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EXAMPLES
1. A reciprocating air compressor has cylinder with 24 cm bore and 36 cm stroke. Compressor
admits air at 1 bar, 17C and compresses it up to 6 bar. Compressor runs at 120 rpm. Considering
compressor to be single acting and single stage determine mean effective pressure and the horse power
required to run compressor when it compresses following the isothermal process and polytropic process
with index of 1.3. Also find isothermal efficiency when compression is of polytropic and adiabatic type.
Solution:
Compression ratio =
P2
=6=r
P1
p
(0.24)2 (0.36)
4
= 0.01628 m3
Volume of air compressed per minute = 0.01628 120
= 1.954 m3/min
Let us neglect clearance volume.
Work done in isothermal process
Wiso = P1 V1 ln r
Mean effective pressure in isothermal process
p1V1 ln r
= P1 ln r
V1
= 1 102 ln 6 = 179.18 kPa
mepiso =
n
=
P V
n-1 1 1
LMF P I
MNGH P JK
2
n-1
n
F n I PV L
H n - 1 K MF P I - 1OP
=
V
MNH P K
PQ
F n I P LMF P I - 1OP
=
H n - 1 K MNH P K
PQ
F 1.3 IJ 1 10 L(6) - 1O
= G
H 1.3 - 1 K
NM
QP
1 1
meppoly
meppoly
OP
PQ
-1
n -1
n
n -1
n
1. 3 - 1
1.3
Fig. 16.29
p-V representation
LMF P I
MNH P K
g
Work done in adiabatic process, Wadibatic =
P V
g -1 1 1
2
1
g
mepadiabatic =
P
g -1 1
=
LMF P I
MNH P K
2
g -1
g
OP
PQ
Wadiabatic
V1
-1
FG 1.4 IJ 1 10 L(6)
NM
H 1.4 - 1 K
2
1. 4 - 1
1. 4
179.18 1.954
0.7457 60
HPiso = 7.825 hp
=
221.89 1.954
0.7457 60
= 9.69 hp
=
HPpoly
g -1
g
OP
Q
-1
OP
PQ
-1
HPadiabatic =
233.98 1.954
0.7457 60
= 10.22 hp
=
Isothermal efficiency =
HPiso
7.825
=
= 0.8075 or 80.75%
9.69
HPpoly
Isothermal efficiencypoly =
HPadiabatic
7.825
=
= 0.7657 or 76.57%
HPpoly
10.22
Isothermal efficiencyadiabatic =
mep: 179.18 kPa for isothermal, 221.89 kPa for polytropic process
HP required: 7.825 HP for isothermal, 9.69 HP for polytropic
Isothermal efficiency: 80.75% for polytropic process, 76.57% for adiabatic process
Ans.
2. A single stage single acting reciprocating air compressor has air entering at 1 bar, 20C and
compression occurs following polytropic process with index 1.2 upto the delivery pressure of 12 bar. The
compressor runs at the speed of 240 rpm and has L/D ratio of 1.8. The compressor has mechanical
efficiency of 0.88. Determine the isothermal efficiency and cylinder dimensions. Also find out the rating
of drive required to run the compressor which admits 1 m3 of air perminute.
Solution:
Using perfect gas equation the mass of air delivered per minute can be obtained as,
m=
P1V1
RT1
b1 10 1g
2
( 0.287 293)
= 1.189 kg/min
Compression process follows PV1.2 = constt.
Temperature at the end of compression;
T2
T2
FPI
= T
HPK
12
= 293 FH IK
2
n -1
n
1
T2 = 443.33 K
1. 2 - 1
1. 2
FG n IJ mR (T T )
H n -1K
F 1.2 I 1.189 0.287 (443.33 293)
H 1.2 - 1 K
W = 307.79 kJ/min =
307.79
hp
60 0.7457
W = 6.88 hp
6.88
= 7.82 hp
0.88
Isothermal work required for same compression,
Wiso = m RT1 ln
FP I
HPK
2
1
FH 12 IK
1
D =
Stroke length L =
Isothermal work
248.45
=
= 0.8072
307.79
Actual work
1
= 4.167 103 m3/cycle
240
p 2
4.167 103 =
D L
4
p
4.167 103 =
D2 1.8D
4
0.1434 m or 14.34 cm
1.8 D = 1.8 14.34 = 25.812 cm
Ans.
