652OliverStreet

Williamsport,PA.17701U.S.A.
Telephone+1(800)2583279U.S.andCanada(TollFree)
Telephone+1(570)3236181(Direct)
Facsimile +1(570)3277101
www.lycoming.com

SERVICE
INSTRUCTION

DATE:

February12,2014

ServiceInstructionNo.1154R
(SupersedesServiceInstructionNo.1154P)
EngineeringAspectsare
FAAApproved

SUBJECT:

FAAApprovedStartersandAlternators

MODELSAFFECTED:

Lycomingenginesashereinspecified

TIMEOFCOMPLIANCE: Asrequiredforreplacement
NOTE
Incompletereviewofalltheinformationinthisdocumentcancauseerrors.Readtheentire
ServiceInstructiontomakesureyouhaveacompleteunderstandingoftherequirements.
ThisServiceInstruction includes lists(by Lycomingengine model)of FAAapprovedstarters(Table1)
and alternators (Table 2) available for purchase from Lycoming Engines. Tables 3 through 7 identify
starters,alternators,generators,voltageregulators,andrelaysthatare no longeravailable fromLycoming
Engines.
NOTE
DelcoRemystarters,generators,alternators,andrelatedregulatorsandrelaysarenolonger
available from Lycoming Engines. Lycoming Engines will, however, continue to supply
mountingbracketsandattachingpartsforunitsnowinuse.

MO
04

ISSUED
DAY
YEAR
15
77

MO
02

REVISED
DAY
YEAR
12
14

PAGENO.

REVISION

1of 10

2014byAvcoCorporation.AllRightsReserved.
LycomingEnginesisadivisionofAvcoCorporation.

TABLE1STARTERS
(AVAILABLEFROMLYCOMING)
VENDOR&
StarterFit
Information
HartzellEngine
Technologies
(HET),LLC
(formerlyKelly
Aerospace
PowerSystems,
Inc. and
Electrosystems)

PARTNUMBER
ENGINESERIES
Lycoming
235

31B26042
31A26043
31A22361
31B22362

235,320

235,290,320,340,360,390,
31A26041
540,580
320,360,540
31A26901*
31A22206
31A22552*
RefertoHETs
Starter
31B22553*
Application
LW15572
Guide
320,340,360,540,580
31B22476
(Lycoming
Engines)
320,360,"76Series",540
31B26900*
relativeto
320,340,360,540,580
aircraftand
Exceptions:
Lycoming
IO360A1B6DCessna
enginefit.
IO360A1AMooney
IO360A1B6DMooney
IO360A3B6DMooney
31B26040
AEIO360A1B6Morovan,
IO360A1BPartenavia
IO360A1B6Partenavia
IO360A1B6Robin
IO360L2ACessna
IO540AB1A5Cessna
TIGO541
78791
IO720
LW12787
31B22462
720
77879
SkyTec
31A22102
31A22106
31A22112
Refertothe
SkyTec
31B22103
235,320,340,360,540
Flyweight
31B22107
Starters
31B22113
AircraftFit
31B22117
Guidefor
starter
31B23590
selection
relativeto
aircraftand
31B26552
Lycoming
enginefit.

MO
04

ISSUED
DAY
YEAR
15
77

MO
02

REVISED
DAY
YEAR
12
14

VendorNo.

Type

DESCRIPTION
Pinion
Voltage
Pitch

ERB8012
ERZ8012
PM1203
PM2403

Geared
Geared
Geared
Geared

24V.

ERZ8011

Geared

ELZ8021
PM1201
PM1204
PM2404
MHB4016
MHB6018
ELB8011

Geared
Geared
Geared
Geared
Geared
Geared
Geared

ERB8011

Weight
(Lbs.)

24V.

10/12
10/12
10/12
10/12

9.5
9.5
11.5
11.5

12V.

12/14

9.5

24V.

12/14
12/14
12/14
12/14
12/14
12/14
12/14

9.5
11.5
11.5
11.5
18.0
8.0
9.5

Geared

24V.

