WorleyParsons | soroyPeon PobeVetom épseing JSC BIEN DONG PETROLEUM OPERATING COMPANY BIEN DONG 1 PROJECT 2 Ne s.os8t OFFSHORE FACILITIES Bade-t off51 SPECIFICATION NON-API CENTRIFUGAL PUMPS | Rev Date Description Prop’d ‘Check’d BoPoc) | iP App'a (1421 nr 26 sehaiel Speer nuedi6t Non AP Cenficl umslAP BEERS! Rev Cee ‘is sosumet ne reper a BD POG. Ary wads ca! orenie ay tm 2 cy penaTitle: Specification for Non-API Centrifugal Pumps 2 28-Oct-10 Page : Page 2 of 31 Rev 10 BD-00-M-S-0351 4 TABLE OF CONTENTS INTRODUCTION 1.4. Project Description 1.2. Purpose 1.3. Abbreviations 1.4. Definitions 1.5. Order of Precedence APPLICABLE CODES AND SPECIFICATIONS 241. Codes and Standards 2.2. COMPANY General Specifications GENERAL REQUIREMENTS 3.1. VENDOR's Responsibility 3.2. Operation and Design Lite 3.3. Location and Environmental Conditions 34. Utility Data 3.5. Units 3.8. Equipment Constraints 3.7. VENDOR Exceptions 3.8. Weight Control 3.9. Transportation Sea Loads TECHNICAL REQUIREMENTS 41 General 42 Process 43 Mechanical 44 — Piping 45 Pressure Vessels 46 — Electrical 4.7 Instrumentation and Control 48 Structural 49 Lifting wo ooeeoereere eee 10 " 2 2 2 13 7 18 19 19 20 24 ‘wer maz eet cranes spcofenesun0035% Nor API CentTitle: Specification for Non- API Centrifugal Pumps 8. 10. 1. 12. 410 Safety & Environment 411 Materials INSPECTION AND TESTING 51 General 52 Quality Assurance 5.3 Testing Requirements PROTECTIVE COATING MARKING 7.4 Nameplate 7.2 Equipment Nameplate ‘SPECIAL TOOLS SPARES PREPARATION FOR SHIPMENT WARRANTY DOCUMENTATION Document No: BD-00-M-S-0351 Date £ 28-Oct-10 Page age 3 of 31 Rev 20 24 22 22 22 23 24 25 26 26 26 2 28 29 30 31 “Tha deanerts te pop 2 POC. Joy woe aati rpei any frm, ibid (marten 26nt AecharcfC Specter a.eSt Nap AP Cantus PunpsAEVBDOMECS! Rov O02Title: Specification for Non- API Centrifugal Pumps. Document No: 8D-00-M-8-0351 4A, 12. 13. 14, Date : 28-Oct-10 Page Page 4 of 31 Rev INTRODUCTION Project Description Bien Dong Petroleum Operating Company is the operator of Blocks 05.2 and 08.3 approximately 340km southeast of Vung Tau, off the coast of Vietnam. This specification applies to all facilities and projects in these. Purpose This document, together with the Project Data Sheets provided separately, defines the minimum requirements for mechenical design, materials, fabrication, inspection, testing, certifcation, and painting, preparation for shipment, packing, forwarding, transport and documentation for Non API Centrifugal Pumps to be installed as part of the Bien Dong 1 Project. ‘The VENDOR shall ensure that all equipment and services supplied meet the requirements of this Specification, the Project Data Sheets, Codes & Standards and specifications nominated herein. ‘Whether VENDOR supplies the equipment and services directly or through SUB-VENDOR. VENDOR shall supply the equipment in line with the scope of supply as indicated in Technical requisition ‘Abbreviations ASTM ‘American Society for Testing and Materials BD POC Bien Dong Petroleum Operating Company ime Inspection and Test Plan MDR Manufacturer's Data Record NDT Non-Destructive Testing MPI Magnetic Particle Inspection PWHT Post Weld Heat Treatment RWP. Ranhill WorleyParsons Sdn Bhd TBA To Be Advised ORL VENDOR Data Requirements List vos VENDOR Data Schedule Definitions COMPANY Bien Dong Petroleurn Operating Company CONSULTANT Nominated Engineering Company VENDOR The person, group, or organization responsible for the design, manufacture, testing, and load-out/shipping of the Equipment. CONTRACTOR: The person, group, or organization responsible for the construction of platform PURCHASER: The person, group, or organization who places purchase order on VENDOR Inspection &Test Plan (ITP); A schedule of inspection and test activities identifying the stages at Tiedscarrt sth pepey eB POS. Any rawPoreeseterptateasie nary form ena prone: ‘ner may 28 eens Spectator s.090381 Kan Al Cenig Furpsin LODO Rev OdeTitle: Specification for Non- API Centrifugal Pumps. Document No: BD-00-M-S-0351 Date £28-Oct-10 Page : Page § of 34 Rev 20 18. ‘Sub-VENDOR: Third Party Inspector Certifying Authority (CA) which VENDOR, COMPANY, third parties, or independent inspectors are involved and additionally identifying the involved specifications, acceptance criteria, and instructions that are relevant, The person, group, or organization who may be employed by VENDOR to provide services for the design, manufacture, testing, and load-ou/shipping of the equipment, or, to provide materials, sub- components, and sub-assemblies for incorporation in equipment Packages An Independent 3° Party Certifying Authority appointed by VENDOR approved by the COMPANY for certifying specific equipment! equipment packages fabricated at VENDOR's shop. COMPANY/PURSHASER appointed person, group, or organization acting in behalf of COMPANYIPURCHASER responsible for inspection and witness testing of equipment! equipment packages at ‘VENDOR'S shop. Independent agency contracted by the COMPANY to provide Classification’ Certification services to Bien Dong1 Field Development Project's facilities from design review to construction & commissioning (startup) in accordance with CA Rules & Regulations, applicable Codes & Standards & Vietnamese Register {VR} Regulations May: Indicates possible course of action. Shall Indicates mandatory requirement, Should Indicates preferred course of action. will Indicates an intention of action Order of Precedence The project data sheets complete with the project drawings and this specification are considered as the overall governing documents determining VENDOR’s scope of supply. In the event that there are conflicts with items or information contained within these documents, the following order of precedence shall be used when interpreting the information of PURCHASER provided documentation and references: FIRST: Purchase Order SECOND: Project data sheets THIRD: Project drawings FOURTH: This specification FIFTH: General specifications SIXTH: Referenced codes and standards, Any discrepancies or conflicts among the documents listed above shall be called to the attention of PURCHASER for resolution with COMPANY prior to purchase, design or fabrication. ‘oma at 12811 Macaricle Spaces veda Nan AP Conia ParedWFUBOGENSOT Rov oeTitle: Specification for Non- API Centrifugal Pumps. Document No: BD-00-M-S-0351 Date +: 28-Oct-10 Page Rev 2. APPLICABLE CODES AND SPECIFICATIONS 2.4. Codes and Standards Non API Centrifugal Pumps shall comply with the statutory requirements of the Vietnam Authorities. Non API Centrifugal Pumps shall be in accordance with the latest edition of the following international codes and standards including any addenda published for the edition. These shall include but not be limited to the following API 610 ISO 2858 ANSV/ASME B73.1 Iso 5199 ISO 3069 180 21049 ISO 1940-1 Iso 10474 1S0 9001, 2000 ANS! /ASME B1.20.1 ANS! B4.1 ANS! B16.1 ANS! B16.42 ANS! B16.5 ASME II ASME V ASME VIII Div 4 ASTM AS3 / AS3M ASTM A193 A193M ASTM A194/ A194M ASTM A269 Centrifugal Pumps for Petroleum, Petrochemical and Natural Gas Industries End Suction Centrifugal Pumps (rating 16 bar) - Designation, Nominal Duty Point and Dimensions. Horizontal End Suction Centrifugal Pumps for Chemical service ‘Technical Specifications for Centrifugal Pumps — Ciass II End Suction Centrifugal Pumps -Dimensions of Cavities for Mechanical Seals and for Soft Packing Pumps ~ Shaft Sealing Systems for Centrifugal and Rotary Pumps Mechanical Vibration — Balance Quality Requirements for Rotors in a Constant (Rigid) State Part 4: Specification & Verification of Balance Tolerances Steel and Steel Products — Inspection Documents Quality Systems Pipe Threads General Purpose (Inch) Preferred Limits and Fits for Cylindrical Parts Cast Iron Pipe Flanges and Flanged fitings Ductile Iron Flanges and Flanged fittings Steel Pipe Flanges and Flanged Fittings Material Specification (Parts A, B, C, D) Non-Destructive Examination Construction of Pressure Vessels Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc- Coated, Welded and Seamless. Standard Specification for Alloy-Steel and Stainless Steel Bolting Materials for High Temperature or High Pressure Service and Other ‘Special Purpose Applications ‘Standard Specification for Carbon and Alloy Steel Nuts for Bolts for High Pressure or High Temperature Service, or Both Standard