P2
= 7, N = 240 rpm
P1
1 10 2 20
PV
=
0.287 300
RT
m = 23.23 kg/min
m=
FP I
HPK
2
1. 25 - 1
1. 25
= 308 (7)0.2
T2 = 454.54 K
For expansion process, 34, PV 1.25 = Constant
V4 = V3
FPI
HP K
3
1
1. 25
V4 = 0.05 Vs (7)1/1.25
V4 = 0.273 Vs
V1 V4 = 1.05 Vs 0.237 Vs = 0.813 Vs
Volume of air corresponding to the suction conditions can be obtained using the volume of free air
delivered
0.97 300
0.97 300
(V1 V4) =
0.813 Vs
1 308
1 308
= 0.768 Vs
Volumetric efficiency =
0.768 Vs
= 0.768 or 76.8%
Vs
Ans.
p 2
p
D L=
D 2 (1.2 D)
4
4
D = 0.2805 m or 28.05 cm
L = 33.66 cm
0.0208 =
Bore = 28.05 cm
Stroke = 33.66 cm
Ans.
n
mR (T2 T1)
n -1
= 4884.92 kJ/min
4884.92
, {as 1 hp = 0.7457 kW]
60 0.7457
W = 109.18 hp
=
FP I
HPK
2
1
3995.81
60 0.7457
= 89.31 hp
=
Wiso
Isothermal efficiency =
Wiso
89.31
=
= 0.8133 or 81.33%
W
109.81
Ans.
4. A reciprocating compressor of single stage and double acting type is running at 200 rpm with
mechanical efficiency of 85%. Air flows into compressor at the rate of 5 m3/min measured at atmospheric condition of 1.02 bar, 27C. Compressor has compressed air leaving at 8 bar with compression
following polytropic process with index of 1.3. Compressor has clearance volume of 5% of stroke
volume. During suction of air from atmosphere into compressor its temperature rises by 10C. There
occurs pressure loss of 0.03 bar during suction and pressure loss of 0.05 bar during discharge passage
through valves. Determine the dimensions of cylinder, volumetric efficiency and power input required to
drive the compressor if stroke to bore ratio is 1.5.
Pa T1 Va
1.02 310 5
=
= 5.32 m3/min
P1 Ta
0.99 300
n
W=
P V
n -1 1 1
LMF P I
MNH P K
2
n-1
n
OP
PQ
-1
= 23.66 kW or 31.73 hp
Power input required =
Here,
OP
PQ
-1
31.73
= 37.33 hp
0.85
Power input = 37.33 hp
Volumetric efficiency,
0 .3
1.3
hvol =
LM
MN
F I OP
H K PQ
P1Ta
P
1+ C - C 2
Pa T1
P1
C = 0.05, so hvol =
Ans.
1
n
0.99 300
1.02 310
= 0.7508 or 75.08%
Stroke volume per cycle =
5
= 0.0125 m3/cycle
2 200
0.0125
0.7508
= 0.0167 m3/cycle
Stroke volume =
p 2
D L = 0.0167
4
p 2
D 1.5D = 0.0167
4
D = 0.2420 m or 24.20 cm
Stroke L = 1.5 D = 36.3 cm
1
1.3
OP
PQ
Ans.
5. In a reciprocating air compressor the air is compressed at the rate of 4 m3/min at 1 bar, 27C up
to the pressure of 8 bar following index of compression as 1.2. The compression occurs in two stages with
intercooling at optimum intercooler pressure and perfect intercooling. Compare the work input required
if the same compression occurs in single stage. Also compare the work input if same compression occurs
in two stages with imperfect intercooling up to 30C at the optimum intercooling pressure. Consider
Cp = 1.0032 kJ/kg K and R = 0.287 kJ/kg K.