12/14

9.5

MHB4005
MHJ4005
MHB4016A

Geared
Geared
Geared

24V.
24V.
24V.

12/14
10/12
10/12

18.0
18.0
18.0

MHJ4004
12212PM
12212LS
12212HT
12224PM
12224LS
12224HT
122HT/ec
122NL

Geared
Geared
Geared
Geared
Geared
Geared
Geared
Geared
Geared

24V.
12V.
12V.
12V.
24V.
24V.
24V.
24V.
12V/24V.

10/12
10/12
10/12
10/12
10/12
10/12
10/12
10/12
10/12

18.0
8.25
8.25
8.50
8.25
8.25
8.50
8.50
9.40

122NL/ec

Geared

24V.

10/12

9.40

PAGENO.

REVISION

2of 10

12V.

12V.
24V.
24V.

S.I.1154

TABLE1STARTERS
(AVAILABLEFROMLYCOMING)
VENDOR&
StarterFit
Information
SkyTec
(Contd.)

DESCRIPTION

PARTNUMBER
ENGINESERIES

Lycoming
235,290,320,340,360,
390,540,580(contd.)

31A22104
31A22100
31A22110
31B22101
31B22105
31B22111
31B22116
31B23592
31B26554
31A22114*
31B22115*
320,360,540
31B26555*
31B23593*
31B22111
TIO541
31B22116
31B22113
720
31B23590
31B26552
StarterstobeorderedbyusingLycomingpartnumbers
*Reverserotation

MO
04

ISSUED
DAY
YEAR
15
77

MO
02

VendorNo.
14912LS
14912PM
14912HT
14924PM
14924LS
14924HT
149HT/ec
149NL
149NL/ec
14912HTL
14924HTL
149NLR/ec
149NLR
14924HT
149HT/ec
12224HT
122NL
122NL/ec

Type

Voltage

Pinion
Pitch

Geared
Geared
Geared
Geared
Geared
Geared
Geared
Geared
Geared
Geared
Geared
Geared
Geared
Geared
Geared
Geared
Geared
Geared

12V.
12V.
12V.
24V.
24V.
24V.
24V.
12V/24V.
24V.
12V.
24V.
24V.
12V/24V.
24V.
24V.
24V.
12V/24V.
24V.

12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
10/12
10/12
10/12

REVISED
DAY
YEAR
12
14

PAGENO.

REVISION

3of 10

Weight
(Lbs.)
8.25
8.25
8.50
8.25
8.25
8.50
8.50
9.40
9.40
8.50
8.50
9.40
9.40
8.50
8.50
8.50
9.40
9.40

S.I.1154

TABLE2 ALTERNATORS
(AVAILABLEFROMLYCOMING)
LycomingBasic
AlternatorP/N

Lycoming
AlternatorAssy.
P/N
LW14374
LW14373
32C19554
LW14371

Vendor
Alternator
Assy.P/N
ALY6520LS
ALY8420LS

ALY8420LS

32B19550
32B19560

32B19566
32B19549
32B19561

32C21420

ALX8521LS
ALX8521LS
ALX8521LS
ALX8521LS
ALX8521LS
ALU8521LS
ALY8526LS
ALU8532LS
ALU8521LS
ALX8521LS1
ALU8521LS1
ES4019LS

32C19553

32C19568
32B19569
32C19570
32C21703

32C21447
LW14333
LW14318
LW14313
LW14326
32C20114
32C22737
LW14337
LW14326
LW14329
32C22029
LW14318
LW18888
32C20114
32C21355
LW14326
LW14327
LW14328
LW14220
LW14326
LW14326
LW14326

ES4011LS
ALY6520LS
ALX8521LS
ALY8520LS
ALU8521LS
ES4011LS
ES4019LS
ALX8521LS
ALU8521LS
ALU6521LS
ES4019LS
ALX8521LS
ALV8512
ES4011LS
ES4018LS
ALU8521LS
ALU8521LS
ALU8521LS
ALX9422L
ALU8521LS
ALU8521LS
ALU8521LS

