
Page11
Weigher Maximum value
MCI 70-N
XXXX
Agg - 1250 ; Cem - 400 ; Adm 6.000
Su.H
Weigher Pre-Maximum value
XXXX
Agg - 1230 ; Cem - 395 ; Adm 5.950
Su.L
Weigher Empty value
XXXX
Agg - 5 ; Cem - 2 ; Adm - 0.005
Su.LL
XXXX
Page12
Agg : -5 ; Cem : -2 ; Adm : -0.005
MCI 70-N
Su.HH
Esc
SuSEt
Esc
Run Mode
Esc
The Display shows weigher value
+
Prot
Protect Menu
ALL
All Key Protect
1 Sec
uPoFF
Protect off
SuSEt
Setting value change Prohibit
Page13
MCI 70-N
uPoN
Protect ON
ZEro
Zero Setting Prohibit
uPon
Protect ON
nn.rSt
Maximum and Minimum value Prohibit
uPon
Protect ON
SECr
Security
Page14
Setup Menu Prohibited
MCI 70-N
ALL
Esc
Run Mode
Page15
End of Parameter Setting
CP30 MCI70N
Cable List
Cable List for CP30 - MCI 70N

Cable
S.No. Size Of Cable
4*1.5
4*1.5
4*2.5
Name
Cable
Ferrule No. Size Of Cable
To
Mtrs
Name
4*25 Cu
or
4*35 Al
From
Mtrs
4*2.5
Electronics & Automation Department
Comments
FerruleNo.
L1
L2
L3
N
PE
20
X2M
10
30
30
4*2.5
X2M
X2M
X2M
11U
11V
11W
PE
1M1
U
V
W
PE
21U
21V
21W
PE
2M1
U
V
W
PE
31U
31V
31W
PE
3M1
U
V
W
PE
32U
32V
32W
PE
3M2
318U
318V
318W
PE
3M3
U
V
W
PE
U
V
W
PE
Supply line to
control panel
by customer
Compressor
Sand Vibrator 1
Cement screw conveyor 1
Cement screw conveyor 2
Screw filler
OPTION
7*2.5 /1
/2
/3
/4
/5
/6
gn/ye
X2M
41R1U
41R1V
41R1W
41R2U
41R2V
41R2W
PE
4M1R
1U
1V
1W
2U
2V
2W
PE
Skip motor on the Right
7*2.5 /1
/2
/3
/4
/5
/6
gn/ye
X2M
41L1U
41L1V
41L1W
41L2U
41L2V
41L2W
PE
4M1L
1U
1V
1W
2U
2V
2W
PE
Skip motor on the Left
06.08.2004 - Page 1 of 4

Cable
S.No. Size Of Cable
7*6
/Brn
/Red
/Gry
/Blu
/Blk
/Wht
gn/ye
From
Mtrs
Name
X2M
Cable
To
Mtrs
Comments
Name
FerruleNo.
1
2
3
4
5
6
PE
6M1
U1
V1
W1
W2
U2
V2
PE
Connection from plug 6X1

to Mixer Motor
10
4*1.5
20
X2M
71U
71V
71W
PE
7M1
U
V
W
PE
Admixture-1 Dosing Pump
11
4*1.5
20
X2M
72U
72V
72W
PE
7M2
U
V
W
PE
Admixture-2 Dosing Pump
12
4*1.5
X2M
711U
711V
711W
PE
7M11
U
V
W
PE
Admixture Discharge Pump
13
7*2.5
10
X2M
L1
L2
L3
N
PE
U
V
W
N
PE
Scrapper Motor
14
2*1
15
2*1
16
/bl
/bn
N
X6:37
4Y1R
2
3
Skip Brake to the Right
/bl
/bn
18*1
10
N
X6:38
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
4Y1L
2
3
Skip Brake to the Left
6X1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Spare
Spare
Spare
Spare
24V +ve (X2:5)
24V -ve (X2:6)
Mixer Gate Open Solinoid
Mixer Gate Close Solinoid
Mixer Gate Close Sensor
Mixer Gate Open Sensor
24 +ve
Mixer Thermostat
Spare
Spare
Mixer Limit Switch
Mixer Limit Switch
06.08.2004 - Page 2 of 4

Cable
S.No. Size Of Cable
17
18
18 * 1
1
2
3
4
5
6
7
8
9
From
Mtrs
Name
11
4R1
JB1
1
2
3
4
5
6
7
8
9
10
COMM
11
12
13
S1
S1
12
13
2*1
17
14
15
16
17
COMM
Z1
4Y1L
4Y1R
COMM
14
2*1
18 * 1
1
2
3
4
5
6
7
12
8
9
10
11
16
17
18
14
Cable
S2.1
S2.2
S5
4S116
S4
S3
3S36
5S36
14
2Y1
2Y2
2Y3
2Y4
3Y31
5Y1
5Y2
7Y11
7Y12
7Y13
3Y1
3Y2
3Y3
Pnematic Box
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
To
Mtrs
Name
Comments
FerruleNo.
X6
2*1
2*1
2*1
2*1
2*1
2*1
2*1
2*1
2*1
2*1
X6:1
X6:2
X6:3
X6:4
X6:5
X6:6
X6:7
X6:8
X6:9
X6:10
X6:11
X6:12
X6:13
X6:14
X6:15
X6:16
X6:17
X6:18
X6:37
X6:38
X6:39
Slacksteel Sensor Right

Slacksteel Sensor Left
Skip bottom sensor
Skip Bottom Speed Sensor
Skip Waiting position Sensor
Skip Top Sensor
Cement scale gate open
Water scale gate open
24V -ve (X2:6)
24V +ve (X2:5)
COMM
Skip Motor Thermostat
Spare
Skip limit switch
Skip limit switch
Spare
Hooter -(X2:2) 230 N
Hooter
Skip Brake
Skip Brake
Skip Brake
X6:19
X6:20
X6:21
X6:22
X6:23
X6:24
X6:25
X6:26
X6:27
X6:28
X6:29
X6:30
X6:31
X6:32
X6:33
X6:34
X6:35
X6:36
Gate 1 Solinoid
Gate 2 Solinoid
Gate 3 Solinoid
Gate 4 Solinoid
Gate 5 Solinoid
Cement/Water Discharge Solinoid
Water 1 Dosing Solinoid
Water 2 Dosing Solinoid
Admixture 1 Dosing Solinoid
Admixture 2 Dosing Solinoid
Admixture Discharge Solinoid
Cement loosening silo-1 Solinoid
Spare
24V -ve (X2:6)
24V +ve (X2:5)
Spare
X6
06.08.2004 - Page 3 of 4

Cable
S.No. Size Of Cable
19 7 * 0.34
Blue
Green
Brown
Grey
White
Pink
Shield
From
Mtrs
Name
MX1
21 7 * 0.34
Blue
Green
Brown
Grey
White
Pink
Shield
Comments
FerruleNo.
Black
3&4 Loop
Red
Aggregate loadcell
terminal box X19.1
Green
White
Load
Cell
MX2
Red Load cell aggregate

Black
Green
White
Shield
X19.2
X19.2
1
2
3
4
5
MX3
1
1
2
3
4
6
5
15
X19.3
Name
1&2 Loop
1
2
3
4
5
1
2
3
4
6
5
15
To
Mtrs
X19.1
1
2
3
4
6
5
15
X19.1
20 7 * 0.34
Blue
Green
Brown
Grey
White
Pink
Shield
Cable
1
2
3
4
5
1&2 Loop
Black
3&4 Loop
Red
Cement/ Water loadcell

terminal box X19.2
Green
White
Load
Cell
1&2 Loop
Red Load cell Cement/Water

Black
Green
White
Shield
X19.3
Black
3&4 Loop
Admixture loadcell
terminal box X19.3
Red
Green
White
Load
Cell
Red Load cell Admixture

Black
Green
White
Shield
06.08.2004 - Page 4 of 4
CP30 MCI 70N
Spare Parts List
Schwing Stetter India Pvt. Ltd.,
S.No.
Designation
Part Number
1S1,1H1
8000 0049
Rotary switch with LED
8040 0321
Indication plate "Manual Automatic"
10
11
12
13
14
15
16
17
05-05-05
Spare Parts List for MCI 70N

Single PLC Version 2.0
6S2,6H1
6S28,6H31
6S29,6H32
1S0,1H0
1S2,1H2
1S3
2S1
2S2
2S3
2S4
2S5
2S10
3S1
3S2
3S3
3S31
Description
8000 0052
Push button with 1 NO
8040 0321
Indication plate "Mixer"
8000 0050
Push button with Lamp
8040 0321
Indication plate "Mixer Cover Open"
8000 0050
Push button with Lamp White
8040 0321
Indication plate "Mixer Cover Closed"
8000 0051
Pushbutton with LED Lamp Red
8040 0321
Indication plate "Tolerance Reset"
8000 0051
Pushbutton with LED Lamp Red
8040 0321
Indication plate "Fault Signal"
8000 0052
Push button
8040 0321
Indication plate "Start"
8000 0052
Push button
8040 0321
Indication plate "Aggregate 1"
8000 0052
Push button
8040 0321
8000 0052
Push button
8040 0321
8000 0052
Push button
8040 0321
8000 0052
Push button
8040 0321
8000 0052
Push button
8040 0321
Indication plate "Vibrator"
8000 0052
Push button
8040 0321
Indication plate "Cement1 Dosing"
8000 0052
Push button
8040 0321
Indication plate "Cement2 Dosing"
8000 0052
Push button
8040 0321
Indication plate "Filler Dosing"
8000 0052
Push button
8040 0321
Indication plate "Cement Balance Open"
Electronics&Automation
Place ID
3.02, 5.02
4.10, 7.09
4.13, 7.04
4.14, 7.05
3.04, 5.03
3.04, 5.04
3.03
4.02
4.03
4.03
4.04
4.04
4.12
4.04
4.05
4.05
4.06
18
3S5
8000 0052
Push button
4.13
19
4S2
8000 0052
Push button
4.08
Page 1of 8
CP30: MCI70-N

20
21
22
23
24
25
26
27
28
29
30
31
32
33
05-05-05
4S3
5S1
5S2
6S3
7S1
7S2
4S1
6S1
1S4
0S2
3H36
4H16
4H14
6H5
8040 0321
Indication plate "Raise Charger"
8000 0052
Push button
8040 0321
Indication plate "Lower Charger"
8000 0052
Push button
8040 0321
Indication plate "Water1"
8000 0052
Push button
8040 0321
Indication plate "Water2"
8000 0052
Push button
8040 0321
Indication plate "Mixer Direct On"
8000 0052
Push button
8040 0321
Indication plate "Admixture1"
8000 0052
Push button
8040 0321
Indication plate "Admixture2"
8000 0053
Push button
8040 0321
Indication plate "Skip Stop"
8000 0053
Push button
8040 0321
Indication plate "Mixer Off"
8000 0054
Selector switch with 1 NO + 1NC
8040 0321
Indication plate "Auto Stop"
8000 0055
Emergency Switch
8000 0368
Emergency Stop Indication Plate
8000 0056
LED Lamp
8040 0321
Indication plate "Cement Balance Closed"
8000 0056
LED Lamp
8040 0321
Indication plate "Charger Lowered"
8000 0056
LED Lamp
8040 0321
Indication plate "Charger Raised"
8000 0056
LED Lamp
8040 0321
Indication plate "Mixing Time"
4.10
4.05
4.06
4.07
4.07
4.07
4.09
4.10
3.03
1.06
7.08
7.06
7.06
7.09
34
S6
8000 0058
Limit Switch
1.04
35
S8
8000 0058
Limit Switch
1.06
36
0Q1
80400379
Main isolator MCCB
1.02
80400381
Under voltage trip
80400382
Multiturn actuator for MCCB
37
0F1
6057 4460
Mineature Circuit Breaker 1P / 1A
1.04
38
1F4
6057 4461
1.09
39
1F5
6057 4461
1.11
Page 2of 8
CP30: MCI70-N