Specification for Seamless and Welded Austenitic Stainless. Stee! Tubing for General Service “Tis dosuanta tt pepe FBO POC, Ay unateed steno metic nary om ty cai nme 281 Macha Speen ave Non AP Confined UBOEEMECOS! Rey GeTitle: Specification for Non- API Centrifugal Pumps Document No: BD-00-M-S-0351 Date 28-Oct-10 Page age 7 of 31 Rev 20 ASTM A276 ASTM A307 ASTM A320 / A320M ASTM A395 / A395M ASTM A488 / A4BEM API 871 API 682 IEC 60034 AISC & UBC AWS D 1.1 EEMUA 140 EN 10204 IEC 60079 IEC 60529 HIS 180 9906 ISO 10441 Standard Specification for Stainless Steel Bars and Shapes Standard Specification for Carbon Steel Bolts and Studs, 60000 PSI Tensile Strength Standard Specification for Alloy-Steel and Stainless Steel Boling Materials for Low-Temperature Service ‘Standard Specification for Ferrtic Ductile Iron Pressure-Retaining Castings for Use at Elevated Temperatures, ‘Standard Practice for Steel Castings, Welding, Qualifications of Procedures and Personnel ‘Special Purpose Couplings for Refinery Service Pumps ~ Shaft Sealing System for Centrifugal and Rotary Pumps Rotating Electrical Machines Steel Structures Structural Welding Code Noise Procedure Specification Inspection Documents for the Delivery of Metallic Products Electrical Apparatus for Explosive gas Atmosphere Degrees of Protection provided by enclosures (IP code) Hydraulic Institute Standards Rotodynamic Pumps — Hydraulic Performance Tests, Grades | and I! Petroleum and natural gas industries — Flexible couplings for mechanical power transmission -- Special purpose applications 2.2, COMPANY General Specifications BD-00-M-S-0331 BD-00-M-S-0332 BD-00-M-S-0334 BD-00-M-S-0335 BD-00-M-S-0338 BD-00-P-S-0001 BD-00-P-S-0002 BD-00-E-S-0015 BD-00-E--0018 Specification for Protective Coatings Specification for Fabrication and Welding for Equipment Specification for VENDOR Inspection Specification for VENDOR Drawings and Documentation Specification for Pressure Vessels Specification for Piping Class Specification Specification for Piping Fabrication, Installation , Inspection and Testing Specification for Squirrel Cage Motors Up To and Including 200 kW. ‘Specification for High Voltage Induction Motor “Ti documaythe omy of RO POC. Any seri tar nso, ny rm tye (ures vs 26 Meeanalo3Gseetstondue036t Ran A Can PurosAF BOCES Re OdeTitle: Specification for Non- API Centrifugal Pumps: Document No: BD-00-M-S-0351 Date $28-Oct-10 Page age 8 of 31 Rev 10 BD-00-1-8-0002 Instrumentation and Controls for Packaged Equipments BD-00-P-S-0003 Manual Valve Specification with Data sheet BD-00-A-P-0001 Technical Document Numbering and Equipment Tagging Procedure BD-QAQC-P-0005 Positive Material Identification (PMI) Tis acum th prop BO ROC, Any nao aang sepsis tn any ome cli (oat ste 2b Mechta Soest std381 Nan AP Corrupl PureSAFIBDOSORS. Rav coeTitle: Specification for Non- API Centrifugal Pumps Document No: BD-00-M-S-0351 Date 1 28-Oct-10 Page rage 9 of 31 Rev 20 34. 3.2, 34, 38. GENERAL REQUIREMENTS VENDOR's Responsibility The VENDOR shall have full responsibility for design, selection of materials (when specified), fabrication, testing and inspection of Centrifugal Pumps based on relevant project documents Review of VENDOR documents or inspection by the PURCHASER / COMPANY shall not relieve the VENDOR of any of these responsi Operation and Design Life ‘The Centrifugal Pumps shall be designed for a minimum service life of 25 years. Location and Environmental Conditions ‘The equipment will be installed on an offshore platform in the south of the coast of Vietnam. Ambient Temperature: 32.4 °C (Max); 16 °C (Min) Max. Relative Humidity 60.3% (Min), 98.2% (Max); 98.2% (Design) Seismic Data: +1-0.15 g (horizontal) in combination with +/- 0.25g vertical Wind Data (100 yrs return) 27.8 m/s (1 hour wind) ; 37.9 m/s (3 seconds wind) Utility Data The following electrical power supplies shall be made available for use by the VENDOR: Normal Power supply 415V410% AC, 3 phase, 4 wire, neutral solidly earthed, 50 Hz 25% 240V #10%AC, 1 phase, 2 wire, neutral solidly earthed, 50 Hz #5% UPS / Non-UPS. 240V 25%AC, 1 phase, 2 wire, neutral solidly earthed, 50 Hz 42% power supply UPS power supply is only available for packages requiring uninterrupted power to safely monitor or shutdown systems on loss of normal power supply. Itis not available for normal use. The following shall be made available for use by the VENDOR’ Instrument air 5.0-8.0 barg (Operating) / 10 barg (Design) Cooling medium 7.7 barg (Supply)/3.5 barg (Return)/ 15 barg (Design) Units ‘Sl units shall be used for the project with certain exceptions where oilfield units are to be adopted, Equipment Constraints ‘The physical boundaries between the package and PURCHASER supplied equipment or site facilities are listed below: “Wis acumen inte propery of BO POE. Ay nator tap! eeoce ney i wy en oat ste at Mechanics Specter. eund96 Non AP Cnt Pune AFUBOSIMSER! Rev OdeoTitle: Specification for Non- API Centrifugal Pumps Document No: BD-00-M-S-0351 Date +: 28-Oct-10 Page age 10 of 31 Rev 20 3.8. + Underside of base plate supports + Underside of Package Control Panel (if any) + Skid limit instrument junction boxes (if any) + Pipe-work nozzle flange interface at skid edge * Skid edge junction boxes and local control panes (if any) ‘+ Electrical junction and terminal boxes on heaters, motors ete + Earthing boss (M10) ‘The equipment shall be delivered in the minimum practical number of assemblies and to suit transportation and receipt at site. VENDOR Exceptions ‘The VENDOR shall be responsible to submit, together with the quotation, the list of deviations and / or exceptions to this specification, project data sheets and other project documents including the codes and standards. In the absence of such list, it will be construed that VENDOR fully complies with the requirements. Weight Control ‘The VENDOR shall exercise an active weight control system throughout the design and fabrication of the Centrifugal Pumps. The VENDOR shall submit the weight data sheet attached with the equipment data sheets which shall contain the following details: + Dry weight — Installed weight excluding operating fluids, spares, tools and temporary packing ‘+ Liftweight - Dry weight + Packing weight + Operating weight — Dry weight + Weight of operating fluids + Test weight - Dry weight + Weight of test medium ‘+ Heaviest maintenance lft weight ‘+ The location of the COG in the X, Y, and Z planes for each designated weight condition VENDOR shall provide the weight data sheet at the following stages ‘The final weighed weight of the item shall be within 20% of the weight reported at bid stage. Purchase Order Stage - The VENDOR shall review the weight estimete provided in his bid and advise of any variation in weight or COG location necessary to comply with the purchase order specifications. The revised weight may include a specified positive tolerance which shall not exceed 10% of the item’s final weighed weight. The weight determined at this stage is the Upper Bound Weight and shall not be exceeded in later updates without the written permission of the PURCHASER. This information, together with a detailed sketch (Included in the Weight Control Data Sheet) clearly showing the coordinate reference location Point for COG, shall be provided to the PURCHASER, Where detailed design drawings are stipulated to be submitted to PURCHASER, they shall be accompanied by an update to item weights and COGs at initial submission and at any subsequent amendment submission. A detailed sketch clearly showing the coordinate reference point shall “his ecm he pty of 8D POC, Ary serie trope nay fr thy oh Comat Hosta Hehehe Soveeton@ innwdO2St Non JP Cah Pumps UBDOGMt3Et Rer doeTitle: Specification for Non- API Centrifugal Pumps Document No: 8D-00-M-S-0351 Date 28-Oct-10 Page Page 11 of 31 Rev 20 accompany each submission. The revised weight may include a specified positive tolerance which shall not exceed 5% of the item's final weight, nor exceed Upper Bound Weight estimate without the written permission of the PURCHASER. Weighing - Prior to the preparation for the shipment of completed items, the VENDOR shall carry out ‘a weighing of the complete package to obtain a final weight and location of COG. The final weight may include @ specified tolerance which shall not exceed 5% of the item's final weight. ‘The weighing method used shall