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Parts Manual SEBP5387-04 November 2009 See “General Information” for New Parts Manual Features. 336D L

Parts

Manual

SEBP5387-04

November 2009

Parts Manual SEBP5387-04 November 2009 See “General Information” for New Parts Manual Features. 336D L Excavators

See “General Information” for New Parts Manual Features.

336D L Excavators

D3P1-Up (Machine) M4T1-Up (Machine) THX1-Up (Engine)

Powered By C9 Engine

Product and Dealer Information

Note: For product identication plate locations, see the section “Product Identication Information” in the Operation and Maintenance Manual.

Delivery Date:

Product Information

Model:

Product Identi cation Number:

Engine Serial Number:

Transmission Serial Number:

Generator Serial Number:

Attachment Serial Numbers:

Attachment Information:

Customer Equipment Number:

Dealer Equipment Number:

Dealer Information

Name: Branch: Address: D eal er C on tac t P ho ne N umb
Name:
Branch:
Address:
D eal er C on tac t
P ho ne N umb er
H our s
Sales:
Parts:
Service:

MEMORANDA

MEMORANDA

SEBP5387-04

 

TABLE OF CONTENTS

 

Name

Page

Name

Page

GENERAL INFORMATION

 

A5

HOUSING GP-FLYWHEEL HOUSING GP-FRONT LIFTING GP-ENGINE MOUNTING GP-ENGINE PAN GP-OIL

 

65

 

66

REPAIR ALTERNATIVES

 

A8

67

 

68

SUPPLEMENTAL COOLANT ADDITIVES

 

A9

 

.

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.

.

 

.

.

.

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.

.

.

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.

.

70

 

PISTON & ROD

GP

.

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.

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.

.

.

 

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.

72

MAINTENANCE

PARTS

 

.

.

.

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.

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.

.

.

A10

PLUG GP-ENGINE ROCKER ARM GP SEAL GP-CRANKSHAFT VALVE MECHANISM GP

 

.

 

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.

74

 

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.

76

INDEX

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A13

 

78

   

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79

MACHINE ARRANGEMENT CHASSIS AR

 

1

 

.

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.

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.

.

.

.

1

LUBRICATION SYSTEM FILTER GP-ENGINE OIL FUMES DISPOSAL GP

 

81

COLD WEATHER

AR

 

1

 

.

.

.

.

.

.

.

.

.

81

.

.

.

.

.

CONVERSION AR-MACHINE DISTRIBUTION AR GENERAL AR

.

.

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2

 

85

 

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2

3

GAUGE GP-OIL LEVEL (DIPSTICK)

.

LINES

GP-ENGINE

OIL

.

.

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.

86

88

 

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.

.

.

 

OPTION

AR-CAB

 

4

. LINES GP-ENGINE OIL DRAIN LINES GP-TURBOCHARGER OIL

 

.

.

.

.

.

.

89

OPTION AR-CONFIGURATION

 

.

.

.

 

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5

 

90

OPTION

AR-CONTROL

 

.

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.

.

.

5

MOUNTING GP-ENGINE OIL FILTER

 

93

OPTION

AR-COUPLER

 

6

PUMP GP-ENGINE

OIL .

 

.

.

.

.

.

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.

95

OPTION

AR-GUARD

 

.

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8

OPTION

AR-HYDRAULIC

 

.

.

.

.

.

.

.

.

.

8

COOLING SYSTEM COOLER GP-ENGINE OIL

 

97

OPTION

AR-INSTALLATION

 

9

97

OPTION AR-LINKAGE

 

9

FAN

FAN

& MOTOR GP GP-SUCTION

 

.

 

.

.

.

.

.

.

.

.

.

.

.

98

OPTION

AR-PUMP

 

.

.

.

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.

.

.

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.

.

15

.

.

.

.

.

.

.

.

.

.

.

.

99

OPTION

AR-UNDERCARRIAGE

 

15

HOUSING & REGULATOR

 

GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

103

 

LINES GP-TURBOCHARGER WATER LINES GP-WATER MODULE GP-COOLING PLUG GP-WATER LINES PUMP GP-WATER

 

104

ENGINE ARRANGEMENT

 

16

105

ENGINE

AR

.

.

.

.

.

.

.

.

.

.

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.

 

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.

16

106

ENGINE AR-COMPLETE

 

18

109

ENGINE

AR-CORE

 

.

.

.

.

.

.

.

.

.

.

.

.

21

110

INSTALLATION

AR-ENGINE

 

25

RADIATOR & HYD

OIL COOLER GP

 

.

.

.

.

112

BASIC ENGINE

.

.

 

.

 

.

.

.

.

.

.

.

.

.

.

.

.

26

AIR INLET AND EXHAUST SYSTEM AIR CLEANER & MOUNTING GP

 

115

BELT GP-SERPENTINE CAMSHAFT GP

 

26

115

27

AIR

CLEANER

AR

.

.

.

.

.

.

 

.

 

.

.

.

.

.

.

 

.

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.

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.

.

.

.

.

.

.

116

COVER

GP-CYLINDER

BLOCK

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

28

AIR

CLEANER

GP .