40
4F1
8000 0391
10.13
41
1F3
6057 4464
1.13
42
1F1
8000 0075
1.08
43
0F2
6057 5193
1.04
44
8040 0378
3 phase terminal,63 A, 415VAC
45
8040 0377
4 Pole Bus bar,63A, 415VAC
8040 0371
Motor Circuit Breaker 1 - 1.6 A with
46
2Q1
9.05
Auxiliary Switch Block

47
7Q1
8040 0372
Motor Circuit Breaker 1.6 - 2.4A with
11.10

48
7Q11
8040 0372
Motor Circuit Breaker 1.6 - 2.4A with
11.14

49
1Q1
8040 0373
Motor Circuit Breaker 2.4 - 4A with
9.03

50
3Q1
8040 0375
Motor Circuit Breaker 14 - 20A with
9.09

51
4Q1
8040 0375
10.02

51
4Q2
8040 0357
10.02

52
6Q1
8040 0301
Motor Circuit Breaker 36 - 52 A with
11.04

53
2K1
6057 4493
Main Contactor 9A
12.02
54
4K4
6057 4493
Main Contactor 9A
12.15
8040 0341
6057 4493
Main Contactor 9A
6057 4491
RC Snubber
6057 4493
Main Contactor 9A
6057 4491
RC Snubber
55
56
57
58
59
05-05-05
7K1
7K2
7K11
3K1
3K2
6057 4493
Main Contactor 9A
6057 4491
RC Snubber
6057 4496
Main Contactor-22A
6057 4491
RC Snubber
6057 4496
Main Contactor-22A
6057 4491
RC Snubber
Page 3of 8
13.04
13.06
13.07
12.03
12.05
CP30: MCI70-N

60
61
62
63
64
65
66
67
05-05-05
3K18
4K1
4K2
4K11
4K12
6K1
6K2
6K3
6057 4496
Main Contactor-22A
6057 4491
RC Snubber
6057 4497
Main Contactor -32A
8040 0342
Auxiliary Switch Block - 1NO
8040 0342
8040 0341
Auxiliary Switch Block - 1NC
6057 4491
RC Snubber
6057 4497
Main Contactor -32A
8040 0342
8040 0342
8040 0341
6057 4491
RC Snubber
6057 4497
Main Contactor -32A
8040 0341
6057 4491
RC Snubber
6057 4497
Main Contactor -32A
8040 0341
6057 4491
RC Snubber
6057 4497
Main Contactor -32A
8040 0342
8040 0341
6057 4491
RC Snubber
6057 4497
Main Contactor -32A
8040 0342
8040 0341
8040 0341
6057 4491
RC Snubber
6057 4497
Main Contactor -32A
8040 0342
8040 0341
6057 4491
RC Snubber
12.06
12.12
12.13
13.02
13.03
12.08
12.09
12.10
68
Z1
8000 0076
Buzzer / Hooter 230 V
13.13
69
4U1
8000 0060
3Ph.Seg / Unbalance Relay
10.05
70
Z2
8250 0065
Fan and Filter Unit
71
Z3
8250 0066
Outlet Filter
72
Z4
6057 4455
Fan and Filter Sealing Frame
73
Z5
6057 2780
Terminal Box
74
R6K28
6057 2237
Single change over Relay module
5.05
75
R6K29
6058 2237
Single change over Relay module
6.12
76
R1K4
8000 0078
Double change over Relay module
6.13
Page 4of 8
CP30: MCI70-N

05-05-05
77
R1K5
8000 0078
6.14
78
R2K1
8000 0078
6.06
79
R2K2
8000 0078
6.07
80
R2K3
8000 0078
6.07
81
R2K4
8000 0078
6.08
82
R2K5
8000 0078
6.09
83
R2K26
8000 0078
7.03
84
R3K1
8000 0078
5.13
85
R3K2
8000 0078
5.13
86
R3K3
8000 0078
5.14
87
R3K36
8000 0078
6.05
88
R3K46
8000 0078
6.03
89
R3K47
8000 0078
6.03
90
R3K48
8000 0078
6.04
91
R4K1
8000 0078
6.10
92
R4K2
8000 0078
6.11
93
R4K11
8000 0078
6.14
94
R5K1
8000 0078
5.11
95
R5K2
8000 0078
5.12
96
R6K1
8000 0078
6.10
97
R6K2
8000 0078
5.08
98
R6K3
8000 0078
5.07
99
R1K2
8000 0078
5.06
100
R1K3
8000 0078
5.06
101
R7K1
8000 0078
5.09
102
R7K2
8000 0078
5.10
103
R7K11
8000 0078
5.10
104
1T3
8000 0064
Power Supply- 24 VDC, 5A - Orange Series
1.14
Page 5of 8
CP30: MCI70-N
05-05-05

105
6057 1207
Earth Terminal USLKG5
106
6057 2431
107
6057 1208
108
6057 1190
Double Terminal block UDK4
109
6057 1192
End cover for UDK 4
110
6057 1177
Single Terminal UK5N
112
6057 1178
Neutral Terminal UK5N
113
6057 3389
Double Decker Termianl block UKK5
114
6057 3390
End cover for UKK 5
115
6057 1201
End Angle E/ALNS35
116
8000 0065
End bracket E/UK
117
8000 0066
Zack Strip - Un printed - Terminal Strip
118
8000 0068
Fixed bridge bar FBI10-6
119
6057 4266
Cable Gland PG9
120
6057 4267
Cable Gland PG11
121
6057 4268
Cable Gland PG13.5
122
6057 1279
Cable Gland PG16
123
6057 1277
Cable Gland PG21
124
6057 1278
Cable Gland PG29
125
6057 4274
Cable Gland PG48
126
6057 1317
Blanking Plug PG9
127
6008 3227
Blanking Plug PG11
128
6057 1318
Blanking Plug PG13.5
129
6008 3225
Blanking Plug PG16
130
6057 1319
Blanking Plug PG21
131
6057 4276
Counter Nut PG9
132
6057 4277
Counter Nut PG11
133
6057 4278
Counter Nut PG13.5
134
6057 3199
Counter Nut PG16
Page 6of 8
CP30: MCI70-N

05-05-05
135
6057 3200
Counter Nut PG21
136
6057 3201
Counter Nut PG29
137
6057 4284
Counter Nut PG48
138
6055 1049
Multi core cables 7x6 Sq.mm
139
6057 5450
Multi core cables 7x2.5 Sq.mm
140
6057 5449
141
6057 5447
142
6057 5448
143
6057 2908
144
6057 1001
145
6055 1050
146
8000 0098
Shielded Signal cables 2x0.34 Sq.mm
147
8000 0099
148
8000 0100
149
1T1
8000 0123
Control Transformer
1.09
150
S2,S2.1,S3
6057 3994
Proximity Switch
3.05,3.05,3.06
151
S4,S5
6057 3994
Proximity Switch
3.06,3.05
152
S31,S32
6057 3994
Proximity Switch
3.07,3.08
153
S36,S37
6057 3994
Proximity Switch
3.07,3.07
154
S116
6057 3994
Proximity Switch
3.06
155
6X1
8000 0125
16 Pole connector Han E - Male insert
156
6X1
6057 3720
16 Pole connector Han E - Female insert
157
6057 4001
Housing for Female inserts
158
8000 0127
Hood Side Entry for Male inserts with PG29
159
1U1
8000 0130
Processor CPU226XM
2.04
160
1U2
8040 0107
16DI / 16DO Expansion Module
2.08
161
1U3
8040 0107
16DI / 16DO Expansion Module
2.11
162
1U4
8000 0132
4 Channel Analog Input Module
2.14
Page 7of 8
CP30: MCI70-N

163
1U9
8000 0137
EEPROM Memory Module
2.04
164
1U8
8040 0251
Modem Module
2.15
165
1U5
8040 0093
Weigher meter K3NV- LC2A - 24V DC
8.04
8000 0390
Analog output board for Weighing meter
8.04
8040 0093
8.09
8000 0390
8.09
8040 0093
8.14
8000 0390
8.14
166
167
1U6
1U7
168
1B1
8000 0131
OP7 - MMI display Unit
2.06
169
1U10
8040 0136
PC-PPI Cable
2.08
170
1U11
8000 0372
PC-PPI to Printer Cable
2.09
171
1U12
8000 0380
Printer
2.11
172
4X1,4X2
8040 0111
HBS Connector 6 Pin (Assembly)
173
X6
8040 0112
HDD Connector 108 Pin(Assembly)
174
80400113
HA4 Connector 4 Pin Assembly
175
8000 0503
100 mm x 100 mm Dummy sheet
176
8000 0241
Sticker for Control Panel
177
8000 0242
Sticker for Machine
178
8040 0352
PLC - OP7 Connection Cable
179
8000 0239
Earthing Band 575 mm

OPTIONAL ITEMS
180
A28.1
6057 4158
Moisture sensor
16.04
181
A28
6057 4859
Moisture controller
16.04
182
SG1
6057 4858
Moisture Meter
16.10
183
6056 9122
Moisture sensor Connecting Cable
184
6056 9120
Moisture meter Connecting cable
185
6057 2320
Silo meter
6057 1445
Silo Meter FMC420
186
05-05-05
9U1
Page 8of 8
15.06
CP30: MCI70-N
CP30 MCI70N
Recommended Spare Parts List
Recommended Spare Part List
S.No.
Designation
Part Number
0S2
8000 0055
Emergency Switch
S8
8000 0058
Limit Switch
4K1
3K1
7K1
1T3
Description
QTY
6057 4497
Main Contactor -32A
8040 0342
8040 0342
8040 0341
6057 4491
RC Snubber
6057 4496
Main Contactor-22A
6057 4491
RC Snubber
6057 4493
Main Contactor 9A
6057 4491
RC Snubber
8000 0064
Power Supply
6057 3994
Proximity Switch
1U2
8001 0130
Expansion Unit
1U4
8000 0132
Analog Input Module
10
1U5
8040 0093
8000 0390
11
1B1
8000 0131
OP7 - MMI display Unit
12
1U11
8000 0372
PC-PPI to Printer Cable
13
4Q1
8040 0375