be capable of accurately determining the COG location of all items in the two reference planes. The VENDOR shall also provide an estimate as to the COG location in the vertical reference plane, The VENDOR shall submit a weighing procedure for PURCHASER's ‘approval prior to weighing. ‘A detailed sketch clearly showing the coordinate reference point for the COG shall be forwarded to the PURCHASER as per agreed VORL prior to scheduled delivery date ‘The weighing shall be carried out using suitably calibrated weighing equipment which shall have a calibration certificate not more than one year old. The results of such weighing, together with duplicate copies of the calibration certificate, shell be forwarded to the PURCHASER at least seven days prior to scheduled delivery date. The weighing certificate shall accompany the package during the delivery. ‘The VENDOR shall advise the PURCHASER the dates of each weighing, giving at least seven days notice. The VENDOR shall provide facilities to allow witnessing of such weighing by PURCHASER's Inspector. Transportation Sea Loads Equipment shall be installed on a deck that will be fabricated in 2 fabrication yard. The fabricated deck will then be transported by sea route to the designated location offshore, Equipment and its supports shall be suitable to withstand the forces and moments from the transportation accelerations as follows: + Vertical Acceleration: + 0.50 ¢ (in addition to gravity) ‘+ Horizontal Acceleration: £0. 60 g (in any direction) ‘Dis cocrwt ste pepe BO FOS. Any nasnorie aerpto rere ‘oat eat 28 tacharcats.Specteale8 eued51 Neo AP Cetfual npsANBDEEUSCSY Rev OdeeTitle: Specification for Non- API Centrifugal Pumps: Document No: 8D-00-M-S-0351 44 42 Date Page Rev TECHNICAL REQUIREMENTS: General This specification covers the minimum requirements for the design, manufacture, inspection and testing of Centrifugal Pumps for light duty. The specification is to be read in conjunction with the technical requisition and all attachments thereof, VENDOR shall be responsible for the co-ordination of the design and the satisfactory functioning of the complete pump package, i.e. mechanical seals, electrical, instrumentation, driver and all ancillaries. In cases where VENDOR provides equipment, which he has not manufactured, he shall be responsible for ensuring that the designs of these items are compatible with each other and with his ‘own equipment in all respects. In particular, they shall be compatible dimensionally, in performance, reliability and in control characteristics such that fully integrated units are achieved, ‘The pump packages shall be designed as a piece of equipment capable of running all year round. Planned maintenance shall be allowed for, but the package should be capable of operating continuously for at least 12 months without un-planned shutdowns. The design of the package shall be to simplify maintenance. Process ‘The pump shall be designed for the process duties and rated performance as defined on the pump data sheets. The pump shall be designed for continuous service and shall perform satisfactorily over the entire range of operating and environmental conditions. \VENDOR's pump selections shall ensure there is @ NPSH margin of at least 1 metre or 15% of NPSHA whichever is the greater. The guaranteed NPSHR shall equal the maximum NPSH required between the minimum continuous flow and the maximum expected operating flow. The following criteria applies: © Pumps with NPSH margin at or below 1.0 m, each pump shall undergo NPSH test. + Inducer at suction of the pumps to reduce NPSHR is not acceptable The offered pump shall be sized such that a minimum of 5% increase in head is possible by installing allarger diameter impeller. The motor rating shall match the larger impeller. ‘The suction specific speed shall not exceed 200 (SI units) as defined in Annexure A of API 610 at the Best Efficiency Point (BEP) The pump package shall be designed to operate satisfactorily individually as well as in parallel, sharing common suction and discharge headers with other pump(s) as indicated in the P&ID / Data sheets. The pumps shall be selected to have a stable head/capacity curve i.e. have a continuous head rise to shut-off. The head rise to shutoff shall preferably be 115 - 120% of the head required at the rated fiow. Pumps offered with a head rise to shut-off in excess of 120% shall be subject to PURCHASER's approval, Proposal to use orifices as a means of providing a continuous rise to shutoff shall be submitted for PURCHASER's approval. Pumps for parallel operation shall have equal head rise (within 1%, as measured on the performance test) to shutoff. The rated duty point should be preferably in the range of 70 to 110% of BEP for rated impeller. “Te dnuman ete ropa of BO POG, Any insenoeed tno ‘at neat 281 eenanest9-Spastentn.sins5 Hon API Canine Purp. URCEEMSODSY Rev OdeTitle: Specification for Non- API Centrifugal Pumps Document No: BD-00-M-S-0357 Date +: 28-Oct-10 Page : Page 13 of 31 Rev 20 43 434 432 ‘Where applicable, pump performance shall be de-rated for viscous liquid pumping, using the method of HIS. Viscosity correction factor shall be indicated on the data sheet Mechanical General The pumps shall be horizontal foot mounted single stage overhung end suction type OH1 or axially split type BB1 of vertical inline pumps type OH3, OH4, OHS, or vertically suspended VS1,VS4, VS6, \VS6 as indicated in API 610 and comply with the general requirements of API 610 latest edition and ‘other documents listed in section 2.1 of this specification. The horizontal end suction pumps shall ‘comply to ISO 2868 or ANSVASME B73.1 standards. The pumps designed shall be capable of running all year round, Planned maintenance shall be allowed but the pump shall be capable of ‘operating continuously for at least 12 months without un-planned shutdowns. Equipment having proven track record under similar operating condition shall only be proposed. ‘The pumps shall be designed to simpify installation and maintenance. The designs shall facilitate {transportation and minimizes installation at the construction site, Maximum suction pressure, liquid specific gravity, impeller diameter and pump speed should be considered at the pump shutoff condition, to establish the maximum pump discharge pressure ‘condition, VENDOR shall provide pump performance curves showing head, capacity, efficiency, absorbed power, NPSH required, and minimum continuous stable flow. Curves shall be drawn for full operating range at rated speed. Coupling hubs shall be removable without the application of heat, Suction and discharge nozzles shall be flanged. The flanges shall be the same pressure and temperature rating Direction of rotation shall be marked to facilitate the determination of motor direction of rotation Casing ‘The maximum allowable working pressure (MAWP) of the pump casing shall not be less than the system design pressure Unless otherwise specified, all pumps shall have flanged suction and discharge nozzles. Pump suction/discharge flanges shall be drilled to ANSI B16.5. The suction and discharge flange pressure and temperature rating shall be identical Openings for nozzles and other pressure casing connections shall be standard nominal pipe sizes (NPS). Non-standard opening sizes as 1-1/4, 2-112, 3-1/2, 5, 7 and 9 NPS shall not be used. In case the design of pump cannot satisfy this requirement, VENDOR shall supply an adapter flange for next higher standard pipe size of same or better grade material Flanges shall be suitable for through bolting and shall be full or spot faced on the back, Self venting pumps are preferred. Where the pump is not self venting, vent connection shall be provided with a flanged gate valve. All fluid passages within the pump shall be arranged for complete drainage. Unless specified otherwise, pump casing shall be fitted with a valved drain to permit the casing to be drained before ‘Tie desman ee nepey oF POC. Ay unuraed stan rertice kn any fom eeety soe ‘ovat nea ren aris Species Nan AP Cents PumpsAF EDUC ee doeTitle: Specification for Non- API Centrifugal Pumps. Document No: 8D-00-M-S-0351 Date 2 28-Oct-10 Page : Page 14 of 31, Rev 10 433 434 435 436 opening for maintenance. VENDOR shall provide drain piping with gate valve, up to the skid edge. Pressure gauge connection on casing shall not be