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PIPING ENGINEERING

JJ - LURGI
Malaysia

CONTENTS

1.

GENERAL

1.1
1.2
1.3
1.4
1.5
2.

Plant Identification
List of Media
Piping Class Code
Piping Part Identification
Valve Identification
PIPING CLASS INDEX

2.1 Colour Codes of Materials


3.

PIPING CLASS
150JC01
150JC11
150JH01
150JH03
150JH05
150JH11
150JR01
150JR11
150JY01
300JC01
600JH01

4.

PIPE LINE LIST

5.

BILL OF PIPING MATERIAL

6.

LIST OF SPECIAL PIPE PARTS

7.

TIE IN POINTS

8.

MATERIAL COLOUR CODE

PROJECT: C251
Ecogreen

Rev 1

PIPING ENGINEERING

JJ - LURGI
Malaysia

PROJECT: C251
Ecogreen

1.1 PLANT IDENTIFICATION

PLANT IDENTIFICATION
Section

Designation

Plant

9.2

701

Degumming and Bleaching

9.3

702

Deacidification

10

703

Palm Kernel Oil Transesterification

12

704

Glycerine Water Pretreatment

13

708

Re-Esterification

14

705

Glycerine Water Evaporation

16

706

Glycerine Distillation & Bleaching

17

707

PK-FAME Fractionation

22

713

Methanol Recovery

23

714

Fatty Alcohol Fractionation

24

715

Carbonyl Conversion

EXAMPLE FOR PIPELINE DESIGNATION


701

01

3"

150JC01
piping class
pipeline size
pipeline serial number
media code
plant code

JJ - LURGI
Malaysia

PIPING ENGINEERING

PROJECT: C251
Ecogreen

1.2 LIST OF MEDIA


FLUID CODE

FLUID DESIGNATION

PIPING CLASS

P
P
P
W
WC
WCT
WW
SL
SV
SCL
N
VU
VV
HL
LC
BE
SM
SCM
OTH
P
H

Crude Oil
Methylester
Fatty Alcohol
City Water
Cooling Water
Tempered Cooling Water
Waste Water
Low Pressure Steam
Process Vapour
Low Pressure Condensate
Nitrogen
Compressed Air
Waste Air/ Vent to Atmosphere
Hydrogen, low pressure
Sodium Hydroxide
Bleaching Earth
Medium Pressure Steam
Medium Pressure Condensate
Thermal Oil
Fatty Alcohol
Hydrogen

150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
300
300
300
300
300

J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J

C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C

01
01
01
01
01
01
01
01
01
01
01
01
01
01
01
01
01
01
01
01
01

P
P
PM
VV

Raw Oil / Ester with MEOH


Glycerine Water with MEOH
Methanol
Waste Air with Traces of MEOH

150
150
150
150

J
J
J
J

C
C
C
C

11
11
11
11

P
P
P
P
WD
WD
WCC
WB
WW
SV
SCP
VI
VU
VV
LC
P
SV

Bleached Oil
Bleached and Deacidified Oil
Glycerine Distillate
Bleached Glycerine
Demineralized Water
Wash Water
Contaminated Cooling Water
Boiler Feed Water
Waste Water
Process Vapour
Process Condensate/ Process Water
Instrument Air
Compressed Air
Waste Air/ Vent to Atmosphere
Sodium Hydroxide
Fatty Alcohol
Process Vapour

150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
600
SPP

J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J

H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H

01
01
01
01
01
01
01
01
01
01
01
01
01
01
01
01
01

P
P
P
P
WW
SV
N

Methylester
Fatty Acid
Fatty Acid / Fatty Alcohol / Wax Ester mixture
Reesterified Fatty Acid
Waste Water
Process Vapour
Nitrogen

150
150
150
150
150
150
150

J
J
J
J
J
J
J

H
H
H
H
H
H
H

03
03
03
03
03
03
03

JJ - LURGI
Malaysia

PIPING ENGINEERING

PROJECT: C251
Ecogreen

1.2 LIST OF MEDIA


FLUID CODE

FLUID DESIGNATION

PIPING CLASS

AP
SV

Phosphoric Acid
Process Vapour

150
SPP

J
J

H
H

03
03

P
P
SV
HL

Fatty Acid
Fatty Acid / Fatty Alcohol / Wax Ester mixture
Process Vapour
Hydrogen, low pressure

150
150
150
150

J
J
J
J

H
H
H
H

05
05
05
05

WD
PM
VV
CM
PM

Wash Water with Traces of MEOH


Methanol
Waste Air with Traces of MEOH
Sodium Methylate
Methanol

150
150
150
150
SPP

J
J
J
J
J

H
H
H
H
H

11
11
11
11
11

P
P
P
P
P
SV
SCP
VV

Raw Fatty Matter


Washed Fatty Matter
Glycerine Water
Crude Glycerine
Glycerine Pitch
Process Vapour
Process Condensate/ Process Water
Waste Air/ Vent to Atmosphere