14
6Q1
8040 0301
Motor Circuit Breaker 36 - 52 A with

15
05-05-05
4U1
8000 0060
3 Ph. Unbalance relay
Page 1of 1
CP30: MCI70-N
CP30 MCI70N
PLC Input / Output List
I 0.0
I 0.1
I 0.2
I 0.3
I 0.4
I 0.5
I 0.6
I 0.7
I 1.0
I 1.1
I 1.2
I 1.3
I 1.4
I 1.5
I 1.6
I 1.7
I 2.0
I 2.1
I 2.2
I 2.3
I 2.4
I 2.5
I 2.6
I 2.7
Auto start PB
Auto Stop PB
Tollerance PB
Fault Reset PB
Slack Steel Rope Right Sensor
Slack Steel Rope Left Sensor
Skip Bottom Sensor
Skip Bottom Speed Sensor
Skip At Waiting Sensor
Skip Top Sensor
Cement Gate Sensor
Water Gate Sensor
Mixer Gate Closed Sensor
Mixer Gate Opened Sensor
Single Phase error
Skip Thermal OLR
Skip Healthy
Mixer Thermal OLR
Mixer Healthy
Compressor Healthy
Vibrator Healthy
Cement Screw Healthy
Admixture Dosing Pump Healthy
/3.12
/3.11
/3.11
/3.10
/3.10
/3.09
/3.09
/3.09
/3.08
/3.08
/3.07
/3.07
/3.07
/3.06
/3.06
/3.06
/3.05
/3.05
/3.04
/3.04
/3.04
/3.03
/3.03
/3.02
ADDRESS REFERENCE
Auto / Manual SS
PLC INPUTS
Gate4 Open Sol
Gate3 Open Sol
Gate2 Open Sol
Gate1 Open Sol
Cement/Water Discharge
Cement3 Blow Off On
Cement2 Blow Off On
Cement1 Blow Off On
Cement3 Dosing On
Cement2 Dosing On
Cement1 Dosing On
Water2 Dosing On
Water1 Dosing On
Admixture Discharge On
Admixture2 Dosing On
Admixture1 Dosing On
Mixer Delta On
Mixer Star On
Mixer Gate close Sol
Mixer Gate Open Sol
Hooter Output
Fault Lamp
Tollerance Lamp
Auto Lamp
PLC OUTPUT
Q 2.7
Q 2.6
Q 2.5
Q 2.4
Q 2.3
Q 2.2
Q 2.1
Q 2.0
Q 1.7
Q 1.6
Q 1.5
Q 1.4
Q 1.3
Q 1.2
Q 1.1
Q 1.0
Q 0.7
Q 0.6
Q 0.5
Q 0.4
Q 0.3
Q 0.2
Q 0.1
Q 0.0
/6.08
/6.08
/6.07
/6.06
/6.05
/6.04
/6.03
/6.02
/5.14
/5.14
/5.13
/5.12
/5.11
/5.11
/5.10
/5.09
/5.08
/5.07
/5.06
/5.06
/5.05
/5.04
/5.03
/5.02
ADDRESS REFERENCE
PLC INPUT AND OUTPUT DETAILS - MCI-70N - CP30
I 5.4
I 5.5
I 5.6
I 5.7
I 6.0
I 6.1
I 6.2
I 6.3
I6.4
I6.5
I6.6
Mixer Start Contactor Feedback
Mixer Delta Contactor Feedback
Vibrator On PB
Hooter PB
Blow Off PB
Mixer Gate Open PB
Mixer Gate Clos PB
Spare
Spare
Batching Gate Reed Switch
I 4.5
Admixture2 Dosing PB
I 5.3
I 4.4
Admixture1 Dosing PB
Mixer Direct On PB
I 4.3
Cement/Water Discharge PB
Mixer Off PB
I 4.2
Water2 Dosing PB
I 5.2
I 4.1
Water1 Dosing PB
I 5.1
I 4.0
Cement3 Dosing PB
Mixer on PB
I 3.7
Cement2 Dosing PB
Skip Down PB
I 3.6
Cement1 Dosing PB
I 5.0
I 3.5
Gate5 Open PB
Skip Stop PB
I 3.4
Gate4 Open PB
I 4.6
I 3.3
Gate3 Open PB
I 4.7
I 3.2
Gate2 Open PB
Skip Up PB
I 3.1
Gate1 Open PB
Admixture Discharge PB
I 3.0
/4.15
/4.14
/4.13
/4.13
/4.12
/4.12
/4.12
/4.11
/4.11
/4.10
/4.10
/4.09
/4.09
/4.08
/4.08
/4.07
/4.07
/4.07
/4.06
/4.06
/4.06
/4.06
/4.05
/4.04
/4.04
/4.03
/4.03
/4.02
/4.02
ADDRESS REFERENCE
Admixture Discharge Healthy
PLC INPUTS
Mixing Time On
Cement Flap Closed
Spare
Skip At Bottom Indication
Skip At Top Indication
Mixer Gate Opened
Mixer Gate Closed
Vibrator On
Skip Fast
Admixture Tare
Cement Tare
Aggregate Tare
Skip Down Output
Skip Up Output
Main Contactor On
Gate5 Open Sol
PLC OUTPUT
Q 4.7
Q 4.6
Q 4.5
Q 4.4
Q 4.3
Q 4.2
Q 4.1
Q 4.0
Q 3.7
Q 3.6
Q 3.5
Q 3.4
Q 3.3
Q 3.2
Q 3.1
Q 3.0
/7.09
/7.08
/7.06
/7.05
/7.05
/7.04
/7.03
/6.14
/6.14
/6.13
/6.12
/6.11
/6.11
/6.10
/6.09
ADDRESS REFERENCE
PLC INPUT AND OUTPUT DETAILS - MCI-70N - CP30
CP30 MCI70N
Control Panel
General Arrangement
c
b
a
25 * 60 Duct
R1K2
25 * 60 Duct
R6K28
R6K31
X2M
4K1
0F2
R3K1
R5K2
4K2 4K11 4K12
25 * 60 Duct
DI/DO
1U2
25 * 60 Duct
45 * 60 Duct
X2
4K4
R3K5
PLC1
1U1
R7K24
45 * 60 Duct
6K1
45 * 60 Duct
DI/DO
1U3
X3M
6K2
R4K14
R3K36
AI M.M
1U4 1U8
R6K1
6K3
R1K4
1U9
1F1
R6K29
1Q1
R6K32
R7K1
2Q1
0F1
R7K2
3Q1
1F3
R5K1
4Q1
1F4
60 * 60 Duct
Date
02.01.2004
02.01.2004
03.01.2004
Original
Drawn
Checked
Approved
SBK
DKS
JB
Name
Approved
Checked
Drawn
Asbuilt
06.08.2004
06.08.2004
06.08.2004
Date
MCCB
100A
0Q1
45 * 60 Duct
SBK
DKS
J.Bhaskar
Name
6F2
45 * 60 Duct
TRAFO
1T1
4F2
1U5
1U6
FAN
1S2
1H2
1B1
OP7
10
MCI-70N
Schwing Stetter India Private Ltd.,

Chennai.
CONTROL SYSTEM :
MCI 70N-CP30 COMPONENT MOUNTING ARRANGEMENT
31U
31V
31W
PE
32U
32V
32W
PE
318U
318V
318W
PE
72U
72V
72W
PE
R3K2
7Q1
1F5
R3K3
7Q11
4F1
R3K4
4Q2
2K1
R2K2
R2K3
R2K4
3K18
R3K6
3K1
1
1
2
2
5
5
5
6
6
6
R1K5
45 * 60 Duct
R2K1
6Q1
3K2
R2K5
4U1
7K1
R4K16
R1K3
DCPS
1T3
7K2
R4K11
PE
PE
U03
U03
V03
V03
W03
W03
PE
PE
N
N
N
PE
PE
PE
7K11
R2K26
PE
25 * 60 Duct
12
2S10
2S5
3S5
3S3
2S3
2S4
3S2
3S1
1S4
2S2
2S1
1S3
13
1S10
7S32
7S2
7S1
5S2
5S1
1H1
1S1
5S4
OFF
4H16
4S3
4S1
4S2
4H14
14
Machine:
CP30
Circuit Diagram
Control Panel-GA
Description:
0Q1
ON
3S31
3H36
6S31
6S29
6H32
6S28
6H5
8040 0220
Total Sheets
MCI 70N-CP30 DOOR ARRANGEMENT
1U7
11
6S1
6S3
6H1
6S2
1S0
1H0
0S2
15
Sheet No
16
CP30 MCI70N
Control Panel Circuit Diagram
c
b
a
4 * 25 Sq mm Cu
100A
Approved
DKS
SBK
22.03.2003
Approved
Drawn
Checked
JB
Asbuilt
SCRAPPER
12.03.2003
Name
-X3M
<
<
<
10.03.2003
PE
-0F2
Drawn
Date
X3M N
25A
1A
-0F1
<
14
14
15
Checked
Original
75 KVA
L1 L2
L3
3 415 V
50 HZ
Skip Top L/S

-S1
4 * 6 Sq mm
E.SWITCH
OS2
Mixer L/S
S8
05.07.2003
03.07.2003
01.07.2003
Date
SBK
DKS
JB
Name
S2
<
S1
16
15
Z2
230VAC
550VA
2A
-1F3
<
400
<
10
MCI-70N