Solution:
Mass of air compressed per minute;
m=
1 10 2 4
= 4.65 kg/min
0.287 300
n
Work input, WI =
PV
n-1 1 1
LMF P I
MNH P K
3
OP
PQ
L8
4 M FH IK
MN 1
n -1
n
-1
O
F 1.2 IJ 1 10
= G
- 1P
H 1.2 - 1 K
PQ
F 994.113 IJ = 22.22 hp
W = 994.113 kJ/min or G
H 60 0.7457 K
2
1. 2 - 1
1.2
n
= 2
PV
n -1 1 1
LMF P I
MNH P K
3
1
n -1
2n
OP
PQ
-1
F 1.2 IJ 1 10
= 2G
H 1.2 - 1 K
WII,
I/C
L8
4 M FH IK
MN 1
1. 2 - 1
2.4
OP
PQ
-1
P1V1 T2
T1
P2
1 4 303
= 1.43 m3/min
300 2.83
L n R|F P I
= M
MN n - 1 P V S|TH P K
1.2 I
= LM F
HN 1.2 - 1 K 1 10
2
1 1
WII,I/C
R|F P I
U|O L n
U|O
- 1V P + M
- 1VP
P V S
|WPQ MN n - 1 |TH P K
|WPQ
4 {( 2.83)
- 1}OP
Q
LF 1.2 I 2.83 10 1.43 R|F 8 I
+ MG
S|H 2.83 K
MNH 1.2 - 1 JK
T
n -1
n
n -1
n
2 2
(1. 2 - 1)
1. 2
1. 2 - 1
1.2
U|OP
V|P
WQ
-1
FG W - W
H W
I
II , I / C
IJ
K
= 8.69% Ans.
% excess work to be done when two stage compression occurs with imperfect intercooling as
compared to two stage compression with perfect intercooling:
= 100
F W
GH
II , I / C
- WII , I / C
W II , I / C
I
JK
= 0.636% Ans.
6. A reciprocating air compressor has four stage compression with 2 m3/min of air being delivered
at 150 bar when initial pressure and temperature are 1 bar, 27C. Compression occur polytropically
following polytropic index of 1.25 in four stages with perfect intercooling between stages. For the
optimum intercooling conditions determine the intermediate pressures and the work required for driving
compressor.
Solution:
Here there is four stage compression with perfect intercooling at optimum intercooling conditions.
So optimum stage pressure ratio = (150 )1/ 4 = 3.499 3.5
Ans.
FPI
HPK
2
1
n -1
n
F 1. 25 - 1 IK
= 300 ( 3.5) H
T = 385.42 K
Mass of air, kg/min, m =
1. 25
150 10 2 2
PV
=
= 271.21 kg/min
0.287 385.42
RT
F n IJ m RT LMF P I - 1OP 4
W= G
H n -1K
MNH P K
PQ
F 1.25 IJ 271.21 0.287 300 L(3.5)
=G
- 1O 4
H 1.25 - 1 K
QP
NM
132978.04 I
= 132978.04 kJ/min or 2972.11 hp F =
H 60 0.7457 K
2
n-1
n
(1.25 - 1)
1. 25
Ans.
7. A two stage reciprocating compressor has air entering at 1 bar, 17C into LP compressor and
leaving HP stage at 16 bar. An intercooler working at 4 bar pressure is provided between the HP and LP
stages. The compression process follows the process given by PV1.3 = constant. The bore diameters of
HP and LP cylinder are 6 cm and 12 cm respectively while stroke lengths are equal. For perfect intercooling
determine the work done in compressing per unit mass of air. Also state whether the intercooler pressure
will rise, fall or no change if the volumetric efficiency is taken as 0.90 for LP cylinder. Neglect clearance volumes.
Solution:
For perfect intercooling the amount of work required shall be;
nm
RT1
W=
n -1
LMF P I
MNGH P JK
2
1
n -1
n
FPI
+G J
HP K
3
n -1
n
LM
MN
-2
OP
PQ
e j
(1.3 - 1)
1.3 1
16
=
0.287 (273 + 17) ( 4 ) 1. 3 +
4
1.3 - 1
1. 3 - 1
1.3
-2
OP
PQ
Ans.