150
150
150
150
150
150
150
150

J
J
J
J
J
J
J
J

R
R
R
R
R
R
R
R

01
01
01
01
01
01
01
01

P
WD

Glycerine Water with MEOH


Wash Water with Traces of MEOH

150
150

J
J

R
R

11
11

P
P
P
P
VV
AH

Raw Fatty Matter


Raw Ester with HCl
Glycerine Water
Glycerine Water with MEOH & HCl
Waste Air/ Vent to Atmosphere
Hydrochloric Acid

150
150
150
150
150
150

J
J
J
J
J
J

Y
Y
Y
Y
Y
Y

01
01
01
01
01
01

PIPING ENGINEERING

JJ - LURGI
Malaysia

PROJECT: C251
Ecogreen

1.3 PIPING CLASS CODE

EXAMPLE FOR PIPING CLASS IDENTIFICATION


150

01
2 digits

- serial number

1 letter

- material code

1 letter

- JJLEM designation

1 - 3 digits

- pressure class code

PRESSURE RATING

PRESSURE CLASS

150
300
900

#
#
#

CODE NO

150
300
900

MATERIAL IDENTIFICATION
C
H
R
X
Y
G
K

carbon steel A106 Gr.B


stainless steel - SS304L, SS316L, SS317L
Duplex 1.4462
plastic - PVC, PP, PE, FRP
CI with PTFE lined
carbon steel - galvanized
non-ferrous alloy - copper, brass, bronze, nickel

PIPING ENGINEERING

JJ - LURGI
Malaysia

PROJECT: C251
Ecogreen

1.4 PIPING PART IDENTIFICATION

EXAMPLE FOR PIPING PART IDENTIFICATION


ET

1
1 digit

-serial number

1 digit

-built code

1 digit

-material code

1 or 2 letters -part code


PART CODE
P
PB
E
EK
EX
PG
PN
EA
MS
ET
RT
EW
LW
LD
LH
MH
F
FL
FB
BB
G

PART TYPE
pipe
pipe bend
elbow
reducer concentric
reducer eccentric
half nipple
pipe nipple
cap
hexagon head plug
equal tee - butt weld ends
reduced tee
weldolet
sockolet
union - socket weld ends
half coupling - socket weld end
half coupling - female threaded
welding neck flange
lap joint flange / lap joint stub end
blind flange
stud bolt and nuts
gasket

MATERIAL IDENTIFICATION
2
3
4
6
7
8
9
BUILT CODE
0-4
5-9

carbon steel, cast iron, cast steel


carbon steel, cast steel - high temperature
carbon steel - ferrous alloy
stainless steel - SS304L, SS316L
stainless steel - special alloy, SS317L, Duplex 1.4462
non-ferrous alloy - copper, brass, bronze, nickel
gasket material, plastic, FRP, CS with PTFE lined

DIN
ANSI

PIPING ENGINEERING

JJ - LURGI
Malaysia

PROJECT: C251
Ecogreen

1.5 VALVE IDENTIFICATION

EXAMPLE FOR VALVE IDENTIFICATION


V

0
1 digit

-serial number

1 digit

- built code

1 digit

- material code

1 or 2 letters - valve code

VALVE CODE
V
VR
VB
HK
AK
RV
RK
S
SF
SG
KA

VALVE TYPE
globe valve
globe valve with regulating disc
globe valve with bellow seal
ball valve
butterfly valve
check valve, spring loaded piston type
check valve, wafer type
gate valve
strainer
sight glass
steam trap

MATERIAL IDENTIFICATION
2
3
4
6
7
8
9

BUILT CODE
0-4
5-9

carbon steel, cast iron


carbon steel, cast steel - high temperature
carbon steel - ferrous alloy
stainless steel - SS304L, SS316L
stainless steel - special alloy, SS317L, Duplex 1.4462
non-ferrous alloy - copper, brass, bronze, nickel
gasket material, plastic, FRP, CS with PTFE lined

DIN
ANSI

PIPING ENGINEERING

JJ - LURGI
Malaysia

PROJECT: C251
Ecogreen

2.0 PIPING CLASS INDEX


PIPING
CLASS

Pressure
Bar g

RATING
Temp.
deg. C

Range
NPS

MEDIUM

150JY01

150

1" - 6"

150JC01

-1 / +8

280

" - 24" P; LC; BE; N; VU; VV; HL


SL; SCL;
W; WC; WCT; WW

CLASS 150
RF

ASTM
A106 GR.B

FLAT
NON
ASBESTOS

STUD BOLT WITH 2 NUTS


BLUE
ASTM A193 Gr B7 &
BLUE-GREEN
A 194 Gr 2H HOT GALV.

150JC11

-1 / +8

150

" - 8"

CLASS 150
RF

ASTM
A106 GR.B

FLAT
GRAPHITE

STUD BOLT WITH 2 NUTS


BLUE
ASTM A193 Gr B7 &
BLUE-GREEN
A 194 Gr 2H HOT GALV.