Chennai.
-X2 1
14
11
-X2 2
990VA
-1T1
.2
6A
-1F1
<
CONTROL SYSTEM :
420
15
U03
360
2/10.04
230VAC
440VA
<
2A
-1F4
11
440
W03
V03
380
1/10.04
-0Q1
PE
460
Machine:
CP30
Circuit Diagram
Control Panel
Description:
12
13
5/2.01
6/2.01
N/9.01
PE/9.01
0Q1.3/9.01
0Q1.5/9.01
0Q1.1/9.01
16
-6X1 6
-X6 34
Sheet No
8040 0220
16
PE/ 2.01
all soleniod valves must be supplied

by suppression plugs
-X6 9
Total Sheets
15
ATTENTION
-X6 35
-X6 10
24VDC
5A
-X2 6
-6X1 5
6A
-X2 5
<
-1F5
-1T3
>
>
14
5/3.1
6/3.1
c
b
a
I0.X
1M
PC-PPI CABLE
I1.X
1M
1M 1L+
12.03.2003
22.03.2003
Approved
SBK
DKS
JB
10.03.2003
Drawn
1B1
OP7
0 V +24V DC
M L+
L+
Checked
Name
I2.X
Date
2M
Q1.X
9 pin male
2M 2L+
PLC1 1U1
2M 2L+
Q3.X
I3.X
0
Chennai.
1M
1M 1L+
2M 2L+
MCI-70N
Q5.X
11
I5.X
7
2M
I6.X
EXPANSION UNIT 1U3
Q4.X
10
25 pin male
PRINTER
2M
CONTROL SYSTEM :
I4.X
EXPANSION UNIT 1U2
Q2.X
12
13
8 9
5 6
2 3
1
>
Q0.X
>
>
EPROM
1U9
1M 1L+
1U5(18) /8.07
1U5(19) /8.07
>
L+ M
CP30
Circuit Diagram
Control Panel
Description:
Machine:
14
1U4
ANALOG I/P
MODULE
Total Sheets
RA A+ A- RB B+ B- RC C+ C- RD D+ D-
>
STOP
SF
RUN
1U6(18) /8.12
>
6/1.14
5/1.14
1U6(19) /8.12
>
PORT-0
1U7(18) /8.16
1U7(19) /8.16
>
>
>
MX10
REFER
/16.04
>
>
PORT-1
16
16
Telephone
Jack
Sheet No
6/8.01
1U8
MODEM
MODULE
5/8.01
8040 0220
L+
15
c
b
a
5/1.14
Approved
05.07.2003
SBK
Approved
Drawn
Checked
Asbuilt
S5 4S116
06.08.2004
06.08.2004
06.08.2004
Date
S4
S3
SBK
DKS
JB
Name
3S36 5S36 6S31
6S32
DKS
03.07.2003
S2.1 S2.2
I1.6
I1.5
I1.4
I1.3
I1.2
I1.1
JB
01.07.2003
Drawn
Checked
AUTO / MANUAL
Name
AUTO START
Date
AUTO STOP
I1.0
SKIP BOTTOM SENSOR
TOLERANCE ACK
I0.7
SKIP BOTTOM SPEED
FAULT RESET
I0.6
SKIP WAITING SENSOR
I0.5
SKIP TOP SENSOR
I0.4
CEMENT GATE CLOSED
I0.3
4F2
11
12
I2.0
4Q1
13
14
4Q2
13
14
4F1
3
I2.1
6F2
11
12
I2.2
6Q1
13
14
I2.3
14
I2.4
1Q1
13
10
MCI-70N
14
I2.5
2Q1
13

Chennai.
4U1
16
18
I1.7
CONTROL SYSTEM :
WATER GATE CLOSED
I0.2
MIXER GATE CLOSED
I0.1
SLACK STEEL RIGHT
-6X1-9
SLACK STEEL LEFT
-6X1-10
MIXER GATE OPENED
I0.0
SINGLE PHASE ERROR
1U1
PLC ONBOARD DIGITAL INPUT
SKIP THERMAL OLR
SKIP HEALTHY
MIXER THERMAL OLR
MIXER HEALTHY
COMPRESSOR HEALTHY
VIBRATOR HEALTHY
3Q1
13
14
I2.6
11
CEMENT SCREW HEALTHY
1S1 3 1S3 3 1S4 1 1S0 3 1S2 3
Original
7Q1
13
14
I2.7
12
Machine:
CP30
Circuit Diagram
Control Panel
Description:
ADMIXTURE DOSING HEALTHY
13
Total Sheets
14
Sheet No
8040 0220
16
15
16
c
b
a
5/1.14
13
I3.6
I3.7
I4.0
I4.1
I4.2
I4.3
I4.4
I4.5
I4.6
I4.7
2S1 3 2S2 3 2S3 3 2S4 3 2S5 3 3S1 3 3S2 3 3S3 3 5S1 3 5S2 3 3S313 7S1 3 7S2 3 7S323 4S2 3
I3.5
22.03.2003
Approved
SBK
DKS
JB
CEMENT 1 DOSING
12.03.2003
CEMENT 2 DOSING
10.03.2003
FILLER
Drawn
WATER 1 DOSING
Checked
WATER 2 DOSING
Name
CEMENT / WATER DISCHARGE
Date
ADMIXTURE 2 DOSING
ADMIXTURE 1 DOSING
GATE 5 OPEN
GATE 4 OPEN
GATE 3 OPEN
GATE 2 OPEN
GATE1 OPEN
ADMIXTURE DISCHARGE HEALTHY
Chennai.
4S1
1
2
4S3
I5.0
4
6S2
I5.1
4
6S1
I5.2
MCI-70N
6S3
I5.3

CONTROL SYSTEM :
ADMIXTURE DISCHARGE
14
I3.4
SKIP UP
7Q11
I3.3
SKIP STOP
I3.2
SKIP DOWN
I3.1
I5.5
62
12
62
I5.6
I5.7
I6.0
I6.1
13
I6.2
Machine:
CP 30
Circuit Diagram
Control Panel
Description:
AGG4
AGG3
AGG2
AGG1
I6.5
Total Sheets
I6.4
14
I6.3
6K3
6K2
2S10 1S10 3S5 6S28 6S29
61
61
3
3
3
3
3
I5.4
MIXER DIRECT ON
I3.0
MIXER ON
1U3
EXPANSION MODULE
MIXER STAR F/B
1U2
EXPANSION MODULE
MIXER OFF
11
MIXER DELTA F/B
10
VIBRATOR ON
HOOTER
BLOW OFF
MIXER GATE OPEN
MIXER GATE CLOSE
SPARE
SPARE
Sheet No
8040 0220
16
I6.7
15
X6: 40
I6.6
GATE CLOSE SENSOR
SPARE
16
c
b
a
6/1.14
(1S0)
(1S2)
A2
22
24
21
A2
FAULT ON IND
TOLERANCE ON IND
AUTO ON IND
22
24
21
A2
A1
22
24
21
A1 A2
14
11
12
R6K29
JB
10.03.2003
12.03.2003
22.03.2003
Drawn
Checked
Approved
SBK
DKS
Name
Date
/13.08
A1
A1 A2
14
11
12
R6K28
/14.07
A1
A1 A2
14
11
12
HOOTER
(1S1)
RIK2
MIXER GATE OPEN
1H2
/14.08
1H0
MIXER GATE CLOSE
22
24
21
A1 A2
14
11
12
A2
R6K31 A1
/12.10
22
24
21
A1 A2
14
11
12
A2
R6K32 A1
Q 0.7
Chennai.
A2
A1
22
24
21
A1 A2
14
11
12
R7K1
Q 1.0
A2
A1
22
24
21
A1 A2
14
11
12
R7K2
Q 1.1
A2
A1
22
24
21
A1 A2
14
11
12
R7K24
Q 1.2
MCI-70N

CONTROL SYSTEM :
1H1
MIXER STAR
/12.09
Q 0.6
MIXER DELTA
/13.04
/14.10
Q 0.5
/14.12 /13.07
Q 0.4
A2
A1
22
24
21
A1 A2
14
11
12
R5K1
Q 1.3
/14.09
Q 0.3
ADMIXTURE 1 DOSING
/13.06
/14.11
Q 0.2
ADMIXTURE 2 DOSING
Q 0.1
ADMIXTURE DISCHARGE
11
WATER 1 DOSING
10
A2
A1
22
24
Machine:
A2
A1
22
24
12
14
21
11
A1 A2
R3K1
Q 1./5
CP30
Circuit Diagram
Control Panel
Description:
21
A1 A2
14
11
12
R5K2
Q 1.4
12
/14.10
1U1
PLC ONBOARD OUTPUTS
WATER 2 DOSING
/12.03
CEMENT 1 DOSING
Q 0.0
A2
A1
Q 1.6
22
24
12
14
21
11
A1 A2
R3K2
13
/12.05
CEMENT 2 DOSING
A2
A1
22
24
Total Sheets
21
A1 A2
14
11
12
R3K3
Q 1.7
14
/12.06
CEMENT 3 DOSING
Sheet No
8040 0220
16
15
16
c
b
a
6/1.14
22
24
21
22
24
21
A1 A2
14
11
12
Cement2 Blow Off
A1 A2
14
11
12
Cement1 Blow Off
A2
/14.14
/14.13
A2
A1
22
24
21
A1 A2
14
11
12
R3K6
A2
22
24
21
A2
A1
22
24
12
14
21
11
A1 A2
R2K1
12.03.2003
22.03.2003
Approved
SBK
DKS
JB
10.03.2003
Drawn
Checked
22
24
12
14
Name
A2
A1
21
11
A1 A2
R2K2
Date
/14.15
A1
A1 A2
14
11
12
R3K36
/14.06
A1
Filler Blow Off
R3K5
CEM/WAT DISCHARGE
A2
/14.02
A1
/14.03
R3K4
GATE 1 OPEN
Q 2.5
GATE 2 OPEN
A2
A1
22
24
21
A1 A2
14
11
12
R2K3
Q 2.6
/14.04
A2
A1
22
24
CONTROL SYSTEM :
Chennai.
21
A1 A2
14
11
12
R2K4
Q 2.7
A2
A1
22
24
21
A1 A2
14
11
12
R2K5
Q 3.0
A2
A1
22
24
21
A1 A2
14
11
12
R6K1
Q 3.1
MCI-70N
A2
A1
22
24
21
A1 A2
14
11
12
R4K14
Q 3.2
Q 2.4
GATE 3 OPEN
/14.04
Q 2.3
GATE 4 OPEN
/14.05
Q 2.2
GATE 5 OPEN
/12.07
Q 2.1
/12.12
1U2
EXPANSION MODULE
MAIN CONTACTOR
10
SKIP UP
22
24
A2
A1
22
24
22
24
Machine:
CP30
13
A2
A1
Q 3.5
21
A1 A2
14
11
12
R1K4
Circuit Diagram
Control Panel
21
A1 A2
14
11
12
R1K3
Q 3.4
12
Description:
21
A1 A2
14
11
12
A2
A1
Q 3.3
R4K16
11
/12.13
SKIP DOWN
Q 2.0
/8.06
AGGREGATE TARE
/8.10
A2
A1
24
12
14
11
21
Total Sheets
22
21
A2
A1
A1 A2
R4K11
Q 3.7
22
24
A1 A2
14
11
12
R1K5
Q 3.6
14
ADMIXTURE TARE
/8.14
SKIP FAST
CEMENT TARE
/13.03
/13.02
Sheet No
8040 0220
16
15
16
c
b
a
6/1.14
A2
A1
22
21
/12.02
24
A1 A2
14
11
12
R2K26
VIBRATOR ON
6H31
Q 4.1
MIXER GATE CLOSED
6H32
4H14
4H16
12.03.2003
22.03.2003
Approved
SBK
DKS
JB
10.03.2003
Drawn
Checked
Q 4.4
Name
Q 4.3
Date
Q 4.2
1U3
EXPANSION MODULE
SKIP AT TOP
Q 4.0
MIXER GATE OPENED
SKIP AT BOTTOM
Q 4.5
3H36
Chennai.
6H5
2
Q 4.7
10
MCI-70N
Q 4.6
CONTROL SYSTEM :
Spare
CEMENT FLAP CLOSED
MIXING TIME ON
11
Machine:
CP30
Circuit Diagram
Control Panel
Description:
12
13
Total Sheets
14
Sheet No
8040 0220
16
15
16
c
b
a
RED
RE
YELLOW
WHITE
WH
YE
GREEN
GRN
SHIELD
GRAY
GRA
PINK
BLUE
BLU
PI
BLACK
BLA
SHI
BROWN
BR
11 10 3
3,4
1,2
15 Pin D-Sub
MX1
11 10 3
1,2
JB
10.03.2003
12.03.2003
22.03.2003
Drawn
Checked
Approved
SBK
DKS
Name
Date
JB-X19.2
18 19
13 16
11
14
R1K4
/6.13
10
CONTROL SYSTEM :
MCI-70N