provided, unless specified in the data sheet. All casing screwed connections shall have minimum %'NPT threads. All tapped openings not connected ‘0 piping shall be plugged with round head plugs. The plugs shall meet the material requirements of the casing. Impeller Unless otherwise specified, impellers shall be of the fully enclosed type (except in slurry services) and constructed as single piece castings. Impeller shall have minimum three (3) numbers of vanes. The selected impeller shall not exceed 80% of the differential head capability at the rated point of the same pump fitted with its maximum diameter impeller. Head capacity curves shall rise continuously to shut-off ‘The impellers shall also be positively locked against axial movement in the direction opposite to normal hydraulic thrust. Shrink fit is not acceptable VENDOR shall trim the impeller to suit operating conditions at driver full load speed. The offered impeller shall not in any case less than the minimum diameter impeller. The maximum impeller size for a single stage overhung pump design, operating at 2950 rpm and above, shail be limited to 380 mm. Impeller shall be securely fixed to the shaft by a key and impeller nut, The threading shall be of opposite hand to the direction of rotation of pump. The direction of rotation shall be marked on the casing, Wear rings, Shaft and Shaft sleeves Pumps shall be equipped with replaceable casing and impeller wear rings. When required on the data sheet, the wear rings shall be provided on the back of the impellers as well, The hardness of casing and impeller wear rings materials shall differ by minimum 50 Brinell ‘Ample wear clearances shall be provided to assure dependable operation, and freedom from seizure under any operating condition for galling material. VENDOR shall specify the wear ring clearances in pump cross sectional drawings. Shaft Unless otherwise agreed, pump shaft shall be provided with shaft sleeve. Sleeve shall be locked to the shaft. For pump equipped with mechanical seal, shaft sieeve shall be hardened on the surface under the rotating seal ring and close clearance floating throttle bushing. For pumps with conventional packing, the renewable chrome steel hardened shaft sleeve shall be provided at packing area, Shaft run-out shall be limited at the face of the stuffing box to 0.06 mm TIR or less. Dynamic shaft deflection under the maximum load shall be 0.05 mm maximum at the face of stuffing box. Axial movement of shaft shall not exceed 0.075 mm when mechanical seals are installed. Shaft sleeves Shaff sleeves shall be supplied under packing / mechanical seal, Pumps supplied with shaft sleeves shall have shaft stiffness such thet the deflection at the impeller centreline is less than 0.13mm from minimum flow to end of curve. Tris ceeunst ste popu of BO POC. Any unsere tang areca. yom ey seni ‘ovr nas 2 Macarena SpecctanlowcO35t Ne AP Cantigl ParpAF WBDOGMEDES Rev otTitle: S} 437 4374 4372 pecification for Non- API Centrifugal Pumps Document No: 80-00-M-S-0351 Date 2 28-Oct-10 Page Page 15 of 31 Rev 20 Shaft Sealing Packing The Stuffing box of the pump {if specified) shall house minimum five rings of packing and a lantern ring. The stuffing box shall have provision for lubrication through lantern ring. Graphite packing shall be used Glands shall be designed so that the bolts cannot slip off, if the packing becomes loose. Threaded studs installed in the pump case are preferred. Mechanical Seal Pump vendor recommended mechanical seals shall be furnished unless specified otherwise on the pump data sheet. Single, tandem or double mechanical seal shall be cartridge, balanced type. Unbalanced type may be offered, as an alternative when the seal box pressure is less than 3.5 bar, if approved by PURCHASER. Buil-in or integral type mechanical seals are unacceptable. Seal selection and types, seal codes for materials, seal flush plans and environmental sealing systems, where applicable, shall be 2s specified in project datasheet. However, this does not relieve pump and seal VENDOR of responsibilty. Any objection shall be stated in writing, VENDOR shall provide pump data sheet to the seal VENDOR and indicate on them anticipated stuffing box pressure and pump shaft orientation. Given this information, the seal VENDOR shall specify stuffing box restriction bushings; if required. Mechanical seals shall have mating faces of solid tungsten / silicon carbide except where it is not suitable for the intended service (some acids) as specified in data sheet. Uniess otherwise specified, metal parts of the mechanical seals shall be 18-8 stainless steel or beller as required by the service conditions, Primary seals shall be provided with a flush line from the pump discharge to the seal face area, only if the fluid is clean and suitable for flushing. If the liquid specific gravity is less than 0.6, then the flush ‘must be circumferential gland flush to the seal faces. Seal flush lines shall be stainless steel tubing or better as required by the service conditions Mechanical seal shall be provided as specified in data sheet ‘The seal chamber size shall be sufficient to dissipate the heat generated. Pump seal boxes shall be sized to accommodate dual mechanical seal in future, if datasheet calls for single seal. Hf single mechanical seal is provided without any auxiliary sealing device, spark-proof throttle bush shall be used. Pusher seals with wedge or U-cups shall not be used. Flushing/quenching plan shall be as per 1SO 21049 (API 682), Cooling plans shall be as per ISO 13709 (API 610). In addition, where pressure-reducing valve is required, same shall be provided by VENDOR. External fluid piping shall be designed to suit pressure / temperature of fluid. For flushing / quenching and cooling fluid details, refer datasheets. The flushing piping shall be minimum in stainless steel or as specified in data sheet Seal flush medium, pressure, temperature, flow rate, heat generated and direction of rotation shall be specified on each seal drawing Inner seals shall be designed to withstand reverse pressure due to flushing/quench liquid pressure or ‘commissioning fluctuation. ‘seem theses ef 0 POC. Any ursubarsesaterota erie nan frm ay resTitle: Specification for Non- API Centrifugal Pumps Document No: BD-00-M-S-0351 Date 1 28-Oct-10 Page : Page 16 of 34 Rev 20 438 439 Manufacturer shall specifically mention cooling water requirement for bearing pedestal cooling and for seal cooling stating required flow & confirming available pressure. Seal gland shall be provided with flush IN(FI) ! OUT(FO), quench IN (Ql), vent (V) and drain(D) connections identified by stamping, The seal chamber shall be provided with an intemal passage or external connection to permit complete venting of the chamber before start-up. An oversize seal chamber shall be provided for better seal cooling Job seal shall be used during performance test and seal leakage rate shall be observed. VENDOR shell clearly specify if particular mechanical seal is not suitable to run on water or any other flushing liquid other than liquid for which pump is designed To ensure selection of the optimum mechanical seal and seal auxiliaries for the duty specified, the pump VENDOR shall be responsible for the engineering coordination, installation and performance with all auxiliaries such as circulation, injection, quenching and cooling, as required for the seal selected by the seal manufacturer. Bearings and Bearing Housing Unless otherwise specified, bearings shall be oil lubricated for horizontal pumps. The sealed bearings (lubricated for life) are not acceptable. For vertical inline pumps bearings may be grease lubricated, Adequately sized thrust bearingsithrust pad shall be provided to ensure no thrust on prime mover. Unless specified otherwise, the L10 life for the bearings shall be minimum 25,000 hours in the specified service with continuous operation at maximum radial and axial loads and rated speed (maximum impeller diameter at shut-off} The thrust bearing shall be double row and secured against a shoulder on the shaft with @ bearing locknut and washer. The bearing frame shall be constructed so that it withstands the stalling torque of the largest drive that can be installed Oil lubricated bearings for horizontal pumps shall be equipped with the correct oil level indicated by a bull's eye type indicator and