32C21448
32B19555
LW14353
LW14351
LW14357
32C21681
32C23585
32B19567
32C19571
LW14367

32B19561
LW18904
32C26767
32C26768
32C19573
32C19574
32C19575

LW14354
LW14363
32C19559

ENGINESERIES
235
235,320,360
235,320,360,540

LW14334
LW14333
LW14327
LW14313
32B23992
LW14336

235,320,360,390,540,580
LW14318
235,320,360,390,540,580,720
320
320,360
320,360,390,540,580
320,360,540
320,360,540,580,720
360
360SteelPulley
360,(Kit05K21701),540
360,390
360,540
360,540
360,580
360,720
390

GO480,VO435
540

MO
04

ISSUED
DAY
YEAR
15
77

LW14326
LW14335
32C21997
LW14328
LW14338
LW14339

MO
02

REVISED
DAY
YEAR
12
14

VendorP/N*
ALY6520LS
ALY6520LS
ALU8521LS
ALY8520LS
AL12P70

PAGENO.

REVISION

4of 10

ALY8520
ALU8521

ALU8521
ALU8521
ALU8521

S.I.1154

Description
12V.60A
12V.60A.
24V.70A.
12V.60A.
12V.70A.
12V.70A.
12V.70A.
12V.70A.
12V.70A.
12V.70A.
24V.70A.
12V.60A.
24V.75A.
24V.70A.
12V.70A.
24V.70A.
28V.130A.
28V.90A.
12V.60A.
12V.70A.
12V.60A.
24V.70A.
28V.90A.
24V.130A.
12V.70A.
24V.70A.
24V.70A.
28V.130A.
12V.70A.
24V.100A.
28V.90A.
24V.70A.
24V.70A.
24V.70A.
24V.70A.
12V.70A.
24V.70A.
24V.70A.
24V.70A.

TABLE2 ALTERNATORS
(AVAILABLEFROMLYCOMING)
ENGINESERIES

LycomingBasic
AlternatorP/N

VendorP/N*

LW14315
ALY6527
LW14329
ALU6521LS
LW14329
ALU6521LS
540(cont.)
LW14327
ALU8521LS
LW14327
ALU8521LS
LW14326
ALU8521LS
32C20114
ES4011LS
540(Pack,05J22487)
32C22491
ES40111LS
540(Kit,05K22787)
32C22491
ES40111LS
TIO540AE2A(70A)RT
LW14326
ALU8521LS
TIO540AE2A(70A)LT
LW14326
ALU8521LS
TIO540AE2A(75A)LT
32C22515
ALU6539LS
TIO540AE2A(75A)RT
32C22515
ALU6539LS
540,541
LW18885
ALV8511
LW14326
ALU8521LS
540,580
32C21447
ES4011LS
540,720
LW18885
ALV8511
540,720GroovedPulley
LW14326
ALU8521LS
540,720
LW14327
ALU8521LS
TIGO541
LW18873
ALV9510L
580
LW14328
ALU8521LS
AlternatortobeorderedbyusingLycomingpartnumbers.
AssemblyincludesLycomingsuppliedpulley.
Lessblasttube.
Thermocoupled
UseonPA46AircraftSerialNumber131andLower
UseonPA46AircraftSerialNumber132andHigher

MO
04

ISSUED
DAY
YEAR
15
77

MO
02

Lycoming
AlternatorAssy.
P/N

LW14369
LW14365
32C19563
32C19564
32C19562
32C22786
32C22492
32C22951
32C19558
32C19562
32C22527
32C22528
LW18906
32C19565
32C23288
LW18900
LW14356
LW14359

32C19572

REVISED
DAY
YEAR
12
14

Vendor
Alternator
Assy.P/N

ALU8521

PAGENO.