.

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.

.

.

.

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.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

117

COVER GP-FLYWHEEL HOUSING

 

29

. ELBOW GP-AIR INLET LINES GP-AIR MANIFOLD GP-EXHAUST MUFFLER GP TURBOCHARGER GP

 

120

COVER GP-FRONT HOUSING

 

30

 

.

.

.

 

.

.

.

.

.

.

.

.

.

.

.

121

COVER GP-VALVE MECHANISM CRANKSHAFT GP

 

.

.

.

.

.

32

 

124

 

33

 

.

.

 

.

.

.

.

.

.

.

.

.

.

.

.

125

CYLINDER

BLOCK

 

AS

 

.

 

.

 

.

 

.

 

.

 

.

.

.

.

.

.

.

.

.

.

.

34

 

127

CYLINDER

BLOCK

GP

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

36

CYLINDER

HEAD

 

AS

 

.

.

.

.

.

.

.

.

.

.

.

.

.

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.

.

.

.

.

.

.

.

38

FUEL SYSTEM

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

129

CYLINDER

HEAD

GP

 

.

.

.

 

.

.

 

.

.

.

.

 

.

.

.

.

.

.

.

.

.

.

42

FILTER GP-WATER SEP & FUEL INJECTOR GP-FUEL

 

129

DAMPER & PULLEY GP

 

50

 

.

.

.

.

.

.

.

.

.

.

.

130

DRIVE

DRIVE

FASTENER

FASTENER

GP-ACCESSORY

GP-FAN

.

.

.

.

.

.

.

.

.

.

. GP-CYLINDER HEAD GP-DAMPER & PULLEY

.

.

.

.

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.

.

.

.

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.

.

.

.

.

51

55

56

LINES

PUMP

PUMP AR-FUEL TRANSFER

. & MOTOR GP-REFUELING

GP-FUEL

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

132

148

149

 

.

.

.

.

59

PUMP GP-FUEL INJECTION PUMP GP-FUEL PRIMING

 

.

.

.

.

.

.

.

150

FASTENER GP-FRONT HOUSING FASTENER GP-VALVE COVER FASTENER GP-VALVE COVER BASE

 

60

 

.

.

.

.

.

.

.

.

153

61

PUMP

GP-FUEL

PRM

&

PRIM FILTER

 

155

62

PUMP GP-FUEL PRM & WATER SEP

156

. GEAR GP-FRONT

FLYWHEEL

GP

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

63

64

PUMP

PUMP GP-UNIT INJECTOR HYD

GP-REFUELING

 

157

159

SEBP5387-04

TABLE OF CONTENTS

A1

 

TABLE OF CONTENTS

 

Name

Page

Name

Page

REGULATOR GP-FUEL PRESSURE

 

163

SWITCH GP-TOGGLE

 

.

.

.

.

.

.

.

.

.

.

274

TANK

TANK

& MTG GP-FUEL GP-FUEL

 

165

SWITCH

GP-WIPER

 

.

 

.

 

.

.

.

.

.

.

.

.

.

277

 

.

.

.

.

.

.

.

.

.

.

.

.

.

166

VALVE GP-ETHER STARTING

 

278

VALVE GP-FUEL BYPASS

 

171

WIRING GP-AUX START RECEPTACLE

 

VALVE

GP-FUEL

 

SHUTOFF

 

.

.

.

.

.

.

.

.

172

 

.

.

.

.

 

.

 

.

.

.

.

.

.

.

.

.

279

 

WIRING GP-AUXILIARY CONTROL WIRING GP-BOOM FLOAT

 

281

292

ELECTRICAL AND STARTING SYSTEM

ALARM

GP

 

173

173

WIRING

GP-CAB

 

.

.

.

.

.

.

.

.

.

.

.

.

.

294

310

.

.

.

.

.

.

.

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.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

 

ALARM

ALTERNATOR GP-CHARGING BATTERY & WIRING GP BLOCK GP-JUNCTION

CAMERA

CAMERA

GP-TRAVEL

& MOUNTING GP

AR .

 

.

.

.

.

.

.

.

.

.

.

.

174

175

178

188

189

192

WIRING GP-CAMERA WIRING GP-CHASSIS

WIRING

WIRING

WIRING GP-CONVERTER

WIRING GP-ELECTRONIC CONTROL

WIRING

GP-COMMUNICATION

GP-CONSOLE

GP-FAN

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

311

314

316

320

322

326

 

.

.

.

.

.

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

. CONTROL & MTG

.

CAMERA

GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

193

194

WIRING

WIRING

WIRING

WIRING

. GP-FINE SWING GP-FUEL SYSTEM GP-GRADE CONTROL GP-HEATER

 

.

.

.

.

.

.

.

.

.

327

328

329

330

 

198

 

.

.

.

.

.

.

.

.

.

.

.

GP-COMMUNICATION CONTROL & MTG GP-ENGINE ELEK CONTROL & MTG GP-MACHINE ELECTRONICS GP- COMMUNICATION

 

WIRING

GP-MEDIUM PRESSURE

 

.

.

.

.

.