shall be equipped with metal guarded constant level oilers. The oiler shall be transparent glass bottle (0.12 litre minimum size). The recommended oil level shall be clearly and durably marked on the outside of the bearing housing with metal tags or permanent marking in the oiler casing. Pump bearing housing shall be fitted with seals (INPRO or equivalent) to prevent water ingress into bearing housing The bearing housing shall be provided with magnetic drain plug For cooling of bearing housing, following guidelines shall be followed: Pumps with non-pressurised bearing lubrication, the bearing metal temperature shall be restricted to maximum 78° C, based on service condition and maximum ambient temperature. ‘Non — metallic cages shall not be used. For hazardous application, cages for angular contact thrust bearings shall be of machined bronze or brass. Couplings: Couplings shall be in accordance with API 671 unless otherwise specified, coupling shall be non- lubricated, flexible metallic type with steel hubs, steel spacer disc. Couplings shall be designed considering minimum service factor as 1.5 on motor kW rating Both coupling halves shall be distinctly match-marked. In no case shall a coupling be bored larger than the maximum diameter permitted by the coupling manufacturer. Coupling spacer length shall be sufficient to permit the removal of coupling halve, bearings, seal ‘Ts deamonieta gnary of BD POC. Any unathrsed attraction any fm ini panies (oar ene ize stenancatanspetearB-uedDSt Non AP CerunlParesAFUBOEENSOA_ Rey soeTitle: Specification for Non- API Centrifugal Pumps Document No: BD-00-M-S-0351 Date $ 28-Oct-10 Page : Page 17 of 31 Rev 20 43.40 431 44 and/or rotor as applicable without disturbing the driver or the suction/discharge piping, No section of the transmission shalll be unguarded. Coupling guard shall be non-sparking solid brass and removable type. Coupling guard shall cover rotating parts to within %" of stationary housings. Guards shall be designed not to deflect and contact moving components when subject to a force or load of 150 kg, applied vertically Skid Horizontal pump shall be mounted on a common steel base frame extending under the pump and driver components. Unless otherwise specified, the skid shall be heavy-duty, steel fabricated to avoid vibration and distortion. ‘The skid for horizontal pumps shall be drain rim or drain pan type. Any leakage on the deck shall be avoided. Pumps in corrosive services shall have provisions to collect and drain the seal or packing leakages. Corrosion resistance of the tray material shall be equivalent to that of the casing material ‘A minimum 1” drain tapped connection shall be provided at the end No deflection of the skid shall occur under the static load of the pump, motor and base itself. Pumps shall have machined feet and be mounted directly on machined base plate without shims. All mounting pads shall be fully machined flat and parallel to receive the equipment. Corresponding surfaces shall be in the same plane within 0.15mm per meter. Driver pads height shall allow the installation of minimum 3mm thick stainless steel shims for alignment purpose. All shims shall extend underneath the full surface of driver feet, straddling the hold-down bolts, Stainless steel shims shall be used for motors and thickness of the shims shall be 3 mm minimum, ‘The skid shall completely support the pump and driver equipment, i.e. no overhung of feet permitted Alignment positioning screws shall be provided for each drive equipment to facilitate horizontal (Transverse and longitudinal) adjustment forall units having an installed driver of 30 KW and more, Vertical levelling screws spaced for stability shall be supplied on the outside perimeter ofthe skid. For vertical pumps, the mounting plate shall be designed to take the total load of the pump assembly. For the assembly weighing more than 25 Kgs., the lifting lugs shall be provided on skid. Skid shall be of sufficient strength to allow a single point lift of the assembled unit. ‘Skid shall be provided with two diagonally oriented earthing bosses. VENDOR shall supply the necessary driver hold-down bolts, washers, shims and dowel pins, even when the driver supply or mounting is by others for vertical pumps. Base plates for horizontal pumps. will be welded to deck structure Vibration Unfitered vibration velocity for pumps with anti-friction bearing 2s listed in the table of ISO 199 are applicable from the minimum continuous stable flow to 110 % of BEP. Piping On skid, piping shall be in accordance with ASME B31.3, project specifications and fully welded. Flange joints shall be provided only where necessary for maintenance purposes. The piping ‘ovat tata Mechreo? Speco enad035t Nen AP CenfiglPurpsAFBORMEDEE RovacosSpecification for Non- API Centrifugal Pumps Document No: 8D-00-M-S-0351 Date +: 28-Oct-10 Page sage 18 of 31 Rev 20 45 arrangement shall provide adequate clearances for installation, removal and access for maintenance and operation, Tripping and overhead hazards shall be avoided. Piping shall terminate at skid edge flanges in compliance with ANSI B16.5. Flange boltholes shall straddle centrelines. Minimum connection size shall be 20 mm (3/4in), The allowable nozzle forces and moments shall be, as @ minimum, twice the values of table 4 of API 610, 10th edition Threaded connections are not acceptable except for connections to seal plates When the pump casing is of alloy material, piping and components subjected to the process fluid shall have a corrosion/erosion resistance equal to or better than that of the casing. Piping components for auxiliary process fluid piping shall be rated for pump design data, Unless. otherwise specified, the piping systems shall be fully assembled and installed. These shall be properly supported and shall be safeguarded from the vibrations. ‘When cooling water is required, VENDOR shall supply the cooling water piping manifolded to single inlet and outlet flanged connections. Seal flush lines shall be made of seamless tubing with a minimum outside diameter of 3/8" and a maximum of %4" with @ 0.035" wall thickness. Tubing material shall conform to ASTM A269 TP 316 unless the pump case is made of a higher grade material. In that case, the tubing shall be made of material with a corrosion resistance equal to, or greater than, the corrosion resistance of the pump casing. Tubing fittings shall be compression-type and shall be made of comparable or higher alloy than the pump casing or tubing. Choice of fitting material shall consider the effect of galling Piping for auxiliary cooling fluid shall be a minimum of ASTM A276 Type 316 tubing, with a minimum outside diameter of ¥ " and 0.035” wall thickness or % " schedule 80 threaded or ASTM A53 Type F, TAC galvanized pipe. Tubing fitings shall be compression-type and fitting material shall conform to minimum ASTM A276 Type 316. Cooling water lines shall not be smaller than the connections on the exchanger. Piping systems for cooling water or seal flush shall be complete with all fittings, such as valves, sight flow indicators, strainers, gauges, orifices, vent and drain facilities etc, required for operation and maintenance. For seal flush tubings, any high point vent and low point drain valves on the seal flush lines shall be tubing type. Al piping system containing toxic or hazardous fluids shall be hydrostatically tested for at least 150% of the casing design pressure After fabrication, all supplied piping system shall be flushed cleaned to an operable condition and preserved as applicable. Piping shall not restrict access and footing area for the mechanic to work on pump and driver. All. utiity and drain piping shail be flange terminated with block valves and blind flanges at the edge of the pump base. Pressure Vessels Pressure vessels provided as part of the package shall be designed and fabricated to ASME VIII Div- | and BD-00-M-S-0338, “Specification for Pressure Vessels”. ‘Th donut roi of BD FOC, Any usher ti aes ney em iy anes ‘oust 2 aeenanatnn Speco iaa035 Non API Canta Pers UOMO Rav OdeTitle: Specification for Non- API Centrifugal Pumps. Document No: BD-00-M-S-0351 Date +: 28-Oct-10 Page Page 19 of 31 Rev 20 46 47 Electrical Motor shall be selected with nameplate rating at least equal to the following percentage of rated absorbed power at pump shaft. No service