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Material selection by CES software

Figure8b Density Vs Fatigue strength

Figure8c Price Vs Fracture toughness

Figure8d Yield strength Vs Fatigue strength

Figure8e Price Vs Fracture toughness


Based on the above graph Grey cast iron is suitable for the flywheel. Because it
is having very good fatigue strength. It can be easy for manufacturing with
minimum cost. The raw material cost also less.

Material Manufacturing process by CES software

Figure 14a Labor intensity Vs Material thickness

Figure 14b Production rate Vs Economic batch

Figure 14c Relative cost Vs Surface roughness

Figure 14d Mass range Vs Tolerance


Based on the above analysis I have decided that Sand casting process most
suitable for manufacturing the flywheel with Cast iron material.

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