COAL MILL HYDRAULICS, RAW MLL LUBRICATION

SYSTEM & SWING DEVICE OPERATION

Hydraulic cabinet HSLM

Illustration

Process and operation LOESCHE Vertical Roller Mill - Type Coal and Raw material

31-Oct-14

Main assembly groups

Hydraulic system HSLM : N2 accumulators
Illustration
Bladder accumulator

Process and operation LOESCHE Vertical Roller Mill - Type Coal and Raw material

31-Oct-14

Main assembly groups

Hydraulic system HSLM : ring pipeline
Connecting pipeline to HSLM

Process and operation LOESCHE Vertical Roller Mill - Type Coal and Raw material

31-Oct-14

Main assembly groups

Hydraulic system HSLM - function
The rollers crush the grinding material through their own
weight and additionally applied hydraulic pressing force.
The pressing force of the rollers on the grinding material is
generated by the hydro-pneumatic spring assembly system.

Coal mill:
A stop buffer on the rocker arm
prevents the tires from coming
into direct contact with the
grinding plates.

Illustration
Process and operation LOESCHE Vertical Roller Mill - Type Coal and Raw material

31-Oct-14

8,0

7,0

6,0

Cwf Spring stiffness of the

roller

5,0

p1 Charging pressure of the

hydraulic accumulator

cwf

Spring stiffnes

p2 Operating pressure
4,0

A Operating range
3,0

p2
p1max = 0.8 * p2min
p1min = 0.25 * p2max

2,0

1
1,0

0,0

2
20,0

40,0

60,0

p1

80,0

100,0

120,0
[bar]

Pressure bladder accumulator

Process and operation LOESCHE Vertical Roller Mill - Type Coal and Raw material

000538

[kN/mm]

Main assembly groups

Hydraulic system HSLM - Spring stiffness

31-Oct-14

Main assembly groups

Coal: Hydraulic system HSLM - function
operating
pressure

counter
pressure
flow direction

Ball valve 5.4

Process and operation LOESCHE Vertical Roller Mill - Type Coal and Raw material

31-Oct-14

Main assembly groups

Coal: Hydraulic system HSLM hydraulic scheme
operating
pressure

counter
pressure
flow direction

Function table

Pump
motor

Mill in operation

Closure device
5.3

5.4

5.5

Solenoid control valves

7.1

7.2

7.3 7.5 7.6

7.10

Stop
Closed Open Closed

Position 0 dead
Postion I live
Position I (a,b) live
* Temporary
Process and operation LOESCHE Vertical Roller Mill - Type Coal and Raw material

31-Oct-14

Main assembly groups

Coal: Hydraulic system HSLM hydraulic scheme
operating
pressure

counter
pressure
flow direction

Function table
Increase operating
pressure

Pump
motor

Closure device
5.3

5.4

5.5

Solenoid control valves

7.1

7.2

7.3 7.5 7.6

7.10

Running
Closed Open Closed

Position 0 dead
Postion I live
Position I (a,b) live
* Temporary
Process and operation LOESCHE Vertical Roller Mill - Type Coal and Raw material

31-Oct-14

Main assembly groups

Coal: Hydraulic system HSLM hydraulic scheme
operating
pressure

counter
pressure
flow direction

Function table

Pump
motor

Reduce operating
pressure

Closure device
5.3

5.4

5.5

Solenoid control valves

7.1

7.2

7.3 7.5 7.6

7.10

Stop
Closed Open Closed

Position 0 dead
Postion I live
Position I (a,b) live
* Temporary
Process and operation LOESCHE Vertical Roller Mill - Type Coal and Raw material

31-Oct-14

Main assembly groups

Coal: Hydraulic system HSLM hydraulic scheme
operating
pressure

counter
pressure
flow direction

Function table
Raising rollers

Pump
motor

Closure device
5.3

5.4

5.5

Solenoid control valves

7.1

7.2

7.3 7.5 7.6

7.10

Running
Closed Open Closed

I*

Position 0 dead
Postion I live
Position I (a,b) live
* Temporary
Process and operation LOESCHE Vertical Roller Mill - Type Coal and Raw material

31-Oct-14

10

Main assembly groups

Coal: Hydraulic system HSLM hydraulic scheme
operating
pressure

counter
pressure
flow direction

Function table

Pump
motor

Keep rollers in
top position

Closure device
5.3

5.4

5.5

Solenoid control valves

7.1

7.2

7.3 7.5 7.6

7.10

Stop
Closed Open Closed

Position 0 dead
Postion I live
Position I (a,b) live
* Temporary
Process and operation LOESCHE Vertical Roller Mill - Type Coal and Raw material

31-Oct-14

11

Main assembly groups

Coal: Hydraulic system HSLM hydraulic scheme
operating
pressure

counter
pressure
flow direction

Function table

Pump
motor

Lowering rollers

Closure device
5.3

5.4

5.5

Solenoid control valves

7.1

7.2

7.3 7.5 7.6

7.10

Stop
Closed Open Closed

Position 0 dead
Postion I live
Position I (a,b) live
* Temporary
Process and operation LOESCHE Vertical Roller Mill - Type Coal and Raw material