The ratio of volumes handled by HP and LP stages. Using the perfect intercooling.
V1
=
V2
P2
P1
FH 4 IK = 4
1
Volume at inlet to LP
= 4
Volume at inlet to HP
From given cylinder dimensions, for given bore diameters and common stroke length,
Ratio of effective cylinder volumes =
0.90
=
0 .9 ( 0.12 ) 2
= 3.6
( 0.06 ) 2
Theoretically, the volume ratio is 4 while considering volumetric efficiency the ratio of effective
cylinder volumes comes out to be 3.6 which is less than the theoretical volume ratio. Therefore, it can
be concluded that less amount of air is given into HP cylinder than its capacity. Thus, the HP cylinder
would inhale volume equal to its capacity and since it has larger capacity than volume available so the
pressure of intercooler shall drop.
8. In a two stage reciprocating air compressor running at 200 rpm the air is admitted at 1 bar, 17C
and discharged at 25 bar. At low pressure stage suction conditions the rate of air flow is 4 kg/minute.
The low pressure cylinder and high pressure cylinders have clearance volumes of 4% and 5% of respective cylinder stroke volumes. The index for compression and expansion processes in two stages are same
25
=5
1
P2
P
= 6 =5
P1
P5
Perfect intercooling indicates, T1 = T5 = 273 + 17 = 290 K
T2 = T1
FG P IJ
HPK
FG P IJ
HPK
2
n -1
n
= 400.12 K
T6 = T5
n -1
n
= 400.12 K
F n IJ m RT LMFG P IJ - 1OP
= 2G
H n -1K
MNH P K
PQ
F 1.25 IJ 4 0.287 290 L(5)
= 2G
MN
H 1.25 - 1 K
2
n-1
n
(1.25 - 1)
1. 25
OP
Q
-1
Isothermal efficiency =
FH W IK m C (T T )
2
1264.19 I
= FH
K 4 1.0032 (400.12 290)
Q=
2
Q = 190.21 kJ/min
LM
MN
F I OP
H K PQ
1
n
PT
P
Volumetric efficiency, hvol = 1 a 1 + C - C 2
Pa T1
P1
Here the ambient conditions and suction conditions are same so expression gets modified as,
hvol
FP I
= 1+CCG J
HPK
2
1
n
HP
= 1 + CHP CHP
FG P IJ
HP K
6
1
n
CHP = 0.04
= 1 + 0.04 0.04 (5)1/1.25
hvol, HP = 0.895 or 89.5%
Volumetric efficiency of LP,
hvol,
LP
= 1 + CLP CLP
FG P IJ
HPK
2
1
n
CLP = 0.05
= 1 + 0.05 0.05 (5)1/1.25 = 0.8688 or 86.88%
Stroke volume of HP cylinder =
Vs,
HP
3.33
= 3.721 103 m3
5 200 0.895
Ans.
9. A two stage double acting reciprocating air compressor running at 200 rpm has air entering at
1 bar, 25C. The low pressure stage discharges air at optimum intercooling pressure into intercooler after
which it enters at 2.9 bar, 25C into high pressure stage. Compressed air leaves HP stage at 9 bar. The
LP cylinder and HP cylinder have same stroke lengths and equal clearance volumes of 5% of respective
cylinder swept volumes. Bore of LP cylinder is 30 cm and stroke is 40 cm. Index of compression for both
stages may be taken as 1.2. Determine,
(i) the heat rejected in intercooler,
(ii) the bore of HP cylinder,
(iii) the hp required to drive the HP cylinder.