Chennai.
3S0
3,4
15 Pin D-Sub
MX2
1 2 3 4 5 6
Weighing Meter
1U6
Cement/Water
2S0
> A + /2.13
> A - /2.13
Cement/Water
Loadcell
18 19
13 16
11
14
R1K3
/6.12
Aggregate
Loadcell
JB-X19.1
Weighing Meter
1U5
Aggregate
1 2 3 4 5 6
GRN
6/1.14
GRN
YE
11
8
N
11 10 3
Machine:
3,4
1,2
CP30
15 Pin D-Sub
MX3
7S0
Admixture
Loadcell
16
15
> C + /2.15
> C - /2.15
16
Sheet No
x - Loadcell : 4 wire
8040 0220
18 19
13 16
11
14
R1K5
/6.14
14
Total Sheets
JB-X19.3
Weighing Meter
1U7
Admixture
13
1 2 3 4 5 6
Circuit Diagram
Control Panel
Description:
> B - /2.14
> B + /2.14
12
GRN
5/1.14
WH
YE
WH
Blu/Grn
Bla
v-
Br/Gry
Re v+
BR
Pi
Wh o+
BR
Blu/Grn
Bla
YE
o - Wh
Grn
Br/Gry
Re v+
WH
Pi
Wh o+
v-
Wh
oGrn
Blu/Grn
v-
Br/Gry
Re v+
BR
Bla
Pi
o+
Wh
o - Wh
Grn
c
b
a
0Q1.3/1.15
0Q1.5/1.15
N/1.15
2.4-4A
1.5KW
-1M1
-X2M
COMPRESSOR
M
3
11U
/>
11V
14
/3.10
PE
PE
-1Q1
11W
13
22
21
>
M
3
12.03.2003
22.03.2003
Approved
SBK
DKS
JB
10.03.2003
Drawn
Checked
SAND VIBRATOR
Name
0.18KW
-2M1
-X2M
-2K1
2
/12.02
Date
4*1.5 Sq mm
1-1.6A
-2Q1
21U
5
14
/3.11
13
PE
PE
21W
21V
7.5KW
>
M
3
/3.11
14
13
PE
22
21
10
4*2.5 Sq mm
MCI-70N
CEMENT SCREW CONVEYOR1
-X2M
-3K1
2
/12.03
-3M1
Chennai.
4*1.5 Sq mm
14-20A
-3Q1
CONTROL SYSTEM :
22
21
31U
31V
0Q1.1/1.15
PE
31W
32V
M
3
12
32W
PE
PE
CEMENT SCREW CONVEYOR 2
32U
Machine:
CP30
Circuit Diagram
Control Panel
Description:
7.5KW
-X2M
/12.05 2
-3K2
-3M2
11
13
15
318W
318V
16
0Q1.3/10.01
0Q1.5/10.01
N/10.01
0Q1.1/10.01
Sheet No
8040 0220
16
FILLER SCREW CONVEYOR
-X2M
318U
Total Sheets
4*2.5 Sq mm
1
-3K18
/12.06 2
14
PE
c
b
a
-4K11
/13.02
LOW SPEED
6 - 10A
/12.12
-4K1
/>
/>
13
14
13
14
L3
L2
L1
JB
01.07.2003
03.07.2003
05.07.2003
Drawn
Checked
Approved
SBK
DKS
Name
M
3
-4Y1L/13.12
2/1.08
1.3 / 4 KW
-4M1L
W1
V1
U1
22
21
22
21
1/1.08
Date
Original
2 Runs Of 7*2.5
4M1L
41L.1U
-4Q2
14-20A
-4Q1
0Q1.3/9.15
0Q1.5/9.15
N1/9.15
41L.1V
17
/13.03
-4K12
/12.13
-4K2
/3.08
-4U1
Approved
Checked
2/12.01
1/12.01
06.08.2004
06.08.2004
06.08.2004
Drawn
41L.2V
Date
18
PE
Asbuilt
W2
V2
U2
PE
HIGH SPEED
16
SBK
DKS
JB
Name
4M1R
41R.1U
41L.1W
/3.09
/3.09
41R.1W
1.3 / 4 KW
-4M1R
W2
V2
U2
PE
10
PE
41R.2W
41R.2V
41R.2U
MCI-70N

Chennai.
M
3
CONTROL SYSTEM :
W1
V1
U1
-4Y1R/13.12
11
-BGE1
38
-BGE1
BRAKE RECTIFIER
BRAKE RECTIFIER
37
CP30
Circuit Diagram
Control Panel
Machine:
13
39
-X6 38 -X6 39
/12.15
-4K4
Description:
JB1
-X 6 37
/12.15
<
-4K4
4A
-4F1
12
Total Sheets
14
16
N1/11.02
-4Y1R
-4M1R1/10.08
-4Y1L
Sheet No
-4M1L/10.04
10
0Q1.3/11.02
0Q1.5/11.02
0Q1.1/11.02
8040 0220
16
15
WHITE
WHITE
41L.2U
RED
RED
0Q1.1/9.15
41L.2W
BLUE
BLUE
41R.1V
c
b
a
N/10.15
-6K1
-6X2
/12.07 2
10.03.2003
12.03.2003
22.03.2003
Drawn
Checked
Approved
Original
-6MI
22 KW
36-52A
-6Q1
Brn
/3.10
16
15
Drawn
Checked
Approved
JB
DKS
SBK
Asbuilt
Red Gry
/>
12
11
Date
06.08.2004
06.08.2004
Blu
5
Blk
06.08.2004
3~
/12.09
-6K2
SBK
DKS
JB
Name
Wht
Chennai.
M
V
3
/>
ADMIXTURE 1 DOSING
0.75KW
-7M1
-X2M
/13.04
-7K1
10
/3.11
14
13
PE
PE
MCI-70N

CONTROL SYSTEM :
T2
-7Q1
1.6-2.4A
7*6 Sq mm
/13.13
T1
/12.10
1
-6K3
PE
71U1
71V1
PE
0Q1.3/10.15
0Q1.5/10.15
71W1
22
21
71V2
M
3
12
71W2
PE
PE
Machine:
CP30
Circuit Diagram
Control Panel
Description:
ADMIXTURE 2 DOSING
0.75KW
-7M1.1
4*1.5 Sq mm
-X2M
-7K2
/13.06
11
71U2
0.75KW
M
3
Total Sheets
14
/4.02
PE
16
ADMIXTURE DISCHARGE
-X2M
15
13
/>
14
-7K11
/13.07
-7M11
4*1.5 Sq mm
1.6-2.4A
-7Q11
13
711U
6K1.2
U1
711V
PE
0Q1.1/10.15
PE
6K1.4
V1
6K1.6
W1
6K2.2
W2
6K2.4
U2
6K2.6
V2
711W
4*1.5 Sq mm
Sheet No
22
21
16
11
c
b
a
2/10.06
1/10.06
14
13
10.03.2003
12.03.2003
22.03.2003
Drawn
Approved
13
Checked
Original
/9.06
/9.06
14
A2
A1
14
Drawn
Checked
Approved
SBK
/9.12
/9.12
/9.12
CEMENT 2
Asbuilt
13
3K2
R3K2
14 /5.14
11
DKS
JB
/9.09
/9.09
/9.09
/9.06
CEMENT 1
A2
A1
R3K1
/5.13
SAND VIBRATOR-1
A2
-2K1
3K1
14
-R2K26
14 /7.03
A1
11
11
06.08.2004
06.08.2004
06.08.2004
Date
13
A2
3K18
A1
14
11
14
SBK
DKS
JB
Name
/9.15
/9.15
/9.15
FILLER
/5.14
R3K3
R6K1
14 /6.10
11
Chennai.
/11.04
/11.04
/11.04
44
32
62
43
31
61
/4.12
12.09
32
62
61
MCI-70N
44
22
14
31
43
21
/4.11
/12.09
/11.07
/11.07
/11.07
MIXER STAR
A2
A1
4K1
31
32
44
22
14
/13.02
/12.13
/12.15
/10.02
/10.02
/10.02
SKIP ELEVATE
A2
A1
Machine:
CP30
Circuit Diagram
Control Panel
Description:
43
21
13
-R4K14
/6.10
-R4K14
/6.10
12
-4K2
22 /12.13
21
-6K2
22 /12.09
21
21
14
11
24
11
R6K31
14 /5.07
11
/14.15
6K3
10
13
/11.06
/11.06
/11.06
22
14
MIXER DELTA
A2
A1
21
13
6K2
/5.08
R6K32
-6K3
22 /12.10
21
14
11
14
CONTROL SYSTEM :
13
MIXER MAIN
A2
A1
6K1
13
31
43
21
-4K1
/12.12
-R4K16
/6.11
-R4K16
/6.11
32
44
22
14
A2
A1
-4K1
/12.12
14
13
13
14
16
2/13.01
1/13.01
Sheet No
8040 0220
16
/10.13
/10.13
/10.13
-4K2
/12.13
15
SKIP BRAKE
4K4
14
13
14
Total Sheets
/13.03
/12.12
/10.05
/12.15
/10.05
/10.05
SKIP DESEND
A2
A1
4K2
22
21
24
21
14
11
13
12
c
b
a
2/12.16
1/12.16
44
32
43
31
32
43
31
Approved
SBK
09.12.2003
Drawn
Approved
/1109
.
/11.09
/11.09
Asbuilt
32
44
22
14
Checked
09.12.2003
-R7K1
/5.09
ADMIXTURE1
DOSING
A2
A1
14
11
DKS
09.12.2003
Drawn
Checked
31
43
21
13
7K1
JB
Name
/13.02
Date
Original
22
21
/13.03
22
14
44
13
/10.05
.
/10.02
/10.05
/10.05
21
13
A2
4K11
/13.02
R4K11
/6.14
SKIP HIGH SPEED
22
A1
4K12
14
/10.02
/10.02
SKIP LOW SPEED
A2
4K11
A1
4K12
22 /13.03
21
11
-4K2
/12.13
21
74
73
14
-4K1
/12.12
R4K11
22 /6.14
21
74
73
32
44
22
14
06.08.2004
06.08.2004
06.08.2004
Date
31
43
21
-R7K2
/5.10
SBK
DKS
JB
31
43
21
14
11
-R7K24
/5.10
Chennai.
17
17
18
18
-R1K2
/5.05
HOOTER
-X6
JB1
JB1
-X6
14
11
10
MCI-70N
4R1L
.
5/1.14
11
.
6/1.14
4R1R
4F2
A2
-X6 12
A1
JB1 12
JB1 5
JB1
-X2
12
-X2
6F2
A2
A1
-6X1
MIXER THERMOSTAT
13
12
14
A1
21
11
A2
/3.09
Machine:
CP30
Circuit Diagram
Control Panel
Description:
22
24
12
14
22
24
12
14
A1
21
11
/3.10
Total Sheets
A2
SKIP THERMISTOR RELAY MIXER THERMISTOR RELAY
SKIP THERMOSTAT
/11.14
.
/11.14
/11.14
CONTROL SYSTEM :
32
44
22
14
ADMIXTURE
DISCHARGE
A2
A1
13
7K11
Name
/11.12
.
/11.12
/11.12
ADMIXTURE2
DOSING
A2
13
7K2
A1
14
11
Sheet No
8040 0220
16
15
16
13
c
b
a
PNEUMATIC BOX
6/1.14
2YI
-X6
2Y2
-X6
GATE 1 SOLENOID
11
-X6 22
Approved
22.03.2003
SBK
Approved
Drawn
Checked
Asbuilt
2Y5
-X6 23
DKS
12.03.2003
11
R2K5
/6.09
14
JB
10.03.2003
2Y4
Drawn
2Y3
-X6 21
Checked
20
Name
GATE 2 SOLINOID
Date
Original
19
GATE 3 SOLENOID
R2K4
/6.08
14
GATE 4 SOLENOID
11
GATE 5 SOLENOID
R2K3
/6.07
14
11
05.07.2003
05.07.2003
01.07.2003
Date
3Y31
-X6 24
R3K36
/6.05
14
CEMENT DISCHARGE
11
11
SBK
DKS
JB
Name
6Y1
-6X1 7
R6K28
/5.06
14
MIXER GATE OPEN
R2K2
/6.07
14
11
11
Chennai.
11
5Y2
-X6 26
R5K2
/5.12
14
7Y11
-X6 27
R7K1
/5.09
24
21
10
MCI-70N
5Y1
-X6 25
R5K1
/5.11
14
CONTROL SYSTEM :
6Y2
-6X1 8
R6K29
/5.06
14
PNEUMATIC BOX
11
MIXER GATE CLOSE
R2K1
/6.06
14
WATER 1 DOSING
WATER 2 DOSING
5/1.14
ADMIXTURE 1 DOSING
7Y12
7Y13
-X6 29
R7K24
/5.10
24
21
12
Machine:
CP30
11
3Y2
13
-X6 30
-R3K4
/6.03
14
Circuit Diagram
Control Panel
Description:
-X6 28
R7K2
/5.09
24
21
11
ADMIXTURE 2 DOSING
ADMIXTURE DISCHARGE
CEMENT1 BLOW OFF
11
14
3Y3
-X6 31
-R3K5
/6.03
14
11
3Y4
-X6 32
-R3K6
/6.04
14
Total Sheets
CEMENT2 BLOW OFF
13
16
6K2
/12.09
14
15
16
6/19.01
5/19.01
Sheet No
6H1
1
8040 0220
FILLER BLOW OFF
MIXER ON IND
14
c
b
a
2/1.08
1/1.09
13
12
22.03.2003
Approved
SBK
JB
DKS
12.03.2003
Name
Chennai.
L1
12
13
CONTROL SYSTEM :
MCI-70N
+
4-20 mA
11
12
13
11
+
0-10 V
10
Machine:
+
20V / 0....4 mA
CP30
Circuit Diagram
Control Panel
Description:
EC 11Z
-9B2
CEMENT / SILO 2
-9U2
10
FMC 420
+
20V / 0....4 mA
FMC 420
Date
PE
-9B1
EC 11Z
-9U1
10.03.2003
11
+
0-10 V
10
Drawn
CEMENT / SILO 1
Checked
L1
+
4-20 mA
15
Total Sheets
Sheet No
8040 0220
16
OPTIONAL
14
16
15
-A28
IN
OUT
brown
-15V
SD
10.03.2003
12.03.2003
22.03.2003
Drawn
Approved
Date
220 -250 Ohms
SHIELD
Checked
1U4
/ 2.16
RD,D+
D-
Wire Mesh
-X2B 1
SBK
DKS
JB
Name
0-20%
-SG1
>
BN
MOISTURE %
WT
-X2 1
1/1.09
10
PE
MCI-70N