factor shall be considered. ‘Motor Namepiate rating (KW) % of rated pump BKW 18.5 or less 126 221055, 115 over 55 110 Also, wherever pumping fluid specific gravity is less than 1.0, the suitability of motor rating for pump running at minimum safe flow with commissioning fluid having specific gravity of 1.0, shall be checked PURCHASER shall state on the Pump Data Sheets whether or not the pump is required to start on ‘open valve. If this is the case, then the motor shall be rated for end of curve operation with either the rated impeller or the 10% head increase impeller installed when specified Drivers, other than electric motors shall be sized per Fig. 2 of ISO 5199. All the electrical requirement including motor shall be of hazardous area classification and ingress protection level as specified in the data sheet VENDOR shall provide interfacing junction boxes for all power, space heaters, instrumentation and control signals on each separate equipment skid. Separate junction boxes shall be provided for power and instrumentation, Electrical power junction boxes shall be directly mounted on the motor as appropriate. PURCHASER will provide motor starter in the MCC for the pump package motors and heaters. Electric motors shall comply with the "Specification for Squirrel Cage Motor up to & including 200KW" BD-00-E-S-0018 or “Specification for Medium Voltage Induction Motor’, BD-00-E-S-0016 (as applicable). Local start/stop push button station shall be provided by PURCHASER, Instrumentation and Control The package shall require instruments and controls to ensure safe operation of equipment, All instrumentation shall be suitable for Zone 1, gas group IIA, temperature class T3 and shall conform to the 8D-00-1-8-0002 "Specification for Instrumentation & Controls for Package Equipment’. Instrument installations, inclusive of field instrumentation, shall be in accordance with the API & IEC requirements, VENDOR'S attention is also drawn to P&ID legend attached in the requisition for all type of instruments, VENDOR shall be responsible for preparation of all instruments installation’ hook-up drawings and the same drawings shall submit for PURCHASER's Review & Approval PURCHASER will provide the power, instrumentation and control cabling (and cable glands) between “Tas sozsmenishe nerve 80 POG. Ary uauotaed tere! esate ay sty poe (at erat 26 Wataenanealen Spt stedQSt Nor AP Cerin PureAFURCERSISY Rey OxSpecification for Non- API Centrifugal Pumps Document No: BD-00-M-S-0351 Date Page Rev 48 the VENDOR's junction boxes and control panels (mounted on skid edge) and the PURCHASER's motor control centres and control systems. Junction boxes shall be provided with detachable, un- riled gland plates complete with earthing stud. Where an electrical power cable has to pass through ‘an enclosure to reach the junction box, the VENDOR shall provide a suitable Ex-rated cable transit. Separate cable trays shall be provided for instrumentation and for electrical power on the equipment. In addition, there shall also be segregation (i.e. separate cables & Junction boxes) between the intrinsically safe signals and non-intrinsically safe signals (if required). Alllinstrumentation body, case, housing materials shall be S316 including mounting accessories. VENDOR shall install, gland and terminate all instruments within the skid limit and cabled upto the skid junction box using suitably rated cable glands. As minimum all JB's shall be SS316 with Weidmuller type SAK 2.5 terminal. AS minimum the JB's shall be EEX’e' type epoxy coated or GRP and the cable giands shail be nickel plated brass universal type, with ISO thread connection. ‘The Local control panels) (if any) & junction boxes shall have two-internallexternal brass M10 earth studs VENDOR shall standardize manufacturers and type of instruments & fittings in accordance to PURCHASER requirement. VENDOR shall offer his standard instrumentation stating the chosen manufacturer for PURCHASER review. Al instruments on the equipment skid shall be located with sulficient clearance for good accessibility & Maintenance. VENDOR shall submit the Instrument data sheets with process data/necessary details and calculations for PURCHASER’ review. VENDOR shall provide facilities to test any instrumentation without shutting down the pump. VENDOR shall follow the labelling and identfication of equipment and instruments using the PURCHASER equipment Instruments tag numbering systems. VENDOR shall provide sole source responsibility for all design, equipment procurement and manufacture necessary to full the requirements of this Specification Structural Each pump shall be mounted on an individual skid with no part of equipment protruding beyond the skid edge. The pump willbe installed on deck structure. The pump skid will be bolted / welded to the structure. VENDOR shall be responsible for the interface design and shall advise PURCHASER of all static and dynamic loadings. ‘The skid structure for horizontal pumps shall be of fully welded steel construction, with no intermittent welding, Fabrication and welding shall be in accordance with the requirements of AISC Manual of Steel Construction and AWS D1.1 codes. ‘The skid structure shall be designed to have adequate strength and rigidity to transmit applied loads to the supporting structure. In addition to the operational case, the equipment structure shall be designed to resist forces occurring at all phases of construction. The phases to be considered include. (but are not limited to) the following: + Lifting at VENDOR's works + Transportation from the VENDOR’s works to the fabrication site + All temporary support conditions, both at VENDOR's works, and at the fabrication site + Lifting at the fabrication site ‘a denumenis te repro POE. Ary ured ste epoaice nary mie (012 ec 261 Mechs Speen ate Non AP Cenugel Parp SA USDOL! Rev dooTitle: Specification for Non- API Centrifugal Pumps Document No: BD-00-M-S-0351 Date : 28-Oct-10 Page : Page 21 of 31 Rev 20 49 4.10 ‘+ Skidding into final position on the elevated tabletop platform at the fabrication site ‘The skid shall be designed for point supports and provision shall be included for attaching pullers to the skid plate for skidding purposes. Skids will be welded to deck structure. VENDOR shall provide Holding down details and bolting designs, suitable for all conditions. VENDOR shall also include provision for attachment of sea fastenings. Holding down bolts, nuts, washers, Jack bolts and nuts shall be provided by VENDOR All areas of the skid shall be sealed and with the exception of drip pans, shall not allow ponding of liquids. Areas of the skid that may contain spills or may require draining shall have a drip pan built into the skid. Drip pans shall be sloped at 1:50 to a low point flangedivalved drain (min, 2° NB) and shall be covered with moulded galvanised grating, VENDOR shall define all the parameters necessary to enable PURCHASER to design the supporting structure for the pump packages. These shall include: ‘+ Weight and centre of gravity of each separately installed item of equipment ‘+The mass and speed of rotating parts, with their associated centres of mass ‘+ Outof balance forces in terms of magnitude, frequency, direction and point of application. For the seismic design, the skid structures shall be designed for 7-0.16 g (horizontal) in combination with +/- 0.259 vertical The skid structures shall be designed for seismic data given in the section 3.3, The 100 Year Return Period wind speed given in section 3.3 is at 10 meter above LAT and are omni directional. The wind velocity and the wind forces at each deck elevations shall be calculated accordance with API RP 2A 2st Edition (WSD). The design wind speed for wind load design shall be the 3 seconds gust wind speed. Lifting Lifting features (lugs, trunnions, padeyes) shall be provided to allow single hook lifting of the equipment skid Padeyes, lugs and trunnions shall be designed to working stress levels with a factor of 2.0 applied to the calculated dry lft weight. The minimum Uttimate Strength shall be at least 5.0 times greater than the SWL and shall be cerified to a proof load of two times the (SWL). Design calculations, lifting procedures and lift arrangement drawings shall be reviewed and approved by the PURCHASER. Padeyes, lugs and trunnions shall be certified by a third party