Solution:
Optimum intercooling pressure = 9 = 3 bar
LP stage pressure ratio = HP stage pressure ratio = 3
From the given dimensions of LP cylinder, the volume of LP cylinder, in m3/min
p
(0.30)2 (0.40) 200 2
4
= 11.31 m3/min
VLP =
VLP
Volumetric efficiency of LP compressor, here ambient and suction conditions are same,
hvol, LP
FPI
= 1+CCG J
HPK
2
1
n
F 3 I
= 1 + 0.05 G 0.05 FH IK J
H 1 K
1
1. 2
m=
=
P1V1
RT1
1 10 2 10.46
= 12.23 kg/min
0.287 298
FPI
= T G J
HPK
3
= 298 FH IK
2
n -1
n
1. 2 - 1
1. 2
1
T2 = 357.88 K
mRT5
P5
After intercooling, T5 = 298 K, P5 = 2.9 bar,
V5 =
V5 =
Since the clearance volume fraction and pressure ratio for both HP and LP stages are same so the
volumetric efficiency of HP stage referred to LP stage suction condition shall be same
hvol, HP = hvol, LP = 0.9251
Hence, the volume of HP cylinder/min =
V5
h vol,HP
3.61
= 3.902 m3/min
0.9251
p
(DHP)2 0.40 2 200
4
DHP = 0.1762 m or 17.62 cm
Heat rejected in intercooler, Q = mCp (T2 T5)
= 12.23 1.0032 (357.88 298)
= 734.68 kJ/min
3.902 =
In HP stage,
FG IJ
H K
n -1
T6
P6 n
=
T6 = 298
P5
T5
T6 = 359.91 K
FH 9 IK
2.9
1. 2 - 1
1.2
or
FG n IJ mR (T
H n -1K
T5)
Ans.
10. During an experiment on reciprocating air compressor the following observations are being
taken;
Barometer reading = 75.6 cm Hg, Manometer reading across orifice = 13 cm Hg.
Atmospheric temperature = 25C. Diameter of orifice = 15 mm.
Coefficient of discharge across the orifice = 0.65
Take density of Hg = 0.0135951 kg/cm3
Determine the volume of free air handled by compressor in m3/min.
Solution:
p
(15 103)2 = 1.77 104 m2
4
Atmospheric pressure = 75.6 0.0135951 9.81 104 103
= 100.83 kPa
A=
1 0.287 298
RT
=
= 0.848 m3/kg
100.83
P
2gha
Ans.
11. During a trial on single acting single stage compression the following observations are made;
Dimensions of cylinder: 10 cm bore and 8 cm stroke.
Speed of rotation: 500 rpm.
p
(0.10)2 (0.08) = 6.28 104 m3
4
(15 60)
Volumetric efficiency =
= 0.7962 or 79.62% Ans.
6.28 10 - 4 500
Volume of cylinder =
Shaft output =
2p NT
60
Shaft output =
20.66
0.25
= 82.64 hp per m3 of free air per minute. Ans.
12. Determine the minimum number of stages required in an air compressor which admits air at 1
bar, 27C and delivers at 180 bar. The maximum discharge temperature at any stage is limited to 150C.
Consider the index for polytropic compression as 1.25 and perfect and optimum intercooling in between
the stages. Neglect the effect of clearance.
Solution:
Let there be i number of stages. So the overall pressure ratio considering inlet state as Pa and Ta
and delivery state pressure as Pi.
Pi
P
P
P
P
= 1 2 3 i
Pa
P1
P2
Pi 1
Pa
When perfect and optimum intercooling is considered then pressure ratio in each stage will be
same.
P
P1
P
P
= 2 = 3 == i =r
Pa
P1
P2
Pi - 1
Pi
= (r)i, for any stage, say second stage,
Pa
T1 = 273 + 27 = 300 K
FG T IJ
HT K
FH 180 IK = FH 423 IK
P2
=
P1
and
n
n -1
i 1. 25
1. 25 - 1
300
ln 180 =
P
, i = (r)i =
Pa
FG T IJ
HT K
2
in
n -1
FH 1.25i IK ln FH 423 IK
0.25
300
Ans.
13. In a triple stage reciprocating compressor of single acting type the air enters at 1 bar, 27C.
The compressor has low pressure cylinder with bore of 30 cm and stroke of 20 cm. Clearance volume of
LP cylinder is 4% of the swept volume. The final discharge from compressor takes place at 20 bar. The
expansion and compression index may be taken uniformly as 1.25 for all the stages. The intercooling
between the stages may be considered to be at optimum intercooling pressure and perfect intercooling.