Chennai.
PE
L1
CONTROL SYSTEM :
-A28.1
Green
>
c
b
a
white
+15V
Yellow
Temp.Signal
gray
GND
GND
white
Signal
O/P
brown
>
-X2 2
2/1.08
11
Machine:
CP30
Circuit Diagram
Control Panel
Description:
12
13
15
Sheet No
8040 0220
16
OPTIONAL
Total Sheets
14
16
16
CP30 MCI70N
Junction Box & Connector Details
c
b
a
SPARE
SPARE
24 + ( X2-5 )
24 - ( X2-6 )
MIXER GATE OPEN SOLENOID
MIXER GATE CLOSE SOLENOID
MIXER GATE CLOSE SENSOR
MIXER GATE OPEN SENSOR
24 +
MIXER THERMAL OLR
SPARE
SPARE
MIXER LIMIT SWITCH
MIXER LIMIT SWITCH
10
11
12
13
14
15
16
41L1V
41L1W
41L2U
41L2V
41L2W
V1
W1
U2
V2
W2
01.07.2003
03.07.2003
05.07.2003
Approved
41R2W
41R2V
41R2U
41R1W
41R1V
41R1U
Drawn
Checked
Original
U1
-6M1
41L1U
-4M1R
SPARE
-4M1L
SPARE
-6X1
SBK
DKS
JB
SKIP TOP SENSOR

CEMENT GATE CLOSED
WATER GATE CLOSED
24- (X2:6)
24 + ( X2: 5 )
COMM
10
11
Name
SKIP WAITING SENSOR
Drawn
Approved
Checked
06.08.2004
06.08.2004
06.08.2004
SBK
DKS
JB
HOOTER
18
Date
35
230 N (X2: 2 )
17
Asbuilt
34
SPARE
16
36
33
SKIP TOP LIMIT SWITCH
15
32
31
SKIP TOP LIMIT SWITCH
SPARE
30
27
26
25
24
23
22
21
14
13
SKIP THERMAL OLR
29
SKIP BOTTOM SPEED
12
28
SKIP BOTTOM SENSOR
20
SLACK STEEL LEFT
19
SLACK STEEL RIGHT
Chennai.
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
JB-1
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPAE
SPARE
SPARE
SPARE
GATE CLOSE SENSOR
SKIP BRAKE (NEUTRAL)
SKIP BRAKE(PHASE)
SKIP BRAKE(PHASE)
MCI-70N

CONTROL SYSTEM :
SPARE
24+ (X2:5)
24- (X2:6)
SPARE
FILLER BLOW OFF
CEMENT 2 BLOW OFF
CEMENT 1 BLOW OFF
ADMIXTURE DISCHARGE
ADMIXTURE 2 DOSING
ADMIXTURE 1 DOSING
WATER 2 DOSING
WATER 1 DOSING
CEMENT DISCHARGE
GATE 5 SOLENOID
GATE 4 SOLENOID
GATE 3 SOLENOID
GATE 2 SOLENOID
GATE 1 SOLENOID
10
11
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPAE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
12
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPAE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
13
Machine:
CP30
Circuit Diagram
CONNECTOR CHART
Description:
-X6 - 108 PIN CONNECTOR
CONNECTOR DETAILS
PNEUMATIC BOX
JB-1
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
Total Sheets
14
Sheet No
8040 0220
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPAE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
15
16
c
b
a
JB1:
40
39
4
2
10
J.Bhaskar
27.04.2004
27.04.2004
27.04.2004
Drawn
Checked
Approved
SBK
DKS
Name
CONTROL SYSTEM :
Chennai.
MCI 70 N
Machine:
CP30
Circuit Diagram
Junction Box Detail
Total Sheets
Sheet No
8040 0220
39(Blue)
4Y1L - 38(Brown)
39(Blue)
4Y1R - 37(Brown)
5(Brown)
4R1L - 12(Blue)
15
5(Blue)
14
4R1R - 5(Brown)
NOTE:
13
18 * 1 SQ MM MULTICORE CABLE
12
Description:
11
10
10
10
10
10
10
10
10
Date
11
12
13
14
15
16
17
18
12
14
15
AGGREGATE GATE CLOSE
18
230N
37
SKIP BRAKE
38
4Y1L
SKIP BRAKE
GATE SENSOR
4Y1R
HOOTER
230 N
Z1
SKIP LIMIT SWITCH
24 +
24 - (BLUE)
S1
SKIP LIMIT SWICH
5S36
WATER FLAP CLOSED
4R1L
SKIP PTC
3S36
CEMENT FLAP CLOSED
COMM
24 +
S3
SKIP TOP SENSOR
24 +
S4
SKIP WAITING SENSOR
24 +
4S116
SPEED CHANGE OVER SENSOR
24+
S5
SKIP BOTTOM SENSOR
24+ (BROWN)
S2.2
SLACK STEEL CABLE 2
4R1R
24 +
S2.1
SLACK STEEL CABLE 1
16
c
b
a
12.03.2003
22.03.2003
Checked
Approved
Date
10.03.2003
Drawn
Note : Cable used 4 x .034, Length 1.6 Meter
OP7 side connection
9 PIN D MALE CONNECTER
SBK
DKS
JB
Name
Chennai.
YELLOW
WHITE
BROWN
2
3
8
4
9
Control Panel MCI 70-N
INTERFACE CABLE DIAGRAM
OP7 To PLC PORT 2 CABLE
Description:
Sheet 1 OF 1
PLC Port 1 side connection
OP7 TO PLC PORT 1 INTERFACE COMMINICATION CABLE
c
b
a
6 7 8
Cable Tag MX1 MX2 & MX3
12.03.2003
22.03.2003
Checked
Approved
Date
10.03.2003
Drawn
This drawing is for 22.5 kg and 1000 kg loadcell
9 10 11 12 13 14 15
Inter connection Cable used 7 x .034
SBK
DKS
JB
Name
Chennai.
White
Pink
Gray
Brown
Green
Blue
GREEN
WHITE
RED
BLACK
From panel to Junction Box Diagram
Sensortronics Loadcell wiring
Description:
0+
0-
V+
V-
JB
Junction Box 19.1 and 19.2
Sheet 1 OF 1
S Beam Loadcell
c
b
a
7 X .034 cable
DKS
SBK
12.03.2003
Checked
Approved 22.03.2003
JB
Name
10.03.2003
Date
Drawn
Moisture Meter sensor connection drawing
RS 232C CONNECTER
Chennai.
Green
Gray
White
Brown
Yellow
Description:
Sensor Model No : FG1-GSO-T-KV
Mositure Sensor connection
Sheet 1 OF 1
Mositure Sensor Unit
CP30 MCI70N
Printer Interfacing & Settings
CP30 MCI70N
Printer With Serial Interfacing
Printer Interface Settings

CP30 MCI 70 N
The printer optionally supplied by us is WIPRO LX 800 DX which can be interfaced
with the MCI70N control system in two modes.
1.
2.
Serial Interfacing Mode - connecting the printer directly with PLC.