agency. Lifting features such as shackles, slings and other lifting tackle shall be provided by COMPANY/PURCHASER. Safety & Environment ‘The location of the pump package is regarded as a general work area and to satisfy this environment, itis the PURCHASER's objective to achieve sound pressure levels not exceeding 85 dB(A) measured ‘at 1m from any package or individual item of equipment and 7.5m above any working platform, measured in the free field condition. The selection of low noise equipment, and valves shall be part of the VENDORS’ design approach. Noise emissions from the package shall be guaranteed to meet those levels specified on the noise data sheets included as part of the requisition “Ts dum in he roy oD POE, dry unhsiedaterptrepoticei henry cies (matte 2412814 aca Specter ent Nan At Conia PunpsAFUBDOSUSCDSS Ro de>‘Specification for Non- AP! Centrifugal Pumps Document No: 8D-00-M-S-0351 Date 2 28-Oct-10 Page age 22 of 31 Rev 20 444 6A For those items of equipment that emit high noise levels, suitable acoustic treatment shall be applied The target SPL for acoustically treated equipment shall be 85 dB(A) at 1m from the enclosure surface. VENDOR shall complete the noise deta sheets, issued as part of the requisition including characteristic noise components such as narrow-band or impulsive noise and the octave bands in which the narrow-band noise occurs. Materials ‘The materials of construction for the equipment shall be as specified in the equipment data sheets. When materials are not specified the VENDOR shall offer their standard materials to suit a salt laden tropical marine environment and the operating/design conditions, VENDOR shall take responsibility for materials of construction, even when they are specified on the data sheets. VENDOR is responsible for ensuring that all materials used are suitable for the operating and ambient conditions specified If not specified in this specification, the date sheets or referenced project specifications, VENDOR ‘shall be responsible for the selection of materials of construction for the equipment within the pump package. When selecting materials and designing the equipment, VENDOR should give special ‘consideration to the following parameters, © Sea transportation © Equipment service life Materials of construction offered shall comply with ASTM standards. All materials shall be new, free of defects and be identifiable against their certification. Material certification shall be type 3.1 in accordance with EN 10204, INSPECTION AND TESTING General ‘The VENDOR and their SUB-VENDOR's shall have an established and documented Quality System in accordance with ISO 3001/9002.The VENDOR shall submit a Quality Plan and an Inspection and Test Pian for approval ‘The packages shall be subject to inspection at all stages of manufacture by PURCHASER, his duly authorised agent and, as required, by a third party certifying agency which has been nominated by VENDOR and approved by PURCHASER. VENDOR shall include the costs for such third party inspection in his scope of supply. Third party certifying agency's role is to issue a cerificate to Certifying Authority (CA) certifying the equipment for the service stated ‘VENDOR shall include in his scope of supply the provision of all documentation required by the third party inspector in carrying out third party design appraisals, inspections and surveillance as necessary to satisfy code requirements. ‘The PURCHASER’ inspector or his agent shell have the right to inspect and/or witness at any time the VENDOR's activities and/or operations in connection with this specification and to reject any work, material, or procedure deemed defective or sub-standard, “Te cocurent nha peony of BB POE, Ary oan tr eco ty hy ecin (04a eet 26 achat. Specs snedSt Non AP Cafu FurevATUBDEEMEOSY Rev QeTitle: Specification for Non- API Centrifugal Pumps Document No: BD-00-M-5-0351 Date 2 28-Oct-10 Page : Page 23 of 31 Rev 20 52 ‘The PURCHASER'S inspector or his agent shall also have access and right of review of all records, logs, reports, certificates, etc. connected or concemed in any manner with construction of equipment included in the purchase order. The extent and stages of work at which inspection shall be carried out shall be as specified in the VENDOR’s quality plan which shail be subject to agreement by PURCHASER and the third party Certifying agency, prior to commencement of manufacture VENDOR shall provide, at his own expense, all appropriate equipment and facilities required to perform the required inspection and testing ‘Weld inspection shall be carried out in accordance with BD-00-M-S-0332 “Specification of fabrication and Welding for Equipment" and ASME VIII Division 1, Section UW-2. Additional requirements shall be stated on the Data Sheet. These inspections shall be included in the VENDOR’s Quality Plan for approval by PURCHASER. VENDOR shall define the extent of NDT to be applied during detail design. In general critical welds such as those for lfting attachments and pressure containment shall be subject to 100% radiography / UT examination and magnetic particle inspection. Attachment welds shall be subject to 10% radiography | UT examination and 100% dye penetrant inspection. Itis the responsibility of VENDOR to advise PURCHASER and third party certifying agency when the equipment will be ready for stage inspection. The VENDOR shall notify the COMPANY/PURCHASER ‘and third party certifying agency of the scheduled dates of the tes¥inspection in advance as per Purchase Contract or as follows + Ten (10) working days prior to FAT ‘+ Five (5) working days to any other inspection or test No goods shall be packed, sealed or despatched prior to receipt of a written release note by PURCHASER or his appointed agent. Inspection and witnessed tests by PURCHASER and/or third party certifying agency shall not relieve VENDOR of any guarantees, responsibilities or obligations to provide satisfactory equipment. The approval of release for shipment by any inspector or representative of PURCHASER shall not relieve VENDOR of the responsibilty for the supply under the terms of the order, or of any guarantee. For equipment fabricated outside of Vietnam, Third Party Certifying agency will be approved by COMPANY/PURCHASER. Vendor SHALL INCLUDE COST for Third party certifying agency in their tender. For equipment fabricated inside Vietnam, Certifying Authority (CA) or local bodies is the Third party Certifying agency, Inspection and testing shall be as per data sheet, typical ITP included in Technical Requisition and BD-00-M-S-0334 "General Specification for Vendor Inspection” and minimum as given below Quality Assurance ‘The VENDOR shall demonstrate that he operates @ quality system in accordance with an internationally recognized standard. The effectiveness of the quality system and the VENDOR's compliance with it shall be subject to monitoring by PURCHASER and in addition, may be audited following an agreed period of notice. Tis donut te rn of 80 POG, Any neue ret reproduce ayo ety prod ‘ovat tt et acta Seecioinntsun cst Nan AP Cnr PumpsARABDOOMSORS Rev doeTitle: Specification for Non- API Centrifugal Pumps. Document No: BD-00-M-S-0351 Date : 28-Oct-10 Page : Page 24 of 31 Rev 20 53 The VENDOR shall provide facilties for end cooperate with PURCHASER and Inspectors during manufacturing, assembly and testing, Testing Requirements The mandatory tests for individual items of equioment which are defined in the referenced Industry specifications/codes and the Data Sheets, together with those listed in the scope of supply shall be included in the VENDOR’s Inspection and Test Plan. VENDOR shall submit a test procedure for each activity for approval by PURCHASER prior to the tests commencing. VENDOR shall assume that all the tests will be witnessed. The main tests of each pump package in the VENDOR’s works (with all utilities connected) shall include the following: a, Hydrostatic test including skid piping b, Pump Performance and Mechanical Run test - also to be carried out on spare rotors, where supplied ©. Noise test d. Vibration test ©. Mechanical seal leakage test . Lubrication System tests (when specified on the Data Sheet) 9. Bearing housing response (when specified on the Data Sheet) h. NPSH test, if specified on the data sheets i. Strip Tests, where specified |. Functional checks/ test ofall