Determine, the interstage pressures, effective swept volume of low pressure cylinder, temperature and
volume of air delivered in each stroke and the work done per kg of air.
Solution:
Here P1 = 1 bar, T1 = 300 K, C = 0.04, P10 = 20 bar, n = 1.25, See Fig. 16.35
For optimum and perfect intercooling,
P2
P
P
= 6 = 10 =
P1
P2
P6
FH 20 IK
1
1
3
= 2.714
FP I
= 1+CCG J
HPK
2
1
1. 25
p 2
p
D L=
(0.30)2 0.20 = 0.01414 m3
4
4
Effective swept volume of LP cylinder, V1 V4 = hvol, LP (V1 V3)
LP swept volume, V1 V3 =
F P IJ
G
HPK
10
1. 25 - 1
1. 25
= 300 ( 2.714 )
= 366.31 K
(1.25 - 1)
1. 25
P1 V1 - V4
T1
f=
V10 V11 =
=
aV - V f T
1
10
P1
T1 P10
0.01345 366.31 1 10 2
300 20 10 2
R| n F F P I
I U|
W= 3 S
- 1J V
RT G G J
JK |W
|T n - 1 GH H P K
1.25 I
= 3 RSF
HT 1.25 - 1 K 0.287 300 FH (2.714)
2
1. 25 - 1
1.25
(1. 25 - 1)
1.25
IK UV
W
-1
Ans.
14. A two stage reciprocating air compressor has air being admitted at 1 bar, 27C and delivered
at 30 bar, 150C with interstage pressure of 6 bar and intercooling up to 35C. Compressor delivers at
the rate of 2 kg/s. Clearance volumes of LP and HP cylinders are 5% and 7% of stroke volume respectively. The index of compression and expansion are same throughout. Determine the swept volume of
both cylinders in m3/min, amount of cooling required in intercooler and total power required. Also
estimate the amount of cooling required in each cylinder.
FG T IJ
HT K
FH 30 IK = FH 423 IK
P6
=
P5
6
Taking log of both sides,
n
n -1
n
n -1
308
ln (5) =
n
ln (1.3734)
n -1
FP I
= 1+C C G J
HPK
6
= 1 + 0.05 0.05 FH IK
1
1. 245
LP
LP
1
1. 245
1
= 0.8391 or 83.91%
FPI
= 1+C C G J
HPK
30
= 1 + 0.07 0.07 F
H IK
6
HP
1
1. 245
HP
1
1. 245
2 0.287 300
= 1.722 m3/s or 103.32 m3/min
1 10 2
V1 - V4
= 0.8391 (V1 V3)
V1 - V3
103.32
= 123.13 m3/min
0.8391
Ans.
(V5 V8) =
=
hvol, HP =
mRT5
P2
2 0.287 308
= 0.2946 m3/s or 17.676 m3/min
6 10 2
V5 - V8
17.676
(V6 V7) =
= 21.69 m3/min
V6 - V7
0.815
Ans.
P
T2 = T1 2
P1
n 1
n
6
= 300 FH IK
1
1. 245 - 1
1. 245
T2 = 426.83 K
Cooling required in intercooler, QI/C = m Cp (T2 T5)
= 2 1.0032 (426.83 308)
QI/C = 238.42 kJ/s
Heat picked in intercooler = 238.42 kW
Ans.
LMF P I
MNGH P JK
L R|F P I
n
mR M T S
MN T|H P K
n -1
n
=
m RT1
n -1
n-1
n
O n
- 1P +
PQ n - 1 m RT
U| R|F P I
- 1V + T SG J
W| |TH P K
n-1
n
n -1
n
LMF P I
MNGH P JK
U|O
- 1V P
|WPQ
6
5
n -1
n
OP
PQ
-1
1. 245 - 1
1.245
= 704.71 kJ/s
U| R| 30 I
- 1V + 308 SFH
|W |T 6 K
1.245 - 1
1. 245
U|OP
V|P
WQ
-1
Ans.
F g - n I C (T T )
H n -1 K
F 1.4 - 1.245 IJ 0.72 (426.83 300)
= 2G
H 1.245 - 1 K
QLP = m
= 115.55 kJ/s
.