Parallel Interfacing Mode - connecting the printer through a computer with PLC.
Serial Interfacing:
In this mode the WIPRO LX800 DX printer is directly connected to the PLC of MCI70N
control System through a Converter cable called PC/PPI cable. The RS232 end should be
connected to the printer interface cable and the PPI-RS485 end of PC/PPI cable have to be
connected to the Port 1 in the PLC. There are three indications such as Tx,Rx and PPI and
eight DIP Switches are provided in the PC/PPI cable.
The PPI indicator will be glowing always if it is connected with the Printer. The Tx and Rx
will glow only when Data is transferred to the Printer.
DIP Switch Settings in PC / PPI cable :
Kindly see that the following DIP Switches should be kept ON to enable the printer to work.
DIP Switch 2 Should be ON
DIP Switch 7 Should be ON
Settings in WIPRO LX 800 DX Printer for Serial Interface:
Press ONLINE Button and then switch ON to enter into this setting mode. Press
LOAD/EJECT Button twice till ONLINE LED and DATA LED gets OFF. Then Press
ONLINE Button and see that RED Color LED in FONT Blinks. Please switch off the printer
for saving the settings for serial interface. It can be verified with the settings as shown in the
print out in the next screen. If printout does not come make sure that the setting is made
properly.
To take the print out of the setting done, press LF/FF Button and then switch on the printer.
Now print out will come with the current settings made.
Note : The Print out of settings for serial interfacing is enclosed in the next page.
c
b
DKS
a
Alteration
Date
Name
21.05.2004
SBK
21.05.2004 J.Bhaskar
DKS
Approved
21.05.2004
Name
Checked
Drawn
Date
9 Pin Male connector to be connected to PC - PPI Cable
Optional Printer Model LX540 Make Wipro
Note : Cable used 4 x .034, Length 4 Meter
Printer
Chennai.
Yellow
White
Brown
3
8
4
9
Control Panel MCI 70N
25 Pin M to 9 Pin M Wiring Diagram
MCI 70 N PC-PPI to Printer Cable
Description:
From Printer 25 pin connecter to PC-PPI Cable
PC-PPI Cable to Printer Interface
Sheet 1 OF 1
PC-PPI Cable

CP30 MCI 70 N
Printer with Parallel Interfacing
Parallel Interfacing:
CP30 MCI70N
In this mode the WIPRO LX 800 DX printer is interfaced through a computer with the PLC of
MCI70N control system. The computer is connected to the PLC with the PC /PPI cable. The
RS232 end of PC / PPI cable is connected to the serial port of computer and the PPI-RS 485
end is connected to the Port 1 of the PLC.
The LX540 printer have to be connected in the LPT 1 port in the computer with the
25 pin cable supplied along with the printer. The 25 pin male pin should be plugged in the LPT
1 of the computer and the amphenol pin end have to be connected to the slot available in the
printer.
DIP Switch Settings in PC / PPI Cable:
DIP switches settings should be set as same as shown in serial mode operation .
Settings in LX 800 DX Printer For Parallel Interface:
The following setting should be done the WIPRO LX 800DX Printer for Parallel mode
operation.
Press ONLINE Button and then switch ON to enter into this setting mode. Press
LOAD/EJECT Button twice till ONLINE LED and DATA LED gets OFF. Then Press
ONLINE Button and see that RED Color LED in FONT glows constantly. Please switch off
the printer for saving the settings done for parallel interface.
To take a print out of the settings, follow the same procedure described in the serial mode.
Note : The settings for Parallel interfacing is enclosed in the next page.
Printer Interface Software:

The Printer Interface Software to be installed in your computer which is an optional item.
By using this Software print out will come automatically at the end of the batch. And the datas
can also be stored and print out may be taken whenever required.
The installation procedure is illustrated in the subsequent pages.
CP30 MCI70N
Printer Interface Software

User Manual
Contents
Page
1.Introduction
2.Installing & Executing the software
3.Main Menu Screen
4.Creating, Editing and Deleting Masters
5. Starting Production
12
6. Aborting a Batch
14
7. Consumption Details
15
8. Generating and Viewing Reports
16
9.Settings (Setup)
24
10.Trouble Shooting
27
11. System Configuration for the Software
28
12.Uninstalling/Removal of the software
29
1.Introduction
Stetter MCI 70N Printer interface software stores the details of all the concrete batches
taken in auto mode in to the system and helps us in retrieving the data whenever we
require in a specific format. This software is mainly developed to fulfill the customer
needs because some customer might refer the datas of the batches, which held on the
past and which might be useful for the customer in many ways.
2.Installing & Executing the software

The step that are involved in the installation of the Printer Interface software are
1. Insert the Compact Disk in to your system and run the setup.exe application by
double-clicking on setup.exe or by running it from start menu run option.
Fig 2.1
2. The following screen appears then
Fig 2.2
Press ok it will continue to install the software
5. Here we must specify the location of the software. We can continue setup
process by clicking on the install Stetter MCI 70N software button and this will
store the software in default location or else we can change the location by
clicking on the change directory button and then we can proceed further after
changing the location by clicking the install button.
Fig 2.3
5.Specifying Program Group
Fig 2.4
Default program group is Stetter MCI 70 Control System. We can specify our
own program group by changing the default group as shown in (Fig 2.4) figure.
6. The next step is the required supporting files are copied in to the system
automatically as shown in (Fig 2.5) figure.
Fig 2.5
And finally the setup will get completed as shown in (Fig 2.6) figure
Fig 2.6
Press ok and continue to run the installed software. We can find the installed
program in start menu program group
Run the Stetter MCI 70N software by double-clicking from the program group
as shown in (Fig 2.7) figure.
Fig 2.7
If we are going to run this software for first time then the input box will appear as
shown in (Fig 2.8) figure in which we must give the plant serial no.
Fig 2.8
Now the Main Menu will appear, which we will see in next chapter.
3.Main Menu Screen
Fig 3.1
The main screen has the following menus.
1.Start
2.Master
3.Consumption Details
4.Report
5.Setup
6.Quit
We can see the features of the above menu options in the following chapters.
4.Creating, Editing and Deleting Masters

There are three master files maintained in this software.
1.Customer
2.Jobsite
3.Truck
Fig 4.1
Customer Master: We can select customer menu from master menu or press Alt + m +
c key on keyboard to get in to the customer master screen.
Adding a Customer in to the master: All the important information
about the customer are preloaded in the customer master file, the information like
customer name, address, phone number are stored in this master file for reference
purpose. All we have to do is to enter all the details in the customer master screen as
shown in the following (Fig 4.2) Figure and press Save button it will store all the details
in to the hard disk and we must continue with the same step for creating the next
customer.
Editing a customer details in the master: If we wish to change or edit some
customer details like change of address for a particular customer then we must type the
customer Number in the given box and this will fetch that particular customers details
which we can change and press save button so that it get stored in the hard disk
Deleting a customer details from the master: If we wish to delete a customer
details from the list then it is also possible. For example if we feel that a particular
customers list no longer required for us then it can be deleted this process is similar to
that of editing process. All we have to do is to type the customer number in the allotted
box and press enter/return key from the keyboard and this will fetch all the related details
of that particular customer and then press delete button by this action we can delete
customer details from customer master.
Note: Before deleting a customer details from customer master make sure that all the
jobsite related to that customer is deleted from the jobsite master and then proceed
deleting the customer from the customer master
Fig 4.2
Jobsite Master: We can select jobsite menu from master menu or else press Alt + m + j
key on keyboard to get in to the jobsite master screen.
Adding a jobsite for a customer: As we all know that a customer might
have as many jobsite as possible, which means a construction company can have
constructions project at many places these site details are stored in the computer similar
to that of the customer details. All we have to do is to select a customer from the
customer name box and press enter key once this will fetch the customer number from
the disk or else we can type the customer number in the customer number box and this
will fetch the customer name from the customer master and after that we should enter
jobsite details like site name, site address etc and press save button to store the data in to
the master file.
Editing a jobsite: To edit a jobsite all we have to do is to select the
customer name from the customer name box and press enter key similar to that of adding
a jobsite this will list all the available jobsite of that customer in the table form as shown
in (Fig 4.3) figure and now we must select site name from the jobsite entry box and press
9
enter key and this will fetch the other related details from the master and then we can
modify what ever field we need to edit except jobsite name and press save button so that
the modified details get stored in to the master file
Deleting a Jobsite: Select the customer from the list and the jobsite which
we are about to delete from the jobsite site list after selecting, the related details will get
displayed and now press delete button once. It will delete that particular jobsite of the
customer, which we wanted to delete.
Fig 4.3
Truck Master: Truck master is used to store all the details about the available transit
mixer or dumper trucks. This master file contains the details about trucks like capacity of
the transit mixer and some special note if required we can specify there. We can get in to
the truck master screen by selecting truck menu from main menu or by pressing Alt + m
+ t key all together on keyboard
Adding a truck to the master file: This process is similar to that of the
other two master files type the details in the entry box and press save key. Here truck no
is an alphanumeric field and capacity is numeric field and note is a alphanumeric field if
we got nothing to specify in the note field then we can enter a (-) which means nothing.
Editing a truck: Type the truck no and press enter key this will fetch all
the details of the truck now we can edit the capacity and note field as per our
requirement.
Deleting a truck: It is similar to that of editing a truck. Type the truck
number and press enter key this will fetch all the related data from the truck master and
now we can delete the truck by pressing delete button.
10
Fig 4.4
11
5. Starting Production
Fig 5.1
To start the production after performing the necessary tasks in the panel side all we have
to do is to select start menu from the main menu and this will open a new screen as
shown in (Fig 5.1) figure in which we must select all the required details like customer
name, jobsite, truck number and finally design mix which is an optional field. After
selecting all the details we must press start button and this will open another screen as
shown in (Fig 5.2) figure in which all the data will get transmitted from the panel and it
will displayed in a table as shown in the figure (Fig 5.2) and finally the actual and
nominal value of the batch will be displayed and then it will prompt for a reply stating
whether we need to take the print out of the batch details if we press yes then it will print
the batch sheet or else it wont print at that time but we can get the print out any time we
wish from print delivery Challan and after that it will prompt another message stating that
(Batch completed do you want to continue) if we press yes then it will continue by
showing the previous form as shown in (Fig 5.1) figure.
12
Fig 5.2
13
6.Aborting a Batch
We have also given the provision for aborting a batch, while the batch is running if we
find some problem with the recipe and wish to abort the batch in between and start a
fresh new batch with out losing the details of the data so for transmitted from the panel
all we have to do is to stop the batch from panel and press exit button it will calculate the
actual value and abort the batch before aborting it will prompt a message stating whether
we really required this abort process as shown in (Fig 6.1) figure after acknowledging yes
it will proceed further and print the batch so for held with out printing nominal values if
we requires printout but if we acknowledge no then it will continue with the same batch
with out aborting.
Fig 6.1
Note: If we press the X (close) button of this screen with out pressing exit button then
it is not considered as aborting batch this action terminates the batch with out storing
datas.
14
7.Consumption Details
Fig 7.1
If we choose consumption details menu from main menu the above screen will appear as
shown in (Fig 7.1) figure. Here the consumption details of all the materials will be
shown, this detail will be only of current date. To view the total consumption we have to
select and view only from report menu, which we will see in later chapters.
15
8. Generating and Viewing Reports