331

199

WIRING GP-PLATFORM

 

332

200

WIRING GP-QUICK COUPLER

WIRING

GP-REFUELING PUMP

 

334

337

ELECTRONICS

 

GP-MACHINE

 

.

.

.

.

.

.

.

200

ELECTRONICS GP-MONITOR FASTENER GP-WIRING HARNESS GRADE CONTROL AR-SATELLITE HEATER GP-JACKET WATER INSTALLATION AR-COMMUNICATION INSTALLATION GP-SECURITY LAMP GP-FLOOD LIGHTING GP-CHASSIS LIGHTING GP-FLOOD MOUNTING GP-GRADE CONTROL

.

.

.

.

.

.

 

200

201

POWER TRAIN FINAL DRIVE GP DRIVE GP-FINAL POWER TRAIN AR SPROCKET GP

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

339

206

 

.

.

.

.

.

.

.

.

.

.

.

.

.

339

207

.

.

.

.

.

.

.

.

.

.

.

.

.

340

208

 

.

.

.

.

.

.

.

.

.

.

.

.

343

209

 

.

.

.

 

.

 

.

.

.

.

.

.

.

.

.

344

 

.

.

.

.

.

.

211

214

 

215

FRAME AND BODY

345

220

BOX

& MTG GP-STORAGE

 

345

PANEL & MTG GP-CIRCUIT BREAKER

 

221

BOX GP-STORAGE BUMPER GP

 

.

.

.

.

.

.

.

.

.

.

.

346

PANEL

GP-CIRCUIT

 

BREAKER

 

222

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

348

PANEL GP-SWITCH

 

224

COUNTERWEIGHT & MOUNTING GP

 

349

PLUG GP-CONNECTOR RECEIVER GP-SATELLITE

 

.

.

.

.

.

.

.

.

.

230

COUNTERWEIGHT

 

GP

 

.

.

.

.

.

.

.

.

.

.

 

.

.

.

.

.

.

.

.

.

.

352

 

231

COVER AS-SOUND SUPPRESSION

 

357

SENSOR

AR-GRADE

 

.

.

.

.

.

.

.

.

.

.

.

231

COVER

GP-ACCESS

 

.

.

.

.

.

.

.

.

.

.

.

360

SENSOR

GP-ENGINE

 

.

.

.

.

.

.

.

.

.

.

232

DOOR AS-ACCESS DOOR GP-ACCESS FENDER & COVER GP

 

361

SENSOR GP-LIQUID LEVEL

 

234

362

SENSOR

GP-PRESSURE

 

236

 

.

.

.

.

.

.

.

.

.

.

364

SENSOR

GP-SPEED

 

.

.

.

.

.

.

.

.

.

.

.

247

FRAME GP-UPPER GEAR & BEARING GP-SWING

 

366

SENSOR

GP-TEMPERATURE

 

250

368

STARTING

AID

 

GP

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

255

GUARD

AR-BOTTOM

 

.

.

.

.

.

.

.

.

.

.

.

374

STARTING

AID

GP-ETHER

 

256

GUARD

GP-BOTTOM

.

.

.

.

.

.

.

.

.

.

.

375

STARTING AR-COLD WEATHER

 

259

GUARD

GP-SWIVEL

 

.

.

 

.

.

.

.

.

.

.

.

.

377

STARTING MOTOR GP-ELECTRIC

 

.

.

.

.

260

HANDRAIL GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

378

SWITCH

SWITCH

SWITCH

SWITCH

SWITCH

SWITCH

SWITCH

GP-DISCONNECT GP-MAGNETIC GP-POSITION GP-PRESSURE GP-PUSH BUTTON GP-ROTARY GP-START

 

264

HOOD

& GUARD GP

 

.

 

.

 

.

.

.

.

.

.

.

.

.

379

265

HOOD

GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

387

267

HOOD

GP-ENGINE

 

.

.

.

.

.

.

.

.

.

.

.

.

391

 

.

.

.

.

.

.

.

268

269

SHEET AS-SOUND SUPPRESSION

. STORAGE GP-VANDALISM GUARD SUPPORT AS-ENCLOSURE

.

STEP

GP .

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

395

407

 

.

.

.

.

.

.

.

.

.

.

271

 

408

 

.

.

.

.

.

.

.

.

.

.

.

273

409

A2

TABLE OF CONTENTS

 

SEBP5387-04

 

TABLE OF CONTENTS

 

Name

Page

Name

Page

UNDERCARRIAGE

413

LINES

GP-PUMP

 

.

.

.

.

.

.

.

.

.

.

.

.

.

663

ADJUSTMENT GP-HYDRAULIC

 

LINES GP-RETURN LINES GP-SENSOR

 

.

.

.

.

.

.

.

.

.

.

.

670

TRACK

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

 

.

.

.

.

.

.

.

.

.

.

413

.

.

.

.

.

.

.

.

.

.

.

679

FRAME AR-UNDERCARRIAGE FRAME AS-UNDERCARRIAGE

 

.

.

.

.

.

.

414

LINES

GP-STICK

 

.

.

.

.

.

.

.

.