Ans.
F g - n I C (T T )
H n -1 K
F 1.4 - 1.245 IJ 0.72 (423 308)
= 2G
H 1.245 - 1 K
QHP = m
= 104.77 kJ/s
Amount of cooling required in HP cylinder = 104.77 kW
Ans.
15. A roots blower handles free air of 0.5 m3/s at 1 bar and 27C and delivers air at pressure of
2 bar. Determine indicated power required to drive compressor and isentropic efficiency.
Solution:
Indicated power required = (P2 P1) V1
Wroots = (2 1) 102 0.5 = 50 kJ/s
Wroots = 50 kW or 67.05 hp
Indicated power when isentropic compression occurs,
Wisentropic
g
=
P1 V1
g -1
=
R|F P I
S|H P K
T
2
1
FG 1.4 IJ 1 10
H 1.4 - 1 K
U|
V|
W
R| 2
0.5 SFH IK
|T 1
= 38.33 kW or 51.4 hp
Fig. 16.37
( g - 1)
g
-1
1. 4 - 1
1. 4
U|
V|
W
-1
Wisentropic
Wroots
38.33
= 0.7666 or 76.66%
50
Ans.
16. A vaned compressor handles free air of 0.6 m3/s at 1 bar and compresses up to 2.3 bar. There
occurs 30% reduction in volume before the back flow occurs. Determine the indicated power required
and isentropic efficiency.
Solution:
Here on PV diagram the state 2 indicates the point at which delivery occurs. While 2 is the point
up to which air is compressed inside. V2 = 0.7 V1
F V I = FG V IJ
H V K H 0.7 V K
1 I
= 1 FH
= 1.65 bar
0. 7 K
g
P2
=
P1
1. 4
1
2
1. 4
P2
F g I P V R|SF P I - 1U|V + (P
=
H g - 1K
|TH P K
|W
F 1.4 IJ 1 10 0.6 {(1.65)
=G
H 1.4 - 1 K
2
g -1
g
(1. 4 - 1)
1. 4
P2) V2
g
Wisentropic =
P V
g -1 1 1
R|F P I
S|H P K
T
2
1
g -1
g
U|
V|
W
-1
F 1.4 IJ 1 10
=G
H 1.4 - 1 K
R| 2.3 I
0.6 SFH
|T 1 K
1. 4 - 1
1. 4
U|
V|
W
-1
Wisentropic
75.66
=
Wvane
79.925
Ans.
17. A centrifugal compressor delivers free air of 18 kg/min. Air is sucked at static states of 1 bar,
27C with inlet velocity of 50 m/s. The total head pressure ratio is 4 and isentropic efficiency of
compressor is 0.75. The mechanical efficiency of motor attached to it is 0.90. Determine total head
temperature of air at exit of compressor and brake power required to drive compressor.
Solution:
Stagnation temperature at inlet, T01= T1 +
V12
2Cp
T01 = 300 +
( 50 ) 2
2 1.0032 10 3
= 301.25 K
T02 - T01
T02 - T01
T02
=
T01
FG P IJ
HP K
02
g -1
g
01
T02 = T01 ( 4 )
(1. 4 - 1 )
1. 4
Fig. 16.39
aT
02
- T01
h isen
f +T
01
( 447.66 - 301.25)
+ 301.25
0.75
= 496.46 K
=
T02
Ans.
m C p T02 - T01
h mech
Ans.
18. A double-acting single cylinder reciprocating air compressor has a piston displacement of
0.015 m3 per revolution, operates at 500 r.p.m. and has a 5% clearance. The air is received at 1 bar and
delivered at 6 bar. The compression and expansion are polytropic with n = 1.3. Determine,
(i) the volumetric efficiency
(ii) the power required
(iii) the heat transferred and its direction, during compression if inlet temperature of air is 20C.