We can generate 6 reports in this software they are.
1. Customer wise production report
2. Jobsite wise production report
3. Truck wise production report
4. Batch report
5. Consumption report
6. Delivery note
Fig 8.1
Customer wise production report: If we select customer menu from the main menu the
following screen would appear as shown in (Fig 8.2) figure. There will be two-entry box
From date and To date in which we have to enter the duration of particular period
16
that we would like to view the report. If we press view button then the report details will
be displayed for customer as shown in (fig 8.3) figure.
Fig 8.2
Fig 8.3
17
Jobsite wise production report: If we select the jobsite menu from the main menu the
following screen would appear as shown in (Fig 8.4) figure. There will be two entry box
From date and To date similar to that of customer report in which we have to enter
the duration of particular period that we would like to view the report and press view
button then the report details will be displayed for jobsite as shown in (fig 8.5) figure.
Fig 8.4
Fig 8.5
18
Truck wise production report: If we select truck menu from the main menu the
following screen would appear as shown in (Fig 8.6) figure. There will be two entry box
From date and To date similar to that of customer and jobsite report in which we
have to enter the duration of particular period that we would like to view the report for
and press view button then the report details will be displayed for truck as shown in (fig
8.7) figure
Fig 8.6
Fig 8.7
19
Batch report: If we select batch menu from the main menu the following screen would
appear as shown in (Fig 8.8) figure. There will be two entry box From date and To
date in which we have to enter the duration of particular period that we would like to
view the report for and press view button then the report details will be displayed as
shown in (fig 8.9) figure. In this report we can view the details of all the actual values of
the batches held during that particular period (from date to date)
Fig 8.8
Fig 8.9
20
Consumption report: There are two types of consumption reports available.

1. Per day consumption report
2. Total consumption report
8.10
Per day consumption report: if we select consumption menu from main
menu a screen will appear as shown in (Fig 8.10) figure and there will be two entry box
for date as to that of our early reports and below that there will be two option button per
day and total if we select per day option then the report will be generated as shown in
(Fig 8.11) figure. Here the records will be generated as per the duration for example if we
had given the duration date as from 1/1/2003 to 1/1/2002 then it will list one record
the consumption for that particular day alone or else if we had given from 1/2/2003 to
2/1/2003 then it will list two records if our system date format is (DD/MM/YYYY) if
system date format is (MM/DD/YYYY) then it will list thirty three records (if all the day
has production) because it will take 2 as the month.
21
Fig 8.11
Total consumption report: Where as in total consumption report it will calculate the
consumption of all the materials from the given period (From date to date) and generate
the report in single line as shown in (Fig 8.12) figure.
22
8.12
Deliver Note: Select the delivery note menu option from the main menu then the
following screen will appear as shown in (Fig 8.13) figure then type the batch no for
which we require the delivery note and then press the print button once and this will print
batch sheet directly in to the printer.
23
Fig 8.13
24
9.Settings (Setup)
A separate menu option provided in the main menu to change the settings of such
parameters like port no and resetting of batch no, password etc. There are two submenus
provided they are password settings and port settings as shown in (Fig 9.1) figure.
Fig 9.1
Password Settings: The following screen will appear if we choose the password
settings as shown in (Fig 9.2) figure here we must enter the password, initially the default
password provided would be StetterMCI70N later this can be edited through change
password settings option as per our convenience. To change the password all we have to
do is type the password and get access in to the edit password and this will take us to
another screen as shown in (Fig 9.3.a, 9.3.b) figure and in which there will be a entry box
and two option buttons Edit Password and Edit Batch no & Plant No. If we need to
change the password then we must enter the new password and press save button so that
the data gets saved or else if we require to change the batch no or plant serial no then we
must choose the edit batch no and plant serial no option and make the required changes
and press save to commit changes.
Note: Resetting of batch no feature is given to help the plant user to over come a
unavoidable situation like for example if an operator wants to add the current batch to the
previous batch list then he can use this option and change the batch no to previous batch
no and proceed, by this action the current production will get stored in to the previous
batch list.
25
Fig 9.2
Fig 9.3.a
26
Fig 9.3.b
Port Settings: Normally the serial communication cable from the panel will be
connected to the computers serial communication port number 1 that is the default port
setting will be Port 1 .if we wish to connect the communication to the port 2 then after
connecting the serial cable to the communication port 2 we must specify that in port
setting option as shown in (Fig 9.4) figure and change the number from 1 to 2 and press
save to commit the changes.
Fig 9.4
27
10.Trouble Shooting
1.Run time error: if this error occurs in between the batch or at any time then note the
error number and statement that listed in the window and inform to Stetter engineers
immediately.
2.Unable to start the batch: see whether all the parameters are selected correctly from the
start screen entry box.
3.Production is running in auto mode but datas are not shown on the table in the batch
screen (Fig 10.1). In such situation we must check the following points
Fig 10.1
a) Check whether communication cable is connected to the computer port and that
too connected in the correct port as specified in the port settings.
b) Check whether communication status indication at the bottom of the screen as
shown in (Fig 10.1) figure changes from red to green colour in between the
batches. If the colour does not change then there must be some problem with
the cable if it changes then it will display the data. In such situation call the
Stetter engineers for better solution.
4.After completion of batch printer does not print the batch sheet. In such situation
a) Check whether the printer is connected to the computer
b) Check whether printer is installed properly.
c) Make sure that the correct driver is installed
d) Make sure that the printer is switched to online mode
If the problem is still not solved after checking all the above conditions then call the
Stetter engineers for solution.
28
11. System Configuration
To run the Stetter MCI 70N software in your computer it must have the following
configuration.
1,Pentium 2 or updated version / Celerone processor with more than 700 mHts speed
2,64 MB 128 MB ram
3,Operating system win 95,win 97,win 98,win 2000,win me, win Xp and Win NT
win 95 and win 98 gives better output compared to other OS
4,80 Column Printer
29
12.Uninstalling/Removal of the software

We must follow the below procedure to uninstall/remove/deletion of the Stetter
MCI 70N software.
First select the control panel option from the start, settings menu as shown in (Fig 12.1)
figure.
Fig 12.1
This will take us to control panel as shown in (Fig 12.2) figure. In that choose
Add/Remove Program option
Fig 12.2
30
This will open add/remove program window as shown in (fig12.3) figure in that choose
our software Stetter MCI 70N Control System and press Add/Remove button and this
will start the deletion of software as shown in (Fig 12.4) figure
Fig 12.3
Fig 12.4
31
CP30 MCI70N
Silo Level Meter
CP30 MCI70N
Moisture Meter
CP30 MCI70N
Phase Failure Relay
Contact Us Here
SCHWING Stetter India Pvt Ltd.,
Regd.Office & Works
F71, Sipcot Industrial Park,
Irungattukottai,
Sriperumpudur Taluk,
Kanchipuram District,
Tamil Nadu - 602 105
Phone: 91 4111 256780
91 4111 256781
Fax: 91 4111 256539
Email : schwing@vsnl.com

Sales & Service - Hyderabad
House No.8-3-231/W/30/A
Plot No. 30A, WCHS
Road No.2, Jubilee Hills,
Hyderabad 500 033
Phone: 91 40 23541783
Mobile: 98480-37535
Telefax:91 40 22541782
Email : schwinghyd@vsnl.net

Sales & Service -Mumbai
410-A, B-wing, Galleria,
Hiranandani Gardens,
Powai, Mumbai 400 076
Phone: 91 22 25797735
91 22 25797782
91 22 25705247
Fax: 91 22 25705260
Email : schwing1@vsnl.com

Sales & Service - Bangalore
179, Teachers Colony, 1st Block,
Koramangala,
Bangalore 560 034
Phone: 91 80 25633284
Telefax:91 80 51108396
Email : ssipl-balgalo re@schwingstetterindia.com
Other Service Centers

Sales & Service New Delhi
1105 1106,Ansol Towers,
38, Nehru Place,
New Delhi 110 019
Phone: 91 11 26440691
91 11 26440692
Fax: 91 11 26440690
Email : schwingstetter@spectranet.com
SCHWING Stetter India

Service - Kolkatta
Contact No.98311 - 76526

Service - Pune
Contact No.98903 - 66646

Service - Ahmedabad
Contact No.98250 - 96208

CP30 - ManualMCI 70

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CP30 MCI70N

Operating Instruction for

02. Technical Data

03. Operating Instruction for Operator Panel OP7

04. Operating Instruction for K3NV Weighing Meter

05. Cable List

06. Spare Parts List

07. Recommended Spare Parts List

08. PLC Input / Output List

09. Control Panel General Arrangement

10. Control Panel Circuit Diagram

11. Junction Box & Connector Detail

12. Printer Interfacing & Settings

13. Printer Interface Software

14. Moisture Meter

15. Silo Level Meter

16. Phase Failure Relay

CP30 MCI 70N

CP30 MCI 70N

REPLACEMENT OF ELCTRICAL ITEMS

ADDITIONAL MATERIAL CONSUMPTION

CP30 MCI 70N

INSTRUCTIONS FOR LOAD CELL

CP30 MCI 70N

Electric supply data

3 Phase 415 Volts

CP30 MCI 70N

Compressor Motor: 1.5 kW / 2 HP

CP30 MCI 70N

Load Cell Details:

Load Cell Wiring Details:

Brake Rectifier Details:

230 V AC Between terminal No. 2 and 3.

Operating Instruction for

Aggregate weighing system

Cement / Water weighing system

Admixer weighing system

Operation in Manual Mode

Entering parameters in the MMI

MCI - 70N V 2.0

MCI - 70N V 2.0

MCI - 70N V 2.0

MCI - 70N V 2.0

Press ENTER Key to proceed further

Press Down Arrow Key to go in to the Filler recipe screen.

Press Down Arrow Key to go in to the Water recipe screen

Press Down Arrow Key to go in to the Admixer recipe screen

Press ESC Key to Proceed Further.

Press >> (F4) button to go to next screen as in fig (15).

Press ok (F4) button to go to Main Menu as in fig (1).

Run mode display

Press >> (F4) button to go to Next screen as in fig (17).

Press >> (F4) button to go to Next screen as in fig (18).

Press >> (F4) button to go to Next screen as in fig (19).

Manual Mode (KG)

Press >> (F4) button to go to Main menu as in fig (1).

Press >> (F4) button to go to Next screen as in fig (21).

Press >> (F4) button to go to Next screen as in fig (22).

Press >> (F4) button to go to Main menu as in fig (1).

In the configuration screens we can able to set/view the following

Date and Time Settings

Date and Time settings

Press >> (F4) button to go to Configuration screen as in fig (2).