300JC01

30

350

" - 12" SM; SCM; OTH


P; H, N

CLASS 300
RF

ASTM
A106 GR.B

P; AH; VV

P; PM; VV, HL

FLANGE
RATING

BASE
MATERIAL

CLASS 150
ASTM
RF
A 48 Gr.B (Cast Iron)
PTFE LINED

GASKET

FLAT
PTFE

BOLT & NUT

STUD BOLT WITH 2 NUTS


ASTM A193 Gr B7 &
A 194 Gr 2H HOT GALV.

COLOUR
CODE

NONE

SPIRAL WOUND STUD BOLT WITH 2 NUTS BLUE- GREEN


WITH GRAPHITE ASTM A193 Gr B7 &
FILLER
A 194 Gr 2H HOT GALV.

PIPING ENGINEERING

JJ - LURGI
Malaysia

PROJECT: C251
Ecogreen

2.0 PIPING CLASS INDEX


PIPING
CLASS

Pressure
Bar g

RATING
Temp.
deg. C

150JH01

-1 /+ 10

280

600JH01

30

150JH11

MEDIUM

FLANGE
RATING

BASE
MATERIAL

GASKET

" - 12" P; SCP; SV


WD; WW; WCC; WB
VV; VI; VU; LC

CLASS 150
RF

ASTM
SS304L

FLAT
NON
ASBESTOS

180

1/2"-6"

CLASS 600
RF

ASTM
SS304L

150

" - 12" PM; CM;


WD
VV

CLASS 150
RF

ASTM
SS304L

FLAT
GRAPHITE

STUD BOLT WITH 2 NUTS


ASTM A193 Gr B7 &
A 194 Gr 2H HOT GALV.

WHITE

150JH03

-1 / +8

280

" - 12" P; AP
WW, SV, N

CLASS 150
RF

ASTM
SS316L

FLAT
NON
ASBESTOS

STUD BOLT WITH 2 NUTS


ASTM A193 Gr B7 &
A 194 Gr 2H HOT GALV.

YELLOW

150JH05

-1 / 8

280

" - 14" P, SV

CLASS 150
RF

ASTM
SS317L

FLAT
NON
ASBESTOS

STUD BOLT WITH 2 NUTS


ASTM A193 Gr B7 &
A 194 Gr 2H HOT GALV.

RED

150JR01

-1 / +8

200

" - 16" P, SV, SCP, VV

CLASS 150
RF

1.4462 /
UNS S 318 03

FLAT
NON
ASBESTOS

STUD BOLT WITH 2 NUTS


ASTM A193 Gr B7 &
A 194 Gr 2H HOT GALV.

BROWN

150JR11

150

" - 12" P; WD

CLASS 150
RF

1.4462 /
UNS S 318 03

FLAT
GRAPHITE

STUD BOLT WITH 2 NUTS


ASTM A193 Gr B7 &
A 194 Gr 2H HOT GALV.

BROWN

Range
NPS

BOLT & NUT

STUD BOLT WITH 2 NUTS


ASTM A193 Gr B7 &
A 194 Gr 2H HOT GALV.

COLOUR
CODE

WHITE

SPIRAL WOUND STUD BOLT WITH 2 NUTS


WITH GRAPHITE ASTM A193 Gr B7 &
WHITE-GREEN
FILLER
A 194 Gr 2H HOT GALV.

PIPING ENGINEERING

JJ - LURGI
Malaysia

PROJECT: C251
Ecogreen

2.1 COLOUR CODES OF MATERIALS

- WELDED EDGES ARE TO BE KEPT COLOUR-FREE.


- THE IDENTIFICATION COLOURS LISTED IN THE TABLE ARE TO BE USED.
- THE MARKING IS DONE IN THE FORM OF ONE/TWO STRIPS ADJACENT TO EACH OTHER IN
- LONGITUDINAL DIRECTION COVERING THE ENTIRE LENGTH.
- THE PIPING COMPONENTS WHOSE COLOUR MARKING HAS DISAPPEARED DUE TO SURFACE TREATME
PRIOR TO INSTALLATION, E.G. APPLICATION OF AN ANTI-CORROSION COATING, SHALL BE REMARKED
- THE USE OF A FLAME FOR PAINT REMOVAL SHALL NOT BE PERMISSIBLE.

COLOUR CODES OF MATERIAL


Material
Group

Colour Code
Material Code

Number

Main Colour

Additional
Colour

Unalloyed steels

A 106 Gr. B Sch.20 1.0405

Blue

for elevated

Sch.40

Blue

Green

temperature

Sch.80

Blue

Black

Sch.10s 1.4306

White

Steels without

Sch.40s

White

Green

molybdenum

Sch.80s

White

Black

Sch.10s 1.4404

Yellow

Steels with

Sch.40s

Yellow

Green

molybdenum

Sch.80s

Yellow

Black

Sch.10s 1.4438

Red

Sch.40s

Red

service
2

Austenitic CrNi

Austenitic CrNi

304 L

316 L

317 L

Green

Duplex

1.4462

Brown

Light metals

Titanium

3.7035

Orange

Non-ferros

Hastelloy B

2.4617

Orange

Green

metals,

Hastelloy C

2.4610

Orange

Black

Heavy metals

Nickel
Monel

2.4068
2.436

Gray
Gray

Green