supplied controls and instrumentation k. Cleanliness |. Motor tests: per Motor Specification’ Data Sheet m. Third Party Certifying agency inspection and testing The tests shall be carried out in accordance with the requirements of the Hydraulic Institute Standards and ISO 9906 Rotordynamic Pumps - Hydraulic Performance Tests, Grades | and I! The purpose of the test is to demonstrate the operation of the pump package. To resolve any assembly problems in order to minimise difficulties at the construction site and offshore performance testing. Overall satisfactory noise and vibration behaviour shall also be demonstrated. The test shall be considered satisfactory when neither leaks nor seepage through the casing or casing Joint is observed for 60 minutes, All motors and auxiliary equipment supplied by the pump VENDOR shall be given the Sub-VENDOR’s shop running test. "Msceeunsnt i pops BO FOC. An nauhorses tempt 2 erehice it nays ‘ay baat abn chanel Speen Nin AP Canagsl PpaAFUBOEHSDESY Ro oeTitle: Specification for Non- API Centrifugal Pumps Document No: BD-00-M-S-0361 Date : 28-Oct-10 Page 1: Page 25 of 31 Rev 20 PROTECTIVE COATING When specified on the project data sheets, all surfaces shall be painted in accordance with 8D1-00- M-S-0331 “Specification for Protective Coatings’. Protective coating of equipment including internal lining (if any) shall be done after hydro test only. External preparation, priming and painting shall only be carried out after all pressure tests have been satisfactorily completed. Equipment shall be despatched clean and dry, with rust preventative on all machined surfaces “ie omumsnti ta oer 80 POC. Ary una a prose in ry fy, ey renin ‘mer et 120 acharlee Spat Suet Nan AP Cera! PmpsAUBDOSESY_Rer O02Title: Specification for Non- API Centrifugal Pumps Document No: BD-00-M-S-0351 Date $28-Oct-10 Page : Page 26 of 31 Rev 20 7. MARKING 74 Nameplate ‘The package shall be equipped with a permanently attached nameplete in SS 316L. Text and numbering shall be clearly engraved; paint filed and shall be readable from a reasonable distance. Unless otherwise specified, the thickness of name plate and bracket shall be 3 mm and 6 mm. respectively. ‘The nameplate shall be mounted in a prominent location secured by stainless steel screws or rivets. The name plate shall be in English language. ‘The nameplate shall contain the following information: + Project name + PURCHASER’s name + Purchase order number + Skid name + Skid tag number + VENDOR's Name ‘+ Serial number © Capacity/Design Rate/Rating + Design Pressure + Design temperature + Hazardous Area Classification ‘+ Weight Empty/Operating + Year built and Test date 7.2 Equipment Nameplate All equipment, valves, instruments, junction boxes, etc in the package shall be provided with individual name plate inline with the requirements of equipment specifications. “his docimetsih opay BPO, An radar epoca any om ee pr ‘oats 261 aerancatas.Seeseten eine6 Non AP Cena Pus AF WEDGES Rev corTitle: Specification for Non- API Centrifugal Pumps Document No: BD-00-M-S-0351 Date 28-Oct-10 Page Page 27 of 31 Rev 20 SPECIAL TOOLS VENDOR shall provide one (1) set of special tools, if required, for the erection, installation and maintenance of the equipment items. ‘The VENDOR shall identify all necessary special tools required to perform routine maintenance and any other recommended tools for specialised procedures. Special tools or skills required for installation and operation shall be detailed in the Installation, Operation and Maintenance manuals. “Tisdosunenis te ropmry o BO POC. Any athe sept repose anf, evi penis ‘oMattneita ati aarsalGe Seeceion® ertdCQSt Nan AM Cetin PunceAFUBDOGMEGHE Rov gesTitle: Specification for Non- API Centrifugal Pumps Document No: 80-00-M-S-0351 Date : 28-Oct-10 Page : Page 28 of 31 Rev 10 9. SPARES VENDOR shall provide the following: Pre-commissicning, commissioning and start-up spares. Recommended spares for two years operation (price list only). All spare parts furnished by the VENDOR shall be wrapped and packed to preserve items as such they are in new condition under normal storage anticipated in Vietnam. The spare parts shall be properly tagged so that later identification as to their intended usage will be facilitated, All items supplied shall be packaged separately and clearly marked as ‘Spare Parts’ and shipped with the equipment in accordance with the instructions from PURCHASER. Packing lists shall be furnished complete and in detail so that parts can be handled without unpacking, if desired, ‘The PURCHASER shall agree pre-commissioning, commissioning, and start-up spares to be included in Purchase Order. “Ths deneertn ine pony ef 0 POC, Jey untested ny fom iy riedTitle: Specification for Non- API Centrifugal Pumps Document No: BD-00-M-S-0351 Date 1 28-Oct-10 Page : Page 29 of 31 Rev 20 10. PREPARATION FOR SHIPMENT Provision for 12 months outdoor storage in tropical marine conditions shall be provided. VENDOR shall provide full details on the preservation method and any scheduled maintenance requirements during the year. Protection shall be provided against atmospheric corrosion while in transit and while in outdoor storage, All machined surfaces shall be protected with an easily removable anti-corrosion compound Equipment containing rust preservatives, insulating oils or other fluids shall be suitably tagged at opening to indicate the nature of the contents and shipping and storage precautions. Copies of Material Safety Data Sheets for the chemical used shall be despatched with the equipment and a separate copy forwarded to the PURCHASER. Any items such as instruments, removable internals, hoses, etc liable to be damaged during shipment shall be dismantled, shipped separately and reinstalled at the site. All such item shall be tagged. All connections shall be marked correspondingly to facilitate field assembly. All connections shall be provided with thread protectors or flange blanks to prevent damage during shipping and handling, Load test certificates duly signed by Third Party Inspection Agency shall be shipped with all liting equipment, spreader bars, slings and shackles wherever required. ‘Commissioning spares as agreed with PURCHASER shall be shipped with the equipment. ‘The shipping crates shall be constructed of wood and suitably packed to protect all items against damage during the shioment and storage. ‘The contents of all boxes or packages shall be recorded in detail on the packing list. The transported package shall have the necessary fastenings, protections and lifting facilities to satisfy liting and sea- fastening loads and restraints. One copy of the IOM manual in addition to the number required as per VENDOR Data Requirement List (VDRL) shall be packed together with the equipment. Wis dant ovary ot 0 PO. Ary nasoreed tap ere Kin ay foe ty one (2 i 2 tesa. Speen AsAOSt Non AP Cas PuresAPNBODONSCDSY Rey OsTitle: Specification for Non- API Centrifugal Pumps Document No: BD-00-M-S-0351 Date 28-Oct-10 Page : Page 30 of 31 Rev 10 41. WARRANTY ‘The VENDOR shall have final responsibility for the design and performance of the equipment as described in this specification and the project data sheets, ‘The Warranty shall be as stated in the Terms and Conditions of Purchase. “Te donors tno peery cf 0 OC. Ary unhrsed steno erie ney fre ety peedSpecification for Non- API Centrifugal Pumps Document No: BD-00-M-S-0351 Date : 28-Oct-10 Page : Page 31 of 31 Rev 10 12. DOCUMENTATION ‘The VENDOR shall be responsible for providing all documentation in accordance with BD1-000-GN- M-$-0332, “Specification for VENDOR Drawings and Documentation’, and the VENDOR Data Requirements List (VDRL} supplied by the PURCHASER, Immediately after the placement of order, the VENDOR shall provide VENDOR Data Schedule (VDS) for agreement with the PURCHASER. All documentation shall be supplied in accordance with this vos. All documentation shall be forwarded to PURCHASER’s nominated address. Equipment fabrication shall not commence until the PURCHASER has reviewed and approved calculations, drawings and any other design documentation, Purchase Order Documentations shall be in accordance with the requirements outlined in the VDRL attached with the PO. elem 6! BD POG. Any ware sere! a rpatiens nan fm tly pon loser teatt2izentsenancats paste eudSt Non AO Cantal PurpAAFUBDAONSER51 Re dsc