REVISION

5of 10

Description
24V.60A
24V.70A.
24V.70A.
24V.70A
24V.70A
24V.70A.
28V.90A.
24V.90A.
24V.90A.
24V.70A.
24V.70A.
24V75A.
24V75A.
24V. 100A
24V.70A.
28V.90A.
24V.100A.
24V.70A.
24V.70A.
24V.100A.
24V.70A.

S.I.1154

TABLE3STARTERS
(NOLONGERAVAILABLEFROMLYCOMING)
PARTNUMBER
Vendor

DelcoRemy

ENGINESERIES
235,290,320
720

HartzellEngine
Technologies 235
(HET),LLC
(formerlyKelly
Aerospace
PowerSystems, 235,290,320
Inc.and
Electrosystems)
235,290,320,340,360,540

Lycoming
69953
72279
LW15483
LW16207
31B22475

76210
31A22473
76211
LW14207
LW15571
235,290,320,340,360,390,540,580 31A22470
LW16460
320,360
31A22471
76212
320,340,360,540
LW14208
320,360,360
LW10556*
320,340,360,540,580
31B22474
320,360,
320,360,540

360

VO435B1A
TVO435,VO435
540
LTIO540

MO
04

ISSUED
DAY
YEAR
15
77

MO
02

31A22472*
LW14215*
LW14214*
31B22477*
31B22207
76213
LW14209
LW15573
LW18989
LW18047
LW18990
76214
LW14210
LW14447
LW15574
75787
LW12023
LW11936
LW14213
LW15577
LW12159*

REVISED
DAY
YEAR
12
14

VendorNo.

Type

1109669
1113471
MHB4015
MMU4001
MMU6001

DirectDrive
Geared
DirectDrive
DirectDrive
DirectDrive

MZ4204
MZ6204
MZ4206
MZ4218
MZ4222
MZ6222
MZ4224
MZ6224
MHB4001
MHB4010
MZ4216
MHB6016

DirectDrive
DirectDrive
Geared
Geared
Geared
Geared
Geared
Geared
Geared
Geared
Geared
Geared

DESCRIPTION
Pinion
Voltage Pitch

MZ6220
Geared
MZ4220
Geared
MHB4014
Geared
MHB6014
Geared
PM2401
Geared
MZ4205
Geared
MZ4217
Geared
MZ4221
Geared
MZ4226
Geared
MZ4225
Geared
MHB4020
Geared
MHB4003
Geared
MHB4012
Geared
MHBEO26102Geared
MHB4019
Geared
MZ4208
Geared
MHB4008
Geared
MHB4007
Geared
MHB4013
Geared
MHB4018
Geared
MHB4009
Geared

PAGENO.

REVISION

6of 10

24V.
12V.
24V.

12V.
12V.
12V.
12V.
12V.
24V.
24V
12V.
24V.
12V.
12V.
24V.

12V.

24V.

12V.
24V.
24V.
24V.

S.I.1154

10/12
10/12
10/12
10/12
10/12

Weig
ht
(Lbs.)
18.0
18.0
18.0
18.0
8.0

10/12
10/12
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14

18.0
8.0
18.0
18.0
18.0
8.0
18.0
8.0
18.0
18.0
18.0
8.0

12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
12/14
16Pitch
12/14
12/14
12/14
12/14
12/14

18.0
18.0
18.0
8.0
11.5
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0

TABLE3STARTERS
Vendor

Hartzell
Engine
Technologies
(Contd.)

Lycoming

(NOLONGERAVAILABLEFROMLYCOMING)
PARTNUMBER
ENGINESERIES
Lycoming VendorNo.
Type
75699
MZ4207 Geared
TIO541A
LW14211
MZ4219 Geared
LW15575
MZ4223 Geared
75700
MHB4002
Geared
TIO541E
LW14212 MHB4011
Geared
LW15576 MHB4017
Geared

31A21198
Geared

31A21210
Geared
235,320,360,540

31B21064
Geared

31B21211
Geared

MO
04

ISSUED
DAY
YEAR
15
77

MO
02

REVISED
DAY
YEAR
12
14

DESCRIPTION
Pinion Weight
Voltage Pitch (Lbs.)
12/14
12V.
12/14
18.0
12/14
12/14
24V.
12/14
18.0
12/14
12/14
8.0
12V.
10/12
8.0
12/14
12.0
24V.
10/12
12.0

PAGENO.