[U.P.S.C., 1998]
Solution:
V = 0.015 m3 per revolution, N = 500 r.p.m., C = 5% or 0.05, n = 1.3, P1 = 1 bar, P2 = 6 bar,
T1 = 20C
Volumetric efficiency, hvol
FP I
=1+CCG J
HPK
2
1
n
6
= 1 + 0.05 0.05 FH IK
1
1
1.3
= 0.8516 or 85.16%
Ans.
n
Power required =
P1V1
n-1
Here swept volume in cylinder =
=
Vs =
Actual air inhaled = V1 =
V1 =
LMF P I
MNGH P JK
2
1
Vs = V 2N
0.015 2 500
15 m3/min
15 0.85
12.75 m3/min
n-1
n
OP
PQ
-1
P1V1
1 10 2 12.75
=
= 15.16 kg/min.
0.287 293
RT1
Power required =
(1.3)
(1.3 - 1)
102
= 2829.21 kJ/min
L6
12.75 M F I
MNH 1 K
1.3 - 1
1.3
OP
PQ
-1
T2
=
T1
FG P IJ
HPK
2
1
T2 = 298
F g - n I (T
H n -1 K
T1)
n -1
n
FH 6 IK
1
1.3 - 1
1. 3
T2 = 450.59 K
Substituting in heat transferred Q,
Q = 15.16 0.718
Q = 571.78 kJ/min
Ans.
-:-4+1516.1
16.2
16.3
16.4
16.5
16.6
16.7
16.8
16.9
P1T a
P n
1+ C C 2
Pa T1
P1
16.20
16.21
16.22
16.23
16.24
16.25
16.26
n
Q = C p + Cv
(T2 T1)
n 1
16.27
16.28
16.29
16.30
volume per stroke. The suction pressure and temperature are equal to atmospheric air pressure
and temperature. Determine volumetric efficiency, speed of rotation, stroke and bore. Take mean
piston speed = 2 stroke rpm.
[76.88%, 164 rpm, 45.7 cm, 35.1 cm]
A reciprocating compressor of single acting type has air entering at 1.013 bar, 15C and leaving
at 8 bar. Compressor is driven by electric motor of 30.84 hp and the mechanical efficiency is 0.87.
The clearance volume is 7% of swept volume and the bore is equal to stroke. The compression
and expansion follow PV1.3 = constant. Determine (i) free air delivered in m3/min, (ii) volumetric
efficiency, and (iii) cylinder dimensions.
[4.47 m3/min, 72.68%, L = D = 29.7 cm]
A reciprocating compressor has two stages with inlet air going into LP stage at 1 bar, 16C and
at the rate of 12 m3/min. Air is finally delivered at 7 bar and there is perfect intercooling at optimum
pressure between the stages. The index for compression is 1.25 and compressor runs at 600 rpm.
Neglecting clearance volume determine intermediate pressure, total volume of each cylinder and
total work required.
[2.645 bar, 0.02 m3, 0.0075 m3, 57.6 hp]
A two stage reciprocating air compressor delivers 4.2 kg of free air per min at 1.01325 bar and 15C.
The suction conditions are 0.95 bar, 22C. Compressor delivers air at 13 bar. Compression
throughout occurs following PV1.25 = C. There is optimum and perfect intercooling between the
two stages. Mechanical efficiency is 0.75. Neglecting clearance volume determine
(i) the heat transfer in intercooler per second.
(ii) the capacity of electric motor.
(iii) the % saving in work if two stage intercooling is compared with single stage compressor
between same limits.
[7.6 kJ/s, 44.65 hp, 13%]
A single acting reciprocating air compressor has two stages with the optimum and perfect
intercooling in between. Compressor has air sucked at 1 bar and at the rate of 2.4 m3/min when
measured at 1.013 bar, 288 K. Compressor delivers air at 70 bar. Temperature at the end of suction
stroke is 32C. The compression and expansion follows polytropic process PV1.25 = C uniformly.
The clearance volume is 3% of swept volume in each HP and LP cylinder. Compressor runs at
750 rpm. If the mechanical efficiency is 0.85 then determine the power of drive required, swept
volumes of each cylinder, % saving in power as compared to single stage compression within
limits.
[35.8 hp, 3963 cm3, 473 cm3, 20.89%]