31-Oct-14

12

Main assembly groups

Coal: Hydraulic system HSLM hydraulic scheme
operating
pressure

counter
pressure
flow direction

Function table

Pump
motor

Increase
counterpressure

Closure device
5.3

5.4

5.5

Solenoid control valves

7.1

7.2

7.3 7.5 7.6

7.10

Stop
Closed Open Closed

Position 0 dead
Postion I live
Position I (a,b) live
* Temporary
Process and operation LOESCHE Vertical Roller Mill - Type Coal and Raw material

31-Oct-14

13

Main assembly groups

Coal: Hydraulic system HSLM hydraulic scheme
operating
pressure

counter
pressure
flow direction

Function table

Pump
motor

Reduce
counterpressure

Closure device
5.3

5.4

5.5

Solenoid control valves

7.1

7.2

7.3 7.5 7.6

7.10

Stop
Closed Open Closed

Position 0 dead
Postion I live
Position I (a,b) live
* Temporary
Process and operation LOESCHE Vertical Roller Mill - Type Coal and Raw material

31-Oct-14

14

Main assembly groups

Coal: Hydraulic system HSLM hydraulic scheme
operating
pressure

counter
pressure
partial flow filter

flow direction

Function table
Partial flow
filter

Pump
motor

Closure device
5.3

5.4

5.5

Solenoid control valves

7.1

7.2

7.3 7.5 7.6

7.10

Running
Closed Open Closed

Position 0 dead
Postion I live
Position I (a,b) live
* Temporary
Process and operation LOESCHE Vertical Roller Mill - Type Coal and Raw material

31-Oct-14

15

Main assembly groups

Coal: Hydraulic system HSLM hydraulic scheme
operating
pressure

counter
pressure
flow direction

Service

Pump
motor

Nitrogen pressure
test in accumulator

Closure device
5.3

5.4

5.5

Solenoid control valves

7.1

7.2

7.3 7.5 7.6

7.10

Stop
Open

Open Open

Position 0 dead
Postion I live
Position I (a,b) live
* Temporary
Process and operation LOESCHE Vertical Roller Mill - Type Coal and Raw material

31-Oct-14

16

Main assembly groups

Coal: Hydraulic system HSLM hydraulic scheme
operating
pressure

counter
pressure
flow direction

Service

Pump
motor

Keep rollers in
top position for
service

Closure device
5.3

5.4

5.5

Solenoid control valves

7.1

7.2

7.3 7.5 7.6

7.10

Stop
Closed Closed Closed

Position 0 dead
Postion I live
Position I (a,b) live
* Temporary
Process and operation LOESCHE Vertical Roller Mill - Type Coal and Raw material

31-Oct-14

17

Main assembly groups

RM mill: Roller lubrication system HSMS structure and function
The roller lubrication system HSMS is an oil
circulating system and consists of:

Hydraulic cabinet HSMS

Hydraulic cabinet HSMS

Connecting pipeline
LM lubrication line
The roller lubrication system HSMS serves to:
lubricate the rollers

Illustration

Process and operation LOESCHE Vertical Roller Mill - Type Coal and Raw material

31-Oct-14

18

Main assembly groups

RM mill: Roller lubrication system HSMS - structure

lubrication hydraulic cabinet

connecting pipeline from the
hydraulic cabinet to the roller

roller with bearings to be

lubricated
Process and operation LOESCHE Vertical Roller Mill - Type Coal and Raw material

31-Oct-14

19

Main assembly groups

RM mill: Roller lubrication system HSMS - function

the grinding rollers are lubricated by

the oil circulation system. The HSMS
hydraulic cabinet grinding roller
lubrication forms the oil supply
system.
ensures a stable oil level in the roller
and a continuous lubrication of the
roller bearings to keep the oil
temperature stable.
Process and operation LOESCHE Vertical Roller Mill - Type Coal and Raw material

31-Oct-14

20

Main assembly groups

RM mill: Roller lubrication system HSMS - interlocks

Interlocks

a certain oil temperature in the tank is required to start the system

starting the lubrication pumps after 30 minutes grinding operation

stopping the pumps 1 hour after mill stop

(to avoid the overheating of the bearings)

Process and operation LOESCHE Vertical Roller Mill - Type Coal and Raw material

31-Oct-14

21

Main assembly groups

Swinging device - structure
The swinging device consists of:
Hydraulic cylinder
HSAV pump unit

Illustration
Drawing

Process and operation LOESCHE Vertical Roller Mill - Type Coal and Raw material

31-Oct-14

22

Main assembly groups

Swinging device HSAV Pump unit
Illustration

HSAV Pump unit

Process and operation LOESCHE Vertical Roller Mill - Type Coal and Raw material

31-Oct-14

23

Main assembly groups

Swinging device - function
The swinging device serves to:
swing out the rollers

B
1
6

Illustration
000540

1 Grinding roller, swung out

4 Hydraulic cabinet, HSAV

2 Hydraulic cylinder

5 Pedestal

3 Joint seating

6 Grinding roller, swung in

Process and operation LOESCHE Vertical Roller Mill - Type Coal and Raw material

31-Oct-14

24