REVISION

7of 10

S.I.1154

TABLE4ALTERNATORS
(NOLONGERAVAILABLEFROMLYCOMING)
ENGINESERIES
235,320,360,540

235,320,360,540,720

235,320,360,540,720
320

320,540
320,360,540

320,360,540,720

320,360,540,720
360SteelPulley

360
360
360SteelPulley
360
360(Kit,LW13479)
360,540
360,540,720

MO
04

ISSUED
DAY
YEAR
15
77

Lycoming
Basic
AlternatorP/N
78308
78401
LW14300
LW14302
78407
78409
LW14308

VendorP/N*

LW14310
78312
LW14319
LW14321
LW14316
LW14324
LW10372
LW14312

78403
78405
LW14304
LW14306
74319
78310
LW14316
78314
LW10511

LW14310
74319
78412
LW14321

ALE8406
ALE6406
ALE8420
ALE6420
ALY8403
ALY6403
ALY8420
ALY8520
ALY6420
ALT8404
ALT8421
ALT8421LS
ALX8421
ALU8421
ALY8405
ALY8526

ALZ8401
EO20041LB
ALZ8423

1100717
ALX8403
ALX8421
ALU8403
ALY8403LS

ALY6420
1100717
ALX8403LS
ALT8421LS

LW10966
79036

LW10544

ALV8402L
ALU8403LS

ALV6403LS

MO
02

REVISED
DAY
YEAR
12
14

Lycoming
Alternator
Assy.P/N

LW12832**

LW12834**

32C19551

LW12845**

LW12839**
LW14375
32C21356

74880

LW12840**

LW10513
LW12837**
LW12842**
LW15404
76165

LW14358
LW12849
LW12850

32C22030
LW10979

PAGENO.

REVISION

8of 10

Vendor
Alternator
Assy.P/N

ALY8520G

ALY6520G

ALU8521G

ALY8426G
ALY8526G

ALX8421G

ALY8520"G"
ALX8521G

S.I.1154

Description
12V.40A.

12V.60A.

24V.50A.

12V.70A.
24V.70A.
12V.60A.

24V.70A.
12V.50A.

12V.70A.

24V.70A.
12V.60A.
12V.60A.
12V.70A.
12V.60A.
12V.70A.
12V.70A.
24V.50A.
24V.70A.
24V.100A.
24V.70A.
28V.130A.
24V.100A.

TABLE4ALTERNATORS
(NOLONGERAVAILABLEFROMLYCOMING)
VO435

LW12882
LW18874
LW11648
LW14222
78411

LW10009
LW12277
LW14322
LW10966

LW10966
LW11884
LW18871
74884

VO435,TVO435,
GO480
GO480,VO435
540

540,720
IGO540

ALV9405L
ALV9511L
ALU9404L
ALU9422L
ALX9404L

ALY6406
ALT8404
ALT8421
ALV8402L

ALV8402L
ALV9406L
ALV9412L
1100749

LW12851**
LW12819**
LW12843**
LW12836**
32C19556
LW12847**

LW14817
32C22375
LW10967

75723

ALU9422LG
ALX9404LG
ALX9422LG
ALY6527G

ALU8521"G"

24V.100A.
24V.100A.
24V.70A.
24V.70A.
12V.70A.
12V.70A.
12V.60A.
24V.70A.
24V.70A.
12V.60A.
24V.50A.
24V.100A.
28V.90A.
24V.100A.
24V.100A.

12V.70A.
TIO541
TIGO541
LW10256
ALV9401LS

24V.100A.
720
78414
ALT8404LS
LW13352

24V.50A.
720GroovedPulley
LW14321
ALT8421LS
LW14361

*SevendigitnumbersareDelcoRemy.LetterprefixnumbersareHartzellEngineTechnologies(HET),LLC(formerlyKelly
AerospacePowerSystems,Inc.
**Assemblyincludesgroundstrap
AssemblyincludesLycomingsuppliedpulley
Lessblasttube
Flanged

TABLE5GENERATORS
NOLONGERAVAILABLEFROMLYCOMING
Vendor

ENGINESERIES

DelcoRemy

235,290,320,340,360
235,290,320,340,360,540
235,290,320,540
320,360,540
320,360,540,720
320
GO435,GO480

Bendix

PARTNUMBER
Lycoming
VendorNo.
68767
1101900
68764
1101899
71744
1101915
71980
1105052
72695
1105055
LW11429*
1101923
68263
15891E

DESCRIPTION
12V.35A.
12V.20A.
12V.50A.
24V.40A.
24V.50A.
12V.50A.
24V.50A.

*Reverserotation

MO
04

ISSUED
DAY
YEAR
15
77

MO
02

REVISED
DAY
YEAR
12
14

PAGENO.

REVISION

9of 10

S.I.1154

TABLE6VOLTAGEREGULATOR
NOLONGERAVAILABLEFROMLYCOMING
Vendor

PARTNUMBER
Lycoming
VendorNo.
72205
1119226
62833
1118704
68872
1118799
71745
1119224
68626
1119145
72077
1119246
68810
1119139
71350
1118976

ENGINESERIES

235,290,320,340,360,540

320,340,360,540
DelcoRemy 320,360,540
320,360,540

320,360,VO435,540,TIO541,720
320,360,540,720
360,540,720
LearSiegler 360
235,320,360,540,720
235,320,360,GO480,540,720
235,320,360,540,VO435,720
Prestolite

235,320,360,VO435,TVO435,540,IGO540,
TIGO541,720
235,320,360,540,VO435
320,360,540

71979
72311
73340
74291
74292
72696
LW12364
LW12749
LW10185
LW12747
LW15895
77347
LW10179
LW12748
LW12750

Prestolite
(Contd.)

Optionaltwinengineinstallations.
LW11139
Optional twinengineinstallations.
LW11140
Wico
235,320,360,540,VO435,720
LW11357
* Nonparalleling.
**Paralleling.
Transistor.
Singleengine,internallygroundedfieldalternatorinstallationsonly.
Twinengine,internallygroundedfieldalternatorinstallationsonly.

DESCRIPTION
12V.20A.*
12V.35A.*
24V.25A.*
24V.50A.*
12V.35A.**
12V.50A.**
12V.20A.**
24V.25A.**

1119237
1119273

9000590
900951
1119656
51565
FVR4002
VSF7203
FVR4004
FVR4224
VSF7402
VSF7403
FVR4005
FVR4003

24V.40A.**
24V.40A.*
24V.50A.*
12V.
24V.
24V.
24V.
12V.**
12V.
12V.
12V.
24V.
24V.
24V.
24V.**

EO20803
EO20713
X17990

12V.**
24V.**
12V.

TABLE7RELAYS
NOLONGERAVAILABLEFROMLYCOMING
Vendor

DelcoRemy

ENGINESERIES
290,320,340,360,540
320, 360,VO435,540,720
320,360,540,720

Prestolite

MO
04

235,320,360,VO435,GO480,540
320,360,TVO435,540,IGO540,
TIGO541,720

ISSUED
DAY
YEAR
15
77

MO
02

REVISED
DAY
YEAR
12
14

PARTNUMBER
Lycoming VendorNo.
68628
1116887
74461
1115831
71349
1116902
74804
1115832
78059
FOC4002A
78060

DESCRIPTION

FOC4003A

PAGENO.

REVISION

10of 10

S.I.1154

12Volt
12Volt
24Volt
12Volt
24Volt